CN106003408A - Automatic production system for sanitary wares - Google Patents
Automatic production system for sanitary wares Download PDFInfo
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- CN106003408A CN106003408A CN201610547931.2A CN201610547931A CN106003408A CN 106003408 A CN106003408 A CN 106003408A CN 201610547931 A CN201610547931 A CN 201610547931A CN 106003408 A CN106003408 A CN 106003408A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 51
- 239000000047 product Substances 0.000 claims abstract description 151
- 238000001035 drying Methods 0.000 claims abstract description 137
- 238000005507 spraying Methods 0.000 claims abstract description 95
- 238000007569 slipcasting Methods 0.000 claims abstract description 78
- 239000011265 semifinished product Substances 0.000 claims abstract description 60
- 238000007689 inspection Methods 0.000 claims abstract description 28
- 239000000758 substrate Substances 0.000 claims description 97
- 238000001514 detection method Methods 0.000 claims description 83
- 239000000919 ceramic Substances 0.000 claims description 75
- 238000002347 injection Methods 0.000 claims description 24
- 239000007924 injection Substances 0.000 claims description 24
- 238000004064 recycling Methods 0.000 claims description 17
- 230000007704 transition Effects 0.000 claims description 17
- 239000000463 material Substances 0.000 claims description 16
- 238000012546 transfer Methods 0.000 claims description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 238000012360 testing method Methods 0.000 claims description 6
- 230000002950 deficient Effects 0.000 claims description 5
- 238000009826 distribution Methods 0.000 claims description 4
- 238000003860 storage Methods 0.000 claims description 3
- 238000011144 upstream manufacturing Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 5
- 238000000465 moulding Methods 0.000 abstract 7
- 238000010586 diagram Methods 0.000 description 6
- 230000001413 cellular effect Effects 0.000 description 4
- 238000010276 construction Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000005266 casting Methods 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 239000012141 concentrate Substances 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/243—Setting, e.g. drying, dehydrating or firing ceramic articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
- B28B17/0072—Product control or inspection
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/50—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
- C04B41/5022—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with vitreous materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
- C04B41/81—Coating or impregnation
- C04B41/85—Coating or impregnation with inorganic materials
- C04B41/86—Glazes; Cold glazes
Abstract
The invention discloses an automatic production system for sanitary wares. The automatic production system comprises a slip casting molding unit, a drying unit, a semi-finished product inspection unit, a glaze spraying unit and a finished product inspection unit, wherein the slip casting molding unit comprises a slip casting module; the slip casting module comprises a green body molding line and a slip casting pipeline; the green body molding line comprises a plurality of slip casting stations; and the green body molding line and the slip casting pipeline are both of a three-dimensional layered structure. According to the automatic production system for the sanitary wares, such production lines as the slip casting molding unit, the drying unit, the semi-finished product inspection unit, the glaze spraying unit and the finished product inspection unit are arranged, so that a series of process steps including, slip casting molding, drying, glaze spraying, detecting and the like for production of the sanitary wares can realize continuous and mechanically automatic assembly line operation, and accordingly, the labor intensity of workers is greatly reduced.
Description
Technical field
The present invention relates to sanitary ceramics and produce apparatus field, particularly relate to a kind of sanitary ceramics mechanized production system.
Background technology
It is to be injected by ceramic mud in ready made porous mold that the slip casting of sanitary ceramics produces, and by the water absorbing capacity of mould or the effect of impressed pressure, ceramic mud dehydration hardening is made base substrate, then base substrate is carried out the production process that glaze spraying is dried.In slip casting production process, need to carry out mould positioning matched moulds, mould being delivered to slip casting station and in mould, injects ceramic mud, after blank forming, also need that mould is delivered to die sinking station and take out base substrate to open mould, after taking out base substrate, also need the glaze spraying by the cleaning carrying out mould is dried with base substrate to be dried.Existing sanitary ceramics slip casting production system, main by artificial or simple machine carrying mould, production efficiency is low, takes up room big, and labor strength is high, yields poorly.
Summary of the invention
It is an object of the invention to propose the pipeline system operation of a kind of mechanical automation, be greatly reduced the sanitary ceramics mechanized production system of the labor intensity of workman.
For reaching this purpose, the present invention by the following technical solutions:
A kind of sanitary ceramics mechanized production system, is from upstream to downstream and includes injection forming unit, drying unit, inspection of semifinished product unit, glaze spraying unit and product inspection unit successively；
Described injection forming unit includes that slip casting module, described slip casting module include that blank forming line and slip casting pipeline, described blank forming line include that several slip casting stations, described blank forming line and described slip casting pipeline are chpn structure；Described slip casting pipeline includes slip casting house steward and slip casting arm, and one end of described slip casting arm connects with described slip casting house steward and the other end of described slip casting arm is installed on the slip casting station of described blank forming line；
Described product inspection unit includes that finished product one-level detection module, described finished product one-level detection module include finished product feeding pipeline, finished product detection station, rotating pipeline, secondary finished product pipeline and good finished product pipeline；
Described finished product feeding pipeline is used for carrying sanitary ceramics, described finished product detection station is for detecting outward appearance and the function of sanitary ceramics, described rotating pipeline is for splitting into non-defective unit and substandard products by the sanitary ceramics after detection, described finished product pipeline is for carrying the sanitary ceramics of time finished product, and described good finished product pipeline is for carrying the sanitary ceramics of good finished product.
