CN100586687C - Fully-automatic building block forming machine mechanization production line - Google Patents
Fully-automatic building block forming machine mechanization production line Download PDFInfo
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- CN100586687C CN100586687C CN200710066369A CN200710066369A CN100586687C CN 100586687 C CN100586687 C CN 100586687C CN 200710066369 A CN200710066369 A CN 200710066369A CN 200710066369 A CN200710066369 A CN 200710066369A CN 100586687 C CN100586687 C CN 100586687C
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Abstract
The semi-automatic mechanized brick producing line with automatic block forming machine includes one board feeding machine connected to one automatic block forming machine and one elevator, one rotaryplatform following the elevator and with fork lift tracks, one bogie on the bogie tracks perpendicular to the fork lift tracks, fork lift tracks stretching into the curing kiln, and one fork lift onthe fork lift tracks and capable of returning to the elevator. The production line of the present invention has less investment, low power consumption, no pollution and other advantages, and is suitable for use in middle sized and small brick making enterprises.
Description
Technical field
The invention belongs to the brick product forming production line, the semi automatic machine production line that especially a kind of and fully-automatic building block forming machine matches.
Background technology
For a long time, the brick that domestic employing clay is fired is as construction material, and this brick energy consumption is big, has caused serious pollution to environment.Along with the development of society, people more and more pay attention to the protection of ecological environment, thereby the making of this brick is also progressively prohibited by country with production.The unburned fragment of brick of the thing followed is more and more praised highly and developed, and this method can digest some industry, construction waste, and does not need to consume lot of energy, and is also free from environmental pollution, is the best substitution material of baking bricks.
At present, known domestic and international building block brick is that production line after the non-burning brick moulding has listed several of table 1:
Table 1:
| Series | Production line | Configuration |
| A | Simple and easy line | Automatically (or artificial) batching, full-automatic stirring, full-automatic molding, man-handling of materials, booth maintenance or open-air maintenance, artificial pile, artificial entrucking. |
| B | The machinery production line | Automatically (or scraper) batching, full-automatic stirring, full-automatic molding, palletizing machine lamination, the running of motor-driven fork truck, booth maintenance or open-air maintenance, artificial pile, artificial entrucking. |
| C | Automatic production line | Full-automatic batching, full-automatic stirring, full-automatic molding, full-automatic lift slab, automatically fall plate, the transhipment of primary and secondary car, push away brick machine (or full-automatic piling), wet, dryed product conveyer, panel turnover machine, steel plate reuse machine, stacking machine, finished product track conveyor, motor-driven fork truck entrucking. |
In three kinds of above production lines, the automaticity of C line is very high, but but has following problem:
1, production-line technique complexity, equipment needed thereby is many, thereby investment is big, the operating cost height, plant area is big.Every production line is made an investment in about 8,000,000 yuan.The minimum investment of domestic automatic production line is about about 2,000,000 yuan.
2, automatic production line is because investment is big, equipment is many, energy consumption is high, and managerial skills require height, thereby amortization charge and operating cost are higher, in, small enterprise can not accept.
Adopt the B production line, when palletizing machine, motor-driven fork truck technology, though it is higher to invest less operating cost, the multilayer pile easily causes wet product to damage by pressure, generally only be fit to produce solid brick, and the finished product maintenance is poor, need artificial entrucking.
Adopt the A production line, artificial production line labour intensity is big, and productivity ratio is low, and cost of labor is the highest, and product quality is unsecured, thereby can not adapt with fully-automatic building block forming machine, and start is not enough and the waste resource.
Summary of the invention
Technical problem to be solved by this invention is exactly that the investment that exists in above-mentioned A, B, the C production line is big, operation maintenance expense height, perhaps labour intensity is big, and productivity ratio is low, problems such as end product quality difference provide a kind of mechanical production line that complements one another with fully-automatic building block forming machine.
The mechanical production line of fully-automatic building block forming machine of the present invention is made of fully-automatic building block forming machine and its corollary apparatus, it is characterized in that corollary apparatus mainly comprises send trigger, lift, cross car, rotation platform, track, curing kilns, fork truck, send trigger to connect fully-automatic building block forming machine and lift, rotation platform is set behind the lift, 360 ° of rotations of rotation platform energy, the fork truck track is set on the rotation platform, be arranged vertically with rotation platform fork truck track and cross Car Track, crossing car is placed in and crosses on the Car Track, with cross Car Track vertical direction assembling fork Car Track and be deep in the curing kilns, fork truck is arranged on fork truck track upper edge track can return lift, with cage lifter lifting.
