CN104669430B - PC wallboard production systems - Google Patents
PC wallboard production systems Download PDFInfo
- Publication number
- CN104669430B CN104669430B CN201510075618.9A CN201510075618A CN104669430B CN 104669430 B CN104669430 B CN 104669430B CN 201510075618 A CN201510075618 A CN 201510075618A CN 104669430 B CN104669430 B CN 104669430B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 64
- 238000012423 maintenance Methods 0.000 claims abstract description 87
- 230000005540 biological transmission Effects 0.000 claims abstract description 28
- 230000007246 mechanism Effects 0.000 claims description 19
- 238000012546 transfer Methods 0.000 claims description 16
- 238000004140 cleaning Methods 0.000 claims description 8
- 230000000750 progressive effect Effects 0.000 claims description 8
- 238000004080 punching Methods 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 3
- 230000002787 reinforcement Effects 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 239000011178 precast concrete Substances 0.000 description 77
- 230000000694 effects Effects 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000004567 concrete Substances 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 238000012407 engineering method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Working Measures On Existing Buildindgs (AREA)
Abstract
The invention discloses a kind of PC wallboards production system, including operating area, cast region and the maintenance region being arranged side by side with operating area and cast region;Operating area includes operation track;Cast region includes transmission track and the apparatus for pouring of PC wallboard moulds is set and poured into a mould above transmission track;Maintenance region includes the maintenance track that at least one the PC wallboard moulds of support through cast is moved thereon and the steam curing kiln set in the leading portion for conserving track.Implement technical scheme, by setting the operating area being arranged side by side, cast region and maintenance region, and PC wallboard moulds flow in operating area, cast region and maintenance region, form production line balance, so as to when PC wallboards are rested, pour into a mould region and still carrying out pouring practice, substantially increase production efficiency.
Description
Technical field
The present invention relates to production of construction materials field, more particularly, to a kind of PC wallboards production system.
Background technology
PC (Precast Concrete) wallboard, is the abbreviation of concrete prefabricated wallboard.Traditional PC wallboards production engineering method
Maximum feature be that PC wallboard moulds are fixed, each process all must one place complete.This resulted in concrete,
Framework of steel reinforcement and other annexes must all be lifted into same place, and hanging device must ceaselessly each mold station of long distance descriscent
Transport various materials.
There is problems with this traditional production method:
Each mould is fixed, due to needing certain working space and safe distance, so between mould and mould
There must be enough spaces just to can guarantee that operation, this will necessarily largely take effective area, workshop utilization rate is extremely low, necessarily causes
Take up an area increase, increase cost;
The hanging device quantity needed is more and it is necessary to long distance running, causes equipment and uses frequent, the equipment longevity
Life declines, high energy consumption, and operating cost is increased;
Due to mould be it is fixed be arranged separately in workshop, it is necessary to operating personnel it is also inevitable more;
Security is poor, is unfavorable for scientific management, and substantial amounts of goods and materials flow in the air, and have no idea a people and thing point
Open, certainly exist certain potential safety hazard, be not easy to production safety management;
Mould utilization factor is low;
Because mould is fixed, it is necessary to using whole workshop as steam curing kiln, this curing room blow-by, heat-insulated guarantor
Temp effect is poor, high energy consumption;
After die casting is finished, rested before carrying out steam curing, it is necessary to carry out air, this period can not carry out any
Work, wasted time, inefficiency.
The content of the invention
The technical problem to be solved in the present invention is that there is provided a kind of PC wallboards production system.
The technical solution adopted for the present invention to solve the technical problems is:Construct a kind of PC wallboards production system, including behaviour
Make region, the cast region positioned at the operating area end and set side by side with the operating area and the cast region
The maintenance region put;
The operating area includes the operation track that support PC wallboard moulds are moved thereon;
The cast region includes the transmission track for supporting PC wallboard moulds to be moved thereon and in the transmission track
Top sets and pours into a mould the apparatus for pouring of the PC wallboard moulds;
The maintenance region includes the maintenance rail that at least one the described PC wallboard moulds of support through cast is moved thereon
Road and the steam curing kiln set in the leading portion for conserving track.
In the PC wallboard production systems of the present invention, the maintenance track is S-shaped track, and the S-shaped track includes arranging side by side
The first maintenance region, the second maintenance region and the 3rd maintenance region of row;The back segment in the first maintenance region is secondary press polish
Area, the back segment in the 3rd maintenance region is demoulding cleaning area.
In the PC wallboard production systems of the present invention, the maintenance track is at least three articles the 4th maintenance areas being arranged side by side
Domain;The connection of the leading portion at least three article the 4th maintenance region respectively with the end operability of the transmission track, it is described
The back segment at least three article the 4th maintenance region is demoulding cleaning area.
