CN100563966C - Environment-friendly energy-saving full-automatic small-sized block forming machine - Google Patents
Environment-friendly energy-saving full-automatic small-sized block forming machine Download PDFInfo
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- CN100563966C CN100563966C CNB2007100617285A CN200710061728A CN100563966C CN 100563966 C CN100563966 C CN 100563966C CN B2007100617285 A CNB2007100617285 A CN B2007100617285A CN 200710061728 A CN200710061728 A CN 200710061728A CN 100563966 C CN100563966 C CN 100563966C
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Abstract
An environment-friendly energy-saving full-automatic small-sized block forming machine belongs to the technical field of mechanical manufacturing and simultaneously relates to mechanical, electrical, hydraulic and magnetic technologies. The invention comprises a material storage module system, a material distribution module system, a building block forming module system, a hydraulic demoulding module system and a plate supply module system; above-mentioned storage module system sets up at the top of rectangle frame, cloth module system sets up the lower part at storage module system, the two is connected through the automatic discharging pipe of storage case, shaping module system sets up the lower part at cloth module system, be connected through cloth case discharge gate and cloth module system, hydraulic pressure drawing of patterns module system sets up the lower part at shaping module system, and be connected through crank connecting rod and shaping module system, supply to send the side lower part that board module system set up at shaping module system, be connected through layer board delivery wagon and shaping module system. Compared with the existing similar equipment, the invention has the advantages of low investment, low energy consumption, high automation degree, low cost of the produced building blocks and the like.
Description
Technical field
This invention belongs to machinery manufacturing technology field, relates to mechanical, electrical, liquid, magnetic technology simultaneously, relates in particular to a kind of full-automatic small type block machinery having environment-protecting and energy-saving functions.
Background technology
" Qin brick and Han tile " of being be proud of by compatriots though production use and history in several thousand arranged in China, but engulfing us and depend on for existence and limited valuable land resource because it is opening one's bloody mouth as a huge lion, this has to make us forbidding to Qin brick and Han tile again.According to the authority of land resources department statistics, produce the annual soil, good farmland that damages of clay brick more than 1,500,000 mu, burn coal more than 7,500 ten thousand tons, account for national energy consumption more than 15%, produce thus and be discharged into airborne SO
21,500,000 tons.By contrast, the substitute concrete segment of clay brick, not only can utilize various solid wastes, flyash, cinder, building waste, slag, gangue etc. can be turned waste into wealth, but also can make the walling work cost reduce by 25%, shorten the body of wall duration 50%, the saving mortar 40% of wiping one's face is saved labour cost 40%, and heating energy consumption reduces more than 50%, enlarge usable floor area 5%～10%, its huge social economic benefit is conspicuous.Therefore, forbid produce using clay brick, concrete segment is promoted in development has become a kind of common recognition, also is pressing for of Chinese society, environment, resources sustainable development.Under this background, National Development and Reform Committee, Ministry of Land and Resources, the Ministry of Construction and the Ministry of Agriculture once separately or unite formulated a series of relevant forbid producing use clay bricks, the policies and regulations of development popularization concrete segment.Along with progressively implementing of China's related regulations and policies, to forbid producing and use clay brick to force continuing to increase of dynamics, concrete segment is bound to rise significantly in the demand of China's construction market.China uses for reference some concrete segment machines that foreign technology is copied at present, though cost of equipment is decreased, its service behaviour is unsatisfactory, and its production cost also still is higher than the production cost of conventional clay.Therefore, development and exploitation have the concrete block forming equipment of the low-cost low energy consumption of independent intellectual property right, have crucial meaning for the reform that promotes China's construction material.
Summary of the invention
The purpose of this invention is to provide a kind of full-automatic small type block machinery having environment-protecting and energy-saving functions, it not only can utilize natural materials such as river sand, stone to be raw material, can utilize solid waste such as cinder, flyash, building waste, gangue to carry out building block production for raw material again; It can not only produce various concrete segments, simultaneously can also production floor file building block, concrete products such as water conservancy building block, garden building block, dust block, highway slope protection building block.It has, and investment is little, power consumption is low, automaticity is high, the building block low cost and other advantages of producing.
