CN103481362A - Novel internal combustion sintering production line forming and manufacturing process design - Google Patents
Novel internal combustion sintering production line forming and manufacturing process design Download PDFInfo
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- CN103481362A CN103481362A CN201310475143.3A CN201310475143A CN103481362A CN 103481362 A CN103481362 A CN 103481362A CN 201310475143 A CN201310475143 A CN 201310475143A CN 103481362 A CN103481362 A CN 103481362A
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- forming machine
- feed hopper
- production line
- pressure forming
- belt
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 69
- 238000002485 combustion reaction Methods 0.000 title claims abstract description 45
- 238000005245 sintering Methods 0.000 title claims abstract description 33
- 238000013461 design Methods 0.000 title description 11
- 239000011449 brick Substances 0.000 claims abstract description 59
- 238000000034 method Methods 0.000 claims abstract description 52
- 238000003756 stirring Methods 0.000 claims abstract description 11
- 238000000465 moulding Methods 0.000 claims description 6
- 230000002457 bidirectional effect Effects 0.000 claims description 5
- 150000001875 compounds Chemical class 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 20
- 230000000694 effects Effects 0.000 abstract description 3
- 238000000748 compression moulding Methods 0.000 abstract 9
- 239000000203 mixture Substances 0.000 abstract 1
- 239000002994 raw material Substances 0.000 description 22
- 238000011068 loading method Methods 0.000 description 12
- 239000004927 clay Substances 0.000 description 9
- 239000011451 fired brick Substances 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 6
- 239000004568 cement Substances 0.000 description 4
- 239000003245 coal Substances 0.000 description 4
- 238000001125 extrusion Methods 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 4
- 238000012856 packing Methods 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- 239000003034 coal gas Substances 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 230000032683 aging Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000011468 face brick Substances 0.000 description 2
- 238000009827 uniform distribution Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000009412 basement excavation Methods 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 239000011464 hollow brick Substances 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
According to an internal combustion sintering production line forming and manufacturing process, a total feed cabin, a stirring machine feeding belt, a stirring machine, a feed cabin feeding belt, a compression molding machine feed cabin, a compression molding machine and a blank transporting belt are included. The total feed cabin is connected to the stirring machine feeding belt, the stirring machine feeding belt is connected to the stirring machine, the stirring machine is connected to the feed cabin feeding belt, the feed cabin feeding belt is connected to the compression molding machine feed cabin, namely, mixtures stirred by the stirring machine are conveyed to the compression molding machine feed cabin through the feed cabin feeding belt, the compression molding machine feed cabin is connected to the compression molding machine, the compression molding machine is then connected to the blank transporting belt, molded materials outputted by the compression molding machine feed cabin is conveyed to the compression molding machine, and internal combustion sintered green bricks are conveyed out of the production line through the blank transporting belt. The internal combustion sintering production line forming and manufacturing process is simple in overall technological process, convenient to operate and use, good in stability and high in reliability. When the internal combustion sintering production line forming and manufacturing process is conducted, the energy saving effect is good, the production quality is high, and the national requirement for the quality of related products is met.
Description
Technical field
The present invention relates to fired brick production line moulding manufacturing technology, relate in particular to inner combustion sintering brick production line forming process.
Background technology
China's materials for wall of building in history is mainly to use clay brick, it is raw material that common brick adopts the clay of arable land lower floor, be cut into after the adobe of cuboid and enter open fire calcination in brickkiln again and form, this clay brick is still the construction material that China town and country are the most often used up till now.Because the need of production of clay brick is used the clay of arable land lower floor, this undoubtedly process of fetching earth can form and destroy ploughing, and in order to protect the arable land of day by day reducing, country has prohibited the production of clay brick.In seeking to replace the exploration of clay with the non-clay material, also once attempted the use cement brick and replace clay brick, but the production of cement brick and use cost are higher, especially the own wt of cement brick is large, is not suitable for skyscraper and uses.In recent years, the domestic pressed brick of once developing, be flyash and cement to be pressed into after stirring to the fragment of brick of hollow form, and the production cost of this hollow brick is high, and self intensity of especially this brick is lower.Can produce gangue in process of coal mining unavoidablely, gangue is the stone that still has certain heat, according to prior art, mainly be still discarded, to and be transported to the discarded waste greatly beyond doubt of ground gangue from subsurface excavation, and if deal with improperly even, can cause negative role and influence.The brickmaking industry of prior art, mainly exist two kinds to make production technology.The one, take gangue and coal to originate as main calorific value, what by adobe self-heating amount, realize burning is the internal combustion sintering process; The 2nd, what externally to adobe, be burnt with thermals source such as coal gas, coals is the external combustion sintering process.The former difference of current these two kinds of techniques, the one, what the internal combustion brick production line was mainly applied is the vacuum-extruder former; The 2nd, it is mainly application hydraulic pressure former that the adobe of external burned brick production line is made.