In the PC wallboard production systems of the present invention, length and the operating area and the pouring area in the maintenance region
The equal length in domain.
In the PC wallboard production systems of the present invention, between the end in the cast region and the front end in the maintenance region
It is provided with progressive die region;
The production system also includes driving the PC wallboard moulds to be moved to the maintenance region from the cast region
The first transfer device gone up and be arranged on the progressive die region.
In the PC wallboard production systems of the present invention, between the rear end in the maintenance region and the front end of the operating area
It is provided with depanning region;The back segment in the depanning region is upset hoisting area;
The production system also includes driving the PC wallboard moulds to be moved to the operating area from the maintenance region
The second transfer device gone up and be arranged on the depanning region.
In the PC wallboard production systems of the present invention, two are provided between the top in the transfer region and the cast region
Secondary operating area;
The secondary operation region includes the secondary operation track that support PC wallboard moulds are moved thereon;The secondary behaviour
The length for making track is the length of at least three PC wallboard moulds.
In the PC wallboard production systems of the present invention, first transfer device includes supporting the first of the PC wallboard moulds
Moving trolley, the first feed mechanism that the PC wallboard moulds are placed on first moving trolley, drive first moving trolley
Move back and forth the first drive mechanism for being respectively aligned to the transmission track and maintenance track and support first moving trolley past
The first supporting track moved again;First moving trolley is provided with the first roller coordinated with first supporting track.
In the PC wallboard production systems of the present invention, second transfer device includes supporting the second of the PC wallboard moulds
Moving trolley, the second feed mechanism that the PC wallboard moulds are placed on second moving trolley, drive second moving trolley
Move back and forth the second drive mechanism for being respectively aligned to the maintenance track and operation track and support second moving trolley past
The second supporting track moved again;Second moving trolley is provided with the second roller coordinated with second supporting track.
In the PC wallboard production systems of the present invention, the production system also includes being used to drive PC wallboard moulds in the behaviour
Make the transmission mechanism moved on track, the transmission track and the maintenance track;
The transmission mechanism includes being separately positioned on the operation track, the transmission track and the maintenance track,
The driving wheel group being engaged with the road wheel of the PC wallboard moulds bottom;Driving wheel group described in every group is configured with electrically to be connected with it
The driving motor group connect.
Implement technical scheme, at least with following beneficial effect:By setting the operating space being arranged side by side
Domain, cast region and maintenance region, and PC wallboard moulds are flowed in operating area, cast region and maintenance region,
Production line balance is formed, so that when PC wallboards are rested, cast region is still carrying out pouring practice, greatly improves
Production efficiency.Moreover, the rational deployment of operating area, cast region and maintenance region is avoided that and takes larger workshop face
Product, so as to greatly save production floor space.
Brief description of the drawings
Below in conjunction with drawings and Examples, the invention will be further described, in accompanying drawing:
Fig. 1 is the structural representation of the PC wallboard production systems in one embodiment of the invention;
Fig. 2 is the structural representation of the PC wallboard production systems in another embodiment of the present invention;
Wherein, 1, operating area;11st, track is operated;2nd, region is poured into a mould;21st, transmission track;22nd, apparatus for pouring;3rd, conserve
Region;31st, track is conserved;311st, the first maintenance region;312nd, the first maintenance region;313rd, the first maintenance region;314th, the 4th
Conserve region;4th, progressive die region;411st, the first moving trolley;412nd, the first supporting track;5th, depanning region;511st, the second walking
Car;512nd, the second supporting track;6th, secondary press polish area;7th, it is stripped cleaning area;8th, hoisting area is overturn;91st, driving wheel group;92nd, pass
Dynamic group of motors;10th, secondary operation region.
Embodiment
In order to which technical characteristic, purpose and effect to the present invention are more clearly understood from, now compare accompanying drawing and describe in detail
The embodiment of the present invention.
Fig. 1 to Fig. 2 shows a kind of PC wallboards production system in the present invention, and the PC wallboard production systems are different from tradition
Production method, can cause PC wallboard moulds circulate, each operating personnel only need to specific position complete it is whole
A certain step in individual operating procedure, while reducing operating personnel, also causes the work post refinement of operating personnel, operation effect
Rate is improved, beneficial to the finished product effect and production efficiency of PC wallboards.
Fig. 1 is the structural representation of the PC wallboard production systems in one embodiment of the invention.Fig. 2 is the another of the present invention
The structural representation of PC wallboard production systems in embodiment.