Preferably, described product inspection unit also includes finished product secondary detection module, described finished product secondary detection module is for the examination water test of sanitary ceramics, the input of described finished product secondary detection module is connected with the outfan of described finished product one-level detection module, and described finished product secondary detection module includes the second finished product feeding pipeline, copying detection station and finished product blanking pipeline；
The rotating conveyer device of described finished product one-level detection module is arranged at described finished product feeding pipeline side；The input of described finished product detection station is connected with the outfan of described finished product feeding pipeline, the outfan of described finished product detection station and the input of described rotating pipeline；First outfan of described rotating pipeline is connected with the input of described finished product pipeline, and the second outfan of described rotating pipeline and the input of described good finished product pipeline connect；
The input of the second finished product feeding pipeline of described finished product secondary detection module is connected with the outfan of described good finished product pipeline；Described finished product blanking pipeline is arranged at the side of described second finished product feeding pipeline；The two ends of described copying detection station are connected to described second finished product feeding pipeline and described finished product blanking pipeline.
Preferably, described injection forming unit also includes that matched moulds module, die sinking module and overmolded module, described matched moulds module include that matched moulds pipeline, described matched moulds pipeline include several matched moulds stations；
Described die sinking module includes that die sinking pipeline, described die sinking pipeline include several die sinking stations；
Described overmolded module includes that overmolded pipeline, described overmolded pipeline include several overmolded stations；
The outfan of described matched moulds pipeline is connected with the input of described blank forming line, and the input of described die sinking pipeline is connected with the outfan of described blank forming line, and the input of described overmolded pipeline is connected with the outfan of described die sinking pipeline.
Preferably, described injection forming unit also includes bed die side form recycling module, face mould recycling module and time printed line, described bed die side form recycling module includes bed die side form exhausting line, bed die side form Quick drainage device and bed die side form drying line, described bed die side form exhausting line is arranged near the side of described die sinking pipeline, described bed die side form Quick drainage device is arranged on described bed die side form exhausting line, the input of described bed die side form drying line is connected with the outfan of described bed die side form exhausting line, the described outfan of bed die side form drying line is connected with the input of described time printed line；
Described face mould recycling module includes face mould exhausting line, face mould Quick drainage device and face mould drying line; described face mould exhausting line is arranged near the side of described overmolded pipeline; described face mould Quick drainage device is arranged on described face mould exhausting line; the input of described face mould drying line is connected with the outfan of described face mould exhausting line, and the outfan of described face mould drying line is connected with the input of described time printed line；Described bed die side form drying line and described face mould drying line are chpn structure；Described time printed line is arranged near the side of described matched moulds pipeline, and the outfan of described time printed line is connected with the input of described bed die side form exhausting line.
Preferably, described die sinking module is additionally provided with the first base substrate finishing line, the outfan of described die sinking pipeline is connected by described first base substrate finishing line with the input of described overmolded pipeline, the input of described first base substrate finishing line is connected with the outfan of described die sinking pipeline, the outfan of described first base substrate finishing line is connected with the input of described overmolded pipeline, and described first base substrate finishing line includes several the first base substrate finishing stations；
Described overmolded module is additionally provided with the second base substrate finishing line, and the input of described second base substrate finishing line is connected with the outfan of described overmolded pipeline, and described second base substrate finishing line includes several the second base substrate finishing stations.
Preferably, material conveying device and secondary semi-finished product conveyer device under described inspection of semifinished product unit includes semi-manufactured goods transportation device, traversing transition apparatus, semi-finished product；
Under described semi-finished product, material conveying device is arranged near the both sides of described semi-manufactured goods transportation device, the input of described traversing transition apparatus is connected with the outfan of described semi-manufactured goods transportation device, the outfan of described traversing transition apparatus is connected with the input of material conveying device under described semi-finished product, and the input of described semi-finished product conveyer device is connected with the shunting end of material conveying device under described semi-finished product；
Described semi-manufactured goods transportation device is used for inputting sanitary ceramic body, and described traversing transition apparatus is used for shunting sanitary ceramic body；Described traversing transition apparatus is provided with semi-finished product detection station, and described semi-finished product detection station is for carrying out upper water, the crack detection of sanitary ceramic body, repairing, clean and quality judging；Under described semi-finished product, material conveying device for being delivered to time semi-finished product conveyer device and exporting the sanitary ceramic body detected by semi-finished product by the sanitary ceramic body of secondary semi-finished product, and described semi-finished product conveyer device is for being delivered to substandard products storage area by the sanitary ceramic body of secondary semi-finished product.
Preferably, described glaze spraying unit includes that glaze spraying input line, shunting glaze spraying line, glaze spraying output lead and glaze spraying mechanical hand, described glaze spraying input line and glaze spraying output lead are connected by described shunting glaze spraying line；
Article two, the described shunting glaze spraying line being set up in parallel is a glaze spraying module, and described glaze spraying module is along described glaze spraying output lead spaced set；
Arranging described glaze spraying mechanical hand between the shunting glaze spraying line of described glaze spraying module, the corresponding two shunting glaze spraying lines of described glaze spraying mechanical hand, described shunting glaze spraying line is provided with glaze spraying station.