Summary of the invention
The object of the invention is to, overcome the deficiencies in the prior art part, a kind of inner combustion sintering brick production line forming process is provided, the pressure forming machine of prior art is used for to novel internal combustion fired brick production line forming process the inside, replace the inner combustion sintering brick production line vacuum-extruder forming process extensively adopted at present, realized green brick forming making new technology.
Inner combustion sintering brick production line forming process of the present invention, include total feed hopper, mixer charging belt, mixer, feed hopper charging belt, pressure forming machine feed hopper, pressure forming machine and fortune base belt.Total feed hopper is connected to the mixer charging belt, the mixer charging belt is connected to mixer, mixer is connected to the feed hopper charging belt, the feed hopper charging belt is connected to the pressure forming machine feed hopper, the compound namely stirred through mixer is transported to the pressure forming machine feed hopper through the feed hopper charging belt, the pressure forming machine feed hopper is connected to pressure forming machine, pressure forming machine is connected to fortune base belt, the molding mass of pressure forming machine feed hopper output is transported to pressure forming machine, the inner combustion sintering brick blank of making through pressure forming machine rolls off the production line through fortune base Belt Conveying.Be mainly pressure forming machine in the manufacture craft the inside, comprise hydraulic pressure former, bidirectional hydraulic pressure forming machine or atmospheric pressure former, for inner combustion sintering brick production line forming process the inside.Inner combustion sintering brick production line forming process of the present invention, for novel internal combustion fired brick production line forming process the inside pressure forming machine, replace the inner combustion sintering brick production line vacuum-extruder forming process extensively adopted at present, realized green brick forming manufacture craft new invention.The pressure forming machine forming process is mainly to have solved the forming process complexity that original manufacture craft exists, equipment is many, the investment of founding the factory is large, and employment is many, and power consumption is large, maintenance cost is high, the integrated operation cost is high, and green brick forming is unstable, and quality is unstable, the production kind is single, is difficult to the problems such as grown place face brick, revetment brick, walltile.Total feed hopper is mainly that the raw material that brickmaking is crushed is transported in total feed hopper, be transported to charging belt by total feed hopper, give next stage mixer feed, and can realize even material loading and the how many adjustment of material loading amount, total feed hopper has comprised electric transmission feed and unpowered by these the two kinds of designs of belt automatic band material.The mixer charging belt is mainly to the mixer material loading, and brick-making raw material is transported in the mixer hopper, also can regulate the number of material loading amount by the speed of service of charging belt, realizes even feeding.Mixer is stirred brick-making raw material and is added water, reaches the requirement of moulding adobe.Mixer has comprised single shaft and has stirred and these two kinds of designs of Double shaft stirring.The feed hopper charging belt is mainly to pressure forming machine feed hopper material loading, and brick-making raw material is transported in the pressure forming machine feed hopper, also can regulate the number of material loading amount by the speed of service of charging belt, realizes even feeding.The pressure forming machine feed hopper is mainly that brick-making raw material is stored, then by weigh belt or other material amount control modes to the pressure forming machine uniform distribution, meet the demand of mould brick blank amount.Pressure forming machine is mainly that the extrusion modling by pressure forming machine is made into adobe brick-making raw material, then adobe is transported on fortune base belt.The pressure forming machine agent structure mainly includes frame, hydraulic cylinder assembly, mould, push pedal, feed bin, cloth and expects clearly system, hydraulic system and automatic control system.Can change different brick types by changing different moulds, realize the production of more kinds; Can regulate the density of adobe by controlled pressure, guarantee product quality; Can realize automatic control by signal collecting elements such as electronic sensors.The design that pressure forming machine has comprised hydraulic pressure former, one-way hydraulic pressure forming machine, bidirectional hydraulic pressure forming machine or atmospheric pressure former.Fortune base belt is mainly the adobe of forming by Belt Conveying out, and belt removes the adobe code by automatic setting machine or artificial code base mode in the process of operation to kiln car, has so just completed the overall process that whole green brick forming is made.In the brickmaking industry, mainly exist two kinds to make production technology.The one, take gangue and coal to originate as main calorific value, what by adobe self-heating amount, realize burning is the internal combustion sintering