CN103213195B - Production system of foaming bricks - Google Patents
Production system of foaming bricks Download PDFInfo
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- CN103213195B CN103213195B CN201310153204.4A CN201310153204A CN103213195B CN 103213195 B CN103213195 B CN 103213195B CN 201310153204 A CN201310153204 A CN 201310153204A CN 103213195 B CN103213195 B CN 103213195B
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Abstract
The invention relates to a production system of foaming bricks. The production system of foaming bricks comprises a batching system, a mold framework, a batching rail, a mold framework feeding device, a product pre-maintenance house, a mold framework discharging device, an overturning mechanism, a brick-scrapping device, a lateral plate brick inlet device, a finished product maintenance house, a lateral plate brick outlet device, an unloading rail, a zero load rail, a brick-breaking machine and a control system used for controlling the production system to operate. The production system of foaming bricks controls the whole work process in a full-automatic circulation mode, largely improves work efficiency, reduces cost of manual work, and relieves the labor intensity for workers. In addition, a mold framework is used automatically and circularly, so that the utilization rate of the mold framework is effectively improved. A scrapper device is arranged to scrap flat two rugged sides of a pouring block.
Description
Technical field
The present invention relates to a kind of production system, be specifically related to a kind of production system of foamed bricks.
Background technology
Foamed bricks is mainly produce raw material by cement, slag powders, river sand, foam through pressure air after mixing and stirring, force air to be admixed mixing slurry inner mold to become, the concrete casting mold forming of microbubble structure, being made through operations such as steam pressure reactions, is the novel wall material of a kind of environmental protection, energy-conservation, stable material quality.The production system of existing foamed bricks is generally divided into several framed, comprise batching, stirring, note water, floating, maintenance, the demoulding, cutting, buttress code, then haul to stacking field.Need artificial linking between the modules of existing production system, cause production efficiency very low, cost of labor is high.
Summary of the invention
The object of the invention is to provide a kind of production system of foamed bricks, to need artificial linking between the production system modules overcoming foamed bricks in prior art, causes the problem that production efficiency is low.
The present invention adopts following technical scheme: a kind of production system of foamed bricks, comprises the feed proportioning system for mixing the raw materials for production of foamed bricks, stirring, pour into a mould, it is characterized in that, this production system comprises:
For castable framed of this feed proportioning system of access, the described framed framed main body and that comprises removably is installed in side plate in this framed main body, whether this framed being provided with controls this side plate by the tumbler that this framed main body disassembles, described framed main body be each side provided with one group protruding, the often protruding arrangement in diagonal angle of group;
Batching rail, described batching rail is equipped with for transmission device framed described in transmission, described feed proportioning system is installed in the top of this batching rail;
Framed feed arrangement, comprises framed feeding car and framed feed rail, and described framed feeding car is assemblied on this framed feed rail, and described framed feeding car is equipped with described transmission device, described framed feed rail and described batching rail vertical butt joint;
Goods precuring room, described goods precuring room is provided with feed side and exit side, the conveyor track of this feed side of at least one connection and this exit side is provided with in this goods precuring room, this this conveyor track is equiped with described transmission device, described framed feed rail is located at this feed side, described conveyor track and described framed feed rail vertical butt joint;
Framed drawing mechanism, comprise framed discharging car and framed discharging rail, this framed discharging rail is installed in described exit side, this framed discharging rail and described conveyor track vertical butt joint, described framed discharging car is assemblied on this framed discharging rail, and described framed discharging car is equipped with described transmission device;
For controlling the switching mechanism of described framed upset, dismounting, assembling, this switching mechanism is installed in one end of framed discharging rail, and docks with one end of batching rail;
Scrape brick device, the vertical cutter sweep comprising cutting transfer cart, scrape rail, for horizontal cutting device that castable is cut into small pieces in the horizontal direction and being used for, castable in the vertical direction is cut into small pieces, scrape on rail described in described cutting transfer cart is assemblied in, described cutting transfer cart is equipped with described transmission device, described scraping on rail is equipped with described horizontal cutting device, described vertical cutter sweep successively, described one end of scraping rail is docked with described switching mechanism, and this scrapes rail and described framed discharging rail is vertical arrangement;
Side plate enters brick device, comprises side plate and enters brick car and side plate enters brick rail, and described side plate enters brick car and is assemblied in this side plate and enters on brick rail, and described side plate enters on brick car to be equipped with described transmission device, and described side plate enters brick rail and describedly scrapes rail vertical butt joint;
Finished product curing room, described finished product curing room is provided with into brick side and brick output side, be provided with in this finished product curing room at least one connection this enter brick side and this brick output side send brick rail, this send brick rail to be provided with described transmission device, described side plate enters brick rail and is located at this and enters brick side, described in send brick rail and described side plate to enter brick rail vertical butt joint;
Side plate goes out brick device, comprise side plate brick output car and side plate brick-bringing out track, this side plate brick-bringing out track is installed in described brick output side, this side plate brick-bringing out track and describedly send brick rail vertical butt joint, described side plate brick output car is assemblied on this side plate brick-bringing out track, and described side plate brick output car is equipped with described transmission device;
Unloading rail, described unloading rail is equipped with described transmission device, and one end of brick rail is entered at the two ends of this unloading rail respectively one end of side plate brick-bringing out track described in vertical butt joint and described side plate;
Unloaded rail, described unloaded rail is equipped with described transmission device, and this unloaded rail one end and described side plate enter the other end vertical butt joint of brick rail, and the other end of this unloaded rail docks with described switching mechanism;
For controlling the control system of this production system running, described control system and described feed proportioning system, framed feed arrangement, described transmission device, described goods precuring room, described framed drawing mechanism, described switching mechanism, described in scrape brick device, described side plate enters brick device, described finished product curing room, side plate go out brick device and be connected.