Preferably, described drying unit includes hothouse and dry transfer line module, described dry transfer line module is arranged at the inside of described hothouse, and described dry transfer line module includes base substrate input line, initial drying line group, the first base substrate line of transference, middle drying line group, end drying line group, base substrate output lead and the second base substrate line of transference；
Described initial drying line group, middle drying line group are parallel distribution with end drying line group, the outfan of described initial drying line group aligns with the input of described middle drying line group, and the outfan of described middle drying line group aligns with the input of described end drying line group；
The input of described initial drying line group is connected with the outfan of described base substrate input line, the outfan of described initial drying line group is connected by the input of described first base substrate line of transference with described middle drying line group, the outfan of described middle drying line group is connected by the input of described second base substrate line of transference with described end drying line group, and the outfan of described end drying line group is connected with the input of described base substrate output lead；
Described initial drying line group includes that some initial drying lines, described middle drying line group include some middle drying lines, and described end drying line group includes some end drying lines；Described initial drying line, middle drying line, end drying line, base substrate input line, the first base substrate line of transference, base substrate output lead and the second base substrate line of transference are chpn structure.
Described sanitary ceramics mechanized production system is by arranging the production lines such as injection forming unit, drying unit, inspection of semifinished product unit, glaze spraying unit and product inspection unit, so that sanitary ceramics produce injection forming, be dried, glaze spraying, the series of process step such as detection realize the pipeline system operation of continuous way, mechanical automation, are greatly reduced the labor intensity of workman.Slip casting step is that whole sanitary ceramics casting process is the longest, and each bar slip casting pipeline complete independently slip casting of described slip casting module, improve production chains, and the blank forming line of chpn had both improved space availability ratio, save area occupied, greatly increase again the quantity of the mould that can allow same batch slip casting, shorten slip casting total time, improve production efficiency.
Accompanying drawing explanation
The present invention will be further described for accompanying drawing, but the content in accompanying drawing does not constitute any limitation of the invention.
Fig. 1 is the mechanized production system structural representation of one of them embodiment of the present invention；
Fig. 2 is the injection forming cellular construction schematic diagram of one of them embodiment of the present invention；
Fig. 3 is the slip casting modular structure schematic diagram of one of them embodiment of the present invention；
Fig. 4 is the product inspection cellular construction schematic diagram of one of them embodiment of the present invention；
Fig. 5 is the inspection of semifinished product cellular construction schematic diagram of one of them embodiment of the present invention；
Fig. 6 is the glaze spraying cellular construction schematic diagram of one of them embodiment of the present invention；
Fig. 7 is the drying unit structural representation of one of them embodiment of the present invention；
Fig. 8 is the drying unit fundamental diagram of one of them embodiment of the present invention.
Wherein: injection forming unit 1；Inspection of semifinished product unit 2；Glaze spraying unit 3；Drying unit 4；Product inspection unit 5；Slip casting module 11；Blank forming line 111；Slip casting pipeline 112；Finished product one-level detection module 51；Finished product feeding pipeline 511；Finished product detection station 512；Rotating pipeline 513；Secondary finished product pipeline 514；Good finished product pipeline 515；Finished product secondary detection module 52；Second finished product feeding pipeline 521；Copying detection station 522；Finished product blanking pipeline 523；Matched moulds module 12；Die sinking module 13；Overmolded module 14；Matched moulds pipeline 121；Die sinking pipeline 131；Overmolded pipeline 141；Return printed line 15；Bed die side form exhausting line 161；Bed die side form Quick drainage device 162；Bed die side form drying line 163；Face mould exhausting line 171；Face mould Quick drainage device 172；Face mould drying line 173；First base substrate finishing line 132；Second base substrate finishing line 142；Semi-manufactured goods transportation device 21；Traversing transition apparatus 22；Material conveying device 23 under semi-finished product；Secondary semi-finished product conveyer device 24；Glaze spraying input line 31；Shunting glaze spraying line 32；Glaze spraying output lead 33；Glaze spraying mechanical hand 34；Hothouse 41；Base substrate input line 42；Initial drying line group 43；First base substrate line of transference 44；Middle drying line group 45；End drying line group 46；Base substrate output lead 47；Second base substrate line of transference 48；Initial drying line 431；Middle drying line 451；End drying line 461；Installation portion 7.
Detailed description of the invention
Further illustrate technical scheme below in conjunction with the accompanying drawings and by detailed description of the invention.
