CN103216059B - Heat insulation decoration integrated plate Automatic Production System - Google Patents
Heat insulation decoration integrated plate Automatic Production System Download PDFInfo
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- CN103216059B CN103216059B CN201310080861.0A CN201310080861A CN103216059B CN 103216059 B CN103216059 B CN 103216059B CN 201310080861 A CN201310080861 A CN 201310080861A CN 103216059 B CN103216059 B CN 103216059B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 49
- 238000009413 insulation Methods 0.000 title claims abstract description 27
- 238000005034 decoration Methods 0.000 title claims abstract description 25
- 238000012856 packing Methods 0.000 claims abstract description 21
- 238000012545 processing Methods 0.000 claims description 37
- 238000001035 drying Methods 0.000 claims description 28
- 241001270131 Agaricus moelleri Species 0.000 claims description 21
- 238000000465 moulding Methods 0.000 claims description 17
- 238000007493 shaping process Methods 0.000 claims description 17
- 230000014759 maintenance of location Effects 0.000 claims description 14
- 239000012792 core layer Substances 0.000 claims description 10
- 238000004321 preservation Methods 0.000 claims description 10
- 238000013461 design Methods 0.000 claims description 9
- 239000011378 shotcrete Substances 0.000 claims description 8
- 229920000742 Cotton Polymers 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 7
- 239000002002 slurry Substances 0.000 claims description 7
- 238000003860 storage Methods 0.000 claims description 7
- 239000002344 surface layer Substances 0.000 claims description 7
- 238000013019 agitation Methods 0.000 claims description 6
- 239000007921 spray Substances 0.000 claims description 6
- 239000000446 fuel Substances 0.000 claims description 3
- 239000010410 layer Substances 0.000 claims description 3
- 230000004807 localization Effects 0.000 claims description 3
- 230000001737 promoting effect Effects 0.000 claims description 3
- 238000012546 transfer Methods 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
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Abstract
Heat insulation decoration integrated plate Automatic Production System, in order to make the production full automation of heat insulation decoration integrated plate, improve the production efficiency of integrated board, the technical scheme adopted is: described Automatic Production System comprises mould transportation system and integrated board production system, and mould transportation system and integrated board production system are worked in coordination and completed the automated production of heat insulation decoration integrated plate.Advantage of the present invention is, achieving heat insulation decoration integrated plate from being molded into the upset demoulding, to the automated production of finished product packing, substantially increasing operating efficiency.
Description
Technical field
The invention belongs to mechanical equipment technical field, relate to a kind of heat insulation decoration integrated plate production system, refer more particularly to a kind of heat insulation decoration integrated plate Automatic Production System realizing automation that can greatly increase work efficiency.
Background technology
Along with country is constantly strict to the requirement of building trade, A level fireproof standard is imperative.Proposed state-of-the-art " three prevent " lightweight external wall insulation at present, structure adopts built-in insulation tire core, and the enclosed inorganic gel material of outer wrap one deck is as waterproof case.At present in the preparation process of integrated board, mostly adopt the preparation method that semi-mechanization is semi-artificial, this preparation method efficiency is low, is therefore badly in need of now the production efficiency that a kind of Automatic Production System improves heat insulation decoration integrated plate.
Summary of the invention
The object of the invention is the production full automation in order to make heat insulation decoration integrated plate, improve the production efficiency of integrated board, devise a kind of heat insulation decoration integrated plate Automatic Production System, comprise mould transportation system and integrated board production system, both cooperatively interact, and achieve the automated production of heat insulation decoration integrated plate.