process.The 2nd, what externally to adobe, be burnt with thermals source such as coal gas, coals is the external combustion sintering process.The former of these two kinds of techniques is also different at present, and the one, what the internal combustion brick production line was mainly applied is the vacuum-extruder former; The 2nd, it is mainly application hydraulic pressure former that the adobe of external burned brick production line is made.These two kinds of green brick forming equipment principle main distinctions are: the one, and vacuum-extruder is raw material to be extracted in the process of extrusion molding out to the air in raw material, reaches vacuum state, and the adobe packing is increased; The 2nd, the hydraulic pressure former is to extrude the air in raw material by pressure, and the adobe packing is increased.Applicant's Development and design novel internal combustion fired brick production line forming process, used pressure forming machine to make the internal combustion adobe.Through repetition test, adjust raw material proportioning and moisture proportioning, by modes such as adjustment pressure, produced qualified products, completed the product type approval test, product has passed through city Bureau of Technical Supervision product and has detected as qualified products.
Inner combustion sintering brick production line forming process of the present invention, the integrated artistic flow process is simple, easy for operation, good stability, reliability is high.Use inner combustion sintering brick production line forming process of the present invention, the experiment proved that, good energy-conserving effect, product quality is high, meets the quality requirement of building industry.
The accompanying drawing explanation
Accompanying drawing 1 is the FB(flow block) of inner combustion sintering brick production line forming process of the present invention.1-total feed hopper 2-mixer charging belt 3-mixer 4-feed hopper charging belt 5-pressure forming machine feed hopper 6-pressure forming machine 7-fortune base belt.
The specific embodiment
Referring now to accompanying drawing 1, be described as follows: inner combustion sintering brick production line forming process of the present invention includes total feed hopper 1, mixer charging belt 2, mixer 3, feed hopper charging belt 4, pressure forming machine feed hopper 5, pressure forming machine 6 and fortune base belt 7 in conjunction with the embodiments.Total feed hopper 1 is connected to mixer charging belt 2, mixer charging belt 2 is connected to mixer 3, mixer 3 is connected to feed hopper charging belt 4, feed hopper charging belt 4 is connected to pressure forming machine feed hopper 5, the compound namely stirred through mixer 3 is transported to pressure forming machine feed hopper 5 through feed hopper charging belt 4, pressure forming machine feed hopper 5 is connected to pressure forming machine 6, pressure forming machine 6 is connected to fortune base belt 7, the molding mass of pressure forming machine feed hopper 5 outputs is transported to pressure forming machine 6, the inner combustion sintering brick blank of making through pressure forming machine 6 is carried and is rolled off the production line through fortune base belt 7.Be mainly pressure forming machine in the manufacture craft the inside, comprise hydraulic pressure former, bidirectional hydraulic pressure forming machine or atmospheric pressure former, for inner combustion sintering brick production line forming process the inside.Inner combustion sintering brick production line forming process of the present invention, for novel internal combustion fired brick production line forming process the inside pressure forming machine, replace the inner combustion sintering brick production line vacuum-extruder forming process extensively adopted at present, realized green brick forming manufacture craft new invention.The pressure forming machine forming process is mainly to have solved the forming process complexity that original manufacture craft exists, equipment is many, the investment of founding the factory is large, and employment is many, and power consumption is large, maintenance cost is high, the integrated operation cost is high, and green brick forming is unstable, and quality is unstable, the production kind is single, is difficult to the problems such as grown place face brick, revetment brick, walltile.Total feed hopper is mainly that the raw material that brickmaking is crushed is transported in total feed hopper, be transported to charging belt by total feed hopper, give next stage mixer feed, and can realize even material loading and the how many adjustment of material loading amount, total feed hopper has comprised electric transmission feed and unpowered by these the two kinds of designs of belt automatic band material.The mixer charging belt is mainly to the mixer material loading, and brick-making raw material is transported in the mixer hopper, also can regulate the number of material loading amount by the speed of service of charging belt, realizes even feeding.Mixer is stirred brick-making raw material and is added water, reaches the requirement of moulding adobe.Mixer has comprised single shaft and has stirred and these two kinds of designs of Double shaft stirring.The feed hopper charging belt is mainly to pressure forming machine feed hopper material loading, and brick-making raw material is transported in the pressure forming machine feed hopper, also can regulate the