As shown in Figure 1 to Figure 2, the PC wallboards production system includes operating area 1, the cast positioned at the end of operating area 1
Region 2 and the maintenance region 3 being arranged side by side with operating area 1 and cast region 2.Wherein,
Operating area 1 includes the operation track 11 that support PC wallboard moulds are moved thereon.Set on the operation track 11
There is the station of multiple different purposes, for example, the direction along along Fig. 1 shown in arrow includes die station successively cleans station, punching block assembling
Station, punching block fix station, steel reinforcement cage and lay the pre-buried laying station of station, coating release agent, line layout station, hair side technique work
Position etc..It should be understood that other different stations can also be arranged as required on operation track 11, or reduce some works
Position.
Cast region 2 includes the transmission track 21 for supporting PC wallboard moulds to be moved thereon and on transmission track 21
Side sets and poured into a mould the apparatus for pouring of PC wallboard moulds.
Maintenance region 3 include at least one support PC wallboard moulds through cast moved thereon maintenance track 31, with
And the steam curing kiln of the leading portion setting in maintenance track 31.
To sum up, by setting the operating area 1 being arranged side by side, cast region 2 and maintenance region 3, and by PC wallboard moulds
Flowed in operating area 1, cast region 2 and maintenance region 3, production line balance is formed, so as to enter even in PC wallboards
When row is rested, cast region 2 is still carrying out pouring practice, substantially increases production efficiency.Moreover, operating area 1, pouring area
The rational deployment in domain 2 and maintenance region 3, which is avoided that, takes larger floor space, so as to greatly save production floor space.
As shown in figure 1, in one embodiment, the maintenance track 31 of the PC wallboard production systems is S-shaped track, S-shaped track
Including the first maintenance region 311, second maintenance region 312 and the 3rd maintenance region 313 being arranged side by side;First maintenance region
311 back segment is secondary press polish area 6, and the back segment in the 3rd maintenance region 313 is demoulding cleaning area 7.Generally, the first maintenance
The length in region 311 is at least the length of six PC wallboard moulds.The length in the second maintenance region 312 is at least nine PC wallboards
The length of mould.The length in the 3rd maintenance region 313 is at least the length of six PC wallboard moulds.Arrow side as shown in Figure 1
To after PC wallboard moulds flow, can guarantee that resting naturally the time for the PC wallboard moulds in each entrance steam curing kiln
Fully, so as to improve the utilization rate and production efficiency of the PC wallboard production systems.It is of course also possible to increase according to actual needs
Or reduce the layout and length of maintenance track 31.
As shown in Fig. 2 in certain embodiments, the maintenance track 31 of the PC wallboard production systems is at least three and arranged side by side
4th maintenance region 314 of row;End of the leading portion at least three article the 4th maintenance region 314 respectively with transmission track 21 is operable
Property connection, at least three article the 4th maintenance region 314 back segment be the demoulding cleaning area 7.Generally, every the 4th maintenance
The length in region 314 is at least the length of six PC wallboard moulds.The direction of arrow as shown in Figure 2, PC wallboard moulds flow
After coming, disposably three PC wallboard moulds can be sent into steam curing kiln, so as to disposably complete three PC wallboard moulds
Rest naturally, so as to improve the utilization rate and production efficiency of the PC wallboard production systems.It is of course also possible to according to actual need
Increase or decrease article number in the 4th maintenance region 314.
In certain embodiments so that whole PC wallboard production systems are rationally distributed, it is to avoid system is long, take excessively
Space, improves the utilization rate of factory building, has saved production floor space.The length and operating area 1 and cast in region 3 will be conserved
While region 2 is arranged side by side, moreover it is possible to keep the length in maintenance region 3 with operating area 1 and pour into a mould the equal length in region 2.
It is of course also possible to make Length discrepancy.Specific arrangement can be finely adjusted according to the situation of actual factory building.
Further, as shown in Figure 1 to Figure 2, it is provided between the end in cast region 2 and the front end in maintenance region 3
Progressive die region 4.The PC wallboards production system also includes driving PC wallboard moulds to be moved on maintenance region 3, simultaneously from cast region 2
It is arranged on the first transfer device on progressive die region 4.
And it is provided with depanning region 5 between the rear end in maintenance region 3 and the front end of operating area 1.Behind depanning region 5
Duan Kewei overturns hoisting area 8.The PC wallboards production system also includes driving PC wallboard moulds to be moved to operating space from maintenance region 3
On domain 1 and the second transfer device for being arranged on depanning region 5.
In addition, the PC wallboards production system also includes being used to drive PC wallboard moulds in operation track 11, transmission track 21
With the transmission mechanism moved on maintenance track 31.