The present invention is the technical scheme realizing goal of the invention employing, heat insulation decoration integrated plate Automatic Production System, described Automatic Production System comprises mould transportation system and integrated board production system, and wherein, mould transportation system comprises the main line entrance ferry-boat track running and have main line entrance ferry bus, mainline track, run have return ferry bus return ferry-boat track, return trajectory, main line entrance flat-top device, return flat-top device, one group of dolly run on mainline track and return trajectory; And main line entrance ferry-boat track, mainline track, return ferry-boat track, return trajectory successively head and the tail connect, formed loop; Main line entrance flat-top device is arranged on the position that main line entrance ferry-boat track is connected with mainline track, and the traffic direction of main line entrance flat-top device is for being promoted to mainline track by main line entrance ferry-boat track; Returning flat-top device and be arranged on the position returning ferry-boat track and be connected with return trajectory, returning the traffic direction of flat-top device for promoting to return trajectory by returning ferry-boat track;
Integrated board production system is arranged on above mainline track, on mainline track, shaping jack is set gradually according to production sequence, automatic moulding machine, shaping stacking machine, drying kiln, upset jack, automatic turning ingot stripper, roll-over stacker crane, and finished product packing machine, above device is provided with level detecting apparatus, one composing type mould is sent into automatic moulding machine by shaping jack successively, the mould that integrated board is housed processed from automatic moulding machine carries out piling by shaping stacking machine, the dolly of fully loaded integrated board is dried through drying kiln, integrated board after oven dry is sent into automatic turning ingot stripper successively carry out the demoulding by being overturn jack, demoulding aftershaping mould is transported by roll-over stacker crane piling, integrated board is packed by finished product packing machine.
Before finished product packing machine, sanding apparatus is set.
After sanding apparatus, before finished product packing machine, set gradually spray equipment, drying unit.
The structure of described automatic moulding machine comprises the forming processing device with the first connecting gear, slurry agitation storage tank, the oil pump station of servo-hydraulic fuel feeding, and be provided with the management control circuit of level detecting apparatus and switching device, described forming processing device comprises the first frame being provided with the first connecting gear, by the mould of the first connecting gear conveying, first frame is disposed with finish coat processing stations along direction of transfer, shell surface layer processing stations, heat preservation core layer processing stations, design gaps fills up station, and shell bottom processing stations, level detecting apparatus is provided with above in all stations, wherein,
On finish coat processing stations, location is provided with flush coater;
Shell surface layer processing stations, design gaps fill up station and shell bottom processing stations is respectively arranged with just shotcrete pipe, joint filling shower nozzle and whole shotcrete pipe, and is connected with slurry storage tank by supply lines;
Heat preservation core layer processing stations comprises the support body be fixed in the first frame, with the dolly of rotary support holder and be positioned at the cotton block of pressure on support body above heat preservation core layer processing stations, cotton block is pressed to form lifting structure by oil cylinder, dolly forms being slidably matched along the first frame in radial, by the sensor localization that puts in place by the slide rail that support body is arranged.
The structure of described automatic turning ingot stripper comprises setting two covers, 180 ° of turning devices on a moving belt, and stripper apparatus, and stripper apparatus is arranged in the middle of two covers, 180 ° of turning devices; 180 ° of described turning devices comprise input unit, the first cylinder, the second cylinder, retention device, the 3rd cylinder, four-cylinder successively according to production line operation order; Described stripper apparatus comprises gas blow pipe, vibrations knocking device, output device; Above device is provided with level detecting apparatus;
Wherein, input unit, the first cylinder, retention device, four-cylinder, output device is arranged in the second frame with the second connecting gear, and the second cylinder, the 3rd cylinder, gas blow pipe, vibrations knocking device are successively set on the support that is fixed on above the second frame;
First cylinder upwardly mould, the second cylinder is pushed into mould to retention device, and the 3rd cylinder is caught mould and made mould continue upset, and four-cylinder is caught mould and moved down; First cylinder, the second cylinder, retention device, the 3rd cylinder and four-cylinder have been worked in coordination 180 ° of upsets of mould; Blow in the hole that gas blow pipe is aligned on mould, vibrations knocking device knocks mould from top to bottom, and integrated board is separated with mould, comes off in the middle of the second frame.
In described drying kiln, the sidewall layer distributed of both sides has heating tube.
Adjacent heating tube spacing is 5-10cm.
Described drying kiln design temperature is 30-70 DEG C.
The height of described drying kiln is 100-150cm.
Drying time is set as 1-8 hour.
The width of described drying kiln is 100-150cm.