number of material loading amount by the speed of service of charging belt, realizes even feeding.The pressure forming machine feed hopper is mainly that brick-making raw material is stored, then by weigh belt or other material amount control modes to the pressure forming machine uniform distribution, meet the demand of mould brick blank amount.Pressure forming machine is mainly that the extrusion modling by pressure forming machine is made into adobe brick-making raw material, then adobe is transported on fortune base belt.The pressure forming machine agent structure mainly includes frame, hydraulic cylinder assembly, mould, push pedal, feed bin, cloth and expects clearly system, hydraulic system and automatic control system.Can change different brick types by changing different moulds, realize the production of more kinds; Can regulate the density of adobe by controlled pressure, guarantee product quality; Can realize automatic control by signal collecting elements such as electronic sensors.The design that pressure forming machine has comprised hydraulic pressure former, one-way hydraulic pressure forming machine, bidirectional hydraulic pressure forming machine or atmospheric pressure former.Fortune base belt is mainly the adobe of forming by Belt Conveying out, and belt removes the adobe code by automatic setting machine or artificial code base mode in the process of operation to kiln car, has so just completed the overall process that whole green brick forming is made.In the brickmaking industry, mainly exist two kinds to make production technology.The one, take gangue and coal to originate as main calorific value, what by adobe self-heating amount, realize burning is the internal combustion sintering process.The 2nd, what externally to adobe, be burnt with thermals source such as coal gas, coals is the external combustion sintering process.The former of these two kinds of techniques is also different at present, and the one, what the internal combustion brick production line was mainly applied is the vacuum-extruder former; The 2nd, it is mainly application hydraulic pressure former that the adobe of external burned brick production line is made.These two kinds of green brick forming equipment principle main distinctions are: the one, and vacuum-extruder is raw material to be extracted in the process of extrusion molding out to the air in raw material, reaches vacuum state, and the adobe packing is increased; The 2nd, the hydraulic pressure former is to extrude the air in raw material by pressure, and the adobe packing is increased.Applicant's Development and design novel internal combustion fired brick production line forming process, used pressure forming machine to make the internal combustion adobe.Through repetition test, adjust raw material proportioning and moisture proportioning, by modes such as adjustment pressure, produced qualified products, completed the product type approval test, product has passed through city Bureau of Technical Supervision product and has detected as qualified products.Inner combustion sintering brick production line forming process of the present invention, principal advantages is as follows: simplified technological process, reduced mixing extruder, cutting cutter, blank cutter, vavuum pump, the equipment such as air compressor; And raw material do not need ageing, reduced the design in upper level ageing storehouse, reduce the upper level multibuchet and dug the material machine, the equipment such as belt, be both and produce 6000 ten thousand mark piece production lines per year, with novel pressure former forming process, can save and invest approximately 2,300,000 yuan; Reduced power consumption, be both and produce 6000 ten thousand mark piece production lines per year, approximately 530 kilowatts of the general general powers of original vacuum extruding form manufacture craft (containing crushing system), approximately 330 kilowatts of the general general powers of pressure forming manufacture craft (containing crushing system), can save 200 kilowatts of installed powers; Having reduced operating cost, is mainly to reduce post personnel 16 people, has reduced labour cost, reduces the maintenance of equipment expense, calculates cost-saved approximately 1,100,000 yuan by the annual 6000 ten thousand mark pieces of producing; Can effectively solve the difficult forming that vacuum-extruder exists, quality is unstable, often affects the problem of output.The working pressure former is because of simple in structure, easy to maintenance, easy to operate, and accident rate reduces; Product appearance and the density quality of producing all can have very large lifting, have improved product quality; Solved the product category Single-issue that vacuum-extruder exists, the working pressure forming process can be produced a plurality of kinds such as wall body brick, floor tile, revetment brick and walltile, as long as more mold exchange is just passable, enriched greatly the product category that the inner combustion sintering brick production line is produced, the added value of improving product.Inner combustion sintering brick production line forming process of the present invention, the integrated artistic flow process is simple, easy for operation, good stability, reliability is high.Use inner combustion sintering brick production line forming process of the present invention, the experiment proved that, good energy-conserving effect, product quality is high, meets the quality requirement of building industry.
