CN210121895U - Multipurpose prefabricated building component forming production line - Google Patents
Multipurpose prefabricated building component forming production line Download PDFInfo
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Abstract
The utility model relates to a multipurpose assembly type structure prefabricated component shaping production line belongs to industrialization house technical field, particularly, relates to a multipurpose assembly type structure prefabricated component shaping production line and production technology thereof. The production line comprises the following functional areas: the method comprises the following steps of processing a preparation area, a processing area before pouring, a first transfer scheduling area, an off-line processing area, a pouring vibrating area, a second transfer scheduling area, a processing area after pouring, a stacking maintenance area, a demoulding discharging area, an inclined discharging area and a turnover die-closing area; the utility model discloses a set up a plurality of transportation dispatch districts, many production flow branch roads to and set up the mode in off-line processing district, both can realize that a production line can produce multiple type product, can also realize that the product of a production line simultaneous production different grade type does not influence the production efficiency of product separately.
Description
Technical Field
The utility model relates to a multipurpose assembly type structure prefabricated component shaping production line belongs to industrialization house technical field, particularly, relates to a multipurpose assembly type structure prefabricated component shaping production line.
Background
At present, the traditional residential prefabricated part production line in China has the following problems: 1. the producible products are single, for example, the production line of the PC prefabricated external wall panel and the production line of the double-layer laminated wall panel cannot be compatible to form a line; 2. for example, when the product produced on the former die table is more complicated than the product produced on the latter die table, the former die table needs to stay at a certain characteristic processing station for a longer time, and the latter die table which completes the corresponding procedure more quickly can only stay in place because of the stay of the former die table until the former die table completes the corresponding process.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defect of above-mentioned production line, the utility model aims to provide a multipurpose assembly type structure prefabricated component shaping production line, it is through setting up a plurality of transportation dispatch districts, many production water branch roads to and set up the mode in off-line processing district, both can realize that a production line can produce multiple type product, can also realize that the product of a production line coproduction different grade type does not influence the production efficiency of product separately.
The utility model discloses a realize above-mentioned purpose, adopt following technical scheme:
a multipurpose prefabricated building component molding production line comprises the following functional areas: the method comprises the following steps of processing a preparation area, a processing area before pouring, a first transfer scheduling area, an off-line processing area, a pouring vibrating area, a second transfer scheduling area, a processing area after pouring, a stacking maintenance area, a demoulding discharging area, an inclined discharging area and a turnover die-closing area;
a pouring vibration area, a second transfer scheduling area, a pouring post-processing area, a stacking maintenance area and a demolding discharging area are sequentially arranged on one side of the processing preparation area and one side of the pouring pre-processing area in the horizontal direction; the overturning and die-closing area is positioned in the middle of the second transfer scheduling area;
the first transfer scheduling area is positioned at one side of the pouring vibration area, and the off-line processing area is positioned at the other side of the first transfer scheduling area and is positioned at the end part;
an inclined discharging area is arranged at the tail part of the processing preparation area;
the number of the stations of the processing preparation area is more than or equal to one, and the main procedures comprise die cleaning, die table line drawing, side die installation and die oiling;
the number of the working positions of the machining area before pouring is more than or equal to one, and the main working procedures comprise embedded part installation and steel bar installation;
a ferry transfer device is arranged in the first transfer scheduling area, and the die table is transferred to an off-line processing area or a pouring vibration area;
the off-line machining area has the number of stations more than or equal to one, and the main processes include installation of embedded parts and installation of insulation boards installed on reinforcing steel bars;
the number of work stations of the pouring vibration area is more than or equal to one, and the main working procedures are cementing material pouring and vibration;
a ferry transfer device is arranged in the second transfer scheduling area and used for transferring the die table to different functional areas, and the second transfer scheduling area is provided with a plurality of production branch lines;
the number of the working positions of the processing area after pouring is more than or equal to one, wherein a roughening device and a leveling and calendering device are arranged, and the functions of the roughening device and the leveling and calendering device are that roughening treatment or leveling and calendering treatment are carried out on the produced prefabricated part or only serve as a conveying channel;
the number of stations of the stacking maintenance area is more than or equal to one, and the main process is maintenance of the prefabricated part;
the number of stations of the demoulding and discharging area is more than or equal to one, and the main procedures are side mould disassembly, mould platform demoulding, allocation and transportation discharging;
the number of work stations of the inclined discharging area is more than or equal to one, and the main working procedures are that the die table is obliquely demoulded, and the material is transferred and discharged;
the number of work stations of the overturning die-clamping area is more than or equal to three, and the main procedures are disassembly of the upper leather wall die, overturning of the die table, die assembly of a component and resetting of the die table.