The object of the present invention is achieved like this, a kind of full-automatic small type block machinery having environment-protecting and energy-saving functions, it is characterized in that it comprises: by material storing box, the storing modular system that material storing box self-emptying pipe and material storing box support are formed, by the cloth hopper, the cloth platform, the cloth hopper comes and goes oil cylinder, the cloth hopper comes and goes connecting rod, cloth hopper directive wheel, the cloth hopper back and forth rotates the cloth modular system that arch breaking apparatus and cloth hopper motor are formed, by moulding box, supporting plate, biaxially oriented gearless engagement synchronous vibration case, the magnetic suspension platform that shakes, the frequency modulation vibrating motor, moulding box location vibration absorber, the flexible vibration isolation and damping device of magnetic suspension, pressure head, pressing head seat, the pressure head hoist cylinder, cylinder bracket, the block forming modular system that pressure head magnetic suspension zero-friction guider is formed, by the moulding box hoist cylinder, crank connecting link, the hydraulic ejection modular system that moulding box magnetic suspension zero-friction guider is formed is by the supporting plate waggon, supporting plate advances clamp, the wooden handcart directive wheel, the feed plate module system that wooden handcart crank connecting link and supporting plate slide rail are formed; Above-mentioned storing modular system is arranged on rectangle frame topmost, the cloth modular system is arranged on the bottom of storing modular system, the two is connected by material storing box self-emptying pipe, the forming module system is arranged on the bottom of cloth modular system, be connected with the cloth modular system by cloth hopper discharging opening, the hydraulic ejection modular system is arranged on the bottom of forming module system, and be connected with the forming module system by crank connecting link, feed plate module system is arranged on the side lower part of forming module system, is connected with the forming module system by the supporting plate waggon.
The cloth hopper back and forth rotates arch breaking apparatus and comprises base plate and the guide rail that places on the base plate, be equipped with directive wheel in above-mentioned cloth hopper both sides, directive wheel and guide rail are slidingly matched, be built-in with at least three broken arch axis at the cloth hopper, on broken arch axis, be equipped with brokenly the arch tooth, the two ends of broken arch axis are equipped with gear, engagement successively between the gear, on a broken arch axis, be equipped with brokenly the arch sprocket wheel, the above-mentioned cloth hopper other end is equipped with reductor, cloth hopper one side has the transition sprocket wheel, and reductor rotates by chain, transition sprocket wheel, the broken arch axis of broken arch chain wheel drive.
Biaxially oriented gearless engagement synchronous vibration case adopts low frequency to shake in advance, the eccentric vertical vibration gearless engagement of the twin shaft that the high frequency master shakes synchronization structure, eccentric son is set to the engagement of twin shaft gearless, and drive synchronous rotation simultaneously by the frequency modulation-frequency modulation motor, between 0 ° to 180 °, the vibration balance weight body is set, be used for offsetting the vibration force vertically downward that eccentric sub-gravity produces, vibration balance weight body sleeve is a concentric shafts with the main shaft of eccentric son, it is to rotate with speed, the axle of sleeve and eccentric son is connected by connecting rod crank mechanism, downward nuisance vibration has not only been eliminated in the setting of vibration balance weight body, meanwhile, also increased favourable upwards vibration intensity.