The sanitary ceramics mechanized production system of the present embodiment, as it is shown in figure 1, be from upstream to downstream to include injection forming unit 1, drying unit 4, inspection of semifinished product unit 2, glaze spraying unit 3 and product inspection unit 5 successively；
Described injection forming unit 1 includes slip casting module 11, as shown in Figure 2 and Figure 3, described slip casting module 11 includes that blank forming line 111 and slip casting pipeline 112, described blank forming line 111 include that several slip casting stations, described blank forming line 111 and described slip casting pipeline 112 are chpn structure；Described slip casting pipeline 112 includes slip casting house steward and slip casting arm, and one end of described slip casting arm connects with described slip casting house steward and the other end of described slip casting arm is installed on the slip casting station of described blank forming line 111；
Described product inspection unit 5 includes finished product one-level detection module 51, as shown in Figure 4, described finished product one-level detection module 51 includes finished product feeding pipeline 511, finished product detection station 512, rotating pipeline 513, secondary finished product pipeline 514 and good finished product pipeline 515；
Described finished product feeding pipeline 511 is used for carrying sanitary ceramics, described finished product detection station 512 is for detecting outward appearance and the function of sanitary ceramics, described rotating pipeline 513 is for splitting into non-defective unit and substandard products by the sanitary ceramics after detection, described finished product pipeline 514 is for carrying the sanitary ceramics of time finished product, and described good finished product pipeline 515 is for carrying the sanitary ceramics of good finished product.
Described sanitary ceramics mechanized production system is by arranging the production lines such as injection forming unit 1, drying unit 4, inspection of semifinished product unit 2, glaze spraying unit 3 and product inspection unit 5, so that sanitary ceramics produce injection forming, be dried, glaze spraying, the series of process step such as detection realize the pipeline system operation of continuous way, mechanical automation, being greatly reduced the labor intensity of workman, described sanitary ceramics is toilet seat, squatting pan, washbowl etc..
Described injection forming unit 1 includes that slip casting module 11, described blank forming line 111 and described slip casting pipeline 112 are chpn structure, and input and the outfan of described blank forming line 111 are equipped with elevator.First, mould is distributed the slip casting station that extremely the described each layer of blank forming line 111 is vacant by the elevator at the input of described blank forming line 111；The mould of each layer is transferred to die sinking pipeline 131 at the described elevator of the outfan of described blank forming line 111 after completing by slip casting.Being different from slip casting pipeline in existing combination vertical casting type production line and be covered with whole workshop, described sanitary ceramics injection forming production system is fixed point slip casting, and slip casting pipeline is only arranged at described slip casting module 11, and whole confession slurry, overfall pipeline are shorter simpler and more direct, easy cleaning.Slip casting step is that whole sanitary ceramics casting process is the longest, and each bar slip casting pipeline 112 complete independently slip casting of described slip casting module 11, improve production chains, and the blank forming line 111 of chpn had both improved space availability ratio, save area occupied, greatly increase again the quantity of the mould that can allow same batch slip casting, shorten slip casting total time, improve production efficiency.
The finished product one-level detection module 51 of described finished product detection unit 5 is implemented in combination with outward appearance and the detection of function, the transmission of sanitary ceramics finished product by the operation of a plurality of function number line sending, mechanical work is used to replace part manual operation, alleviate the labor intensity of workman, reduce product clashing and breaking.After finished product to be detected is positioned on finished product feeding pipeline 511, described finished product feeding pipeline 511 it is delivered to finished product detection station 512 and detects；Rotating pipeline 513 is provided with the first outfan and the second outfan, can realize positive and negative two-way conveying, and sanitary ceramics finished product is branched to time finished product pipeline 514 and good finished product pipeline 515 by rotating pipeline 513 according to substandard products or non-defective unit after completing detection.Described finished product detection station 512 is arranged on the side of finished product feeding pipeline 511, compared with existing straight line test production line, main line both sides arrange shunt line can reasonably utilize hall space, production line is made to be substantially reduced by the length limitation of Factory Building, production line is detected by workman, Jian Gongshi, multiple modules can be monitored, it is not necessary to the walking about of distance back and forth simultaneously, improve artificial detection efficiency and monitor effect.
Preferably, described product inspection unit 5 also includes finished product secondary detection module 52, as shown in Figure 4, described finished product secondary detection module 52 is for the examination water test of sanitary ceramics, the input of described finished product secondary detection module 52 is connected with the outfan of described finished product one-level detection module 51, and described finished product secondary detection module 52 includes the second finished product feeding pipeline 521, copying detection station 522 and finished product blanking pipeline 523；
The rotating conveyer device 513 of described finished product one-level detection module 51 is arranged at described finished product feeding pipeline 511 side；The input of described finished product detection station 512 is connected with the outfan of described finished product feeding pipeline 511, the outfan of described finished product detection station 512 and the input of described rotating pipeline 513；First outfan of described rotating pipeline 513 is connected with the input of described finished product pipeline 514, and the second outfan of described rotating pipeline 513 and the input of described good finished product pipeline 515 connect；
The input of the second finished product feeding pipeline 521 of described finished product secondary detection module 52 is connected with the outfan of described good finished product pipeline 515；Described finished product blanking pipeline 523 is arranged at the side of described second finished product feeding pipeline 521；The two ends of described copying detection station 522 are connected to described second finished product feeding pipeline 521 and described finished product blanking pipeline 523.
The finished product secondary detection module 52 of described finished product detection unit 5 is connected finished product one-level detection module 51, and the sanitary ceramics finished product being detected as non-defective unit is made the examination water test including siphon emulation detection.Sanitary ceramics finished product is transported to described copying detection station 522 by described second finished product feeding pipeline 521, by being transported to described finished product blanking pipeline 523 after siphon emulation detection, compared with existing straight line test production line, main line both sides arrange shunt line can reasonably utilize hall space, and it is provided with and can improve efficiency and product quality for the detection device detecting toilet siphon emulation detection, avoid substandard products to enter into subsequent processing, cause waste.