Further, the number of stations of the processing preparation area is as follows: a first station of a processing preparation area, a second station of the processing preparation area, a third station of the processing preparation area, a fourth station of the processing preparation area and a fifth station of the processing preparation area;
the number of stations of the machining area before pouring is as follows: a station of a machining area before pouring;
the work station number of the first transfer scheduling area is as follows: transporting a dispatching area station;
the number of stations of the off-line machining area is as follows: an off-line processing area station;
the number of stations in the pouring vibration area is as follows: pouring a first station of a vibration region, a second station of the vibration region and a third station of the vibration region;
the station number of the second transfer scheduling area is as follows: a first station of a second transfer scheduling area, a second station of the second transfer scheduling area, a third station of the second transfer scheduling area, a fourth station of the second transfer scheduling area, a fifth station of the second transfer scheduling area, a sixth station of the second transfer scheduling area, a seventh station of the second transfer scheduling area, an eighth station of the second transfer scheduling area, a ninth station of the second transfer scheduling area, a tenth station of the second transfer scheduling area, an eleventh station of the second transfer scheduling area and a twelfth station of the second transfer scheduling area;
the number of stations of the machining area after pouring is as follows: a first station of a post-pouring processing area, a second station of the post-pouring processing area, a third station of the post-pouring processing area and a fourth station of the post-pouring processing area;
the number of stations of the stacking maintenance area is as follows: a stacking system and a stacking maintenance area station;
the number of stations of the demolding and discharging area is as follows: a first demoulding discharging area station, a second demoulding discharging area station, a third demoulding discharging area station and a fourth demoulding discharging area station;
the number of stations of the overturning die-clamping area is as follows: the device comprises a turnover die-clamping area station, a superposition station and a turnover station.
A process for the production of a laminated panel, the process comprising the steps of:
firstly, cleaning a die by sequentially cleaning a first station of a processing preparation area and a second station of the processing preparation area in a die table, and then drawing a die table, installing a side die and coating a die on a third station of the processing preparation area, a fourth station of the processing preparation area and a fifth station of the processing preparation area;
then, conveying the die table to a pre-pouring processing area station in a pre-pouring processing area through a conveying system at the bottom of the die table, and sequentially carrying out embedded part installation and truss steel bar installation;
then, the mould platform is transported to a first transporting and dispatching area, and the first transporting and dispatching area transports the mould platform to a first station of a pouring vibration area and a third station of the pouring vibration area in the pouring vibration area for pouring and vibrating;
then, the mould passes through a second transfer scheduling area according to the production flow beat and a quiescent procedure is completed in the area;
then, roughening treatment is carried out on a first station of a casting post-processing area and a third station of the casting post-processing area in the casting post-processing area;
then conveying the mixture to a stacking maintenance area for maintenance; after the maintenance is finished, the die table is transported to a demolding discharging area for side die disassembly, demolding and discharging; the die table is then transported to the process preparation area for the next cycle.
The production process of the PC wallboard with the heat insulation function comprises the following steps: the process comprises the following steps:
firstly, cleaning a die by sequentially cleaning a first station of a processing preparation area and a second station of the processing preparation area in a die table, and then drawing a die table, installing a side die and coating a die on a third station of the processing preparation area, a fourth station of the processing preparation area and a fifth station of the processing preparation area;
then, conveying the die table to a station of a pre-pouring processing area in the pre-pouring processing area through a conveying system at the bottom of the die table, and sequentially carrying out embedded part installation and reinforcing mesh installation;
then, the mould platform is transported to a first transfer dispatching area, and the first transfer dispatching area transports the mould platform to a first station of a pouring vibration area and a third station of the pouring vibration area in the pouring vibration area for pouring and vibrating;
then, the die table is conveyed to an off-line processing area through a first transfer dispatching area, and insulation board installation, embedded part installation and steel bar installation are carried out in stations of the off-line processing area;
then, the concrete is transported to a first station of a pouring vibration area and a third station of the pouring vibration area in the pouring vibration area through a first transfer scheduling area for secondary pouring and vibration;
then the mould platform passes through a second transfer scheduling area according to the production flow rhythm and completes the static stop process in the area;
then, the die table carries out floating press polish treatment on a first station of a casting post-processing area and a third station of the casting post-processing area in the casting post-processing area;
then the mould platform is conveyed to a stacking maintenance area for maintenance; after the maintenance is finished, the stacking system conveys the die table to a third station of a demolding discharging area and a fourth station of the demolding discharging area in the demolding discharging area for side-touch disassembly, then conveys the die table to inclined discharging for inclined demolding, and lifts and discharges the die table; the die table is then transported to the process preparation area for the next cycle.
The production process of the double-sided laminated wallboard with the heat insulation function comprises the following steps: the process comprises the following steps:
the process comprises the outer blade plate production process, the inner blade plate production process and the inner and outer blade plate superposition process
The production process of the outer blade plate comprises the following steps: firstly, cleaning a die by sequentially cleaning a first station of a processing preparation area and a second station of the processing preparation area in a die table, and then drawing a die table, installing a side die and coating a die on a third station of the processing preparation area, a fourth station of the processing preparation area and a fifth station of the processing preparation area;
then, conveying the die table to a station of a pre-pouring processing area in the pre-pouring processing area through a conveying system at the bottom of the die table, and sequentially carrying out embedded part installation and reinforcing mesh installation;
then, the mould platform is transported to a first transfer dispatching area, and the first transfer dispatching area transports the mould platform to a first station of a pouring vibration area and a third station of the pouring vibration area in the pouring vibration area for pouring and vibrating;
then, the die table is conveyed to an off-line processing area through a first transfer dispatching area, and insulation board installation and embedded part installation are carried out through off-line processing area stations;
and then conveying the die platform to a stacking maintenance area for maintenance through a channel of the first transfer scheduling area, the pouring vibration area, the second transfer scheduling area and the poured processing area in sequence.