The flexible vibration isolation and damping device of magnetic suspension is provided with float, float and stator component down, and last float all is connected and fixed with the suspension main shaft with following float, and moves with it, and stator component is for maintaining static parts, and is complementary with last float, following float; Last float is made up of come-up subbase body and last float permanent magnetism hemisphere face magnet, and the two is connected and fixed by adhesive approaches, goes up float thereby form; Following float is made up of float downward subbase body and following float permanent magnetism ellipsoidal surface magnet, and the two is connected and fixed by adhesive approaches, thereby forms float down.Stator component is made up of permanent magnetism ellipsoidal surface magnet under permanent magnetism hemisphere face magnet and the stator on stator matrix, the stator, the three is connected and fixed by adhesive approaches, thereby the formation stator component, the stator component horizontal radial is placed the fixed position and can be adjusted by the screw that is connected with frame; Come-up subbase body is the semi-round ball body, is made by magnetic conductive material, and last float permanent magnetism hemisphere face magnet is the semicircle sphere body, is made by permanent-magnet materials; The subbase body of floating downward is oval spherical, is made by magnetic conductive material, and following float permanent magnetism ellipsoidal surface magnet is the ellipsoidal surface body, is made by permanent-magnet materials; The stator matrix is the cylinder body, be made by magnetic conductive material, permanent magnetism hemisphere face magnet is the semicircle sphere body on the stator, is made by permanent-magnet materials, permanent magnetism ellipsoidal surface magnet is the ellipsoidal surface body under the stator, is made by permanent-magnet materials.
Pressure head, moulding box magnetic suspension zero-friction guider are provided with a mover, a stator; Mover is a cylindrical shape moving body, and stator is a fixed cylinder with the mutual coordination coordinated of mover, and mover and stator are inlayed the permanent magnetism object.
Operation principle of the present invention is such: pass through belt conveyor; make the material that stirs send into the storing modular system; the storing modular system is given the cloth modular system with material; after being positioned at the cloth hopper material feeding of material storing box below; by the reciprocal rotation arch breaking apparatus in the cloth modular system material is fully stirred brokenly arch; and under the effect of walking mechanism; the cloth hopper is finished the cloth to the building block forming device modular system in reciprocating; the cloth hopper is delivered to material in the moulding box of building block forming device modular system; the vibration of moulding box base frame; purpose is to make the material in the moulding box evenly closely knit; material in the pressure head extruding moulding box; making its material forming is building block; after the material forming in the moulding box is building block; the hydraulic ejection modular system is started working; at first hydraulic ejection mechanism drives the moulding box rising by crank connecting link; when moulding box rises to predetermined altitude; feed plate module system starts working; feed plate module system releases supporting plate; and the building block that makes forming breaks away from the magnetic suspension platform that shakes, by sending wooden handcart to transport.Thereby the making of building block is finished in the work that goes round and begins again like this.For the ease of control and saving energy consumption, the movement device of complete machine all adopts hydraulic drive.
This invention is compared with existing block machine and is had the following advantages:
(1) this invention not only can utilize natural materials such as river sand, stone to be raw material, can utilize solid waste such as cinder, flyash, building waste, gangue to carry out building block production for raw material again; It can not only produce various concrete segments, simultaneously can also production floor file building block, concrete products such as water conservancy building block, garden building block, dust block and highway slope protection building block.
(2) this invention has the building block low cost and other advantages that power consumption is little, automaticity is high, investment is little and produce.
(3) pressure head, moulding box magnetic suspension zero-friction guiding technique are adopted in this invention, and the power of not only can reducing friction is significantly saved energy consumption, but also the accuracy of pressure head, moulding box motion is increased substantially, and the pressure of block forming is improved.
(4) biaxially oriented gearless engagement synchronous vibration case is adopted in this invention, utilize the driving motor of Frequency Converter Control dual-axis vibration, and by microelectric technique measurement synchronous error, adjust vibration frequency, thereby realize that gearless meshes automatic synchronous vibration, reduced rate of breakdown, prolonged the service life of vibration module system, realize high-efficiency vibration, reached effect energy-conservation, that save cost.
(5) this invention adopts that low frequency shakes in advance, the high frequency master shakes, and intelligent FMAM has been realized shaking frequently and the automatic coupling of exciting force.Low-frequency vibration is used for cloth vibration, pre-vibration, demoulding vibration and auxiliary vibration; Dither is used for the moulding vibration, and the mixing of low-and high-frequency is used, and not only can better meet the needs of production technology, improves the power of vibrating, and makes shaping building block intensity height, and molding cycle is short; But also can prolong service life of motor and transmission mechanism greatly.
