Double face lattice type wall heat preserving shuttering forming machine
Technical field
The present invention relates to a kind of walling unit former, particularly a kind of double face lattice type wall heat preserving shuttering forming machine.Be the equipment of producing various modern architecture body of wall formwork building block first-selections.
Background technology
Along with the 21st century quickening of urbanization process, economic sustained and rapid development, increasing to the pressure of resource and environment, urgent hope fundamentally changes traditional materials for wall and occupies cultivated land in a large number, consumes the land resource and the energy, the situation of contaminated environment.So develop and apply novel wall material energetically, it is very necessary at Chinese architecture enforcement wall reform to form the new industry that adapts with sustainable development, based on energy savings and resource, adhere to sustainable development, be the inexorable trend of current Chinese development.Although the R﹠D institution of national correlation department and construction material all takes much count of, and drop into manpower and materials and tackle key problems,, regrettably up to the present, do not see as yet and can satisfy the report of modern architecture the novel wall material of body of wall requirement.Cause materials for wall still to continue to use the solid clay brick and all kinds of hollow brick of " Qin brick and Han tile " formula, these materials for walls all can not directly satisfy antidetonation, energy-conservation, insulation, heat insulation, environmental requirement, data show according to statistics, at present, the annual production of China's solid clay brick has 5, more than 400 hundred million, the overwhelming majority is that, technology little by production scale falls behind and waste energy in a large number again and the township enterprise of contaminated environment produces.Therefore the arable land that damage and take every year reaches 950,000 mu, and this made the matter worse just for China's land resource originally especially with regard to the situation of wretched insufficiency.
Summary of the invention
The object of the present invention is to provide a kind of compact conformation reasonable, production efficiency and product percent of pass height, and can produce the various equipment that meet modern architecture to the NEW TYPE OF COMPOSITE wall body building material of body of wall requirement, i.e. double face lattice type wall heat preserving shuttering forming machine.The utilize waste and save energy that its product can effectively improve integral heat insulation effect, load-bearing and the shock resistance of building and reduce the body of wall bulk density does not consume land resource, light weight is high-strength is the composite wall phantom shell building block of base-material with cement and useless granular polystyrene.
The present invention is achieved through the following technical solutions:
Comprise feeding mechanism, moulding pressure injection mechanism and a corresponding clasp mould mechanism of being located at frame lower that movably places upper rack with it; its described moulding pressure injection mechanism; be located in the rollover stand; the opposing Sheng moulding box that is provided with in top and bottom; be provided with the pressure injection cylinder between the two; tailpiece of the piston rod contacts with at the bottom of the Sheng moulding box; between Sheng moulding box both sides and supporting plate, be provided with the clamping cylinder; the rollover stand of fixedlying connected with trip shaft; bearing by the trip shaft two ends places on the bearing block of bracing frame, and the belt pulley of upset axle head links to each other with the output of reversible motor by belt.
The top of described moulding pressure injection mechanism with the bracing frame of containing corresponding position, moulding box two ends on be provided with positioning cylinder.
Described pressure injection cylinder is the dual piston cylinder that is provided with two pistons up and down relatively.
But described feeding mechanism comprises the hopper of a folding and places the top in feeding chamber that the feeding chamber places on the feeding slide rail by pulley, and the feeding transmission mechanism.
Described feeding transmission mechanism comprises that the output of reversible motor links to each other with the doublet sprocket wheel of top, the doublet sprocket wheel links to each other with the feeding chamber respectively by driving-chain, wherein an end of driving-chain links to each other with the right lateral wall in feeding chamber behind the jockey sprocket by bottom and the jockey sprocket that places the right, feeding chamber successively, and the other end of transmission bar passes through last directive wheel and links to each other with the left side wall in feeding chamber.
On the left and right sides outer wall in described feeding chamber, the outwardly directed cylinder frame of the level that is respectively equipped with, push-and-pull supporting plate cylinder is loaded on the outer end of cylinder frame, and the push-and-pull hook on it is corresponding with the respective end that places supporting plate slideway mounting plate.
Described clasp mould mechanism comprises the lift cylinder that tailpiece of the piston rod links to each other with pallet, and the lower end of lift cylinder links to each other with frame, and the top of pallet can contact with the stripping surface of mould or throw off by supporting plate.
Advantageous effect of the present invention is as follows:
Compared with prior art; because adopted the feeding mechanism that can move back and forth, opposing up and down two moulding pressure injection cylinders of containing moulding boxs, double-piston be set, clamped cylinder, spun upside down mechanism, clasp mould mechanism, push-and-pull supporting plate mechanism and utilize PLC can control programmable device and realize a series of technical measures such as control automatically, and have following advantage and good effect by evidence:
1, realizes two continuous alternations of mould up and down, the wherein following demoulding, top charging, production efficiency height.
2, realize control product quality qualification rate height automatically, the standard-required of accord with Q/CCC01-200T concrete blinding heat-insulating wall block.
3, utilize waste and save energy does not consume land resource, and the light weight high-strength heat preservation is effective, pollutes little.
4, lattice type wall heat preserving shuttering building block of the present invention can obviously improve heat insulation effect, carrying and the shock resistance of whole building and reduce the body of wall bulk density.