The inner blade plate production and inner and outer blade plate superposition process comprises the following steps: firstly, cleaning a die by sequentially cleaning a first station of a processing preparation area and a second station of the processing preparation area in a die table, and then drawing a die table, installing a side die and coating a die on a third station of the processing preparation area, a fourth station of the processing preparation area and a fifth station of the processing preparation area;
then, conveying the die table to a station of a pre-pouring processing area in the pre-pouring processing area through a conveying system at the bottom of the die table, and sequentially carrying out embedded part installation and reinforcing mesh installation;
then, the mould platform is transported to a first transfer dispatching area, and the first transfer dispatching area transports the mould platform to a second station of a pouring vibration area in the pouring vibration area for pouring;
then the mould platform is transported to a superposition station of a turnover mould-closing area through a second transportation scheduling area, the outer leaf wallboard which needs to be superposed with the mould platform is maintained, and is transported to a turnover station of the turnover mould-closing area through a third station of a casting post-processing area of the casting post-processing area or a tenth station of the second transportation scheduling area of the casting post-processing area for side mould disassembly from the stacking maintenance area, and is overturned for 180 degrees at the same time, and then is moved to the position right above the superposition station, the outer leaf wallboard and the inner leaf wallboard are vibrated and superposed together, then the superposed inner leaf wallboard and outer leaf wallboard are transported to a stacking maintenance area through an eleventh station of the second transportation scheduling area and a second station of the casting post-processing area for maintenance, after maintenance is finished, the maintained mould platform is transported to a third station of a demoulding discharging area or a fourth station of the demoulding discharging area in the demoulding discharging area for side mould disassembly, then conveying the materials to an inclined discharging device for inclined demoulding and hoisting discharging; and then conveying the empty mould platform into the processing preparation area for the next cycle.
The process for producing the double-sided laminated wallboard without heat insulation, the PC wallboard with heat insulation and the laminated slab simultaneously is characterized by comprising the following steps:
the production process of the laminated plate comprises the following steps: firstly, cleaning a die by sequentially cleaning a first station of a processing preparation area and a second station of the processing preparation area in a die table, and then drawing a die table, installing a side die and coating a die on a third station of the processing preparation area, a fourth station of the processing preparation area and a fifth station of the processing preparation area;
then, conveying the die table to a station of a pre-pouring processing area in the pre-pouring processing area through a conveying system at the bottom of the die table, and sequentially carrying out embedded part installation and reinforcing mesh installation;
then, the die table is transported to a first transporting and dispatching area, the first transporting and dispatching area transports the die table to a first document of a pouring vibration area in the pouring vibration area for pouring and vibrating, and then the die table sequentially passes through a first station of a second transporting and dispatching area, a fourth station of the second transporting and dispatching area, a station of an overturning mold-closing area and a twelfth station of the second transporting and dispatching area to complete a static stop process;
then, the mold table is subjected to galling treatment at a first station of a post-pouring processing area in the post-pouring processing area; then the die table is conveyed to a stacking maintenance area for maintenance;
after the maintenance is finished, the stacking system transports the die table to a first station of a demolding discharging area or a second station of the demolding discharging area in the demolding discharging area for side die disassembly, and after demolding and discharging, the die table is transported to a processing preparation area for next cycle;
the production process of the double-sided superposed wallboard without heat insulation comprises the following steps: firstly, cleaning a die by sequentially cleaning a first station of a processing preparation area and a second station of the processing preparation area in a die table, and then drawing a die table, installing a side die and coating a die on a third station of the processing preparation area, a fourth station of the processing preparation area and a fifth station of the processing preparation area;
then, conveying the die table to a station of a pre-pouring processing area in the pre-pouring processing area through a conveying system at the bottom of the die table, and sequentially carrying out embedded part installation and reinforcing mesh installation;
then, the mould platform is transported to a first transfer dispatching area, and the first transfer dispatching area transports the mould platform to a second station of a pouring vibration area in the pouring vibration area for pouring;
conveying the die table to a superposition station of the turnover die-closing area for vibration sequentially through a second station of a second transfer scheduling area and a fifth station of the second transfer scheduling area; then conveying the die platform to a stacking maintenance area for maintenance through an eleventh station of a second transfer scheduling area and a second station of a pouring post-processing area in sequence;
after the maintenance is finished, the stacking system conveys the mould platform to a third station of the post-pouring processing area or a tenth station of the second transfer scheduling area for side mould disassembly;
then conveying the blank to a turning station of a turning and die-sealing area for 180-degree turning; then moving to the position right above the laminating station; vibrating and overlapping the wallboard conveyed from a fifth station of the second transfer scheduling area with the vibrating and overlapping, conveying the overlapped double-sided overlapped wallboard to a stacking maintenance area for maintenance through an eleventh station of the second transfer scheduling area and a second station of a casting post-processing area, conveying a maintained mould table to a third station of a demoulding discharging area or a fourth station of the demoulding discharging area in a demoulding discharging area for simultaneous mould disassembly after maintenance is finished, and conveying the mould table to inclined demoulding, lifting and discharging; and then conveying the empty mould platform into the processing preparation area for the next cycle.