(6) the flexible vibration isolation and damping module of magnetic suspension is adopted in this invention, and huge exciting force is evenly cushioned, and can avoid the steel supporting plate to produce distortion, improves the building block product quality, but also can improve the frame of building block machine, the condition of work on basis.
(7) feed plate module system operates steadily, and no impulsive force has guaranteed block forming precision and intensity.
Description of drawings
Fig. 1 is an embodiment of the invention front view.
Fig. 2 is the side view of Fig. 1.
Fig. 3 is the vertical view of Fig. 1.
Among the figure, 1, the cloth hopper comes and goes oil cylinder 2, material storing box support 3, material storing box 4, pressure head hoist cylinder 5, frame 6, pressure head magnetic suspension zero-friction guider 7, pressing head seat 8, pressure head 9, the axis of guide 10, moulding box magnetic suspension zero-friction guider 11, moulding box 12, moulding box location vibration absorber 13, supporting plate 14, the magnetic suspension platform 15 that shakes, the flexible vibration damping and vibration isolation device 16 of magnetic suspension, frequency modulation vibrating motor 17, biaxially oriented gearless engagement synchronous vibration case 18, support 19, crank connecting link 20, moulding box hoist cylinder 21, supporting plate waggon 22, wooden handcart directive wheel 23, supporting plate is carried motor 24, supporting plate is carried reductor 25, wooden handcart crank connecting link 26, supporting plate advances clamp 27, supporting plate slide rail 28, cloth platform 29, cloth motor 30, cloth hopper 31, the cloth hopper comes and goes connecting rod 32, cylinder bracket 33, cloth hopper directive wheel 34, the cloth hopper back and forth rotates arch breaking apparatus
Embodiment
In Fig. 1, Fig. 2, Fig. 3, machine 5 and support 18 are welded by channel-section steel, and the two is a rectangular frame by being welded to form, and each critical piece of the present invention is installed in wherein, by support 18 the sound power of each parts are delivered to Equipment Foundations.Storing modular system, cloth modular system, block forming modular system, hydraulic ejection modular system and feed plate module system are installed in the above-mentioned rectangular frame.The storing modular system is arranged on rectangle frame topmost, and the cloth modular system is arranged on the bottom of storing modular system, and the two is connected by the material storing box discharge nozzle; The block forming modular system is arranged on the bottom of cloth modular system, is connected with the cloth modular system by cloth hopper discharge nozzle; The hydraulic ejection modular system is arranged on the bottom of block forming modular system, and is connected with the block forming modular system by crank connecting link; Feed plate module system is arranged on the side lower part of block forming modular system, is connected with the block forming modular system by the supporting plate waggon.
The effect of storing modular system is to accept material and material is provided for the cloth modular system according to certain requirement.Material storing box 3 and material storing box support 2 are welded by steel plate, and material storing box support 2 is welded on the frame 5, and material storing box 3 is by being bolted on the material storing box support 2, and 2 pairs of material storing box 3 of material storing box support play supporting role.
The effect of cloth modular system is to provide mixed material uniformly densely for the block forming modular system.Cloth hopper 30 does not have loam cake and going to the bottom, and is a rectangle cuboid, is welded by steel plate, be connected with the material storing box discharge nozzle, its effect be accept from the material of material storing box and its move back and forth and the material whipping process in provide material for moulding box 11; Cloth platform 28 is that a rectangular steel plates is welded on the frame 5, and purpose is the platform that a removable walking is provided for the cloth hopper; The cloth hopper comes and goes oil cylinder 1 and is fixed on the material storing box support 2, be articulated and connected by coming and going connecting rod 31, make cloth hopper 30 reciprocating in cloth platform 28 with the cloth hopper, stable in order to make cloth hopper motion smoothing, cloth platform 28 is provided with cloth hopper directive wheel 33, is steel circle wheel; The cloth hopper back and forth rotates arch breaking apparatus 34 and comprises base plate and the guide rail that places on the base plate, be equipped with directive wheel in above-mentioned cloth hopper both sides, directive wheel and guide rail are slidingly matched, be built-in with at least three broken arch axis at the cloth hopper, on broken arch axis, be equipped with brokenly the arch tooth, the two ends of broken arch axis are equipped with gear, engagement successively between the gear, on a broken arch axis, be equipped with brokenly the arch sprocket wheel, the above-mentioned cloth hopper other end is equipped with reductor, cloth hopper one side has the transition sprocket wheel, and reductor rotates by chain, transition sprocket wheel, the broken arch axis of broken arch chain wheel drive.This device drives running by cloth motor 29, thereby reach the material in the cloth hopper is stirred, and makes material purpose uniformly densely.
