CN107139320A - A kind of high-performance foam concrete process units - Google Patents
A kind of high-performance foam concrete process units Download PDFInfo
- Publication number
- CN107139320A CN107139320A CN201710492448.3A CN201710492448A CN107139320A CN 107139320 A CN107139320 A CN 107139320A CN 201710492448 A CN201710492448 A CN 201710492448A CN 107139320 A CN107139320 A CN 107139320A
- Authority
- CN
- China
- Prior art keywords
- foam concrete
- foam
- stirring
- process units
- form removal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000011381 foam concrete Substances 0.000 title claims abstract description 66
- 238000000034 method Methods 0.000 title claims abstract description 25
- 238000003756 stirring Methods 0.000 claims abstract description 57
- 239000004567 concrete Substances 0.000 claims abstract description 34
- 239000000463 material Substances 0.000 claims abstract description 20
- 239000002002 slurry Substances 0.000 claims abstract description 16
- 238000005187 foaming Methods 0.000 claims abstract description 8
- 239000002994 raw material Substances 0.000 claims abstract description 8
- 239000006260 foam Substances 0.000 claims description 30
- 239000004088 foaming agent Substances 0.000 claims description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 21
- 230000015572 biosynthetic process Effects 0.000 claims description 18
- 238000007667 floating Methods 0.000 claims description 10
- 239000004604 Blowing Agent Substances 0.000 claims description 6
- 239000004568 cement Substances 0.000 claims description 5
- 238000004140 cleaning Methods 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims description 3
- 235000008733 Citrus aurantifolia Nutrition 0.000 claims description 2
- 235000011941 Tilia x europaea Nutrition 0.000 claims description 2
- 239000004571 lime Substances 0.000 claims description 2
- 238000011031 large-scale manufacturing process Methods 0.000 abstract description 4
- 238000002347 injection Methods 0.000 abstract description 3
- 239000007924 injection Substances 0.000 abstract description 3
- 238000002360 preparation method Methods 0.000 abstract description 3
- 230000000694 effects Effects 0.000 description 4
- 230000015271 coagulation Effects 0.000 description 3
- 238000005345 coagulation Methods 0.000 description 3
- 239000002689 soil Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 235000021120 animal protein Nutrition 0.000 description 1
- 239000011083 cement mortar Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000001802 infusion Methods 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008450 motivation Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/50—Producing shaped prefabricated articles from the material specially adapted for producing articles of expanded material, e.g. cellular concrete
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/38—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions wherein the mixing is effected both by the action of a fluid and by directly-acting driven mechanical means, e.g. stirring means ; Producing cellular concrete
- B28C5/381—Producing cellular concrete
- B28C5/386—Plants; Systems; Methods
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
The invention discloses a kind of high-performance foam concrete process units, including, Material supply system(1), foamed system(2), stirring system(3), running gate system(4), form removal system(5)And Finished Product Transport System(6), the Material supply system(1), for the stirring system(3)Transferring raw material;The foamed system(2), for the stirring system(3)Supply foaming media;The running gate system(4), for by the stirring system(3)Slurry injection concrete mold after stirring(7)In;The form removal system(5), for after the foam concrete reaches form removal requirement to the concrete mold(7)Removed;The Finished Product Transport System(6), for the foam concrete after form removal to be delivered into fog room.The high-performance foam concrete process units that the present invention is provided, can realize the large-scale production of foam concrete, and the efficiency of its preparation can be improved on the premise of the quality of foam concrete is ensured.
Description
Technical field
The present invention relates to field of material engineering technology, more particularly to a kind of high-performance foam concrete process units.
Background technology
Foam concrete is also known as foam cement, lightweight concrete, is a kind of useless profit, environmental protection, energy-conservation, cheap and with noninflammability
Novel building energy-saving material;It is that foaming agent is mechanically fully foamed by the foamed system of foaming machine, and by foam
Uniformly mixed with cement mortar, then cast-in-place construction or mould molding are carried out by the pumping system of foaming machine, through natural curing institute
A kind of novel light insulation material containing a large amount of sealed porositys formed.
Foam concrete has the performances such as small density, light weight, insulation, sound insulation, antidetonation due to it, therefore, in building work
There is significant economic benefit using foam concrete in journey.