The PC wallboard technology with heat preservation: firstly, cleaning a die by sequentially cleaning a first station of a processing preparation area and a second station of the processing preparation area in a die table, and then drawing a die table, installing a side die and coating a die on a third station of the processing preparation area, a fourth station of the processing preparation area and a fifth station of the processing preparation area;
then, conveying the die table to a station of a pre-pouring processing area in the pre-pouring processing area through a conveying system at the bottom of the die table, and sequentially carrying out embedded part installation and reinforcing mesh installation;
then, the mould platform is transported to a first transfer dispatching area, and the first transfer dispatching area transports the mould platform to a third station of a pouring vibration area in a pouring vibration area for pouring and vibrating;
then, the die table is conveyed to an off-line processing area through a first transfer dispatching area, and insulation board installation, embedded part installation and steel bar installation are carried out in stations of the off-line processing area;
then the concrete is transported to a third station of a pouring vibration area in the pouring vibration area through a first transfer scheduling area for secondary pouring and vibration;
then the die table sequentially passes through a third station of a second transfer scheduling area, a sixth station of the second transfer scheduling area, a seventh station of the second transfer scheduling area, an eighth station of the second transfer scheduling area and a ninth station of the second transfer scheduling area to perform a static stop process;
then, the die table carries out trowelling and press polishing treatment on a fourth station of the post-pouring processing area in the post-pouring processing area;
then the mould platform is conveyed to a stacking maintenance area for maintenance; after the maintenance is finished, the stacking system conveys the die table to a third station of a demolding discharging area or a fourth station of the demolding discharging area in the demolding discharging area for side-touch disassembly, then conveys the die table to inclined discharging for inclined demolding, and lifts and discharges the die table; the die table is then transported to the process preparation area for the next cycle.
The production line of the general production solid wallboard is not suitable for producing the double-layer laminated wallboard, and if the production line is used for simultaneously producing wallboards of different types and specifications, the production rhythm is disordered and the production efficiency is influenced. And a multipurpose panel component production line both can produce polytype wallboard, also can produce polytype wallboard simultaneously and do not influence respective production line beat.
The utility model has the advantages that:
the utility model realizes one-line multi-use, namely, one production line can produce various types of wallboards, and achieves the effects of reducing cost and equipment floor area; the utility model can realize the simultaneous production of wallboards of different types without affecting the respective production efficiency of the products; compare traditional fixed mould platform production line, the utility model discloses degree of automation is higher, and the recruitment number is still less, and efficiency is higher, accords with the national policy requirement to the industrialization house.
Drawings
FIG. 1 is a block diagram schematically illustrating the structure of the present invention;
fig. 2 is a schematic block diagram of a process for manufacturing an embodiment of the present invention.
Detailed Description
The present invention is described in detail below with reference to the accompanying drawings 1-2:
this embodiment is a multipurpose prefabricated building component shaping production line of assembled building, its characterized in that: the production line comprises the following functional areas: the method comprises the following steps of processing a preparation area 1, a processing area before pouring 2, a first transfer scheduling area 3, an off-line processing area 4, a pouring vibrating area 5, a second transfer scheduling area 6, a processing area after pouring 7, a stacking maintenance area 8, a demoulding discharging area 9, an inclined discharging area 10 and an overturning mould-closing area 11;
a pouring vibrating area 5, a second transfer scheduling area 6, a pouring post-processing area 7, a stacking maintenance area 8 and a demoulding discharging area 9 are sequentially arranged on one side of the processing preparation area 1 and one side of the pouring pre-processing area 2 in the horizontal direction; the overturning and die-closing area 11 is positioned in the middle of the second transfer scheduling area 6;
the first transfer scheduling area 3 is positioned at one side of the pouring vibrating area 5, and the off-line processing area 4 is positioned at the other side of the first transfer scheduling area 3 and is positioned at the end part;
the tail part of the processing preparation area 1 is provided with an inclined discharging area 10;
the number of stations of the processing preparation area 1 is more than or equal to one, and the main procedures comprise die cleaning, die table line drawing, side die installation and die oiling;
the number of the working positions of the machining area 2 before pouring is more than or equal to one, and the main working procedures comprise embedded part installation and steel bar installation;
a ferry transfer device is arranged in the first transfer dispatching area 3, and the die table is transferred to an off-line processing area 4 or a pouring vibration area 5;
the off-line machining area 4 has the number of stations more than or equal to one, and the main processes include embedded part installation and steel bar installation and insulation board installation;
the number of the stations of the pouring vibration area 5 is more than or equal to one, and the main working procedures are cementing material pouring and vibration;
a ferry transfer device is arranged in the second transfer scheduling area 6 and used for transferring the mould platform to different functional areas, and the second transfer scheduling area 6 is provided with a plurality of production branch lines;
the number of the working positions of the processing area 7 after pouring is more than or equal to one, wherein a roughening device and a leveling and calendering device are arranged, and the functions of the roughening device and the leveling and calendering device are that roughening treatment or leveling and calendering treatment are carried out on the produced prefabricated part or only serve as a conveying channel;
the number of stations of the stacking maintenance area 8 is more than or equal to one, and the main process is maintenance of the prefabricated part;
the number of the stations of the demoulding discharging area 9 is more than or equal to one, and the main procedures are side mould disassembly, mould platform demoulding, allocation and transportation discharging;
the number of the working positions of the inclined discharging area 10 is more than or equal to one, and the main working procedures are that the die table is obliquely demoulded, and the material is transferred and discharged;
the number of work stations of the overturning die-clamping area 11 is more than or equal to three, and the main processes are upper leather wall side die disassembly, die table overturning, component die clamping and die table returning.