Preferably, as in figure 2 it is shown, described injection forming unit 1 also includes that matched moulds module 12, die sinking module 13 and overmolded module 14, described matched moulds module 12 include that matched moulds pipeline 121, described matched moulds pipeline 121 include several matched moulds stations；
Described die sinking module 13 includes that die sinking pipeline 131, described die sinking pipeline 131 include several die sinking stations；
Described overmolded module 14 includes that overmolded pipeline 141, described overmolded pipeline 141 include several overmolded stations；
The outfan of described matched moulds pipeline 121 is connected with the input of described blank forming line 111, the input of described die sinking pipeline 131 is connected with the outfan of described blank forming line 111, and the input of described overmolded pipeline 141 is connected with the outfan of described die sinking pipeline 131.
Mould, after the matched moulds station of described matched moulds pipeline 121 is by completing matched moulds, is transported to vacant slip casting module 11 until carrying out grouting with plunger when the slip casting station of two blank forming lines 111 is all booked mould；Complete the slip casting module 11 of grouting with plunger the mould of injection forming is then transported to the die sinking station of die sinking pipeline 131 to carry out die sinking；After completing die sinking operation, mould is transported to the overmolded station of overmolded pipeline 141 and carries out overmolded.The modules of described slip casting unit 1 such as matched moulds module 12, slip casting module 11, die sinking module 13 and overmolded module 14 are independent operating, simplify production line and control, improve production efficiency.
Preferably, described injection forming unit 1 also includes bed die side form recycling module, face mould recycling module and time printed line 15, as shown in Figure 2, described bed die side form recycling module includes bed die side form exhausting line 161, bed die side form Quick drainage device 162 and bed die side form drying line 163, described bed die side form exhausting line 161 is arranged near the side of described die sinking pipeline 131, described bed die side form Quick drainage device 162 is arranged on described bed die side form exhausting line 161, the input of described bed die side form drying line 163 is connected with the outfan of described bed die side form exhausting line 161, the described outfan of bed die side form drying line 163 is connected with the input of described time printed line 15；
Described face mould recycling module includes face mould exhausting line 171, face mould Quick drainage device 172 and face mould drying line 173; described face mould exhausting line 171 is arranged near the side of described overmolded pipeline 141; described face mould Quick drainage device 172 is arranged on described face mould exhausting line 171; the input of described face mould drying line 173 is connected with the outfan of described face mould exhausting line 171, and the outfan of described face mould drying line 173 is connected with the input of described time printed line 15；Described bed die side form drying line 173 and described face mould drying line 173 are chpn structure；Described time printed line 15 is arranged near the side of described matched moulds pipeline 121, and the outfan of described time printed line 15 is connected with the input of described bed die side form exhausting line 161.
The operation principle of described bed die side form recycling module is that described bed die side form exhausting line 161 is arranged near the side of described die sinking pipeline 131; remove bed die and side form on die sinking station during die sinking and be transferred on described bed die side form exhausting line 161; first pass through the bed die side form exhausting line 161 being provided with bed die side form Quick drainage device 162 with to bed die and side form Quick drainage; then being transported to described bed die side form drying line 163 and be dried bed die and side form, last dried bed die and side form are transported to described returning and wait matched moulds on printed line 15.The operation principle of described face mould recycling module is similar to described bed die side form recycling module, the face mould removed when reclaiming overmolded, it is carried out Quick drainage and is dried, and is then transported to described returning and waits matched moulds on printed line 15.
Described sanitary ceramics mechanized production system carries out mold clean while carrying out base substrate injection forming and is dried, and two-wire is parallel, and every mold realizes more than four times slip casting every day, and production efficiency is greatly improved.Described bed die side form recycling module and face mould recycling module use tunnel type to concentrate and are dried, and required space is little, 24 hours Heat preservations of heat energy; heat energy directly acts on mould; can use residual heat of tunnel kiln do not stop for and, whole process consume heat energy few, save the energy.
Preferably, as shown in Figure 2, described die sinking module 13 is additionally provided with the first base substrate finishing line 132, the outfan of described die sinking pipeline 131 is connected by described first base substrate finishing line 132 with the input of described overmolded pipeline 141, the input of described first base substrate finishing line 132 is connected with the outfan of described die sinking pipeline 131, the outfan of described first base substrate finishing line 132 is connected with the input of described overmolded pipeline 141, and described first base substrate finishing line 132 includes several the first base substrate finishing stations；
Described overmolded module 14 is additionally provided with the second base substrate finishing line 142, and the input of described second base substrate finishing line 142 is connected with the outfan of described overmolded pipeline 141, and described second base substrate finishing line 142 includes several the second base substrate finishing stations.
Described first base substrate finishing line 132 is arranged at the outfan of described die sinking pipeline 131, and the surrounding of the base substrate after split cavity and bottom carry out manual amendment；And described second base substrate finishing line 142 is arranged at the outfan of described overmolded pipeline 141, for the top of the base substrate after overmolded is carried out manual amendment, thus carry out the most in time the entirety of base substrate mending slurry finishing before body drying, prevent from, during body drying, problems of crack occurs, improving the green body quality of injection forming, the following process for base substrate provides safeguard.