However, when preparing foam concrete on a large scale, the quality of foam concrete and the efficiency prepared are particularly important,
Therefore, how when preparing foam concrete on a large scale, it is ensured that the effect of its preparation is improved on the premise of the quality of foam concrete
Rate, is those skilled in the art's technical problem urgently to be resolved hurrily.
The content of the invention
In view of this, it is an object of the invention to provide a kind of high-performance foam concrete process units, it can realize that foam is mixed
The large-scale production of soil is coagulated, and the efficiency of its preparation can be improved on the premise of the quality of foam concrete is ensured.
The technical scheme that the present invention solves technical problem is as follows:
A kind of high-performance foam concrete process units, it is characterised in that including Material supply system, foamed system, stirring system
System, running gate system, form removal system and Finished Product Transport System,
The Material supply system, is connected with the stirring system, for the stirring system transferring raw material;
The foamed system, is connected with the stirring system, for supplying foaming media to the stirring system;
The running gate system, is connected with the stirring system, for the slurry after stirring system stirring to be injected into concrete
In mould;
The form removal system, for being removed after the foam concrete reaches form removal requirement to the concrete mold;
The Finished Product Transport System, for the foam concrete after form removal to be delivered into fog room.
Preferably, the foamed system, including, foaming agent stocking mechanism and formation of foam mechanism,
The foaming agent stocking mechanism, is connected with the formation of foam mechanism, for storing foaming agent, and is used for the foaming
Agent is delivered to the formation of foam mechanism;
The formation of foam mechanism, is connected with the stirring system, for the formation of foam, and for the foam to be delivered to
The stirring system.
Preferably, blowing agent measuring mechanism, the foaming agent dosing machine are additionally provided with the foaming agent stocking mechanism
Structure, the amount of the in-house foaming agent of the formation of foam is delivered to for measuring the foaming agent stocking mechanism.
Preferably, the foamed system, including, it is connected with the stirring system, and for storing the gas storage of gas
It is additionally provided with mechanism, the gas stocking mechanism for gas in the gas stocking mechanism to be delivered into the stirring system
Gas transportation machine structure.
Preferably, gas transportation machine structure, including, gas transfer pump, gas control valve and defeated for measuring the gas
Send the gasometer of the amount for the gas that pump conveyed.
Preferably, the Material supply system, including,
Calcareous material stocking mechanism for storing and being conveyed to the stirring system cement and/lime;
Water supply mechanism for storing and being conveyed to the stirring system water;
Wherein, the water that the stirring system is delivered to for measuring the water supply mechanism is additionally provided with the water supply mechanism
The water meter of amount.
Preferably, the running gate system also includes, for being smeared to the top surface for being poured into the slurry after concrete mold
Flat floating mechanism.
Preferably, the running gate system also includes, for shaking of being poured into that the slurry after concrete mold vibrated
Motivation structure.
Preferably, the form removal system, including,
The cylinder or oil cylinder being connected for four side templates with the concrete mold;
For capturing the foam concrete for reaching form removal requirement and transfer after four side templates for removing the concrete mold
To the manipulator of the Finished Product Transport System.
Preferably, the form removal system, in addition to,
Cleaning machine for removing the residue on the concrete mold after form removal;
And for removing the oil-adding mechanism that the concrete mold after residue is oiled.
High-performance foam concrete process units provided by the present invention, including Material supply system, foamed system, stirring
System, running gate system, form removal system and Finished Product Transport System, wherein, Material supply system is used to convey original to stirring system
Material;Foamed system is used to supply foaming media to stirring system;The slurry injection that running gate system is used for after stirring system is stirred
In concrete mold;Form removal system, for being removed after foam concrete reaches form removal requirement to concrete mold;Finished product
Induction system, for the foam concrete after form removal to be delivered into fog room.The high-performance foam coagulation provided using the present invention
Native process units, the equal coordinated operation of various pieces can realize the large-scale production of foam concrete, and ensureing foam coagulation
The extensive efficiency for preparing foam concrete is greatly improved on the premise of the quality of soil.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing skill
The accompanying drawing used required in art description is briefly described, it should be apparent that, drawings in the following description are only the present invention
Some embodiments, for those of ordinary skill in the art, on the premise of not paying creative work, can also basis
These accompanying drawings obtain other accompanying drawings.