The number of stations of the processing preparation area 1 is as follows: a first station 1.1 of the processing preparation area, a second station 1.2 of the processing preparation area, a third station 1.3 of the processing preparation area, a fourth station 1.4 of the processing preparation area and a fifth station 1.5 of the processing preparation area;
the number of stations of the machining area 2 before pouring is as follows: a working position 2.1 of a machining area before pouring;
the number of work stations of the first transfer scheduling area 3 is as follows: a station 3.1 of a transportation and dispatching area;
the number of stations of the off-line machining area 4 is as follows: an off-line processing area station 4.1;
the number of stations of the pouring vibration area 5 is as follows: a first station 5.1 of a pouring vibration area, a second station 5.2 of the pouring vibration area and a third station 5.3 of the pouring vibration area;
the number of stations of the second transfer scheduling area 6 is as follows: a first station 6.1 of a second transfer scheduling region, a second station 6.2 of the second transfer scheduling region, a third station 6.3 of the second transfer scheduling region, a fourth station 6.4 of the second transfer scheduling region, a fifth station 6.5 of the second transfer scheduling region, a sixth station 6.6 of the second transfer scheduling region, a seventh station 6.7 of the second transfer scheduling region, an eighth station 6.8 of the second transfer scheduling region, a ninth station 6.9 of the second transfer scheduling region, a tenth station 6.10 of the second transfer scheduling region, an eleventh station 6.11 of the second transfer scheduling region and a twelfth station 6.12 of the second transfer scheduling region;
the number of the stations of the machining area 7 after pouring is as follows: a first station 7.1 and a second station 7.2 of the machining area after casting, a third station 7.3 and a fourth station 7.4 of the machining area after casting;
the number of stations of the stacking maintenance area 8 is as follows: a stacking system 8.2 and a stacking maintenance area station 8.1;
the number of stations of the demolding discharging area 9 is as follows: a first demoulding discharging area station 9.1, a second demoulding discharging area station 9.2, a third demoulding discharging area station 9.3 and a fourth demoulding discharging area station 9.4;
the number of stations of the overturning die-clamping area 11 is as follows: an overturning mould-closing area station 11.1, a laminating station 11.2 and an overturning station 11.3.
The production process of the laminated plate is characterized by comprising the following steps:
firstly, cleaning a die by sequentially cleaning a first station 1.1 and a second station 1.2 of a processing preparation area in the processing preparation area 1 on a die table, and then drawing a die table, installing a side die and oiling the die at a third station 1.3, a fourth station 1.4 and a fifth station 1.5 of the processing preparation area;
then, conveying the die table to a pre-pouring processing area station 2.1 in the pre-pouring processing area 2 through a conveying system at the bottom of the die table, and sequentially carrying out embedded part installation and truss steel bar installation;
then, the mould platform is transported into a first transporting and dispatching area 3, and the first transporting and dispatching area 3 transports the mould platform to a first station 5.1 of a pouring vibration area and a third station 5.3 of the pouring vibration area in a pouring vibration area 5 for pouring and vibrating;
then, the water passes through a second transfer scheduling area 6 through a mould table according to the production flow beat and the quiescent procedure is completed in the area;
then, roughening treatment is carried out on a first station 7.1 of a casting post-processing area and a third station 7.3 of the casting post-processing area in the casting post-processing area 7;
then conveying to a stacking maintenance area 8 for maintenance; after the maintenance is finished, the die table is transported to a demolding discharging area 9 for side die disassembly, demolding and discharging; the die table is then transported into the process preparation area 1 for the next cycle.
The production process of the PC wallboard with the heat insulation function comprises the following steps: the process comprises the following steps:
firstly, cleaning a die by sequentially cleaning a first station 1.1 and a second station 1.2 of a processing preparation area in the processing preparation area 1 on a die table, and then drawing a die table, installing a side die and oiling the die at a third station 1.3, a fourth station 1.4 and a fifth station 1.5 of the processing preparation area;
then, the die table is conveyed to a pre-pouring processing area station 2.1 in the pre-pouring processing area 2 through a conveying system at the bottom of the die table, and embedded part installation and reinforcing mesh installation are sequentially carried out;
then, the mould platform is transported to a first transporting and dispatching area 3, and the first transporting and dispatching area 3 transports the mould platform to a first station 5.1 of a pouring vibration area and a third station 5.3 of the pouring vibration area in a pouring vibration area 5 for pouring and vibrating;
then, the mould table is conveyed to an off-line processing area 4 through a first transfer dispatching area 3, and insulation board installation, embedded part installation and steel bar installation are carried out in an off-line processing area station 4.1;
then, the concrete is transported to a first station 5.1 of a pouring vibration area and a third station 5.3 of the pouring vibration area in a pouring vibration area 5 through a first transfer scheduling area 3 for secondary pouring and vibration;
then the mould platform passes through a second transfer scheduling area 6 according to the production flow rhythm and completes the static stop process in the area;
then, the die table carries out floating and press polishing treatment on a first station 7.1 of a casting post-processing area and a third station 7.3 of the casting post-processing area in the casting post-processing area 7;
then the mould platform is conveyed to a stacking maintenance area 8 for maintenance; after the maintenance is finished, the stacking system 8.2 transports the die table to a third station 9.3 of a demoulding discharging area and a fourth station 9.4 of the demoulding discharging area in the demoulding discharging area 9 for side-touch disassembly, then transports the die table to an inclined discharging area 10 for inclined demoulding, and lifts and discharges the die table; the die table is then transported into the process preparation area 1 for the next cycle.
