CN210210841U - Take central dispatching system's building prefabricated component shaping production line - Google Patents
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- CN210210841U CN210210841U CN201920244659.XU CN201920244659U CN210210841U CN 210210841 U CN210210841 U CN 210210841U CN 201920244659 U CN201920244659 U CN 201920244659U CN 210210841 U CN210210841 U CN 210210841U
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Abstract
The utility model relates to a take central dispatching system's building prefabricated component shaping production line belongs to industrialization house technical field. The production line comprises the following functional areas: the method comprises the following steps of processing a first area, a ferrying system, a pouring vibration area, a second area, a shifting transfer system, a third area, a pre-curing static stop area, a fourth area, a stacking curing area, a demolding discharging area, an inclined discharging area and a die table cleaning area; the mode that a processing area is set to be offline can be used for realizing that one production line can produce various products and one production line can simultaneously produce different types of products without influencing the production efficiency of respective products.
Description
Technical Field
The utility model relates to a take central dispatching system's building prefabricated component shaping production line belongs to industrialization house technical field.
Background
At present, the traditional residential prefabricated part production line in China has the following problems: 1. the produced products are single, for example, the production line of the PC prefabricated external wall panel and a special-shaped production line cannot be compatible to form a line, and if the production line is used for producing complicated special-shaped components, the efficiency is very low; 2. the traditional production line generally has only a single circulation loop, and the flow rhythm of the production line is easily disturbed by the complexity of the production process of specific prefabricated products, for example, when the product produced on the former die table is more complex than the product produced on the latter die table, the former die table needs to stay at a specific processing station for a longer time, and the latter die table which completes the corresponding procedure more quickly can only stay in place because of the stay of the former die table until the former die table completes the corresponding process.
SUMMERY OF THE UTILITY MODEL
The utility model discloses an overcome the defect of above-mentioned production line, the utility model aims to provide a take central dispatching system's building prefabricated component shaping production line, it is through setting the mode of off-line to a district of will processing, both can realize that a production line can produce multiple type product, can also realize that the product of a production line simultaneous production different grade type does not influence the production efficiency of product separately.
The utility model discloses a realize above-mentioned purpose, adopt following technical scheme:
building prefabricated part forming production line with a central dispatching system comprises the following functional areas: the method comprises the following steps of processing a first area, a ferrying system, a pouring vibration area, a second area, a shifting transfer system, a third area, a pre-curing static stop area, a fourth area, a stacking curing area, a demolding discharging area, an inclined discharging area and a die table cleaning area;
one side of the ferry system is a processing first area, and the other side of the ferry system is a processing third area, a pre-curing static stop area, a processing fourth area, a stacking curing area and a demoulding discharging area;
one end of the ferry system is connected with the vibration building area, the other side of the vibration building area is connected with the second processing area, the other end of the ferry system is connected with the die table cleaning area, and the die table cleaning area is connected with the inclined discharging area;
a displacement transfer system is arranged in the second processing area, the inclined discharging area and the die table cleaning area;
the number of the first processing areas is more than or equal to one, the number of the stations in the first processing areas is more than or equal to one, and the working procedures comprise die table line drawing, side die installation, die oiling, embedded part installation and steel bar installation;
the ferry system is provided with ferry transfer equipment, and the die table is conveyed to a station in the first processing area from the die table cleaning area or conveyed to a pouring vibration area from the station in the first processing area;
the number of the pouring vibrating areas is more than or equal to one, the number of the stations in the pouring vibrating areas is more than or equal to one, and the working procedures are pouring and vibrating of the cementing materials;
the number of the processing second areas is more than or equal to one, the number of the stations in the processing second areas is more than or equal to one, and the working procedures comprise embedded part installation, steel bar installation and insulation board installation;
the shifting and transferring system is provided with shifting and transferring equipment for transferring the die table to form a through assembly line;
the processing three areas are provided with more than one internal station number and are provided with leveling devices, and the leveling devices have the functions of leveling the poured concrete or only serving as conveying channels;
the number of stations in the pre-curing static parking area is more than or equal to one, and the pre-curing static parking area has the function of pre-curing the produced prefabricated part or only serving as a conveying channel;
the four processing areas have the number of stations more than or equal to one, are provided with a roughening device and a smoothing and calendering device, and have the functions of roughening or smoothing and calendering the produced prefabricated parts or only serving as a conveying channel;
the number of stations of the stacking maintenance area is more than or equal to one, and the procedure is maintenance of the prefabricated part;
the number of stations of the demoulding and discharging area is more than or equal to one, and the working procedures comprise side mould dismounting, mould table demoulding, and material allocation and transportation and discharging;
the inclined discharging area has more than one station number, and the working procedures are that the die table is obliquely demoulded, and the material is transferred and discharged;
the number of stations of the die table cleaning area is more than or equal to one, and the die table cleaning area is used for cleaning a die or only serves as a conveying channel.