When producing, by sending the plate machine that the wet product that moulding is placed on the supporting plate from block machine are sent, the multilayer fork truck is positioned at lift, at first adorns the fork truck ground floor, successively rises by lift after installing one deck, supporting plate is placed on each layer of fork truck respectively.Fork truck is filled the back along being pushed on the rotation platform, the adjustment position is pushed into fork truck to be crossed on the car, fork truck is shifted onto on the fork truck track of any curing kilns that will place with crossing car, disposable then the wet product of supporting plate machine are put to the multilayer curing kilns, return subsequently, fork truck is got back to rotary balcony lift upper connecting plate again through crossing car, carry out so repeatedly, finish the whole operations of wet product to curing kilns.
Also can adopt many fork truck work when make-up machine productivity ratio is higher, can satisfies make-up machine moulding requirement once in 15～25 seconds, can be provided with corresponding many behind the lift and cross Che Hedu Car Track and rotation platform this moment, satisfies many fork trucks transportations.
Wet product were through 48 hours, and temperature 〉=50 are spent, and after humidity 〉=90% maintenance, intensity can reach more than 70% of standard value, generally again through the open-air maintenance in stockyard in 3 days, can dispatch from the factory.
Behind the finished product kiln discharge, can also after curing kilns, be equipped with palletizing machine in the production line, setting is crossed Car Track and is crossed car, during use, adopt with above-mentioned work in identical multilayer hand fork lifter kiln inner shoe plate is pitched out, fork arm is raised supporting plate then and is released along track, fork truck is pushed into crosses on the car, deliver to palletizing machine then and supporting plate is linked to be product is placed on together on the palletizing machine, fork truck is return, again to kiln; Meanwhile, send the wrench go-cart to be pushed in the palletizing machine, palletizing machine is transferred, and plate is placed on the handcart together with finished product, is pushed into the artificial pile in stockyard, and hollow plate returns to make-up machine by handcart.
Can also dispose carloader in production line, carloader is that cantilevered moves carloader.Carloader is moved to the position that needs entrucking, put down cantilever on railway carriage, start carloader, 1～2 people is placed on finished product on the carloader flap under car, and 1～2 people takes down pile onboard with finished product onboard.By the automobile reach, can realize that finished product is by the whole car loading operations of railway carriage headstock end to the tailstock.
The trigger that send in the production line is the chain structure of continuous transmission, driving mechanism and transmission mechanism are housed above the cabinet, and frame is fixed on and extends out to block machine on the cabinet, forms to carry gripper shoe, driving chain is installed along frame, and back-moving spring is installed in the middle of driving chain.During use, provide power to chain by transmission mechanism, thereby the supporting plate that chain comes out along frame running delivery make-up machine thereby making chain be in tension all the time in operation process, back-moving spring improve conevying efficiency by driving mechanism.
Fork truck is a multilayer hand-operated lifting fork truck, and the fork truck square base is arranged, and pedestal is respectively settled a roller for four jiaos, two root posts are arranged on the pedestal, multilayer fork truck bar is installed on the column, lifting control mechanism control fork truck bar is installed on the fork truck bar is moved, thereby realize lifting relative to the fork truck column.
Crossing car is slab construction, and a rail wheel is respectively adorned at four angles of flat frame, and cover plate is set above the vehicle frame, and the fork truck track is set on the cover plate, and the vehicle frame two ends respectively are provided with a handle or at any end a handle are set, and at any end of vehicle frame a latch are set.During use, fork truck is placed on the fork truck track that crosses on the car, is crossing on the curing kilns track that runs to needs on the Car Track with crossing car, and Fixed latches advances curing kilns with fork truck then.