The effect of block forming modular system is to make the material that enters in the moulding box, is building block by the vibration extrusion modling.Moulding box 11 is a rectangular rectangular box, do not have loam cake and go to the bottom, above be connected with cloth hopper discharge nozzle, this case is welded by steel plate, supporting plate 13 places the moulding box bottom, form casing jointly with moulding box, after material enters moulding box 11 from the cloth modular system, biaxially oriented gearless engagement synchronous vibration case 17 is under the drive of frequency modulation vibrating motor 16, make the magnetic suspension that is arranged on supporting plate 13 belows shake platform 14 begin the vibration, purpose is to make supporting plate 13 vibrations, make the material in the moulding box evenly closely knit by supporting plate 13 vibrations, in order to reduce to vibrate influence to other parts of the present invention, be provided with moulding box location vibration absorber 12 at moulding box 11 and moulding box magnetic suspension zero-friction guider 10 junctions, be provided with the flexible vibration damping and vibration isolation device 15 of magnetic suspension in shake platform 14 and support 18 junctions of magnetic suspension, the material that moulding box is 11 li is when vibrating, pressure head 8 is under the effect of pressure head hoist cylinder 4, move downward the material in the moulding box is pushed, when squeeze pressure reaches requirement, pressure head stops the extruding to 11 li materials of moulding box, and so just making material forming is building block; Biaxially oriented gearless engagement synchronous vibration case 17 adopts the eccentric vertical vibration gearless engagement of the twin shaft synchronization structure that low frequency shakes in advance, the high frequency master shakes, eccentric son is set to the engagement of twin shaft gearless, and drive synchronous rotation simultaneously by the frequency modulation-frequency modulation motor, between 0 ° to 180 °, the vibration balance weight body is set, be used for offsetting the vibration force vertically downward that eccentric sub-gravity produces, vibration balance weight body sleeve is a concentric shafts with the main shaft of eccentric son, it is with the speed rotation, and the axle of sleeve and eccentric son is connected by connecting rod crank mechanism.This device produces vertical up and down directional vibration for shake platform 14 of magnetic suspension, and the magnetic suspension platform 14 that shakes is welded into the rectangle plane shape by steel plate, by being bolted on the biaxially oriented gearless engagement synchronous vibration case 17; Frequency modulation vibrating motor 16 is two same model motors, be placed on the both sides of biaxially oriented gearless engagement synchronous vibration case 17 respectively, two frequency modulation vibrating motors are given transmission of power by belt the eccentric twin shaft of biaxially oriented gearless engagement synchronous vibration case 17 separately, in order to make the belt transmission direction vertical with the direction of vibration of biaxially oriented gearless engagement synchronous vibration case 17, the belt transmission direction is a horizontal direction, purpose is the vibration resistance that reduces biaxially oriented gearless engagement synchronous vibration case 17, reduce the vibration of motor and main shaft, improve the service life of motor and belt; Moulding box location vibration absorber 12 is made up of spring and bolt, both ends of the spring links together with bolt respectively, bolt by two ends, one side and moulding box 11 link together, an other side and moulding box magnetic suspension zero-friction guider 10 link together, its effect is on the one hand moulding box to be moved both vertically by moulding box magnetic suspension zero-friction guider 10 up and down, prevents that on the other hand moulding box 11 vibrations from influencing other parts by moulding box magnetic suspension zero-friction guider 10; The flexible vibration damping and vibration isolation device 15 of magnetic suspension is provided with float, float and stator component down, and last float all is connected and fixed with the suspension main shaft with following float, and moves with it, and stator component is for maintaining