The production process of the double-sided laminated wallboard with the heat insulation function comprises the following steps: the process comprises the following steps:
the process comprises the outer blade plate production process, the inner blade plate production process and the inner and outer blade plate superposition process
The production process of the outer blade plate comprises the following steps: firstly, cleaning a die by sequentially cleaning a first station 1.1 and a second station 1.2 of a processing preparation area in the processing preparation area 1 on a die table, and then drawing a die table, installing a side die and oiling the die at a third station 1.3, a fourth station 1.4 and a fifth station 1.5 of the processing preparation area;
then, the die table is conveyed to a pre-pouring processing area station 2.1 in the pre-pouring processing area 2 through a conveying system at the bottom of the die table, and embedded part installation and reinforcing mesh installation are sequentially carried out;
then, the mould platform is transported to a first transporting and dispatching area 3, and the first transporting and dispatching area 3 transports the mould platform to a first station 5.1 of a pouring vibration area and a third station 5.3 of the pouring vibration area in a pouring vibration area 5 for pouring and vibrating;
then, the mould table is conveyed to an off-line processing area 4 through a first transfer dispatching area 3, and insulation board installation and embedded part installation are carried out through an off-line processing area station 4.1;
and then conveying the mould platform to a stacking maintenance area 8 for maintenance through a channel of a first transfer scheduling area 3, a pouring vibration area 5, a second transfer scheduling area 6 and a pouring post-processing area 7 in sequence.
The inner blade plate production and inner and outer blade plate superposition process comprises the following steps: firstly, cleaning a die by sequentially cleaning a first station 1.1 and a second station 1.2 of a processing preparation area in the processing preparation area 1 on a die table, and then drawing a die table, installing a side die and oiling the die at a third station 1.3, a fourth station 1.4 and a fifth station 1.5 of the processing preparation area;
then, the die table is conveyed to a pre-pouring processing area station 2.1 in the pre-pouring processing area 2 through a conveying system at the bottom of the die table, and embedded part installation and reinforcing mesh installation are sequentially carried out;
then, the mould platform is transported to a first transporting and dispatching area 3, and the first transporting and dispatching area 3 transports the mould platform to a second station 5.2 of a pouring vibration area in a pouring vibration area 5 for pouring;
then the mould platform is transported to a superposition station 11.2 of a turnover mould-closing area 11 through a second transportation scheduling area 6, the outer leaf wallboard which needs to be superposed with the mould platform is maintained, and is removed from a stacking maintenance area 8 through a third station 7.3 of a casting post-processing area 7 of the casting post-processing area 7 or a tenth station 6.10 of the second transportation scheduling area 6, then the outer leaf wallboard and the inner leaf wallboard are vibrated and superposed together, the superposed inner leaf wallboard and outer leaf wallboard are transported to an overturning station 11.3 of the turnover mould-closing area 11 and are overturned for 180 degrees at the same time, then the outer leaf wallboard is moved to the position right above the superposition station 11.2, the outer leaf wallboard and the inner leaf wallboard are vibrated and superposed together, then the superposed inner leaf wallboard and outer leaf wallboard are transported to the stacking maintenance area 8 for disassembly through an eleventh station 6.11 of the second station 7.2 of the casting post-processing area, after maintenance, the maintained mould platform is transported to a third station 9.3 of a demoulding area or a fourth station 9.4 of the demoulding area in a discharging area 9 in a demoulding area 9, then conveying the materials to an inclined discharging 10 for inclined demoulding and hoisting discharging; the empty mould table is then transported into the processing preparation area 1 for the next cycle.