Curing kilns are made of the framework of many multilayers, double-deck printing opacity roof is adopted on the kiln top, the periphery is provided with insulated wall, it in the kiln bracing frame of many multilayers, bracing frame is gone up fixing multilayer gripper shoe by column and its and is constituted, and between per two bracing frames the fork truck track is set, and every kiln centre is provided with trench, every trench all is connected with heater by conveyance conduit, and heater mainly is after biogas or other fuel add hot-air hot gas to be conveyed in the kiln.Both can collect solar energy heating above this curing kilns, beneathly by heater kiln every day of needs be heated again by the printing opacity roof, convenient efficient, simple in structure, invest for a short time, power consumption is lacked, and is pollution-free.
Crossing Car Track and fork truck track, to adopt cross section be leg-of-mutton dihedral track, the lift that orbits, crosses the wheel that is complementary with the dihedral track is set on the car, and lift and cross car and can slide in orbit reduces resistance, thereby saves the labour.Sending wrench go-cart and carloader is rubber tire, moves on mattess.
Adopt production line of the present invention, following advantage arranged:
1. small investment, floor space is little.External automatic production line, investment is big, comprises the steam curing kiln, and every production line is made an investment in about 8,000,000 yuan.Domestic being about about 2,000,000 yuan.Production line of the present invention comprises energy-saving curing kiln, only needs 280,000 yuan, and has only adopted 1/3 production site of traditional approach.
2. Processes and apparatus is simple, and operating cost is low.Domestic and international automatic production line complex process, equipment needed thereby is many, and plant area is big, thereby the operating cost height.Present device is simple, can gather materials on the spot, and on-site construction, processing is convenient, and maintenance is easy, and maintenance cost is low.
3. curing kilns economical and efficient, curing cycle, weak point, quality of finished product good, maintenance cost were low.Existing booth and open-air maintenance, product is long curing cycle, and poor product quality, floor space are big.Adopt steam curing, investment and operation cost height, energy consumption is big, contaminated environment.The curing kilns of this process using multi-layer energy-saving, floor space is little, adopts based on solar energy, and it is the maintenance method of assisting that the biogas direct combustion is heated, and fuel has been adopted each kind Dung just, and organic solid waste is pollution-free, realizes resource circulation utilization.Operation cost is low, good product quality, and curing cycle is short, can significantly reduce storage space, and is free from environmental pollution.
4. labour intensity is low few with recruitment, and production cost is minimum.Automatic production line is because investment is big, equipment is many, energy consumption is high, and managerial skills require high factor, thereby amortization charge and operating cost are higher, in, small enterprise can not accept.When adopting palletizing machine, motor-driven fork truck technology, though invest little, operating cost is lower, but need artificial entrucking, need a large amount of porters in the production line, and labour intensity is big, and productivity ratio is low, and cost of labor is the highest, thereby can not adapt with fully-automatic building block forming machine, seeming has wasted the resources of production of fully automatic forming machine.This production line and since the solution of system from being molded into whole process machinery productions of product car-loading, invest little, energy consumption is low, required artificial few, labour intensity is little, only needs the work input of traditional labor style 1/5 just can realize identical work effect.
In a word, production line of the present invention, invest little, energy consumption is low, pollution-free, need be not cost to destroy ecological environment, required artificial few, labour intensity is little, operation costs are low, therefore are very suitable for the popularization of the middle or small brickmaking enterprise in each small towns.