Further, the number of stations for processing the first area is as follows: processing a first area station;
the number of stations in the pouring vibration area is as follows: pouring a first station of a vibration region, a second station of the vibration region or a third station of the vibration region;
the number of stations of the second processing area is as follows: processing a second area station;
the number of stations for processing the three zones is as follows: processing a three-area station;
the number of stations of the pre-curing static parking area is as follows: the pre-curing static parking area station;
the number of stations for processing the four regions is as follows: processing four-area stations;
the number of stations in the stacking maintenance area is as follows: a stacking system and a stacking maintenance area station;
the number of stations of the demoulding and discharging area is as follows: a first station of the demoulding and discharging area or a second station of the demoulding and discharging area;
the station number in the die table cleaning area is as follows: and a die table cleaning area station.
The production process of the laminated plate comprises the following steps: firstly, drawing a line on a die table, installing a side die, coating oil on a die, installing an embedded part and installing truss steel bars on the die table sequentially from any single station in stations of a first processing area in the first processing area;
then, the die table is transported to a first station of a pouring vibration area, a second station of the pouring vibration area or a third station of the pouring vibration area in the pouring vibration area through a ferrying system for pouring and vibrating;
then the die table enters a pre-curing static stop area through a three-machining-area station in the three machining areas, and a static stop procedure is completed in the area;
then, performing napping treatment on the four processing areas in the four processing areas; then conveying to a stacking maintenance area for maintenance; after the maintenance is finished, the die table is transported to a first station of a demolding discharging area or a second station of the demolding discharging area in the demolding discharging area to carry out side die disassembly, demolding and discharging;
then conveying the die table to a die table cleaning area for cleaning the die; the die table is then transported to the first processing zone for the next cycle.
The production process of the PC wallboard with the heat insulation function comprises the following steps:
firstly, drawing a line on a die table, installing a side die, coating oil on a die and installing a reinforcing mesh by the die table sequentially from any single station in stations of a processing zone in the processing zone;
then, the die table is transported to a first station of a pouring vibration area in the pouring vibration area through a ferrying system to carry out first pouring and vibration;
then conveying the die table to a second processing area station in the second processing area for mounting a heat insulation board, an embedded part and a steel bar;
then conveying the concrete to a second station of a pouring vibration area or a third station of the pouring vibration area in the pouring vibration area for secondary pouring and vibrating
Then the mould platform carries out a leveling procedure through a three-machining-area station in a three-machining area; then the die table enters a pre-curing static stop area, and a static stop process is finished in the area; then, carrying out smoothing and calendaring treatment on the stations in the four processing areas;
then the mould platform is conveyed to a stacking maintenance area for maintenance; after the maintenance is finished, the stacking system transports the die table to a first station of a demolding discharging area in the demolding discharging area for side-touch disassembly;
then conveying the material to an inclined discharging device for inclined demoulding, and lifting the material for discharging; then conveying the die table to a die table cleaning area for cleaning the die; the die table is then transported to the first processing zone for the next cycle.
The production process of the special-shaped component comprises the following steps:
firstly, drawing a line on a die table, installing a side die, coating oil on a die, installing an embedded part and installing a reinforcing steel bar by the die table sequentially from any single station in stations of a first processing area in the first processing area;
then, the die table is transported to a first station of a pouring vibration area, a second station of the pouring vibration area or a third station of the pouring vibration area in the pouring vibration area through a ferrying system for pouring and vibrating;
then the die table enters a pre-curing static stop area through a three-machining-area station in the three machining areas, and a static stop procedure is completed in the area; then, processing four-area stations in the four processing areas;
then conveying the mixture to a stacking maintenance area for maintenance; after the maintenance is finished, the die table is transported to a first station of a demolding discharging area or a second station of the demolding discharging area in the demolding discharging area to carry out side die disassembly, demolding and discharging;
then conveying the die table to a die table cleaning area for cleaning the die; the die table is then transported to the first processing zone for the next cycle.