Transmission device described in above-mentioned transmission device comprises at least one active roller bearing and the driven roller bearing of at least one, and this active roller bearing transmission is equipped with motor, this initiatively roller bearing and this driven roller bearing alternately arrangement ground setting.
Above-mentioned tumbler comprises the adjusting device of two, this adjusting device comprises the rotating shaft of the bottom running through described framed main body, one end that described framed main body is extended in this rotating shaft is connected with catch bar, and one end that described side plate is extended in this rotating shaft is connected with the snap part that can fasten described side plate.
Above-mentioned unloading rail is also equiped with the levels of finished bricks can be separated break brick machine.
Above-mentioned switching mechanism comprises two, left and right bracing frame and upset main body, about this two bracing frames top on be respectively fixedly equiped with a sliding rail frame, described upset main body comprises and moves horizontally frame and vertical movable stand, this moves horizontally on the left and right sides on frame and is respectively provided with two the first pulleys, this to move horizontally on the left of frame and right side the first pulley respectively correspondence be installed on two sliding rail frames in left and right, this first pulley moved horizontally on the left of frame is connected by a driving shaft with corresponding first pulley moved horizontally on the right side of frame, described moving horizontally on frame is equiped with drive motors, this drive motors and described driving shaft are in transmission connection, the described frame that moves horizontally is provided with the first oil cylinder, and the promote-side of this first oil cylinder is fixedly connected with cross bar, described in move horizontally frame and be provided with and drive the linkage that moves up and down of described vertical movable stand.Described linkage comprises six sprocket wheels, four chains, the first rotating shaft and the second rotating shafts, this first rotating shaft and the second rotating shaft move horizontally on frame described in being located at respectively, this first rotating shaft is arranged with two described sprocket wheels, this second rotating shaft is arranged with four described sprocket wheels, four sprocket wheels of described second rotating shaft walked around respectively by described four chains, wherein two sprocket wheels in the first rotating shaft walked around respectively by two chains, one end of described four chains is connected with described cross bar respectively, and the other end of described four chains is connected with vertical movable stand respectively; Described vertical movable stand is equiped with second oil cylinder of two, the promote-side of these two the second oil cylinders is connected with a pushing block respectively, this pushing block comprises socket block and moving block, this socket block is fixedly connected with moving block, this socket block and moving block form certain angle and arrange with opening, socket block is provided with arc-shaped through-hole, and the junction of this socket block and this moving block is provided with the first through hole, and described vertical movable stand is provided with the fixed axis running through this first through hole; The left and right sides of described vertical movable stand is respectively equipped with one the 3rd oil cylinder, and the promote-side of each 3rd oil cylinder is connected with a snapping block, and the middle part of this snapping block is pivotally installed in described vertical movable stand.
The both ends of above-mentioned snapping block offer a shrinkage pool respectively, and the left and right sides of described vertical movable stand is connected with one group of second pulley separately, described in move horizontally frame the left and right sides be fixedly connected with a gear rail respectively.
Above-mentioned brick device of scraping also comprises doctor blade device, scrape described in doctor blade device is installed on rail, this doctor blade device is installed in the front end of described horizontal cutting device, this doctor blade device comprises two for striking off the scraper of castable both sides, scrape the both sides of rail described in these two scrapers are installed in respectively, each scraper is installed on a connecting seat.
Each described scraper is in arranging with being inclined upwardly, and these two scrapers are in arranging abreast.