Fig. 1 is the structural representation for the high-performance foam concrete process units that the embodiment of the present invention one is provided;
Fig. 2 is the structural representation for the high-performance foam concrete process units that the embodiment of the present invention two is provided.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clearly and completely
Description, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiments.Based on this hair
Embodiment in bright, the every other implementation that those of ordinary skill in the art are obtained under the premise of creative work is not made
Example, belongs to the scope of protection of the invention.
Embodiment one
Please as shown in figure 1, the embodiment of the present invention provides a kind of high-performance foam concrete process units, including, including, raw material is supplied
System 1, foamed system 2, stirring system 3, running gate system 4, form removal system 5 and Finished Product Transport System 6 are answered, wherein, raw material is supplied
System 1 is answered, is connected with stirring system 3, for the transferring raw material of stirring system 3;Foamed system 2, is connected with stirring system 3, uses
In to stirring system 3 supply foaming media;Running gate system 4, is connected with stirring system 3, for stirring system 3 to be stirred after slurry
In material injection concrete mold 7;Form removal system 5, for being carried out after foam concrete reaches form removal requirement to concrete mold 7
Remove;Finished Product Transport System 6, for the foam concrete after form removal to be delivered into fog room.
Using high-performance foam concrete process units provided in an embodiment of the present invention, the equal coordinated operation of various pieces, energy
The large-scale production of foam concrete is enough realized, and extensive system is greatly improved on the premise of the quality of foam concrete is ensured
The efficiency of standby foam concrete.
Foamed system 2 in the embodiment of the present invention, including, foaming agent stocking mechanism 21 and formation of foam mechanism 22.Wherein,
Foaming agent stocking mechanism 21, is connected with formation of foam mechanism 22, for storing foaming agent, and for foaming agent to be delivered into foam
Formation mechanism 22;Formation of foam mechanism 22, is connected with stirring system 3, for the formation of foam, and is stirred for foam to be delivered to
Mix system 3.
Foaming agent in the embodiment of the present invention uses animal protein, is entered using foaming agent so as to form foam with cement slurry
Row stirring so that the quality of foam concrete more preferably, and causes the performance of foam concrete more to stablize.
As a preferred embodiment, in the embodiment of the present invention, hair is additionally provided with foaming agent stocking mechanism 21
Infusion metrological service 23, blowing agent measuring mechanism 23 is delivered to formation of foam mechanism 22 for metering blowing agent stocking mechanism 21
The amount of interior foaming agent.The setting of blowing agent measuring mechanism 23, enables to staff to know current foaming agent in time
Service condition, so as to ensure the amount of bubble in foam concrete, the final quality for causing foam concrete is effectively controlled
System.
Material supply system 1 in the embodiment of the present invention includes, for storing and conveying cement and/stone to stirring system 3
The calcareous material stocking mechanism 11 of ash;Water supply mechanism 12 for storing and being conveyed to stirring system 3 water;Wherein, in water supplying machine
The water meter 13 of the amount for the water that stirring system 3 is delivered to for quantative water supply mechanism 12 is additionally provided with structure 12.Water dosing machine
The setting of structure 13, enables to staff to know the situation of the current water flowed into stirring system 3 in time, so that foam
Water in the slurry of concrete is more accurate, so that the quality of foam concrete is effectively controlled.
In the embodiment of the present invention, running gate system 4 also includes, the top surface for the slurry to being poured into after concrete mold 7
Carry out floating floating mechanism 41.During foam concrete is mass produced, if worked using artificial floating
The labor intensity of personnel is very big, in the embodiment of the present invention, can not only be to being poured into concrete mold using floating mechanism 41
Slurry in 7 carries out floating, the floating effect of raising, and can greatly reduce staff's floating brought work manually
Intensity.
In the embodiment of the present invention, running gate system 4 also includes, for being shaken to being poured into the slurry after concrete mold 7
Dynamic vibrating mechanism 42., it is necessary to cause foam concrete slurry by enough vibrations during foam concrete is produced
It is dispersed in concrete mold, if but when cross to shake, the bubble that can be destroyed in slurry, influence foam concrete matter
Amount.During foam concrete is mass produced, if using artificial vibration, one, the labor intensity of staff is non-
Chang great, two, the effect of vibration can be uneven so that the quality of foam concrete is uneven, so as to influence foam coagulation
The quality of soil.In the embodiment of the present invention, using vibrating mechanism 42, vibrating effect can not only be guaranteed, and being capable of pole
The earth reduces staff's brought labor intensity of vibration manually.