The invention has the beneficial effects as follows, achieving heat insulation decoration integrated plate from being molded into the upset demoulding, to the automated production of finished product packing, substantially increasing operating efficiency.
Accompanying drawing explanation
Fig. 1 is the structural representation of each device in system of the present invention.
Fig. 2 is the structural representation of device on the present invention first track.
Fig. 3 is each apparatus structure schematic diagram of automatic moulding machine of the present invention.
Fig. 4 is the front view of forming processing device in Fig. 3.
Fig. 5 is the left view of Fig. 4.
The structural representation of Fig. 6 to be the present invention be automatic turning ingot stripper.
Fig. 7 is the structural scheme of mechanism of drying kiln of the present invention.
In accompanying drawing, 1 represents mainline track, 2 representatives return ferry-boat track, 3 representatives return ferry bus, 4 represent return trajectory, 5 represent dolly, 6 represent main line entrance ferry bus, 7 represent main line entrance ferry-boat track, 8 represent shaping jack, 9 represent shaping stacking machine, 10 represent drying kiln, 11 represent automatic moulding machine, 12 represent automatic turning ingot stripper, 13 representative upset jacks, 14 represent roll-over stacker crane, 15 represent finished product packing machine, 16 represent main line entrance flat-top device, 17 representatives return flat-top device, 18 represent the second cylinder, 19 represent the first cylinder, 20 represent the 3rd cylinder, 21 represent retention device, 22 represent four-cylinder, 23 representative vibrations knocking devices, 24 represent gas blow pipe, 25 represent input unit, 26 represent output device, 27 represent mould, 28 represent the second frame, 29 represent heating tube, 30 represent sidewall, 31 represent integrated board, 11-1 represents the first frame, 11-3 represents transmission shaft, 11-4 represents chain, 11-5 represents support body, the cotton block of 11-7 representative pressure, 32 represent slurry agitation storage tank, 32-1 mixer, 33 represent oil pump station, 33-1 represents oil pipe, 34 represent flush coater, 35 represent shell surface layer processing stations, 35-1 representative just shotcrete pipe, 36 represent heat preservation core layer processing stations, 37 represent design gaps fills up station, 37-1 represents joint filling shower nozzle, 38 represent shell bottom processing stations, 38-1 represents whole shotcrete pipe, 39 represent air exhausting device.
Detailed description of the invention
Heat insulation decoration integrated plate Automatic Production System, described Automatic Production System comprises mould transportation system and integrated board production system, wherein, mould transportation system comprise run have main line entrance ferry bus 6 main line entrance ferry-boat track 7, mainline track 1, run have return ferry bus 3 return ferry-boat track 2, return trajectory 4, main line entrance flat-top device 16, returns the dolly 5 that 17, one group, flat-top device runs on mainline track 1 and return trajectory 4; And main line entrance ferry-boat track 7, mainline track 1, return ferry-boat track 2, return trajectory 4 successively head and the tail connect, formed loop; Main line entrance flat-top device 16 is arranged on the position that main line entrance ferry-boat track 7 is connected with mainline track 1, and the traffic direction of main line entrance flat-top device 16 is for being promoted to mainline track 1 by main line entrance ferry-boat track 7; Returning flat-top device 17 and be arranged on the position returning ferry-boat track 2 and be connected with return trajectory 4, returning the traffic direction of flat-top device 17 for promoting to return trajectory 4 by returning ferry-boat track 2;
Integrated board production system is arranged on above mainline track 1, on mainline track 1, shaping jack 8 is set gradually according to production sequence, automatic moulding machine 11, shaping stacking machine 9, drying kiln 10, upset jack 13, automatic turning ingot stripper 12, roll-over stacker crane 14, and finished product packing machine 15, above device is provided with level detecting apparatus, one composing type mould 27 is sent into automatic moulding machine 11 by shaping jack 8 successively, the mould 27 that integrated board 31 is housed processed from automatic moulding machine 11 carries out piling by shaping stacking machine 9, the dolly 5 of fully loaded integrated board 31 is dried through drying kiln 10, integrated board 31 after oven dry is sent into automatic turning ingot stripper 12 successively by upset jack 13 and is carried out the demoulding, demoulding aftershaping mould 27 is transported by roll-over stacker crane 14 piling, integrated board 31 is packed by finished product packing machine 15.