A production method for foamed bricks, this production method comprises the following steps carries out successively:
A. raw material is carried out mixing, stirring;
B. the raw material moulding by casting will be stirred;
C. the castable of moulding by casting is carried out first time maintenance, make castable be solidified into castable;
D. castable is carried out the upset demoulding;
E. the dual-side of castable is struck off;
F. castable is cut into small pieces along X direction;
G. castable is cut into fritter along y direction;
H. the castable of well cutting is carried out second time maintenance, castable is cured as finished bricks;
I. by finished bricks adjacent two-layer up and down between break into two with one's hands.
The above-mentioned description to structure of the present invention and method is known, compared to the prior art, tool of the present invention has the following advantages: the production system of foamed bricks of the present invention, achieve Full-automatic circulation and control whole workflow, substantially increase the efficiency of work, decrease the cost of manual work, alleviate the labour intensity of workman.Secondly, of the present invention framed be that automatic cycle utilizes, effectively improve framed utilization rate.Secondly, the present invention is provided with doctor blade device and can strikes off the rough both sides of castable.
Accompanying drawing explanation
The structural representation of the production system of a kind of foamed bricks of Fig. 1.
Fig. 2 is the structural representation of switching mechanism.
Fig. 3 is the side-looking structural representation of switching mechanism.
Fig. 4 is the part-structure schematic diagram overlooked of switching mechanism.
Fig. 5 is framed structural representation.
Fig. 6 is framed side-looking structural representation.
Fig. 7 is framed plan structure schematic diagram.
Fig. 8 is the structure for amplifying schematic diagram of A in Fig. 1.
The structural representation of Fig. 9 scraper and Connection Block.
Detailed description of the invention
With reference to the accompanying drawings the specific embodiment of the present invention is described.
As shown in Fig. 1, Fig. 4, Fig. 5 and Fig. 6, a production system for foamed bricks, comprising feed proportioning system 1, framed 2, batching rail 3, framed feed arrangement 4, goods precuring room 5, framed drawing mechanism 6, switching mechanism 7, scrapes brick device 8, side plate enters brick device 9, finished product curing room 10, side plate go out brick device 11, unloading rail 13, unloaded rail 14, breaking brick machine 15 and the control system (not shown) for controlling the running of this production system.
As shown in Figure 1, feed proportioning system 1 is for mixing the raw materials for production of foamed bricks, stir, pour into a mould, and this feed proportioning system is prior art, does not just describe in detail at this.
As Fig. 1, Fig. 5, shown in Fig. 6 and Fig. 7, framed 2 comprise framed main body 21 and is removably installed in side plate 22 in this framed main body 21, this framed 2 be provided with control this side plate 22 whether by the tumbler 23 that this framed main body 21 disassembles, tumbler 23 comprises the adjusting device 231 of two, this adjusting device 231 comprises the rotating shaft 2311 of the bottom running through described framed main body 21, one end that described framed main body 21 is extended in this rotating shaft 2311 is connected with catch bar 2312, one end that side plate 22 is extended in this rotating shaft 2311 is connected with the snap part 2313 that can fasten side plate 22.Rotate the rotation that this catch bar 2312 can control snap part 2313, snap part 2313 is the level of state and just no longer fastens side plate 22, and snap part 2313 just fastens side plate 22 in vertical state.Framed main body 21 be each side provided with two projections 24, between two projections 24 of the same side in diagonal angle arrangement.
As illustrated in figures 1 and 8, feed proportioning system 1 is installed in the top of batching rail 3, batching rail 3 is equipped with for the framed transmission device 16 of transmission, this transmission device 16 comprises active roller bearing 161 and several the driven roller bearing 162 that described transmission device comprises several, this active roller bearing 161 transmission is equipped with motor, and initiatively roller bearing 161 and this driven roller bearing 162 are alternately arranged on arrangement ground for these.On a roller bearing, be just equipped with a motor, each roller bearing need not arrange motor, thus save the quantity of motor use, cost-saving.
As shown in Fig. 1, Fig. 5, Fig. 6 and Fig. 7, framed feed arrangement 4 comprises framed feeding car 41 and framed feed rail 42, framed feeding car 41 is assemblied on this framed feed rail 42, and framed feeding car 42 is equipped with transmission device 16, framed feed rail 42 and batching rail 3 vertical butt joint.This framed feeding car 41 can be run under control of the control system back and forth.
As illustrated in figures 1 and 8, goods precuring room 5 is provided with feed side 51 and exit side 52, the conveyor track 53 that eight connect this feed side 51 and this exit side 52 is provided with in this goods precuring room, every bar conveyor track 53 is equiped with transmission device 16, framed feed rail 42 is located at this feed side 51, every bar conveyor track 53 and framed feed rail 42 vertical butt joint.