In the embodiment of the present invention, form removal system 5, including, the cylinder being connected for four side templates with concrete mold 7
Or oil cylinder 51;For capturing the foam concrete for reaching form removal requirement after four side templates for removing concrete mold 7 simultaneously
It is transferred to the manipulator 52 of Finished Product Transport System.
When form removal, cylinder or oil cylinder 51 are shunk, then the four of concrete mold 7 side template is located remotely from each other, and is now steeped
Foam concrete is stayed on the bottom plate of concrete mold 7, clamps foam concrete by manipulator 52 and to be transferred to finished product defeated
System 6 is sent, being delivered to fog room by it is conserved.It is apparent that the setting of said structure, can greatly reduce staff
Labor intensity.
In the embodiment of the present invention, the cleaning machine 53 for removing the residue on the concrete mold after form removal 7;And
For to removing the oil-adding mechanism 54 that the concrete mold 7 after residue is oiled.The setting of said structure, also greatly subtracts
The small labor intensity of staff.
High-performance foam concrete process units provided in an embodiment of the present invention, can also set controller, and raw material is supplied
The operation of system 1, foamed system 2, stirring system 3, running gate system 4, form removal system 5 and Finished Product Transport System 6 is answered to be controlled
System so that Material supply system 1, foamed system 2, stirring system 3, running gate system 4, form removal system 5 and Finished Product Transport System 6
Can more coordinated operation.
Specifically, controller is according to default ground parameter so that Material supply system 1 supplies the raw material of predetermined amount, foaming system
System 2 produces the foam of predetermined amount, is then automatically performed stirring and cast, is automatically performed form removal and conveying so that foam concrete
Quality control more preferably, and production efficiency is higher.
Embodiment two
Please be as shown in Fig. 2 the high-performance foam concrete process units and the difference of embodiment one that the present embodiment is provided exist
In,
Foamed system 2 in the embodiment of the present invention, including, it is connected with stirring system 3, and for storing the gas storage machine of gas
The gas for gas in gas stocking mechanism 24 to be delivered to stirring system 3 is additionally provided with structure 24, gas stocking mechanism 24
Conveying mechanism 25.
Wherein, as a preferred embodiment, gas transportation machine structure 25, including, gas transfer pump 251, gas control
The gasometer 253 of the amount of valve 252 and the gas conveyed for meter gaseous delivery pump 251 processed.
The foregoing description of the disclosed embodiments, enables professional and technical personnel in the field to realize or using the present invention.
A variety of modifications to these embodiments will be apparent for those skilled in the art, as defined herein
General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, it is of the invention
The embodiments shown herein is not intended to be limited to, and is to fit to and principles disclosed herein and features of novelty phase one
The most wide scope caused.
Claims (10)
1. a kind of high-performance foam concrete process units, it is characterised in that including Material supply system(1), foamed system
(2), stirring system(3), running gate system(4), form removal system(5)And Finished Product Transport System(6),
The Material supply system(1), with the stirring system(3)Connection, for the stirring system(3)Transferring raw material;
The foamed system(2), with the stirring system(3)Connection, for the stirring system(3)Supply foaming media;
The running gate system(4), with the stirring system(3)Connection, for by the stirring system(3)Slurry note after stirring
Enter concrete mold(7)In;
The form removal system(5), for after the foam concrete reaches form removal requirement to the concrete mold(7)Carry out
Remove;
The Finished Product Transport System(6), for the foam concrete after form removal to be delivered into fog room.
2. high-performance foam concrete process units according to claim 1, it is characterised in that the foamed system(2),
Including foaming agent stocking mechanism(21)With formation of foam mechanism(22),
The foaming agent stocking mechanism(21), with the formation of foam mechanism(22)Connection, for storing foaming agent, and for inciting somebody to action
The foaming agent is delivered to the formation of foam mechanism(22);
The formation of foam mechanism(22), with the stirring system(3)Connection, for the formation of foam, and is used for the bubble
Foam is delivered to the stirring system(3).
3. high-performance foam concrete process units according to claim 2, it is characterised in that in foaming agent storage
Mechanism(21)On be additionally provided with blowing agent measuring mechanism(23), the blowing agent measuring mechanism(23), for measuring the foaming
Agent stocking mechanism(21)It is delivered to the formation of foam mechanism(22)The amount of interior foaming agent.