Preferably, described inspection of semifinished product unit 2 includes material conveying device 23 and secondary semi-finished product conveyer device 24 under semi-manufactured goods transportation device 21, traversing transition apparatus 22, semi-finished product, as shown in Figure 5；
Under described semi-finished product, material conveying device 23 is arranged near the both sides of described semi-manufactured goods transportation device 21, the input of described traversing transition apparatus 22 is connected with the outfan of described semi-manufactured goods transportation device 21, the outfan of described traversing transition apparatus 22 is connected with the input of material conveying device 23 under described semi-finished product, and the input of described semi-finished product conveyer device 24 is connected with the shunting end of material conveying device 23 under described semi-finished product；
Described semi-manufactured goods transportation device 21 is used for inputting sanitary ceramic body, and described traversing transition apparatus 22 is used for shunting sanitary ceramic body；Described traversing transition apparatus 22 is provided with semi-finished product detection station, and described semi-finished product detection station is for carrying out upper water, the crack detection of sanitary ceramic body, repairing, clean and quality judging；Under described semi-finished product, material conveying device 23 for being delivered to time semi-finished product conveyer device 24 and exporting the sanitary ceramic body detected by semi-finished product by the sanitary ceramic body of secondary semi-finished product, and described semi-finished product conveyer device 24 is for being delivered to substandard products storage area by the sanitary ceramic body of secondary semi-finished product.
Described inspection of semifinished product unit 2 is implemented in combination with the detection of sanitary ceramics semi-finished product by the operation of multiple devices, sanitary ceramic body is delivered to semi-finished product detection station, staff only need to carry out semi-finished product detection operation to sanitary ceramic body, alleviates the labor intensity of workman, improves production efficiency.Use a feeding and conveying device 21 to carry out feeding operation, traversing transition apparatus 22 is set in side centered by feeding and conveying device 21；And this structure is relatively low to Factory Building length requirement, the production line more concentrated is detected by workman, Jian Gongshi, can monitor multiple modules simultaneously, it is not necessary to the walking about of distance back and forth, improves artificial detection efficiency and monitors effect.
Preferably, described glaze spraying unit 3 includes glaze spraying input line 31, shunting glaze spraying line 32, glaze spraying output lead 33 and glaze spraying mechanical hand 34, and as shown in Figure 6, described glaze spraying input line 31 and glaze spraying output lead 33 are connected by described shunting glaze spraying line 32；
Article two, the described shunting glaze spraying line 32 being set up in parallel is a glaze spraying module, and described glaze spraying module is along described glaze spraying output lead 33 spaced set；
Arranging described glaze spraying mechanical hand 34 between the shunting glaze spraying line 32 of described glaze spraying module, the corresponding two shunting glaze spraying lines 32 of described glaze spraying mechanical hand 34, described shunting glaze spraying line 32 is provided with glaze spraying station.
Described glaze spraying unit 3 uses glaze spraying input line 31 to carry out feeding glaze spraying operation, shunting glaze spraying line 32 and glaze spraying output lead 33 are set in side centered by glaze spraying input line 31, shunting glaze spraying line 32 is used for shunting sanitary ceramic body and sanitary ceramic body and completes glaze spraying operation on glaze spraying station, the complete sanitary ceramic body of glaze spraying is delivered to next production unit by described glaze spraying output lead 33, is constituted the production circuit of automatic glaze spraying with this；Use glaze spraying mechanical hand 34 efficiency high, improve glaze spraying quality, and this structure is relatively low to Factory Building length requirement, the production line more concentrated is detected by workman, Jian Gongshi, multiple production intervals can be monitored simultaneously, without walking about of distance back and forth, improve artificial detection efficiency and monitor effect.
Described glaze spraying module is with two shunting glaze spraying lines 32 for described glaze spraying module, glaze spraying mechanical hand 34 carries out glaze spraying to the sanitary ceramic body on two shunting glaze spraying lines 32 in turn, so that the more compact structure of production line, production equipment is made more to concentrate, it is easy to staff's monitoring and management, improves production efficiency.
Preferably, described drying unit 4 includes hothouse 41 and dry transfer line module, as shown in Figure 7, Figure 8, described dry transfer line module is arranged at the inside of described hothouse 41, and described dry transfer line module includes base substrate input line 42, initial drying line group the 43, first base substrate line of transference 44, middle drying line group 45, end drying line group 46, base substrate output lead 47 and the second base substrate line of transference 48；
Described initial drying line group 43, middle drying line group 45 are parallel distribution with end drying line group 46, the outfan of described initial drying line group 43 aligns with the input of described middle drying line group 45, and the outfan of described middle drying line group 45 aligns with the input of described end drying line group 46；
The input of described initial drying line group 43 is connected with the outfan of described base substrate input line 42, the outfan of described initial drying line group 43 is connected by the input of described first base substrate line of transference 44 with described middle drying line group 45, the outfan of described middle drying line group 45 is connected by the input of described second base substrate line of transference 48 with described end drying line group 46, and the outfan of described end drying line group 46 is connected with the input of described base substrate output lead 47；
Described initial drying line group 43 includes that some initial drying lines 431, described middle drying line group 45 include some middle drying lines 451, and described end drying line group 46 includes some end drying lines 461；Described initial drying line 431, middle drying line 451, end drying line 461, base substrate input line the 42, first base substrate line of transference 44, base substrate output lead 47 and the second base substrate line of transference 48 are chpn structure.