As illustrated in figures 1 and 8, framed drawing mechanism 6 comprises framed discharging car 61 and framed discharging rail 62, this framed discharging rail 62 is installed in exit side 52, framed discharging rail 62 and conveyor track 53 vertical butt joint, framed discharging car 61 is assemblied on this framed discharging rail 62, framed discharging car 61 is equipped with transmission device 16, and framed discharging car 61 can carry out fallback and move on this framed discharging rail 62.
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7 and Fig. 8, switching mechanism 7 is installed in one end of framed discharging rail 62, and docks with one end of batching rail 3.Switching mechanism 7 comprises two bracing frames in left and right 71 and upset main body 72, about this two bracing frames 71 top on respectively fixedly be equiped with a sliding rail frame 73, overturn main body 72 and comprise and move horizontally frame 721 and vertical movable stand 722.Move horizontally on the left and right sides on frame 721 and be respectively provided with two the first pulleys 7211, this to move horizontally on the left of frame 721 and right side the first pulley 7211 respectively correspondence be installed on two sliding rail frames 73 in left and right, this first pulley 7211 moving horizontally front end on the left of frame 721 is connected by a driving shaft 7212 with the first pulley 7211 moving horizontally frame 721 right side front, move horizontally on frame 721 and be equiped with drive motors 7213, this drive motors 7213 is connected by chain drive with driving shaft 7212, this drive motors 7213 drives driving shaft 7212 to rotate, driving shaft 7212 drives two coupled the first pulleys 7211 to rotate, thus drive the whole frame 721 that moves horizontally to move horizontally on two sliding rail frames 73, thus this switching mechanism 7 can realize driving framed 2 levels to move around.Move horizontally frame 721 and be provided with the first oil cylinder 7214, the promote-side of this first oil cylinder 7214 is fixedly connected with cross bar 7215, moves horizontally frame 721 and is provided with the linkage 7216 driving vertical movable stand 722 to move up and down.Linkage 7216 comprises six sprocket wheels 72161, four chains 72162, first rotating shaft 72163 and the second rotating shaft 72164, the left side moved horizontally on frame 721 is located in this first rotating shaft 72163 and the second rotating shaft 72164 respectively, right both sides, this first rotating shaft 72163 and the second rotating shaft 72164 are laid abreast, this first rotating shaft 72163 is arranged with two sprocket wheels 72161, second rotating shaft 72164 is arranged with four sprocket wheels 721611, four sprocket wheels 72161 of the second rotating shaft 72164 walked around respectively by four chains 72162, wherein two sprocket wheels 72161 in the first rotating shaft 72163 walked around again respectively by two chains 72162, one end of four chains 72162 is connected with cross bar 7215 respectively, the other end of four chains 72162 is connected with vertical movable stand 722 respectively, drive cross bar 7215 can drive four chains 72162 by pulling this first oil cylinder 7214, thus drive vertical movable stand 722 to move up and down, thus framed 2 can be driven to move up and down.On vertical movable stand, 722 are equiped with second oil cylinder 7221 of two, the promote-side of these two the second oil cylinders 7221 is connected with a pushing block 7222 respectively, this pushing block 7222 comprises socket block 72221 and moving block 72222, this socket block 72222 is fixedly connected with moving block 72221, this socket block 72221 and moving block 72222 form certain angle and arrange with opening, socket block 72221 is provided with arc-shaped through-hole 72223, the junction of this socket block 72221 and this moving block 72222 is provided with the first through hole, vertical movable stand 722 is provided with the fixed axis running through this first through hole, the arc-shaped through-hole 72223 that socket block 72221 is provided with can be enclosed within the catch bar 2312 of framed 2.The left and right sides on vertical movable stand 722 is respectively equipped with one the 3rd oil cylinder 7223, the promote-side of each 3rd oil cylinder 7223 is connected with a snapping block 7224, four projections 24 in framed 2 both sides are buckled on these two snapping blocks 7224,3rd oil cylinder 7223 connects the end of snapping block 7224, and the middle part of snapping block 7224 is pivotally installed on vertical movable stand 722.The both ends of snapping block 7224 offer a shrinkage pool 7225 respectively.Two shrinkage pools 7225 of this snapping block 7224 can fasten two projections 24 of framed 2 sidewalls, due to two projections 24 arrangement in diagonal angle, after the 3rd oil cylinder 7223 is up carried, snapping block 7224 will around this snapping block 7225 rotating middle part, snapping block 7225 rotarily drives framed 2 and rotates, snapping block 7224 half-twist, framed 2 also just follow half-twist.In the process of framed 2 half-twists, the opening of shrinkage pool 7225 is all upward, thus ensures can not drop in the process framed 2 of upset.After be moved horizontally to the position needing to place by framed 2, now, promote the first oil cylinder 7214, by the vertical movable stand 722 of suspention toward transferring, after arriving track when framed 2, vertical movable stand 722 continues to move down, and the arc-shaped through-hole 72223 of socket block 72221 just can entangle the catch bar 2312 of framed 2, by promoting the second oil cylinder 7221, the rotation of this catch bar 2312 just can be controlled.