Claims (1)
1. inner combustion sintering brick production line forming process, include total feed hopper (1), mixer charging belt (2), mixer (3), feed hopper charging belt (4), pressure forming machine feed hopper (5), pressure forming machine (6) and fortune base belt (7), it is characterized in that total feed hopper (1) is connected to mixer charging belt (2), mixer charging belt (2) is connected to mixer (3), mixer (3) is connected to feed hopper charging belt (4), feed hopper charging belt (4) is connected to pressure forming machine feed hopper (5), the compound that namely passes through mixer (3) stirring is transported to pressure forming machine feed hopper (5) through feed hopper charging belt (4), pressure forming machine feed hopper (5) is connected to pressure forming machine (6), pressure forming machine (6) is connected to fortune base belt (7), the molding mass of pressure forming machine feed hopper (5) output is transported to pressure forming machine (6), the inner combustion sintering brick base of making through pressure forming machine (6) is carried and is rolled off the production line through fortune base belt (7), be mainly pressure forming machine in the manufacture craft the inside, comprise hydraulic pressure former, bidirectional hydraulic pressure forming machine or atmospheric pressure former, for inner combustion sintering brick production line forming process the inside.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310475143.3A CN103481362A (en) | 2013-10-13 | 2013-10-13 | Novel internal combustion sintering production line forming and manufacturing process design |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310475143.3A CN103481362A (en) | 2013-10-13 | 2013-10-13 | Novel internal combustion sintering production line forming and manufacturing process design |
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| CN103481362A true CN103481362A (en) | 2014-01-01 |
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| CN201310475143.3A Pending CN103481362A (en) | 2013-10-13 | 2013-10-13 | Novel internal combustion sintering production line forming and manufacturing process design |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107627451A (en) * | 2017-08-21 | 2018-01-26 | 安徽省康宇水电机械成套设备有限公司 | A kind of revetment brick rapid shaping production line |
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| RU2312013C1 (en) * | 2006-07-10 | 2007-12-10 | Андрей Викторович Какалия | Processing line for pressed building material production |
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2013
- 2013-10-13 CN CN201310475143.3A patent/CN103481362A/en active Pending
Patent Citations (3)
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|---|---|---|---|---|
| CN1211494A (en) * | 1997-09-12 | 1999-03-24 | 哈尔滨北方机械制造有限公司 | Automatic production line for sand brick |
| CN1311087A (en) * | 2000-02-29 | 2001-09-05 | 刘小生 | Method for producing colliery wastes brick |
| RU2312013C1 (en) * | 2006-07-10 | 2007-12-10 | Андрей Викторович Какалия | Processing line for pressed building material production |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107627451A (en) * | 2017-08-21 | 2018-01-26 | 安徽省康宇水电机械成套设备有限公司 | A kind of revetment brick rapid shaping production line |
| CN107627451B (en) * | 2017-08-21 | 2019-11-12 | 安徽省康宇水电机械成套设备有限公司 | A kind of revetment brick rapid shaping production line |
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Application publication date: 20140101 |