The process for producing the double-sided laminated wallboard without heat insulation, the PC wallboard with heat insulation and the laminated slab simultaneously is characterized by comprising the following steps:
the production process of the laminated plate comprises the following steps: firstly, cleaning a die by sequentially cleaning a first station 1.1 and a second station 1.2 of a processing preparation area in the processing preparation area 1 on a die table, and then drawing a die table, installing a side die and oiling the die at a third station 1.3, a fourth station 1.4 and a fifth station 1.5 of the processing preparation area;
then, the die table is conveyed to a pre-pouring processing area station 2.1 in the pre-pouring processing area 2 through a conveying system at the bottom of the die table, and embedded part installation and reinforcing mesh installation are sequentially carried out;
then, the die table is transported to a first transporting and dispatching area 3, the first transporting and dispatching area 3 transports the die table to a first official document 5.1 of a pouring vibration area in a pouring vibration area 5 for pouring and vibrating, and then the die table sequentially passes through a first station 6.1 of a second transporting and dispatching area, a fourth station 6.4 of the second transporting and dispatching area, a station 11.1 of an overturning die-closing area and a station 6.12 of a twelfth station of the second transporting and dispatching area to complete a static stop process;
then, the mould platform is subjected to galling treatment at a first station 7.1 of a post-pouring processing area in the post-pouring processing area 7; then the mould platform is conveyed to a stacking maintenance area 8 for maintenance;
after the maintenance is finished, the stacking system 8.2 transports the die table to a first station 9.1 of a demoulding discharging area or a second station 9.2 of the demoulding discharging area in the demoulding discharging area 9 for side die disassembly, and after demoulding and discharging, the die table is transported to a processing preparation area 1 for next cycle;
the production process of the double-sided superposed wallboard without heat insulation comprises the following steps: firstly, cleaning a die by sequentially cleaning a first station 1.1 and a second station 1.2 of a processing preparation area in the processing preparation area 1 on a die table, and then drawing a die table, installing a side die and oiling the die at a third station 1.3, a fourth station 1.4 and a fifth station 1.5 of the processing preparation area;
then, the die table is conveyed to a pre-pouring processing area station 2.1 in the pre-pouring processing area 2 through a conveying system at the bottom of the die table, and embedded part installation and reinforcing mesh installation are sequentially carried out;
then, the mould platform is transported to a first transporting and dispatching area 3, and the first transporting and dispatching area 3 transports the mould platform to a second station 5.2 of a pouring vibration area in a pouring vibration area 5 for pouring;
conveying the die platform to a superposition station 11.2 of an overturning die-clamping area 11 through a second station 6.2 of a second transfer scheduling area and a fifth station 6.5 of the second transfer scheduling area in sequence for vibration; then conveying the die table to a stacking maintenance area 8 for maintenance through an eleventh station 6.11 of the second transfer scheduling area and a second station 7.2 of the pouring post-processing area in sequence;
after the maintenance is finished, the stacking system 8.2 conveys the mould platform to a third station 7.3 of the pouring post-processing area or a tenth station 6.10 of the second transfer scheduling area for side mould disassembly;
then conveying the blank to a turnover station 11.3 of a turnover die-clamping area 11 for 180-degree turnover; then moving to the position right above the laminating station 11.2; vibrating and overlapping the wallboard conveyed from the fifth station 6.5 station of the second transfer scheduling area, conveying the overlapped double-sided overlapped wallboard to a stacking maintenance area 8 through the eleventh station 6.11 of the second transfer scheduling area and the second station 7.2 of the pouring post-processing area for maintenance, conveying the maintained mould table to the third station 9.3 of a demoulding discharging area or the fourth station 9.4 of the demoulding discharging area in the demoulding discharging area 9 for side-touch disassembly after the maintenance is finished, and conveying the mould table to the inclined discharging area 10 for inclined demoulding, lifting and discharging; the empty mould table is then transported into the processing preparation area 1 for the next cycle.
The PC wallboard technology with heat preservation: firstly, cleaning a die by sequentially cleaning a first station 1.1 and a second station 1.2 of a processing preparation area in the processing preparation area 1 on a die table, and then drawing a die table, installing a side die and oiling the die at a third station 1.3, a fourth station 1.4 and a fifth station 1.5 of the processing preparation area;
then, the die table is conveyed to a pre-pouring processing area station 2.1 in the pre-pouring processing area 2 through a conveying system at the bottom of the die table, and embedded part installation and reinforcing mesh installation are sequentially carried out;
then, the mould platform is transported to a first transporting and dispatching area 3, and the first transporting and dispatching area 3 transports the mould platform to a third station 5.3 of a pouring vibration area in a pouring vibration area 5 for pouring and vibrating;
then, the mould table is conveyed to an off-line processing area 4 through a first transfer dispatching area 3, and insulation board installation, embedded part installation and steel bar installation are carried out in an off-line processing area station 4.1;
then the concrete is transported to a third station of a pouring vibration area in a pouring vibration area 5 through the first transfer scheduling area 3 for secondary pouring and vibration;
then the die table is subjected to a static stop process through a third station 6.3 of the second transfer scheduling area, a sixth station 6.6 of the second transfer scheduling area, a seventh station 6.7 of the second transfer scheduling area, an eighth station 6.8 of the second transfer scheduling area and a ninth station 6.9 of the second transfer scheduling area in sequence;
then, the die table carries out trowelling and calendaring treatment on a fourth station 7.4 of the post-pouring processing area in the post-pouring processing area 7;
then the mould platform is conveyed to a stacking maintenance area 8 for maintenance; after the maintenance is finished, the stacking system 8.2 transports the die table to a third station 9.3 of a demoulding discharging area or a fourth station 9.4 of the demoulding discharging area in the demoulding discharging area 9 for side-touch disassembly, then transports the die table to an inclined discharging area 10 for inclined demoulding, and lifts and discharges the die table; the die table is then transported into the process preparation area 1 for the next cycle.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.