At finished product packing machine 15, sanding apparatus is set above.
After sanding apparatus, finished product packing machine 15 sets gradually spray equipment, drying unit above.
The structure of described automatic moulding machine 11 comprises the forming processing device with the first connecting gear, slurry agitation storage tank 32, the oil pump station 33 of servo-hydraulic fuel feeding, and be provided with the management control circuit of level detecting apparatus and switching device, described forming processing device comprises the first frame 11-1 being provided with the first connecting gear, by the mould 27 of the first connecting gear conveying, first frame 11-1 is disposed with finish coat processing stations along direction of transfer, shell surface layer processing stations 35, heat preservation core layer processing stations 36, design gaps fills up station 37, and shell bottom processing stations 38, level detecting apparatus is provided with above in all stations, wherein,
On finish coat processing stations, location is provided with flush coater 34;
Shell surface layer processing stations 35, design gaps fill up station 37 and shell bottom processing stations 38 is respectively arranged with just shotcrete pipe 35-1, joint filling shower nozzle 37-1 and whole shotcrete pipe 38-1, and is connected with slurry agitation storage tank 32 by supply lines;
Heat preservation core layer processing stations 36 comprises the support body 11-5 be fixed on the first frame 11-1, with the dolly 5 of rotary support holder and be positioned at the cotton block 11-7 of pressure on support body 11-5 above heat preservation core layer processing stations 36, cotton block 11-7 is pressed to form lifting structure by oil cylinder, dolly 5 forms being slidably matched along frame in radial, by the sensor localization that puts in place by the slide rail that support body 11-5 is arranged.
The structure of described automatic turning ingot stripper 12 comprises setting two covers, 180 ° of turning devices on a moving belt, and stripper apparatus, and stripper apparatus is arranged in the middle of two covers, 180 ° of turning devices; 180 ° of described turning devices comprise input unit 25, the first cylinder 19, second cylinder 18, retention device 21, the 3rd cylinder 20, four-cylinder 22 successively according to production line operation order; Described stripper apparatus comprises gas blow pipe 24, vibrations knocking device 23, output device 26; Above device is provided with level detecting apparatus;
Wherein, input unit 25, first cylinder 19, retention device 21, four-cylinder 22, output device 26 is arranged in the second frame 28 with the second connecting gear, and the second cylinder 18, the 3rd cylinder 20, gas blow pipe 24, vibrations knocking device 23 are successively set on the support that is fixed on above the second frame 28;
First cylinder 19 upwardly mould 27, second cylinder 18 is pushed into mould 27 to retention device the 21, three cylinder 20 and catches mould 27 and that mould 27 is continued is mobile, and four-cylinder 22 is caught mould 27 and moved down; First cylinder 19, second cylinder 18, retention device 21, the 3rd cylinder 20 and four-cylinder 22 have been worked in coordination 180 ° of upsets of mould 27; Blow in the hole that gas blow pipe 24 is aligned on mould 27, vibrations knocking device 23 knocks mould 27 from top to bottom, and integrated board 31 is separated with mould 27, comes off in the middle of the second frame 28.
In described drying kiln 10, sidewall 30 layer distributed of both sides has heating tube 29.
Adjacent heating tube 29 spacing is 5-10cm.
Described drying kiln 10 design temperature is 30-70 DEG C.
The height of described drying kiln 10 is 100-150cm.
Drying time is set as 1-8 hour.
Described drying kiln top is also provided with air exhausting device 39.
Described input unit 25 comprises input cylinder, input oil cylinder; Described output device 26 comprises output cylinder, output cylinder.
Described retention device 21 comprises rubber rollers.
Described vibrations knocking device 23 comprises skin hammer, iron hammer, rubber hammer.