4. high-performance foam concrete process units according to claim 1, it is characterised in that the foamed system(2),
Including with the stirring system(3)Connection, and for storing the gas stocking mechanism of gas(24), the gas stocking mechanism
(24)On be additionally provided with for by the gas stocking mechanism(24)Interior gas is delivered to the stirring system(3)Gas conveying
Mechanism(25).
5. high-performance foam concrete process units according to claim 4, it is characterised in that gas transportation machine structure
(25), including, gas transfer pump(251), gas control valve(252)And for measuring the gas transfer pump(251)Institute is defeated
The gasometer of the amount of the gas sent(253).
6. high-performance foam concrete process units according to claim 1, it is characterised in that the Material supply system
(1), including,
For storing and to the stirring system(3)Convey the calcareous material stocking mechanism of cement and/lime(11);
For storing and to the stirring system(3)Convey the water supply mechanism of water(12);
Wherein, in the water supply mechanism(12)On be additionally provided with for measuring the water supply mechanism(12)It is delivered to the stirring system
System(3)Water amount water meter(13).
7. high-performance foam concrete process units according to claim 1, it is characterised in that the running gate system(4)
Also include, for being poured into concrete mold(7)The top surface of slurry afterwards carries out floating floating mechanism(41).
8. high-performance foam concrete process units according to claim 7, it is characterised in that the running gate system(4)
Also include, for being poured into concrete mold(7)The vibrating mechanism that slurry afterwards is vibrated(42).
9. high-performance foam concrete process units according to claim 1, it is characterised in that the form removal system(5),
Including,
For with the concrete mold(7)Four side templates connection cylinder or oil cylinder(51);
The concrete mold is removed for capturing(7)Four side templates after the foam concrete for reaching form removal requirement and shifting
Deliver to the manipulator of the Finished Product Transport System(52).
10. high-performance foam concrete process units according to claim 9, it is characterised in that the form removal system
(5), in addition to,
For removing the concrete mold after form removal(7)On residue cleaning machine(53);
And for removing the concrete mold after residue(7)The oil-adding mechanism oiled(54).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710492448.3A CN107139320A (en) | 2017-06-26 | 2017-06-26 | A kind of high-performance foam concrete process units |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710492448.3A CN107139320A (en) | 2017-06-26 | 2017-06-26 | A kind of high-performance foam concrete process units |
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Family
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107379238A (en) * | 2017-09-15 | 2017-11-24 | 河北三山建材科技有限公司 | A kind of foam concrete board assembly line |
CN112814733A (en) * | 2021-02-03 | 2021-05-18 | 烟台驰龙建筑节能科技有限公司 | Mining lightweight concrete fills construction equipment |
CN113510850A (en) * | 2021-04-09 | 2021-10-19 | 廖真飞 | Equipment for manufacturing active heat insulation concrete |
CN115157443A (en) * | 2022-06-20 | 2022-10-11 | 河海大学 | Device suitable for preparing water-based foam and mixing and stirring water-based foam and cement paste |
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CN107379238A (en) * | 2017-09-15 | 2017-11-24 | 河北三山建材科技有限公司 | A kind of foam concrete board assembly line |
CN107379238B (en) * | 2017-09-15 | 2023-11-03 | 河北三山建材科技有限公司 | Foam concrete slab production line |
CN112814733A (en) * | 2021-02-03 | 2021-05-18 | 烟台驰龙建筑节能科技有限公司 | Mining lightweight concrete fills construction equipment |
CN112814733B (en) * | 2021-02-03 | 2022-07-08 | 烟台驰龙建筑节能科技有限公司 | Mining lightweight concrete fills construction equipment |
CN113510850A (en) * | 2021-04-09 | 2021-10-19 | 廖真飞 | Equipment for manufacturing active heat insulation concrete |
CN113510850B (en) * | 2021-04-09 | 2023-07-18 | 邯郸市正方大有混凝土有限公司 | Manufacturing equipment of initiative heat insulation concrete |
CN115157443A (en) * | 2022-06-20 | 2022-10-11 | 河海大学 | Device suitable for preparing water-based foam and mixing and stirring water-based foam and cement paste |
CN115157443B (en) * | 2022-06-20 | 2023-08-15 | 河海大学 | Device suitable for preparing water-based foam and mixing and stirring water-based foam and cement paste |
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Application publication date: 20170908 |