static parts, and is complementary with last float, following float; Last float is made up of come-up subbase body and last float permanent magnetism hemisphere face magnet, and the two is connected and fixed by adhesive approaches, goes up float thereby form; Following float is made up of float downward subbase body and following float permanent magnetism ellipsoidal surface magnet, and the two is connected and fixed by adhesive approaches, thereby forms float down.Stator component is made up of permanent magnetism ellipsoidal surface magnet under permanent magnetism hemisphere face magnet and the stator on stator matrix, the stator, the three is connected and fixed by adhesive approaches, thereby the formation stator component, the stator component horizontal radial is placed the fixed position and can be adjusted by the screw that is connected with frame; Come-up subbase body is the semi-round ball body, is made by magnetic conductive material, and last float permanent magnetism hemisphere face magnet is the semicircle sphere body, is made by permanent-magnet materials; The subbase body of floating downward is oval spherical, is made by magnetic conductive material, and following float permanent magnetism ellipsoidal surface magnet is the ellipsoidal surface body, is made by permanent-magnet materials; The stator matrix is the cylinder body, be made by magnetic conductive material, permanent magnetism hemisphere face magnet is the semicircle sphere body on the stator, is made by permanent-magnet materials, permanent magnetism ellipsoidal surface magnet is the ellipsoidal surface body under the stator, is made by permanent-magnet materials.The flexible vibration damping and vibration isolation device 15 of magnetic suspension is placed on magnetic suspension and shakes between platform 14 and support 18 junctions, and purpose is to the vibration effect of support 18 when reducing magnetic suspension and shaking platform 14 vibrations; Moulding box magnetic suspension zero-friction guider 10 is provided with a mover, a stator; Mover is a cylindrical shape moving body, and stator is a fixed cylinder with the mutual coordination coordinated of mover, and mover and stator are inlayed the permanent magnetism object.Moulding box magnetic suspension zero-friction guider 10 is connected with moulding box 11 by moulding box location vibration absorber 12, can pump along the axis of guide 9 thereby drive moulding box; Pressure head 8 is welded by angle steel, be the cube rod shape, pressure head 8 and pressing head seat 7 weld together, pressing head seat 7 is the rectangular rectangle racks by the steel plate welding, its middle-end top and pressure head hoist cylinder 4 link together, and pressure head hoist cylinder 4 other ends are installed on the cylinder bracket 32, cylinder bracket 32 is to be welded by two block plates, incorporating mill frame 5 welds together, pressing head seat 7 two ends weld together with a pressure head magnetic suspension zero-friction guider 6 respectively, and pressure head magnetic suspension zero-friction guider 6 is provided with a mover, a stator; Mover is a cylindrical shape moving body, and stator is a fixed cylinder with the mutual coordination coordinated of mover, and mover and stator are inlayed the permanent magnetism object.Like this, pressure head 8 can move both vertically up and down along the axis of guide 9 under the effect of pressure head hoist cylinder 4 and pressure head magnetic suspension zero-friction guider 6.
The effect of hydraulic ejection modular system is that the building block of forming is deviate from from moulding box.Moulding box hoist cylinder 20 levels are installed in the frame bottom, the oil cylinder pull bar is connected with an end of crank connecting link 19, crank connecting link 19 other ends are connected with moulding box 11 again, when material after 11 li of moulding boxs are shaped to building block, moulding box hoist cylinder 20 is by crank connecting link 19, moulding box 11 is moved upward at the guiding lower edge of moulding box magnetic suspension zero-friction guider 10 axis of guide 9, thereby make the building block of forming break away from moulding box 11 and rest on the supporting plate; Crank connecting link 19 is to be formed by two square steel hinge joints; The axis of guide 9 is to be welded by round steel, and incorporating mill frame 5 welds together.