The present invention is when specifically using, one composing type mould 27 is sent into automatic moulding machine 11 by shaping jack 8 successively, the mould 27 that integrated board 31 is housed processed from automatic moulding machine 11 carries out piling by shaping stacking machine 9, the dolly 5 of fully loaded integrated board 31 is dried through drying kiln 10, integrated board 31 after oven dry returns jack 13 and sends into automatic turning ingot stripper 12 successively and carry out the demoulding, demoulding aftershaping mould 27 is transported by roll-over stacker crane 14 piling, and integrated board 31 is packed by finished product packing machine 15; Before finished product packing machine 15, the integrated board 31 after the demoulding can be polished by sanding apparatus according to concrete demand, then packs; Also, after can being sprayed by spray equipment, packed by finished product packing machine 15 after being dried by drying unit.If what produce is frosted integrated board, can be polished by sanding apparatus, then be packed by finished product packing machine 15; If what produce is speed spray integrated board, then, after can being sprayed by spray equipment, after being dried by drying unit, packed by finished product packing machine 15; And if production is color sand integrated board, without process, directly can be packed by finished product packing machine 15.
After integrated board 31 demoulding, mould 27 is through 180 ° of upsets, then by roll-over stacker crane 14 piling, transported by dolly 5, dolly 5 transports by returning ferry bus 3, through returning ferry-boat track 2, push up to return trajectory 4 by returning flat-top device by dolly 5, dolly 5 runs to main line entrance ferry-boat track 7 through return trajectory 4, and then is transported to mainline track 1 by main line entrance ferry bus 6, send into automatic moulding machine 11 successively by shaping jack 8, so circulate production.
Claims (10)
1. heat insulation decoration integrated plate Automatic Production System, it is characterized in that: described Automatic Production System comprises mould transportation system and integrated board production system, wherein, mould transportation system comprises main line entrance ferry-boat track (7) that operation has main line entrance ferry bus (6), mainline track (1), operation have return ferry bus (3) return ferry-boat track (2), return trajectory (4), main line entrance flat-top device (16), return flat-top device (17), one group at mainline track (1) and the upper dolly (5) run of return trajectory (4), and main line entrance ferry-boat track (7), mainline track (1), return ferry-boat track (2), return trajectory (4) successively head and the tail connect, formed loop, main line entrance flat-top device (16) is arranged on the position that main line entrance ferry-boat track (7) is connected with mainline track (1), and the traffic direction of main line entrance flat-top device (16) is promoted to mainline track (1) by main line entrance ferry-boat track (7), returning flat-top device (17) and be arranged on the position returning ferry-boat track (2) and be connected with return trajectory (4), returning the traffic direction of flat-top device (17) for promoting to return trajectory (4) by returning ferry-boat track (2),
Integrated board production system is arranged on mainline track (1) top, on mainline track (1), shaping jack (8) is set gradually according to production sequence, automatic moulding machine (11), shaping stacking machine (9), drying kiln (10), upset jack (13), automatic turning ingot stripper (12), roll-over stacker crane (14), and finished product packing machine (15), above device is provided with level detecting apparatus, one composing type mould (27) is sent into automatic moulding machine (11) by shaping jack (8) successively, the mould (27) that integrated board (31) are housed processed from automatic moulding machine (11) carries out piling by shaping stacking machine (9), the dolly (5) of fully loaded integrated board (31) is dried through drying kiln (10), integrated board (31) after oven dry is sent into automatic turning ingot stripper (12) successively by upset jack (13) and is carried out the demoulding, demoulding aftershaping mould (27) is transported by roll-over stacker crane (14) piling, integrated board (31) is packed by finished product packing machine (15).
2. heat insulation decoration integrated plate Automatic Production System according to claim 1, is characterized in that: arrange sanding apparatus above at finished product packing machine (15).
3. heat insulation decoration integrated plate Automatic Production System according to claim 2, is characterized in that: after sanding apparatus, and finished product packing machine (15) sets gradually spray equipment, drying unit above.