Description of drawings
Fig. 1 is the structural representation of production line of the present invention
Among the figure: fully-automatic building block forming machine 1, send trigger 2, lift 3 crosses car 4, rotation platform 5, track 6, fork truck track 6-1 crosses Car Track 6-2, curing kilns 7, fork truck 8, palletizing machine 9, pile field 10, carloader 11
Fig. 2 is the structural representation that send wooden handcart among the present invention
Among the figure, cabinet 2-1, transmission mechanism 2-2, driving mechanism 2-3, driving chain 2-4, frame 2-5, back-moving spring 2-6
Fig. 3 is the structural representation of fork truck among the present invention
Among the figure: pedestal 8-1, roller 8-2, column 8-3, fork truck bar 8-4, lifting control mechanism 8-5
Fig. 4 is the structural representation that crosses car among the present invention
Among the figure, vehicle frame 4-1, wheel 4-2, handle 4-3, latch 4-4, cover plate 4-5, fork truck track 6-1
Fig. 5 is the structural representation of curing kilns among the present invention
Among the figure, kiln top 7-1, peripheral 7-2, bracing frame 7-3, column 7-3-1, gripper shoe 7-3-2, fork truck track 6-1, heater 7-4, trench 7-5, conveyance conduit 7-6
The specific embodiment
The invention will be further described below in conjunction with accompanying drawing 1:
Fully-automatic building block forming machine moulding in per 25 seconds once, adopt the double track mechanical production line, it is formed by fully-automatic building block forming machine 1 and its corollary apparatus, corollary apparatus mainly comprise send trigger 2, lift 3, cross car 4, rotation platform 5, track 6, curing kilns 7, fork truck 8, palletizing machine 9, pile field 10, carloader 11.Production-line arrangement is, fully-automatic building block forming machine 1 and send trigger 2, lift 3 to arrange along the axis, vertical with an axis Car Track 6-2 that crosses is set behind the lift 3, install two above and cross car 4, every is crossed rotation platform 5 of the corresponding layout of car, fork truck track 6-1 is set on the rotation platform 5, and rotation platform 5 back is vertical with the axis to be provided with one and to cross Car Track 6-2, and car 4 is crossed in two of installations above.Go deep in the curing kilns 7 along axis direction 9 the fork truck track 6-1 that be arranged in parallel, two fork trucks 8 are placed on the fork truck track 6-1, can return in the lift along track.Curing kilns 7 back are provided with vertical with an axis Car Track 6-2 that crosses, and of track is terminal to install a palletizing machine 9, is pile field 10 near the palletizing machine 9, and carloader 11 is placed in 10 next doors, pile field and is used for entrucking.
When production line comes into operation, fully-automatic building block forming machine 1 is laid bricks with per 25 seconds moulding one plates, 30 of every plate formation are laid bricks for a short time and are started working, fork truck 8 advances rotation platform 5 to take 3 seconds on the production line, fork truck 8 advances and crosses car 4 backs and move and cross car and take 3～5 seconds then, advance lift 3 to take 3～5 seconds the fork truck 8 that crosses on the car 4, lift 3 drops to lowest part and takes 8 seconds then, about 25 seconds consuming time altogether this moment, fully-automatic building block forming machine 1 is just in time finished a building block job, lay bricks that moulding is placed on the supporting plate in block machine this moment, and supporting plate enters and send in the trigger 2, pass out to the lift 3 that fork truck 8 is housed by laying bricks of sending that trigger 2 will wet before.Fork truck 8 is 5 layers of structure, and 5 row's fork arms are arranged, and fork arm spacing 350mm is positioned at lift 3.Lift 3 adopts the lifting machine of chain drive, can finish rising or the decline of 5 350mm, speed of service 7500mm/ minute; Initial lifting platform and fork truck are in extreme lower position, this moment fork truck the superiors' fork arm with send wooden handcart concordant, supporting plate can be sent fork truck smoothly to, after installing one deck, lift lift under the sequential control mechanism controls is delivered to second layer fork truck bar and is sent the plate machine concordant to rising 350mm, has adorned 5 layers of fork truck until finishing by that analogy, this moment, fork truck rose from lifting platform fully, finished 5 liftings this time and amounted to 125 seconds consuming time.The fork truck 8 that manually will fill wet product is delivered to and is crossed car 4 afterwards along track to rotation platform 5, rotated after the angle fork truck 8 is pushed into and crossed on the Car Track 6-2, cross and load fork truck 8 on the car 4, fork truck 8 is pushed on the track of those curing kilns 7 of wanting the moisture releasing product, fix and cross car 4 and advance fork truck track 6-1 to enter in the curing kilns 7 fork truck 8 to put supporting plate well, empty fork truck turns back to and crossed Car Track 6-2 upward about 100 seconds consuming time, and lift 3 was finished a lifting 125 seconds only consuming time, therefore in this production line, be equipped with two fork trucks and crossed the Che Hedu Car Track with it mates mutually, fork truck fishplate bar while in lift 3, another fork truck transports on track 6, is implemented in the continual into firer's work of laying bricks of finishing in 125 seconds.Fork truck 8 need utilize the hand-hydraulic jack fork truck to be sent the fork truck bar to curing kilns after the distance of column rising 100mm before advancing curing kilns fork truck track 6-1 and choose the supporting plate putting position, the pulling jack is placed on 5 layers of supporting plate on 5 layers the curing kilns framework, and the fork arm height of the size of the height of every curing kilns and width and supporting plate and fork truck is complementary.