As shown in Figure 1, Figure 2, Figure 3 and Figure 4, in order to make moving up and down of vertical movable stand 722 more steady, be connected with one group of second pulley 7226 separately in the left and right sides of vertical movable stand 522, the both sides moving horizontally frame 721 are fixedly connected with a gear rail 725 respectively; This second pulley 7226 of two groups may correspond to and slides on these two gear rails 725.
As shown in Fig. 1, Fig. 8 and Fig. 9, scrape that brick device 8 comprises cutting transfer cart 81, scrapes rail 82, doctor blade device 83, the vertical cutter sweep 85 that is cut into small pieces by castable in the vertical direction for the horizontal cutting device 84 that is cut into small pieces in the horizontal direction by castable and being used for.Cutting transfer cart 81 is assemblied in be scraped on rail 82, cutting transfer cart 81 is equipped with transmission device 16, scrape on rail 82 and be equipped with doctor blade device 83, horizontal cutting device 84, vertical cutter sweep 85 successively, the one end of scraping rail 82 is docked with switching mechanism 7, scrapes rail 82 with framed discharging rail 62 in vertical arrangement.Cutting transfer cart 81 can move scraping fallback on rail 82.Doctor blade device 83 comprises two for striking off the scraper 831 of castable both sides, and these two scrapers 831 are installed in the both sides of scraping rail 82 respectively, and each scraper 831 is installed on a connecting seat 832.Each scraper 831 is in arranging with being inclined upwardly, and two scrapers 831 are in arranging abreast.Horizontal cutting device 84 and vertical cutter sweep 85 are prior art, just seldom describe in detail at this.
As shown in Fig. 1, Fig. 8 and Fig. 9, side plate enters brick device 9 and comprises side plate and enter brick car 91 and side plate enters brick rail 92, side plate enters brick car 91 and is assemblied in this side plate and enters on brick rail 92, and side plate enters on brick car 91 to be equipped with transmission device 16, and side plate enters brick rail 92 and scrapes rail 82 vertical butt joint; This side plate enters brick car 91 and can to enter on brick rail 92 fallback at side plate and move.
As shown in Figure 1, finished product curing room 10 is provided with into brick side 101 and brick output side 102, in this finished product curing room 10 parallel be laid with 20 connect that this enters brick side 101 and this brick output side 102 send brick rail 103, these 20 are sent on brick rail 103 and are all provided with transmission device 16, side plate enters brick rail 92 and is located at this and enters brick side 101, send brick rail 103 and side plate to enter brick rail 92 vertical butt joint.
As shown in Figure 1, side plate goes out brick device 11 and comprises side plate brick output car 111 and side plate brick-bringing out track 113, this side plate brick-bringing out track 113 is installed in brick output side 102, this side plate brick-bringing out track 113 with send brick rail 103 vertical butt joint, side plate brick output car 111 is assemblied on this side plate brick-bringing out track 113, and side plate brick output car 111 is equipped with transmission device 16.
As shown in Figure 1, unloading rail 13 on be equipped with transmission device 16, unloading rail 13 on be equiped with the levels of finished bricks can be separated break brick machine 15.This breaks brick machine 15 is that prior art does not just describe in detail at this.One end of vertical butt joint side plate brick-bringing out track 113 and side plate enter one end of brick rail 92 respectively at the two ends of unloading rail 13; Unloaded rail 14 is equipped with transmission device 16, and this unloaded rail 14 one end and side plate enter the other end vertical butt joint of brick rail 92, and the other end of this unloaded rail 14 docks with switching mechanism 7.
As shown in Figure 1, control system with feed proportioning system 1, framed feed arrangement 4, all transmission devices 16, goods precuring room 5, framed drawing mechanism 6, switching mechanism 7, scrape brick device 8, side plate enters brick device 9, finished product curing room 10, side plate go out brick device 11, break brick machine 15 is connected.This control system controls the running of whole production system.