Claims (2)
1. The utility model provides a multipurpose prefabricated building component shaping production line which characterized in that: the production line comprises the following functional areas: the device comprises a processing preparation area (1), a pre-pouring processing area (2), a first transfer scheduling area (3), an off-line processing area (4), a pouring vibrating area (5), a second transfer scheduling area (6), a post-pouring processing area (7), a stacking maintenance area (8), a demolding discharging area (9), an inclined discharging area (10) and a turnover die-closing area (11);
a pouring vibrating area (5), a second transfer scheduling area (6), a pouring post-processing area (7), a stacking maintenance area (8) and a demoulding discharging area (9) are sequentially arranged on one side of the processing preparation area (1) and one side of the pouring pre-processing area (2) in the horizontal direction; the overturning mould-closing area (11) is positioned in the middle of the second transferring and dispatching area (6);
the first transfer scheduling area (3) is positioned at one side of the pouring vibration area (5), and the off-line processing area (4) is positioned at the other side of the first transfer scheduling area (3) and is positioned at the end part;
an inclined discharging area (10) is arranged at the tail part of the processing preparation area (1);
the number of stations of the processing preparation area (1) is more than or equal to one, and the main procedures comprise die cleaning, die table line drawing, side die installation and die oiling;
the number of the working positions of the machining area (2) before pouring is more than or equal to one, and the main working procedures comprise embedded part installation and steel bar installation;
a ferry transfer device is arranged in the first transfer scheduling area (3) and is used for transferring the die table to an off-line processing area (4) or a pouring vibration area (5);
the off-line machining area (4) has the number of stations more than or equal to one, and the main processes include embedded part installation and steel bar installation and insulation board installation;
the number of work stations of the pouring vibration area (5) is more than or equal to one, and the main working procedures are cementing material pouring and vibration;
a ferry transfer device is arranged in the second transfer scheduling area (6) and is used for transferring the mould platforms to different functional areas, and a plurality of production branch lines are arranged in the second transfer scheduling area (6);
the number of the working positions of the processing area (7) after pouring is more than or equal to one, wherein a roughening device and a smoothing and calendering device are arranged, and the functions of the roughening device and the smoothing and calendering device are that roughening treatment or smoothing and calendering treatment are carried out on the produced prefabricated part or only serve as a conveying channel;
the number of stations of the stacking maintenance area (8) is more than or equal to one, and the main process is maintenance of the prefabricated part;
the number of stations of the demoulding and discharging area (9) is more than or equal to one, and the main procedures are side-die disassembly, die table demoulding, allocation and transportation discharging;
the number of work stations of the inclined discharging area (10) is more than or equal to one, and the main working procedures are that a die table is obliquely demoulded, and the material is transferred and discharged;
the number of work stations of the overturning die-clamping area (11) is more than or equal to three, and the main processes are upper leather wall side die disassembly, die table overturning, member die clamping and die table returning.
2. The multipurpose sectional building block molding line according to claim 1, wherein:
the number of stations of the processing preparation area (1) is as follows: a first station (1.1) of the processing preparation area, a second station (1.2) of the processing preparation area, a third station (1.3) of the processing preparation area, a fourth station (1.4) of the processing preparation area and a fifth station (1.5) of the processing preparation area;
the number of stations of the machining area (2) before pouring is as follows: a working station (2.1) of a casting pre-processing area;
the station number of the first transfer scheduling area (3) is as follows: a station (3.1) of a transportation and dispatching area;
the off-line machining area (4) has the station number as follows: an off-line processing area station (4.1);
the number of stations of the pouring vibration area (5) is as follows: a first station (5.1) of a pouring vibration area, a second station (5.2) of the pouring vibration area and a third station (5.3) of the pouring vibration area;
the station number of the second transfer scheduling area (6) is as follows: a first station (6.1) of a second transfer scheduling area, a second station (6.2) of the second transfer scheduling area, a third station (6.3) of the second transfer scheduling area, a fourth station (6.4) of the second transfer scheduling area, a fifth station (6.5) of the second transfer scheduling area, a sixth station (6.6) of the second transfer scheduling area, a seventh station (6.7) of the second transfer scheduling area, an eighth station (6.8) of the second transfer scheduling area, a ninth station (6.9) of the second transfer scheduling area, a tenth station (6.10) of the second transfer scheduling area, an eleventh station (6.11) of the second transfer scheduling area and a twelfth station (6.12) of the second transfer scheduling area;
the number of stations of the machining area (7) after pouring is as follows: a first station (7.1) of a casting post-processing area, a second station (7.2) of the casting post-processing area, a third station (7.3) of the casting post-processing area and a fourth station (7.4) of the casting post-processing area;
the number of stations of the stacking maintenance area (8) is as follows: a stacking system (8.2) and a stacking maintenance area station (8.1);
the number of stations of the demolding discharging area (9) is as follows: a first demoulding discharging area station (9.1), a second demoulding discharging area station (9.2), a third demoulding discharging area station (9.3) and a fourth demoulding discharging area station (9.4);
the number of work stations of the overturning die-clamping area (11) is as follows: a turnover mould-closing area station (11.1), a superposition station (11.2) and a turnover station (11.3).
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| CN109732767A (en) * | 2019-02-27 | 2019-05-10 | 中清大装配式建筑有限公司 | Multipurpose assembled architecture prefabricated components forming production line and its production technology |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109732767A (en) * | 2019-02-27 | 2019-05-10 | 中清大装配式建筑有限公司 | Multipurpose assembled architecture prefabricated components forming production line and its production technology |
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