The effect of feed plate module system and operation principle are when moulding box 11 demouldings, when pressure head 8 moves upward, carry supporting plate 13 by being connected pressing head seat 7 and wooden handcart crank connecting link 25 pulling supporting plate waggons 21 to moulding box 11 base frames, the building block that meanwhile makes moulding is released together with the supporting plate under building block and by manually transporting.Supporting plate waggon 21 is made up of parts such as wooden handcart directive wheel 22, supporting plate propelling clamps 26, wooden handcart directive wheel 22 is installed in the bottom of supporting plate waggon 21, so that it can do horizontal rectilinear motion on the wooden handcart walking mechanism, it is to be formed by the steel plate cutting that supporting plate advances clamp 26, be little rectangular strip, be welded on the top of supporting plate waggon 21, its effect is when supporting plate waggon 21 moves forward, and promotes supporting plate 13 by it and moves forward together; Wooden handcart crank connecting link 25 is by a crank and the gear that connecting rod is formed, and an end and the supporting plate waggon 21 of its connecting rod link together, the hinge joint of the other end of connecting rod and crank one end, the other end of crank and wheel shaft be fixed together.Supporting plate slide rail 27 is to be welded by angle steel, can place the several piece supporting plate above.
In above-mentioned diagram; though having enumerated preferred embodiment of the present invention is illustrated; but it is well-known; should not limit right protection scope of the present invention on the contrary by this embodiment; that is any engineering science researcher who is familiar with this innovation point is if use the main feature of the present invention; carry out the change of some details, all must belong to scope of patent protection of the present invention.
Claims (5)
1, a kind of full-automatic small type block machinery having environment-protecting and energy-saving functions, it is characterized in that it comprises: by material storing box, the storing modular system that material storing box self-emptying pipe and material storing box support are formed, by the cloth hopper, the cloth platform, the cloth hopper comes and goes oil cylinder, the cloth hopper comes and goes connecting rod, cloth hopper directive wheel, the cloth hopper back and forth rotates the cloth modular system that arch breaking apparatus and cloth hopper motor are formed, by moulding box, supporting plate, biaxially oriented gearless engagement synchronous vibration case, the magnetic suspension platform that shakes, the frequency modulation vibrating motor, moulding box location vibration absorber, the flexible vibration damping and vibration isolation device of magnetic suspension, pressure head, pressing head seat, the pressure head hoist cylinder, cylinder bracket, the block forming modular system that pressure head magnetic suspension zero-friction guider is formed, by the moulding box hoist cylinder, crank connecting link, the hydraulic ejection modular system that moulding box magnetic suspension zero-friction guider is formed is by the supporting plate waggon, supporting plate advances clamp, the wooden handcart directive wheel, the wooden handcart crank connecting link, supporting plate is carried motor, supporting plate is carried reductor, the feed plate module system that the supporting plate slide rail is formed; Above-mentioned storing modular system is arranged on rectangle frame topmost, the cloth modular system is arranged on the bottom of storing modular system, the two is connected by material storing box self-emptying pipe, the forming module system is arranged on the bottom of cloth modular system, be connected with the cloth modular system by cloth hopper discharging opening, the hydraulic ejection modular system is arranged on the bottom of forming module system, and be connected with the forming module system by crank connecting link, feed plate module system is arranged on the side lower part of forming module system, is connected with the forming module system by the supporting plate waggon.
2, a kind of full-automatic small type block machinery having environment-protecting and energy-saving functions according to claim 1, it is characterized in that the cloth hopper back and forth rotates arch breaking apparatus and comprises base plate and the guide rail that places on the base plate, be equipped with directive wheel in above-mentioned cloth hopper both sides, directive wheel and guide rail are slidingly matched, be built-in with at least three broken arch axis at the cloth hopper, on broken arch axis, be equipped with brokenly the arch tooth, the two ends of broken arch axis are equipped with gear, engagement successively between the gear, on a broken arch axis, be equipped with brokenly the arch sprocket wheel, the above-mentioned cloth hopper other end is equipped with reductor, and cloth hopper one side has the transition sprocket wheel, and reductor passes through chain, the transition sprocket wheel, the broken arch axis of broken arch chain wheel drive rotates.