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8 and Fig. 9, specific works process of the present invention is as follows: raw material carries out mixing, stirring and pour into a mould in progressive die frame 2 by the raw material be stirred by feed proportioning system 1, and the transmission device 16 on batching rail 3 is sent to the end of pattern frame feed rail 42 by framed 2.The framed feeding car 41 rested on framed feed rail 42 docks with this batching rail 3, transmission device 16 on framed feeding car 41 starts, framed 2 just by batching rail 3 upper driving on framed feeding car 41, framed 2 enter framed feeding car 41 completely after, the transmission device 16 on framed 2 cuts out.Framed feeding car 41 under control of the control system, framed feeding car 41 is run along framed feed rail 42, after framed feeding car 41 docks with a conveyor track 53, framed feeding car 41 starts self transmission device 16, be transported on this conveyor track 53 by framed 2, transmission device 16 on conveyor track 53 sends it to specific position in goods precuring room, framed feeding car 41 is transported to after conveyor track 53 completes by framed 2, framed feeding car 41 is walked for 42 times along framed feed rail and is again docked with batching rail 3, framed feeding car 41 will framed 2 be delivered in conveyor track 53 one by one.The controlled deckel 2 of control system discharges in sequence in conveyor track 53, when framed 2 are transferred to the electric machine rotation that namely ad-hoc location stops this section transmission device 16, framed 2 are made to be parked in this position, control system also can control the time that this part motor stops, when after the dwell time reaching setting, start this part motor again, make framed 2 spread out of this goods precuring room 5.The framed discharging car 61 of the exit side 52 in goods precuring room 5 docks this conveyor track 53, and receives send out framed 2, and framed discharging car 61 is transported to framed 2 on switching mechanism 7.Switching mechanism 7 is sling to framed 2 and is overturn framed 2, make framed 2 half-twists, framed 2 side plates down, framed 2 levels winch to after on the cutting transfer cart 81 scraped on rail 82 by switching mechanism 7, and switching mechanism 7 drives on framed 2 two catch bars 2312 to rotate, thus snap part 2313 is the level of state, then, switching mechanism 7 promotes this framed main body 21, and framed main body 21 is just separated with side plate 22, thus completes demoulding work.The both sides of castable are cut flat through the doctor blade device 83 scraped on rail 82 by cutting transfer cart 81; Again through horizontal cutting device 84, castable level is cut into small pieces; Pass through vertical cutter sweep 85 again, castable is vertically cut into fritter.Finally cut transfer cart 81 castable of side plate 22 and well cutting to be sent to and scrapes the side plate that rail 82 docks and enter brick car 91, this side plate enters brick car 91 by the castable of this side plate 22 and well cutting, what be transported to finished product curing room 10 enters brick side 101, this side plate enter brick car 91 with wherein one send brick rail 103 to dock.This side plate enters the mode that castable that brick car 91 transports side plate 22 and well cutting enters finished product curing room 10, and transporting framed 2 with framed feeding car 41, to enter the mode in goods precuring room 5 the same, just no longer describes in detail herein.After reaching service time, castable becomes finished bricks, the transmission device on brick rail 103 is sent side plate 22 and finished bricks to be sent, the side plate brick output car 111 of brick output side 102 docks with sending brick rail 103, this side plate brick output car 111 receives side plate 22 and finished bricks, side plate 22 and finished bricks are transported on unloading rail 13 by this side plate brick output car 111, this side plate brick output car 111 docks with unloading rail 13, and this side plate 22 and finished bricks are transferred on unloading rail 12, unloading rail 12 on break brick machine, be separated between finished bricks levels, finally unload this finished bricks.After having unloaded, side plate 22 just enters on brick car 91 along with the transmission device 16 on unloading rail 13 is transferred to the side plate side plate entered on brick rail 92, side plate enters brick car 91 and is transported to by this side plate on unloaded rail 14, this side plate enters brick car 91 and docks with this unloaded rail 14, this side plate enters brick car 91 and is sent to by this side plate on unloaded rail 14, transmission device 16 on unloaded rail 14 sends this side plate to switching mechanism 7, framed main body 23 hangs onto on this side plate by switching mechanism 7, switching mechanism 7 rotates catch bar 2312, fasten side plate 22, side plate 22 and this framed main body 23 is made to be combined into framed 2, then overturn this framed 2, make it in opening upwards.This framed 2 winches on batching rail 3 by switching mechanism 7, the drive on batching rail 3 this framed 2, make this framed 2 be transferred to the raw material that below feed proportioning system 1, access is stirred.So far, whole On The Cycle Working Process is completed.
Above are only the specific embodiment of the present invention, but design concept of the present invention is not limited thereto, all changes utilizing this design the present invention to be carried out to unsubstantiality, all should belong to the behavior of invading scope.