Then by the first transfer device, the second transfer device and transmission mechanism etc., the automation of production is realized, is saved significantly
Operating personnel have been saved, operating efficiency is also improved.
In certain embodiments, as shown in Figure 1 to Figure 2, the first transfer device may include to support the first of PC wallboard moulds
Moving trolley 411, the first feed mechanism that PC wallboard moulds are placed on the first moving trolley 411, the first moving trolley 411 of drive are reciprocal
Motion is respectively aligned to the first drive mechanism and the reciprocal fortune of the first moving trolley of support 411 of transmission track 21 and maintenance track 31
The first dynamic supporting track 412;First moving trolley 411 is provided with the first roller coordinated with the first supporting track 412.
In certain embodiments, as shown in Figure 1 to Figure 2, the second transfer device may include to support the second of PC wallboard moulds
Moving trolley 511, the second feed mechanism that PC wallboard moulds are placed on the second moving trolley 511, the second moving trolley 511 of drive are reciprocal
Motion is respectively aligned to conserve track 31 and operates the second drive mechanism of track 11 and support the second moving trolley 511 back and forth fortune
The second dynamic supporting track 512;Second moving trolley 511 is provided with the second roller coordinated with the second supporting track 512.
In certain embodiments, as shown in Figure 1 to Figure 2, transmission mechanism may include to be separately positioned on operation track 11, transmission
On track 21 and maintenance track 31, the driving wheel group 91 being engaged with the road wheel of PC wallboard moulds bottom;Every group of driving wheel group
91 are configured with the driving motor group 92 being electrically connected.
Further, as shown in Figure 1 to Figure 2, it is also provided between transfer region and the top for pouring into a mould region 2 secondary
Operating area 10.The main function in the secondary operation region 10 be can to through cast PC wallboard moulds carry out after-treatment,
Have certain error in manually-operated engineering after all, when be prepared to enter into maintenance region 3 when, it was found that operation or pour into a mould less than
The situation of position just timely can carry out certain compensating operation by the secondary operation region 10, so as to further ensure that this
The yield rate and the quality of production of PC wallboard production systems.
Specifically, the secondary operation region 10 may include the secondary operation track for supporting PC wallboard moulds to be moved thereon
11.And the length of secondary operation track 11 is the length of at least three PC wallboard moulds.
The preferred embodiments of the present invention are the foregoing is only, are not intended to limit the invention, for the skill of this area
For art personnel, the present invention can have various changes, combination and change.Within the spirit and principles of the invention, made
Any modification, equivalent substitution and improvements etc., should be included within scope of the presently claimed invention.
Claims (9)
1. a kind of PC wallboards production system, it is characterised in that including operating area (1), positioned at the operating area (1) end
Cast region (2), the maintenance region (3) being arranged side by side with the operating area (1) and the cast region (2) and driver
Structure;
The operating area (1) includes the operation track (11) that support PC wallboard moulds are moved thereon;The operation track
(11) station, steel reinforcement cage laying station fixed provided with the die station cleaning station, punching block assembling station, punching block arranged successively, applied
Releasing agent is pre-buried to lay at least one in station, line layout station, hair side technique station;
The cast region (2) includes the transmission track (21) for supporting PC wallboard moulds to be moved thereon and in the transmission
The apparatus for pouring (22) of the PC wallboard moulds is set and poured into a mould above track (21);
The maintenance region (3) includes the maintenance track that at least one the described PC wallboard moulds of support through cast is moved thereon
(31) steam curing kiln of the leading portion setting and in the maintenance track (31);
The transmission mechanism is used to driving PC wallboard moulds in the operation track (11), the transmission track (21) and described foster
Moved on (31) in guard rail road;The transmission mechanism includes being separately positioned on the operation track (11), the transmission track (21)
On the maintenance track (31), the driving wheel group (91) being engaged with the road wheel of the PC wallboard moulds bottom;Every group of institute
State driving wheel group (91) and be configured with the driving motor group (92) being electrically connected.
2. PC wallboards production system according to claim 1, it is characterised in that the maintenance track (31) is S-shaped track,
The S-shaped track includes the first maintenance region (311), the second maintenance region (3) (312) and the 3rd maintenance region being arranged side by side
(313);The back segment of first maintenance region (311) is secondary press polish area (6), the back segment of the 3rd maintenance region (313)
For demoulding cleaning area (7).
3. PC wallboards production system according to claim 1, it is characterised in that the maintenance track (31) is at least three
The 4th maintenance region (314) being arranged side by side;It is described at least three article the 4th maintenance region (314) leading portion respectively with the transmission
The connection of the end operability of track (21), the back segment of at least three article the 4th maintenance region (314) is demoulding cleaning
Area (7).