In this production line, come out to and put this link of curing kilns into and only need 2 fork truck workmans from wet product, and in the past, a supporting plate of 30 bricks needs at least two people manually to be carried to curing field, the speed of production of laying bricks according to 25 seconds moulding one plates, 10 people of 5 couple that need have improved efficiency greatly.And a dead lift causes damage easily, and yield rate is low.
These two links of kiln discharge pile and entrucking can manually be removed supporting plate to pile field 10 owing to not limited by the operating efficiency of fully-automatic building block forming machine in the time of kiln discharge, manually get on the bus then.Also can adopt fork truck, palletizing machine, cross the work that car and carloader are finished above-mentioned two links, realize the mechanized operation of whole process.During use, adopt with above-mentioned work in identical 5 layers of hand fork lifter 8 kiln inner shoe plate is pitched out, fork arm is raised supporting plate then and is released along track, pushing away fork truck is pushed into lamination and crosses on the car, supporting plate is linked to be product before the palletizing machine 9 then and is placed on together on the palletizing machine 9, fork truck is return, again to kiln; Meanwhile, send the wrench go-cart to be pushed in the palletizing machine 9, palletizing machine 9 is transferred, and plate is placed on together with finished product send in the wooden handcart go-cart, is pushed into the artificial pile 10 in stockyard, and hollow plate is by sending the wooden handcart handcart to return to make-up machine.
In the time of entrucking, cantilevered is moved the position that carloader 11 moves to needs entrucking, put down cantilever on railway carriage, start carloader, 1～2 people is placed on finished product on the carloader flap in that car is following, and 1～2 people takes down pile onboard with finished product onboard.By the carloader reach, can realize that finished product is by the whole car loading operations of railway carriage headstock end to the tailstock.If rely on the manpower vehicle fully, owing to do not stop carrying up and down, labour intensity is big, and efficiency is also very low.
In this production line, fork truck track 6-1 is leg-of-mutton dihedral track with crossing Car Track 6-2, and the wide 650mm of fork truck track 6-1 crosses the wide 900mm of Car Track 6-2.
The trigger 2 that send in the production line is chain structures of continuous transmission, motor of driving mechanism 2-3 and transmission mechanism 2-2 are housed above the cabinet 2-1, frame 2-5 is fixed on the cabinet 2-1 and extends out to block machine, form and carry gripper shoe, driving chain 2-4 installs along frame 2-5, and back-moving spring 2-6 is installed in the middle of driving chain 2-4.During use, provide power to driving chain 2-4 by motor by transmission mechanism 2-2, thereby driving chain 2-4 provides conevying efficiency along the supporting plate that frame 2-5 running delivery make-up machine comes out thereby back-moving spring 2-6 makes chain be in tension all the time in operation process.Send trigger wide 860mm, sending the plate distance is 2000mm.
Claims (9)
1, the mechanical production line of fully-automatic building block forming machine, constitute by fully-automatic building block forming machine (1) and its corollary apparatus, it is characterized in that corollary apparatus mainly comprises send trigger (2), lift (3), cross car (4), rotation platform (5), track (6), curing kilns (7), fork truck (8), send trigger (2) to connect fully-automatic building block forming machine (1) and lift (3), rotation platform (5) is set behind the lift (3), 360 ° of rotations of rotation platform (5) energy, fork truck track (6-1) is set on the rotation platform (5), be arranged vertically with rotation platform (5) fork truck track (6-1) and cross Car Track (6-2), crossing car (4) is placed in and crosses on the Car Track (6-2), with cross Car Track (6-2) vertical direction assembling fork Car Track (6-1) and be deep in the curing kilns (7), fork truck (8) is arranged on fork truck track (6-1) upper edge track can return lift (3), with cage lifter lifting.
2, the mechanical production line of fully-automatic building block forming machine according to claim 1 is characterized in that being provided with many and crosses car (4) and corresponding Car Track (6-2) and the rotation platform (5) of crossing behind lift (3).