3, a kind of full-automatic small type block machinery having environment-protecting and energy-saving functions according to claim 1, it is characterized in that biaxially oriented gearless engagement synchronous vibration case adopts low frequency to shake in advance, the eccentric vertical vibration gearless engagement of the twin shaft that the high frequency master shakes synchronization structure, eccentric son is set to the engagement of twin shaft gearless, and drive synchronous rotation simultaneously by the frequency modulation-frequency modulation motor, between 0 ° to 180 °, the vibration balance weight body is set, be used for offsetting the vibration force vertically downward that eccentric sub-gravity produces, vibration balance weight body sleeve is a concentric shafts with the main shaft of eccentric son, it is with the speed rotation, and the axle of sleeve and eccentric son is connected by connecting rod crank mechanism.
4, a kind of full-automatic small type block machinery having environment-protecting and energy-saving functions according to claim 1, it is characterized in that the flexible vibration damping and vibration isolation device of magnetic suspension is provided with float, following float and stator component, last float all is connected and fixed with the suspension main shaft with following float, and move with it, stator component is for maintaining static parts, and and last float, float is complementary down; Last float is made up of come-up subbase body and last float permanent magnetism hemisphere face magnet, and the two is connected and fixed by adhesive approaches, goes up float thereby form; Following float is made up of float downward subbase body and following float permanent magnetism ellipsoidal surface magnet, and the two is connected and fixed by adhesive approaches, thereby forms float down; Stator component is made up of permanent magnetism ellipsoidal surface magnet under permanent magnetism hemisphere face magnet and the stator on stator matrix, the stator, the three is connected and fixed by adhesive approaches, thereby the formation stator component, the stator component horizontal radial is placed the fixed position and can be adjusted by the screw that is connected with frame; Come-up subbase body is the semi-round ball body, is made by magnetic conductive material, and last float permanent magnetism hemisphere face magnet is the semicircle sphere body, is made by permanent-magnet materials; The subbase body of floating downward is oval spherical, is made by magnetic conductive material, and following float permanent magnetism ellipsoidal surface magnet is the ellipsoidal surface body, is made by permanent-magnet materials; The stator matrix is the cylinder body, be made by magnetic conductive material, permanent magnetism hemisphere face magnet is the semicircle sphere body on the stator, is made by permanent-magnet materials, permanent magnetism ellipsoidal surface magnet is the ellipsoidal surface body under the stator, is made by permanent-magnet materials.
5, a kind of full-automatic small type block machinery having environment-protecting and energy-saving functions according to claim 1 is characterized in that pressure head, moulding box magnetic suspension zero-friction guider are provided with a mover, a stator; Mover is a cylindrical shape moving body, and stator is a fixed cylinder with the mutual coordination coordinated of mover, and mover and stator are inlayed the permanent magnetism object.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2007100617285A CN100563966C (en) | 2007-04-23 | 2007-04-23 | Environment-friendly energy-saving full-automatic small-sized block forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2007100617285A CN100563966C (en) | 2007-04-23 | 2007-04-23 | Environment-friendly energy-saving full-automatic small-sized block forming machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101037009A CN101037009A (en) | 2007-09-19 |
| CN100563966C true CN100563966C (en) | 2009-12-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2007100617285A Expired - Fee Related CN100563966C (en) | 2007-04-23 | 2007-04-23 | Environment-friendly energy-saving full-automatic small-sized block forming machine |
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| Country | Link |
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| CN (1) | CN100563966C (en) |
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| CN111558983A (en) * | 2020-06-13 | 2020-08-21 | 潍坊工商职业学院 | Intelligent manufacturing process technology for bulk solid waste material recycling equipment |
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2007
- 2007-04-23 CN CNB2007100617285A patent/CN100563966C/en not_active Expired - Fee Related
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| CN101037009A (en) | 2007-09-19 |
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