4. the PC wallboard production systems according to claim 1,2 or 3, it is characterised in that the length of the maintenance region (3)
With the operating area (1) and the equal length in the cast region (2).
5. PC wallboards production system according to claim 4, it is characterised in that the end of the cast region (2) with
Progressive die region (4) is provided between the front end of the maintenance region (3);
The production system also includes driving the PC wallboard moulds to be moved to the maintenance region from the cast region (2)
(3) on and the first transfer device for being arranged on the progressive die region (4).
6. PC wallboards production system according to claim 5, it is characterised in that the rear end of the maintenance region (3) with
Depanning region (5) is provided between the front end of the operating area (1);The back segment of the depanning region (5) is upset hoisting area
(8);
The production system also includes driving the PC wallboard moulds to be moved to the operating area from the maintenance region (3)
(1) on and the second transfer device for being arranged on the depanning region (5).
7. PC wallboards production system according to claim 6, it is characterised in that the progressive die region (4) and the cast
Secondary operation region (10) is provided between the top in region (2);
The secondary operation region (1) includes the secondary operation track that support PC wallboard moulds are moved thereon;The secondary behaviour
The length for making track is the length of at least three PC wallboard moulds.
8. PC wallboards production system according to claim 5, it is characterised in that first transfer device includes support institute
First for stating the first moving trolley (411) of PC wallboard moulds, the PC wallboard moulds being placed on first moving trolley (411)
Feed mechanism, drive first moving trolley (411), which move back and forth, is respectively aligned to the transmission track (21) and maintenance track
(31) the first drive mechanism and support reciprocating first supporting track (412) of the first moving trolley (411);Institute
State the first moving trolley (411) and be provided with the first roller coordinated with first supporting track (412).
9. PC wallboards production system according to claim 6, it is characterised in that second transfer device includes support institute
Second for stating the second moving trolley (511) of PC wallboard moulds, the PC wallboard moulds being placed on second moving trolley (511)
Feed mechanism, drive second moving trolley (511), which move back and forth, is respectively aligned to the maintenance track (31) and operation track
(11) the second drive mechanism and support reciprocating second supporting track (512) of the second moving trolley (511);Institute
State the second moving trolley (511) and be provided with the second roller coordinated with second supporting track (512).
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CN201510075618.9A CN104669430B (en) | 2015-02-12 | 2015-02-12 | PC wallboard production systems |
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CN105064519B (en) * | 2015-09-07 | 2017-08-11 | 山东莱州金声隆节能建材科技有限公司 | Insulation, structural integrity board assembly line and production method |
CN109333800A (en) * | 2018-11-21 | 2019-02-15 | 远大住宅工业(天津)有限公司 | A kind of prefabricated components production line |
CN109352815B (en) * | 2018-11-21 | 2024-01-30 | 长沙远大住宅工业(江苏)有限公司 | Prefabricated component production line and production line with same |
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CN103029212A (en) * | 2012-12-26 | 2013-04-10 | 中南建设(沈阳)建筑产业有限公司 | Production process of automatic assembly line in factory for pre-fabricating and assembling wall panel of integral shear wall structure |
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CN103342222A (en) * | 2013-07-16 | 2013-10-09 | 深圳市华森机电技术有限公司 | Reciprocating type conveying system and reciprocating type conveying device |
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CN101372132A (en) * | 2008-07-30 | 2009-02-25 | 罗国军 | Technique for molding pouring type assembly large plate and production line |
CN101767365B (en) * | 2010-01-22 | 2011-09-28 | 扬州威奥重工机械有限公司 | Production method of concrete grouting compound heat-insulating building block |
CN102241067B (en) * | 2011-07-21 | 2013-05-08 | 梁材 | Production line of light weight foam concrete building board |
CN103128846B (en) * | 2013-01-31 | 2015-02-25 | 任聪 | Automatic mechanical production line device of waste residue cement foam battens or building blocks |
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CN103085163A (en) * | 2011-10-28 | 2013-05-08 | 刘毅 | Production line structure for novel inorganic external heat-insulation fireproof building materials |
CN103029212A (en) * | 2012-12-26 | 2013-04-10 | 中南建设(沈阳)建筑产业有限公司 | Production process of automatic assembly line in factory for pre-fabricating and assembling wall panel of integral shear wall structure |
CN103342222A (en) * | 2013-07-16 | 2013-10-09 | 深圳市华森机电技术有限公司 | Reciprocating type conveying system and reciprocating type conveying device |
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