The utility model has the advantages that:
the utility model realizes one-line multi-use, namely, one production line can produce various types of wallboards, and achieves the effects of reducing cost and equipment floor area; the utility model can realize the simultaneous production of wallboards of different types without affecting the respective production efficiency of the products; compare traditional fixed mould platform production line, the utility model discloses degree of automation is higher, and the recruitment number is still less, and efficiency is higher, accords with the national policy requirement to the industrialization house.
Drawings
FIG. 1 is a block diagram schematically illustrating the structure of a building prefabricated component forming production line with a central dispatching system according to the present invention;
FIG. 2 is a block diagram showing the structure of the production method of the present invention.
Detailed Description
The present invention is described in detail below with reference to the accompanying drawings 1-2:
the embodiment is a building prefabricated part forming production line with a central dispatching system, which comprises the following functional areas: a first processing area 1, a ferrying system 2, a pouring vibration area 3, a second processing area 4, a shifting transfer system 5, a third processing area 6, a pre-curing static stop area 7, a fourth processing area 8, a stacking curing area 9, a demolding discharging area 10, an inclined discharging area 11 and a die table cleaning area 12;
one side of the ferry system 2 is a first processing area 1, and the other side of the ferry system is a third processing area 6, a pre-curing static-stop area 7, a fourth processing area 8, a stacking curing area 9 and a demoulding and discharging area 10;
one end of the ferry system 2 is connected with a vibration building area 3, the other side of the vibration building area 3 is connected with a second processing area 4, the other end of the ferry system 2 is connected with a die table cleaning area 12, and the die table cleaning area 12 is connected with an inclined discharging area 11;
a displacement transfer system 5 is arranged in the second processing area 4, the inclined discharging area 11 and the die table cleaning area 12;
the processing first area 1 is provided with more than one processing number and more than one internal station number, and the working procedures comprise die table line drawing, side die installation, die oiling, embedded part installation and steel bar installation;
the ferry system 2 is provided with ferry transfer equipment, and the number of the ferry systems is more than or equal to one, so that the die table is conveyed to a station in the first processing area 1 from the die table cleaning area 12, or the die table is conveyed to the pouring vibration area 3 from the station in the first processing area 1;
the pouring vibration area 3 is more than or equal to one in number, the number of work stations in the pouring vibration area is more than or equal to one, and the working procedures are pouring and vibrating of the cementing material;
the number of the second processing areas 4 is more than or equal to one, the number of the work stations in the second processing areas is more than or equal to one, and the working procedures comprise embedded part installation, steel bar installation and insulation board installation;
the shifting and transferring system 5 is provided with shifting and transferring equipment for transferring the die table to form a through assembly line;
the processing three-area 6 is provided with more than one internal station number and a leveling device, and has the function of leveling the poured concrete or only serving as a conveying channel;
the number of stations in the pre-curing static parking area 7 is more than or equal to one, and the pre-curing static parking area has the function of pre-curing the produced prefabricated part or only serving as a conveying channel;
the four processing areas 8 have the number of stations more than or equal to one, are provided with a roughening device and a smoothing and calendering device, and have the functions of roughening or smoothing and calendering the produced prefabricated parts or only serving as a conveying channel;
the number of stations of the stacking maintenance area 9 is more than or equal to one, and the procedure is maintenance of the prefabricated part;
the number of stations of the demoulding and discharging area 10 is more than or equal to one, and the working procedures comprise side mould disassembly, mould table demoulding, allocation and transportation and discharging;
the inclined discharging area 11 has more than one station number, and the working procedures are inclined demoulding of the mould table, transferring and discharging;
the die table cleaning area 12 has a station number greater than or equal to one, and the working procedure is die cleaning or only serves as a conveying channel.
The number of stations for processing the first area 1 is as follows: processing a first area station 1.1;
the number of stations of the pouring vibration area 3 is as follows: a first station 3.1 of a pouring vibration area, a second station 3.2 of the pouring vibration area or a third station 3.3 of the pouring vibration area;
the number of stations of the second processing area 4 is as follows: a second processing area station 4.1;
the number of stations for machining the three zones 6 is as follows: a three-zone machining station 6.1;
the number of the stations of the pre-curing static stop zone 7 is as follows: the pre-curing static stop area station is 7.1;
the number of stations for processing the four regions 8 is as follows: processing a four-area station 8.1;
the number of stations of the stacking maintenance area 9 is as follows: a stacking system 9.2 and a stacking maintenance area station 9.1;
the number of stations of the demoulding and discharging area 10 is as follows: a first demoulding discharging area station 10.1 or a second demoulding discharging area station 10.2;
the station number of the die table cleaning area 12 is as follows: a die table cleaning zone station 12.1.