Claims (8)
1. a production system for foamed bricks, comprises the feed proportioning system for mixing the raw materials for production of foamed bricks, stirring, pour into a mould, it is characterized in that, this production system comprises:
For castable framed of this feed proportioning system of access, the described framed framed main body and that comprises removably is installed in side plate in this framed main body, whether this framed being provided with controls this side plate by the tumbler that this framed main body disassembles, described framed main body be each side provided with one group protruding, the often protruding arrangement in diagonal angle of group;
Batching rail, described batching rail is equipped with for transmission device framed described in transmission, described feed proportioning system is installed in the top of this batching rail;
Framed feed arrangement, comprises framed feeding car and framed feed rail, and described framed feeding car is assemblied on this framed feed rail, and described framed feeding car is equipped with described transmission device, described framed feed rail and described batching rail vertical butt joint;
Goods precuring room, described goods precuring room is provided with feed side and exit side, the conveyor track of this feed side of at least one connection and this exit side is provided with in this goods precuring room, this this conveyor track is equiped with described transmission device, described framed feed rail is located at this feed side, described conveyor track and described framed feed rail vertical butt joint;
Framed drawing mechanism, comprise framed discharging car and framed discharging rail, this framed discharging rail is installed in described exit side, this framed discharging rail and described conveyor track vertical butt joint, described framed discharging car is assemblied on this framed discharging rail, and described framed discharging car is equipped with described transmission device;
For controlling the switching mechanism of described framed upset, dismounting, assembling, this switching mechanism is installed in one end of framed discharging rail, and docks with one end of batching rail;
Scrape brick device, the vertical cutter sweep comprising cutting transfer cart, scrape rail, for horizontal cutting device that castable is cut into small pieces in the horizontal direction and being used for, castable in the vertical direction is cut into small pieces, scrape on rail described in described cutting transfer cart is assemblied in, described cutting transfer cart is equipped with described transmission device, described scraping on rail is equipped with described horizontal cutting device, described vertical cutter sweep successively, described one end of scraping rail is docked with described switching mechanism, and this scrapes rail and described framed discharging rail is vertical arrangement;
Side plate enters brick device, comprises side plate and enters brick car and side plate enters brick rail, and described side plate enters brick car and is assemblied in this side plate and enters on brick rail, and described side plate enters on brick car to be equipped with described transmission device, and described side plate enters brick rail and describedly scrapes rail vertical butt joint;
Finished product curing room, described finished product curing room is provided with into brick side and brick output side, be provided with in this finished product curing room at least one connection this enter brick side and this brick output side send brick rail, this send brick rail to be provided with described transmission device, described side plate enters brick rail and is located at this and enters brick side, described in send brick rail and described side plate to enter brick rail vertical butt joint;
Side plate goes out brick device, comprise side plate brick output car and side plate brick-bringing out track, this side plate brick-bringing out track is installed in described brick output side, this side plate brick-bringing out track and describedly send brick rail vertical butt joint, described side plate brick output car is assemblied on this side plate brick-bringing out track, and described side plate brick output car is equipped with described transmission device;
Unloading rail, described unloading rail is equipped with described transmission device, and one end of brick rail is entered at the two ends of this unloading rail respectively one end of side plate brick-bringing out track described in vertical butt joint and described side plate;
Unloaded rail, described unloaded rail is equipped with described transmission device, and this unloaded rail one end and described side plate enter the other end vertical butt joint of brick rail, and the other end of this unloaded rail docks with described switching mechanism;
For controlling the control system of this production system running, described control system and described feed proportioning system, framed feed arrangement, described transmission device, described goods precuring room, described framed drawing mechanism, described switching mechanism, described in scrape brick device, described side plate enters brick device, described finished product curing room, side plate go out brick device and be connected.
2. according to the production system of a kind of foamed bricks described in claim 1, it is characterized in that: described transmission device comprises at least one active roller bearing and the driven roller bearing of at least one, this active roller bearing transmission is equipped with motor, and initiatively roller bearing and this driven roller bearing are alternately arranged on arrangement ground for these.
3. according to the production system of a kind of foamed bricks described in claim 1, it is characterized in that: described tumbler comprises the adjusting device of two, this adjusting device comprises the rotating shaft of the bottom running through described framed main body, one end that described framed main body is extended in this rotating shaft is connected with catch bar, and one end that described side plate is extended in this rotating shaft is connected with the snap part that can fasten described side plate.
4., according to the production system of a kind of foamed bricks described in claim 1, it is characterized in that: described unloading rail is also equiped with the levels of finished bricks can be separated break brick machine.