The input of the described base substrate input line 42 of described drying unit 4 is connected with the outfan of described second base substrate finishing line 142, and the base substrate after injection forming is dried, it is achieved mechanically-propelled, the automatic assembly line operation of reception continuous drying, mechanical.Described dry transfer line module is arranged at the inside of described hothouse 41, centralized dry, can realize 24 hours Heat preservations, and heat energy direct operation, in base substrate, can use waste heat to be continuing to supply, and heat energy loss is few, saves the energy.The described initial drying line group 43 of parallel distribution, middle drying line group 45 and end drying line group 46 are set, and joined end to end by described first base substrate line of transference 44 and described second base substrate line of transference 48 respectively, so layout more saves space, heat energy is conducive to preserve, and realize continuous drying, make base substrate base substrate after described dry transfer line module goes around output reach the aridity required by the speed of service controlling described dry transfer line module.Each drying line group arranges some drying lines, multi-thread parallel, each bar drying line speed of service of same group of drying line group is identical, can be dried multiple base substrate simultaneously；And described initial drying line 431, middle drying line 451, end drying line 461, base substrate input line the 42, first base substrate line of transference 44, base substrate output lead 47 and the second base substrate line of transference 48 are chpn structure, both added space availability ratio, and also achieved high-volume and be dried.
The know-why of the present invention is described above in association with specific embodiment.These describe the principle being intended merely to explain the present invention, and can not be construed to limiting the scope of the invention by any way.Based on explanation herein, those skilled in the art need not pay performing creative labour can associate other detailed description of the invention of the present invention, within these modes fall within protection scope of the present invention.
Claims (8)
1. a sanitary ceramics mechanized production system, is from upstream to downstream and includes injection forming unit, drying unit, inspection of semifinished product unit, glaze spraying unit and product inspection unit successively, it is characterised in that:
Described injection forming unit includes that slip casting module, described slip casting module include that blank forming line and slip casting pipeline, described blank forming line include that several slip casting stations, described blank forming line and described slip casting pipeline are chpn structure；Described slip casting pipeline includes slip casting house steward and slip casting arm, and one end of described slip casting arm connects with described slip casting house steward and the other end of described slip casting arm is installed on the slip casting station of described blank forming line；
Described product inspection unit includes that finished product one-level detection module, described finished product one-level detection module include finished product feeding pipeline, finished product detection station, rotating pipeline, secondary finished product pipeline and good finished product pipeline；
Described finished product feeding pipeline is used for carrying sanitary ceramics, described finished product detection station is for detecting outward appearance and the function of sanitary ceramics, described rotating pipeline is for splitting into non-defective unit and substandard products by the sanitary ceramics after detection, described finished product pipeline is for carrying the sanitary ceramics of time finished product, and described good finished product pipeline is for carrying the sanitary ceramics of good finished product.
Sanitary ceramics mechanized production system the most according to claim 1, it is characterized in that: described product inspection unit also includes finished product secondary detection module, described finished product secondary detection module is for the examination water test of sanitary ceramics, the input of described finished product secondary detection module is connected with the outfan of described finished product one-level detection module, and described finished product secondary detection module includes the second finished product feeding pipeline, copying detection station and finished product blanking pipeline；
The rotating conveyer device of described finished product one-level detection module is arranged at described finished product feeding pipeline side；The input of described finished product detection station is connected with the outfan of described finished product feeding pipeline, the outfan of described finished product detection station and the input of described rotating pipeline；First outfan of described rotating pipeline is connected with the input of described finished product pipeline, and the second outfan of described rotating pipeline and the input of described good finished product pipeline connect；
The input of the second finished product feeding pipeline of described finished product secondary detection module is connected with the outfan of described good finished product pipeline；Described finished product blanking pipeline is arranged at the side of described second finished product feeding pipeline；The two ends of described copying detection station are connected to described second finished product feeding pipeline and described finished product blanking pipeline.
Sanitary ceramics mechanized production system the most according to claim 1, it is characterized in that: described injection forming unit also includes matched moulds module, die sinking module and overmolded module, described matched moulds module includes that matched moulds pipeline, described matched moulds pipeline include several matched moulds stations；
Described die sinking module includes that die sinking pipeline, described die sinking pipeline include several die sinking stations；
Described overmolded module includes that overmolded pipeline, described overmolded pipeline include several overmolded stations；
The outfan of described matched moulds pipeline is connected with the input of described blank forming line, and the input of described die sinking pipeline is connected with the outfan of described blank forming line, and the input of described overmolded pipeline is connected with the outfan of described die sinking pipeline.