The production process of the laminated plate comprises the following steps: firstly, drawing a line on a die table, installing a side die, coating oil on a die, installing an embedded part and installing truss steel bars on the die table sequentially from any single station in a station 1.1 of a first processing area in the first processing area 1;
then, the die table is transported to a first station 3.1 of a pouring vibration area, a second station 3.2 of the pouring vibration area or a third station 3.3 of the pouring vibration area in the pouring vibration area 3 through a ferrying system 2 for pouring and vibrating;
then the die table enters a pre-curing static stop area 7 through a three-machining-area station 6.1 in the three machining areas 6, and a static stop procedure is completed in the area;
then, napping treatment is carried out at a working position 8.1 of the four processing areas in the four processing areas 8; then conveying to a stacking maintenance area 9 for maintenance; after the maintenance is finished, the die table is transported to a first station 10.1 of a demoulding discharging area or a second station 10.2 of the demoulding discharging area in the demoulding discharging area 10 to carry out side die disassembly, demoulding and discharging;
then conveying the die table to a die table cleaning area 12 for cleaning the die; the die table is then transported to the first processing zone 1 for the next cycle.
The production process of the PC wallboard with the heat insulation function comprises the following steps:
firstly, drawing a line on a die table, installing a side die, coating oil on a die and installing a reinforcing mesh by the die table sequentially from any single station in a station 1.1 of a first processing area in a first processing area 1;
then, the die table is transported to a first station 3.1 of a pouring vibration area in the pouring vibration area 3 through a ferrying system 2 to carry out first pouring and vibration;
then conveying the die table to a second processing area station 4.1 in a second processing area 4 for mounting insulation boards, embedded parts and reinforcing steel bars;
then the concrete is conveyed to a second station 3.2 of a pouring vibration area or a third station 3.3 of the pouring vibration area in the pouring vibration area 3 for secondary pouring and vibration
Then the mould platform carries out a leveling procedure through a three-machining-zone station 6.1 in the three machining zones 6; then the die table enters a pre-curing static stop area 7, and a static stop process is finished in the area; then, trowelling and calendaring treatment is carried out on a working position 8.1 of the four processing areas in the four processing areas 8;
then the mould platform is conveyed to a stacking maintenance area 9 for maintenance; after the maintenance is finished, the stacking system 9.2 transports the die table to a first station 10.1 of a demoulding discharging area in the demoulding discharging area 10 for side-die disassembly;
then conveying the material to an inclined discharging 11 for inclined demoulding, and lifting and discharging the material; then conveying the die table to a die table cleaning area 12 for cleaning the die; the die table is then transported to the first processing zone 1 for the next cycle.
The production process of the special-shaped component comprises the following steps:
firstly, drawing a line on a die table, installing a side die, coating oil on a die, installing an embedded part and installing a steel bar on the die table sequentially from any single station in a station 1.1 of a first processing area in the first processing area 1;
then, the die table is transported to a first station 3.1 of a pouring vibration area, a second station 3.2 of the pouring vibration area or a third station 3.3 of the pouring vibration area in the pouring vibration area 3 through a ferrying system 2 for pouring and vibrating;
then the die table enters a pre-curing static stop area 7 through a three-machining-area station 6.1 in the three machining areas 6, and a static stop procedure is completed in the area; then, the workpiece passes through a four-area processing station 8.1 in the four-area processing station 8;
then conveyed to a stacking maintenance area 9 for maintenance; after the maintenance is finished, the die table is transported to a first station 10.1 of a demoulding discharging area or a second station 10.2 of the demoulding discharging area in the demoulding discharging area 10 to carry out side die disassembly, demoulding and discharging;
then conveying the die table to a die table cleaning area 12 for cleaning the die; the die table is then transported to the first processing zone 1 for the next cycle.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.