5. according to the production system of a kind of foamed bricks described in claim 1, it is characterized in that: described switching mechanism comprises two, left and right bracing frame and upset main body, about this two bracing frames top on be respectively fixedly equiped with a sliding rail frame, described upset main body comprises and moves horizontally frame and vertical movable stand, this moves horizontally on the left and right sides on frame and is respectively provided with two the first pulleys, this first pulley moving horizontally the left side of frame and right side respectively correspondence is installed on two sliding rail frames in left and right, this first pulley moved horizontally on the left of frame is connected by a driving shaft with corresponding first pulley moved horizontally on the right side of frame, described moving horizontally on frame is equiped with drive motors, this drive motors and described driving shaft are in transmission connection, the described frame that moves horizontally is provided with the first oil cylinder, the promote-side of this first oil cylinder is fixedly connected with cross bar, the described frame that moves horizontally is provided with the linkage driving described vertical movable stand to move up and down, described linkage comprises six sprocket wheels, four chains, first rotating shaft and the second rotating shaft, this first rotating shaft and the second rotating shaft move horizontally on frame described in being located at respectively, this first rotating shaft is arranged with two described sprocket wheels, this second rotating shaft is arranged with four described sprocket wheels, four sprocket wheels of described second rotating shaft walked around respectively by described four chains, wherein two sprocket wheels in the first rotating shaft walked around respectively by two chains, one end of described four chains is connected with described cross bar respectively, the other end of described four chains is connected with vertical movable stand respectively, described vertical movable stand is equiped with second oil cylinder of two, the promote-side of these two the second oil cylinders is connected with a pushing block respectively, this pushing block comprises socket block and moving block, this socket block is fixedly connected with moving block, this socket block and moving block form certain angle and arrange with opening, socket block is provided with arc-shaped through-hole, and the junction of this socket block and this moving block is provided with the first through hole, and described vertical movable stand is provided with the fixed axis running through this first through hole, the left and right sides of described vertical movable stand is respectively equipped with one the 3rd oil cylinder, and the promote-side of each 3rd oil cylinder is connected with a snapping block, and the middle part of this snapping block is pivotally installed in described vertical movable stand.
6. according to the production system of a kind of foamed bricks described in claim 5, it is characterized in that: the both ends of described snapping block offer a shrinkage pool respectively, the left and right sides of described vertical movable stand is connected with one group of second pulley separately, described in move horizontally frame the left and right sides be fixedly connected with a gear rail respectively.
7. according to the production system of a kind of foamed bricks described in claim 1, it is characterized in that: described in scrape brick device and also comprise doctor blade device, scrape described in doctor blade device is installed on rail, this doctor blade device is installed in the front end of described horizontal cutting device, this doctor blade device comprises two for striking off the scraper of castable both sides, scrape the both sides of rail described in these two scrapers are installed in respectively, each scraper is installed on a connecting seat.
8. according to the production system of a kind of foamed bricks described in claim 7, it is characterized in that: each described scraper is in arranging with being inclined upwardly, and these two scrapers are in arranging abreast.
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| CN201310153204.4A CN103213195B (en) | 2013-04-28 | 2013-04-28 | Production system of foaming bricks |
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| CN201310153204.4A CN103213195B (en) | 2013-04-28 | 2013-04-28 | Production system of foaming bricks |
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| CN103213195B true CN103213195B (en) | 2015-04-29 |
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Cited By (1)
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| CN107139320A (en) * | 2017-06-26 | 2017-09-08 | 江苏中路交通科学技术有限公司 | A kind of high-performance foam concrete process units |
| CN108724582B (en) * | 2018-06-20 | 2023-09-22 | 俞鑫怡 | Production system and production process of integral bathroom wallboard |
| CN111924486A (en) * | 2018-07-24 | 2020-11-13 | 雷细英 | Wall brick transportation equipment for building indoor wall surface construction and use method |
| CN115157427A (en) * | 2022-08-04 | 2022-10-11 | 湖南三一快而居住宅工业有限公司 | Aerated concrete production line and aerated concrete production method |
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| CN103213195A (en) | 2013-07-24 |
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Effective date of registration: 20190522 Address after: Room 105, Building No. 3, 55 Longtan Shan Road, Dadan Street, Beilun District, Ningbo City, Zhejiang Province Patentee after: Zhejiang Zhonggeng Environmental Technology Co., Ltd. Address before: 362000 West Railway Station Intersection of Beifeng Zhaolian Village, Fengze District, Quanzhou City, Fujian Province Patentee before: Quanzhou Fengze Fufan Machinery Co.,Ltd. |
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