4. heat insulation decoration integrated plate Automatic Production System according to claim 1, it is characterized in that: the structure of described automatic moulding machine (11) comprises the forming processing device with the first connecting gear, slurry agitation storage tank (32), the oil pump station (33) of servo-hydraulic fuel feeding, and be provided with the management control circuit of level detecting apparatus and switching device, described forming processing device comprises the first frame (11-1) being provided with the first connecting gear, by the mould (27) of the first connecting gear conveying, first frame (11-1) is disposed with finish coat processing stations along direction of transfer, shell surface layer processing stations (35), heat preservation core layer processing stations (36), design gaps fills up station (37), and shell bottom processing stations (38), level detecting apparatus is provided with above in all stations, wherein,
On finish coat processing stations, location is provided with flush coater (34);
Shell surface layer processing stations (35), design gaps fill up station (37) and shell bottom processing stations (38) is respectively arranged with just shotcrete pipe (35-1), joint filling shower nozzle (37-1) and whole shotcrete pipe (38-1), and is connected with slurry agitation storage tank (32) by supply lines;
Heat preservation core layer processing stations (36) comprises the support body (11-5) be fixed in the first frame (11-1), with the dolly (5) of rotary support holder and be positioned at the cotton block (11-7) of pressure on support body (11-5) in heat preservation core layer processing stations (36) top, cotton block (11-7) is pressed to form lifting structure by oil cylinder, dolly (5) forms being slidably matched along frame in radial, by the sensor localization that puts in place by the upper slide rail arranged of support body (11-5).
5. heat insulation decoration integrated plate Automatic Production System according to claim 1, it is characterized in that: the structure of described automatic turning ingot stripper (12) comprises setting two covers, 180 ° of turning devices on a moving belt, and stripper apparatus, stripper apparatus is arranged in the middle of two covers, 180 ° of turning devices; 180 ° of described turning devices comprise input unit (25) successively according to production line operation order, first cylinder (19), the second cylinder (18), retention device (21), 3rd cylinder (20), four-cylinder (22); Described stripper apparatus comprises gas blow pipe (24), vibrations knocking device (23), output device (26); Above device is provided with level detecting apparatus;
Wherein, input unit (25), first cylinder (19), retention device (21), four-cylinder (22), output device (26) is arranged in the second frame (28) with the second connecting gear, the second cylinder (18), the 3rd cylinder (20), gas blow pipe (24), vibrations knocking device (23) be successively set on be fixed on the second frame (28) top support on;
First cylinder (19) is mould (27) upwardly, second cylinder (18) is pushed into mould (27) to retention device (21), 3rd cylinder (20) is caught mould (27) and is made mould (27) continue to move, and four-cylinder (22) is caught mould (27) and moved down; First cylinder (19), the second cylinder (18), retention device (21), the 3rd cylinder (20) and four-cylinder (22) have been worked in coordination 180 ° of upsets of mould (27); Blow in the hole that gas blow pipe (24) is aligned on mould (27), mould (27) is knocked in vibrations knocking device (23) from top to bottom, integrated board (31) is separated with mould (27), comes off in the middle of the second frame (28).
6. heat insulation decoration integrated plate Automatic Production System according to claim 1, is characterized in that: sidewall (30) layer distributed of described drying kiln (10) interior both sides has heating tube (29).
7. heat insulation decoration integrated plate Automatic Production System according to claim 6, is characterized in that: adjacent heating tube (29) spacing is 5-10cm.
8. heat insulation decoration integrated plate Automatic Production System according to claim 1, is characterized in that: the height of described drying kiln (10) is 100-150cm.
9. heat insulation decoration integrated plate Automatic Production System according to claim 1, is characterized in that: drying time is set as 1-8 hour.
10. heat insulation decoration integrated plate Automatic Production System according to claim 1, is characterized in that: described drying kiln top is also provided with air exhausting device (39).
Priority Applications (1)
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| CN201310080861.0A CN103216059B (en) | 2013-03-14 | 2013-03-14 | Heat insulation decoration integrated plate Automatic Production System |
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| CN201310080861.0A CN103216059B (en) | 2013-03-14 | 2013-03-14 | Heat insulation decoration integrated plate Automatic Production System |
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