Claims (2)
1. Take central dispatching system's building prefabricated component shaping production line, its characterized in that: the production line comprises the following functional areas: a first processing area (1), a ferrying system (2), a pouring vibration area (3), a second processing area (4), a shifting transfer system (5), a third processing area (6), a pre-curing static stop area (7), a fourth processing area (8), a stacking curing area (9), a demolding discharging area (10), an inclined discharging area (11) and a die table cleaning area (12);
one side of the ferry system (2) is a first processing area (1), and the other side of the ferry system is a third processing area (6), a pre-curing static-stop area (7), a fourth processing area (8), a stacking curing area (9) and a demoulding and discharging area (10);
one end of the ferry system (2) is connected with the vibration building area (3), the other side of the vibration building area (3) is connected with the second processing area (4), the other end of the ferry system (2) is connected with the die table cleaning area (12), and the die table cleaning area (12) is connected with the inclined discharging area (11);
a displacement transfer system (5) is arranged in the second processing area (4), the inclined discharging area (11) and the die table cleaning area (12);
the processing first area (1) is more than or equal to one, the number of stations in the processing first area is more than or equal to one, and the working procedures comprise die table line drawing, side die installation, die oiling, embedded part installation and steel bar installation;
the ferry system (2) is provided with ferry transfer equipment, and the number of the ferry systems is more than or equal to one, so that the die table is conveyed to a station in the first processing area (1) from the die table cleaning area (12), or the die table is conveyed to the pouring vibration area (3) from the station in the first processing area (1);
the number of the pouring vibration areas (3) is more than or equal to one, the number of stations in the pouring vibration areas is more than or equal to one, and the working procedures are cementing material pouring and vibrating;
the number of the processing second area (4) is more than or equal to one, the number of the stations in the processing second area is more than or equal to one, and the working procedures comprise embedded part installation, steel bar installation and insulation board installation;
the shifting and transferring system (5) is provided with shifting and transferring equipment for transferring the die table to form a through assembly line;
the processing three-zone (6) is provided with more than one inner station number and a flattening device, and has the function of flattening poured concrete or only serving as a conveying channel;
the number of stations in the pre-curing static parking area (7) is more than or equal to one, and the pre-curing static parking area has the function of pre-curing the produced prefabricated part or only serving as a conveying channel;
the processing four areas (8) have the number of stations more than or equal to one, are provided with a roughening device and a smoothing and calendering device, and have the functions of roughening or smoothing and calendering the produced prefabricated parts or only serve as a conveying channel;
the number of stations of the stacking maintenance area (9) is more than or equal to one, and the procedure is maintenance of the prefabricated part;
the number of stations of the demoulding and discharging area (10) is more than or equal to one, and the working procedures comprise side-die disassembly, die table demoulding, and material allocation and transportation;
the number of work stations of the inclined discharging area (11) is more than or equal to one, and the working procedures are that a die table is obliquely demoulded, and the material is transferred and discharged;
the die table cleaning area (12) has more than one station number, and the working procedure is die cleaning or only serves as a conveying channel.
2. The building precast member molding production line with a central dispatching system as recited in claim 1, wherein:
the number of stations of the first processing area (1) is as follows: processing a first-zone station (1.1);
the number of stations of the pouring vibration area (3) is as follows: a first station (3.1) of a pouring vibration area, a second station (3.2) of the pouring vibration area or a third station (3.3) of the pouring vibration area;
the number of stations of the second processing area (4) is as follows: a second area station (4.1) is processed;
the number of stations for machining the three zones (6) is as follows: a three-zone machining station (6.1);
the number of stations of the pre-curing static stop area (7) is as follows: the pre-curing static stop area station (7.1);
the number of stations of the four processing areas (8) is as follows: processing a four-zone station (8.1);
the number of stations of the stacking maintenance area (9) is as follows: a stacking system (9.2) and a stacking maintenance area station (9.1);
the number of stations of the demoulding and discharging area (10) is as follows: a first demoulding discharging area station (10.1) or a second demoulding discharging area station (10.2);
the station number of the die table cleaning area (12) is as follows: a die table cleaning zone station (12.1).
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109732768A (en) * | 2019-02-27 | 2019-05-10 | 中清大装配式建筑有限公司 | Building prefabricated components forming production line and production technology with central dispatch system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109732768A (en) * | 2019-02-27 | 2019-05-10 | 中清大装配式建筑有限公司 | Building prefabricated components forming production line and production technology with central dispatch system |
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