Sanitary ceramics mechanized production system the most according to claim 3, it is characterized in that: described injection forming unit also includes bed die side form recycling module, face mould recycling module and time printed line, described bed die side form recycling module includes bed die side form exhausting line, bed die side form Quick drainage device and bed die side form drying line, described bed die side form exhausting line is arranged near the side of described die sinking pipeline, described bed die side form Quick drainage device is arranged on described bed die side form exhausting line, the input of described bed die side form drying line is connected with the outfan of described bed die side form exhausting line, the described outfan of bed die side form drying line is connected with the input of described time printed line；
Described face mould recycling module includes face mould exhausting line, face mould Quick drainage device and face mould drying line; described face mould exhausting line is arranged near the side of described overmolded pipeline; described face mould Quick drainage device is arranged on described face mould exhausting line; the input of described face mould drying line is connected with the outfan of described face mould exhausting line, and the outfan of described face mould drying line is connected with the input of described time printed line；Described bed die side form drying line and described face mould drying line are chpn structure；Described time printed line is arranged near the side of described matched moulds pipeline, and the outfan of described time printed line is connected with the input of described bed die side form exhausting line.
Sanitary ceramics mechanized production system the most according to claim 3, it is characterized in that: described die sinking module is additionally provided with the first base substrate finishing line, the outfan of described die sinking pipeline is connected by described first base substrate finishing line with the input of described overmolded pipeline, the input of described first base substrate finishing line is connected with the outfan of described die sinking pipeline, the outfan of described first base substrate finishing line is connected with the input of described overmolded pipeline, and described first base substrate finishing line includes several the first base substrate finishing stations；
Described overmolded module is additionally provided with the second base substrate finishing line, and the input of described second base substrate finishing line is connected with the outfan of described overmolded pipeline, and described second base substrate finishing line includes several the second base substrate finishing stations.
Sanitary ceramics mechanized production system the most according to claim 1, it is characterised in that: described inspection of semifinished product unit includes material conveying device and secondary semi-finished product conveyer device under semi-manufactured goods transportation device, traversing transition apparatus, semi-finished product；
Under described semi-finished product, material conveying device is arranged near the both sides of described semi-manufactured goods transportation device, the input of described traversing transition apparatus is connected with the outfan of described semi-manufactured goods transportation device, the outfan of described traversing transition apparatus is connected with the input of material conveying device under described semi-finished product, and the input of described semi-finished product conveyer device is connected with the shunting end of material conveying device under described semi-finished product；
Described semi-manufactured goods transportation device is used for inputting sanitary ceramic body, and described traversing transition apparatus is used for shunting sanitary ceramic body；Described traversing transition apparatus is provided with semi-finished product detection station, and described semi-finished product detection station is for carrying out upper water, the crack detection of sanitary ceramic body, repairing, clean and quality judging；Under described semi-finished product, material conveying device for being delivered to time semi-finished product conveyer device and exporting the sanitary ceramic body detected by semi-finished product by the sanitary ceramic body of secondary semi-finished product, and described semi-finished product conveyer device is for being delivered to substandard products storage area by the sanitary ceramic body of secondary semi-finished product.
Sanitary ceramics mechanized production system the most according to claim 1, it is characterized in that: described glaze spraying unit includes that glaze spraying input line, shunting glaze spraying line, glaze spraying output lead and glaze spraying mechanical hand, described glaze spraying input line and glaze spraying output lead are connected by described shunting glaze spraying line；
Article two, the described shunting glaze spraying line being set up in parallel is a glaze spraying module, and described glaze spraying module is along described glaze spraying output lead spaced set；
Arranging described glaze spraying mechanical hand between the shunting glaze spraying line of described glaze spraying module, the corresponding two shunting glaze spraying lines of described glaze spraying mechanical hand, described shunting glaze spraying line is provided with glaze spraying station.
Sanitary ceramics mechanized production system the most according to claim 1, it is characterized in that: described drying unit includes hothouse and dry transfer line module, described dry transfer line module is arranged at the inside of described hothouse, and described dry transfer line module includes base substrate input line, initial drying line group, the first base substrate line of transference, middle drying line group, end drying line group, base substrate output lead and the second base substrate line of transference；
Described initial drying line group, middle drying line group are parallel distribution with end drying line group, the outfan of described initial drying line group aligns with the input of described middle drying line group, and the outfan of described middle drying line group aligns with the input of described end drying line group；
The input of described initial drying line group is connected with the outfan of described base substrate input line, the outfan of described initial drying line group is connected by the input of described first base substrate line of transference with described middle drying line group, the outfan of described middle drying line group is connected by the input of described second base substrate line of transference with described end drying line group, and the outfan of described end drying line group is connected with the input of described base substrate output lead；
Described initial drying line group includes that some initial drying lines, described middle drying line group include some middle drying lines, and described end drying line group includes some end drying lines；Described initial drying line, middle drying line, end drying line, base substrate input line, the first base substrate line of transference, base substrate output lead and the second base substrate line of transference are chpn structure.
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| CN106945160A (en) * | 2017-03-31 | 2017-07-14 | 佛山市信利成机电设备有限公司 | Fireproof building material base substrate spontaneously dries system |
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| CN114750263A (en) * | 2022-04-06 | 2022-07-15 | 康姆罗拉有限公司 | A module for quartz ceramic production |
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