3, the mechanical production line of fully-automatic building block forming machine according to claim 1 and 2 is characterized in that being equipped with palletizing machine (9) in curing kilns (7) back in the production line.
4, the mechanical production line of fully-automatic building block forming machine according to claim 1 and 2 is characterized in that disposing in the production line carloader (11).
5, the mechanical production line of fully-automatic building block forming machine according to claim 1, it is characterized in that the trigger (2) that send in the production line is the chain structure of continuous transmission, driving mechanism (2-3) and transmission mechanism (2-2) are housed above the cabinet (2-1), frame (2-5) is fixed on the cabinet (2-1) and extends out to block machine, form and carry gripper shoe, driving chain (2-4) is installed along frame (2-5), and back-moving spring (2-6) is installed in the middle of driving chain (2-4).
6, the mechanical production line of fully-automatic building block forming machine according to claim 1, it is characterized in that fork truck (8) is a multilayer hand-operated lifting fork truck, fork truck square base (8-1) is arranged, pedestal is respectively settled a roller (8-2) for four jiaos, two root posts (8-3) are arranged on the pedestal (8-1), column (8-3) is gone up multilayer fork truck bar (8-4) is installed, and fork truck bar (8-4) is gone up installation lifting control mechanism (8-5) control fork truck bar and moved relative to the fork truck column.
7, the mechanical production line of fully-automatic building block forming machine according to claim 1, it is characterized in that crossing car (4) is slab construction, a rail wheel (4-2) is respectively adorned at four angles of flat frame (4-1), cover plate (4-5) is set above the vehicle frame (4-1), fork truck track (6-1) is set on the cover plate (4-5), vehicle frame (4-1) two ends respectively are provided with a handle (4-3) or at any end a handle (4-3) are set, and at any end of vehicle frame (4-1) latch (4-4) are set.
8, the mechanical production line of fully-automatic building block forming machine according to claim 1, it is characterized in that curing kilns (7) are made of the framework of many multilayers, double-deck printing opacity roof is adopted on kiln top (7-1), peripheral (7-2) is provided with insulated wall, it in the kiln bracing frame (7-3) of many multilayers, bracing frame (7-3) by column (7-3-1) and on it fixing multilayer gripper shoe (7-3-2) constitute, fork truck track (6-1) is set between per two bracing frames (7-3); In the middle of every kiln trench (7-5) is set, every trench (7-5) all passes through conveyance conduit (7-6) and is connected with heater (7-4), and heater mainly is after biogas or other fuel add hot-air hot gas to be conveyed in the kiln.
9, the mechanical production line of fully-automatic building block forming machine according to claim 1 is characterized in that fork truck track (6-1) is leg-of-mutton dihedral track with crossing Car Track (6-2) employing cross section.
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| CN200710066369A CN100586687C (en) | 2007-11-09 | 2007-11-09 | Fully-automatic building block forming machine mechanization production line |
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| CN200710066369A CN100586687C (en) | 2007-11-09 | 2007-11-09 | Fully-automatic building block forming machine mechanization production line |
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| CN101148067A CN101148067A (en) | 2008-03-26 |
| CN100586687C true CN100586687C (en) | 2010-02-03 |
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Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1211494A (en) * | 1997-09-12 | 1999-03-24 | 哈尔滨北方机械制造有限公司 | Automatic production line for sand brick |
| DE19832754A1 (en) * | 1998-07-21 | 2000-01-27 | Lippert Masch Stahlbau J | Kiln installation for ceramic goods includes a shunt line which runs parallel to the kiln wagon line between the loading and unloading stations, and is provided with transport and transfer facilities for ceramic goods |
| CN2508933Y (en) * | 2001-11-13 | 2002-09-04 | 吴春平 | Full automatic block forming machine |
| CN2813532Y (en) * | 2005-06-23 | 2006-09-06 | 傅炳煌 | Plate lifter for block production line |
| CN1883906A (en) * | 2005-06-23 | 2006-12-27 | 傅炳煌 | Full automatic block production line |
| CN2900122Y (en) * | 2006-05-29 | 2007-05-16 | 田先春 | Hydraulic laminating machine |
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| CN101148067A (en) | 2008-03-26 |
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