5, make-up machine of the present invention can be changed mould, a tractor serves several purposes at any time according to the specification shape of product.
6, shaping machine structure compact and reasonable of the present invention, production efficiency height, reduce operating cost, stable and reliable for performance, fault rate is low.
Description of drawings
Fig. 1 is a main TV structure schematic diagram of the present invention.
Fig. 2 is a side-looking structural representation of the present invention.
Fig. 3 is the main TV structure schematic diagram of moulding pressure injection mechanism.
Fig. 4 is the plan structure schematic diagram of moulding pressure injection mechanism.
Fig. 5 is the plan structure schematic diagram of feeding mechanism.
Fig. 6 is the main TV structure schematic diagram of mould.
Fig. 7 is the B-B sectional structure schematic diagram of Fig. 6.
Fig. 8 is the plan structure schematic diagram of mould.
Among the figure, 1. clasp mould mechanism, 2. mould; 3. the clamping cylinder is 4. contained moulding box, 5. moulding pressure injection mechanism; 6. feeding mechanism, 7. console, 8. haul mechanism; 9. supporting plate, 10. frame, 11. bracing frames; 1-1, lift cylinder, 1-2, chain wheel set, 1-3, haul roller; 5-1, rollover stand, 5-2, trip shaft, 5-3, pressure injection cylinder; 5-4, positioning cylinder, 5-5, turnover transmission rig, 6-1, hopper; 6-2, sluice gate cylinder; 6-3, feeding chamber, 6-4, feeding transmission mechanism, 6-5, cylinder frame; C1, C2, push-and-pull supporting plate cylinder, b1-b6, limit switch.。
The specific embodiment
Embodiment
Content of the present invention is described in detail in conjunction with the accompanying drawings by embodiment.
As shown in Figure 1, 2 be master of the present invention, side-looking structural representation, the top of frame 10 is provided with feeding mechanism 6, wherein the both sides hopper 6-1 that is provided with sluice gate cylinder 6-2 places the top of feeding chamber 6-3, discharging opening docks with the charging aperture of feeding chamber 6-3, feeding chamber 6-3 places on the feeding slide rail by the pulley of following both sides, on the left and right sides outer wall of feeding chamber 6-3, be respectively equipped with the cylinder frame 6-5 that outside level is stretched out, push-and-pull supporting plate cylinder C1, C2 are loaded on the outer end of cylinder frame 6-5, and the push-and-pull hook of its front end is corresponding with the respective end that places supporting plate slideway mounting plate 9.Described feeding mechanism 6, also comprise a feeding transmission mechanism 6-4, it comprises the motor of being located on the frame 10, link to each other with doublet sprocket wheel on the power transmission shaft through the output of decelerator, the doublet sprocket wheel links to each other with feeding chamber 6-3 respectively by driving chain, wherein an end is by linking to each other with the left side wall of feeding chamber 6-3 behind the jockey sprocket, behind the directive wheel of the other end of driving chain by bottom, is fixed on the right side wall after walking around feeding chamber 6-3 right hand guide wheels again.What be located at feeding mechanism 6 bottoms is moulding pressure injection mechanism 5; it is located in the rollover stand 5-1; opposing being provided with in top and bottom contained moulding box 4; be provided with four double-piston pressure injection cylinder 5-3 between the two; tailpiece of the piston rod touches with Sheng moulding box 4 bottom connections; respectively establish two in the both sides of containing moulding box 4 and clamp cylinder 3; so that will contain moulding box 4 when upset and moulding pressure injection clamps with supporting plate 9; the end of trip shaft 5-2 among the turnover transmission rig 5-5 links to each other with the output shaft of reversible rotating motor after slowing down by belt; the two ends of trip shaft 5-2 place on the bracing frame 11 in the rollover stand 5-1 outside by bearing; rollover stand 5-1 is fixedlyed connected with the two ends of trip shaft 5-2; the upper end of bracing frame 11 is provided with positioning cylinder 5-4 at the position corresponding with top Sheng moulding box 4 two ends; mould 2 is loaded on to be contained in the moulding box 4; clasp mould mechanism 1 and moulding pressure injection mechanism 5 corresponding frame 10 bottoms of being located at; the material supporting rack that has haul roller 1-3 and chain wheel set 1-2 above comprising; two lift cylinder 1-1 are respectively established on both sides; tailpiece of the piston rod links to each other with pallet; the lower end of lift cylinder 1-1 links to each other with frame 10; haul mechanism 8 places a side of material supporting rack, and console 7 is located on the frame 10.
When the present invention uses, will be but that base-material and additive are weighed and prepared material and pack into standby among the hopper 6-1 of folding with cement and useless granular polystyrene, mould 2 is put into and is contained in the moulding box 4, supporting plate 9 places on the supporting plate slideway, console 7 sends instruction push-and-pull supporting plate cylinder C1, C2 work, the supporting plate hook hooks supporting plate 9, the then feeding transmission mechanism 6-4 work in the feeding mechanism 6, motor is just changeing feeding chamber 6-3 and is moving left, this moment, hopper 6-1 closed, the also same left thereupon moved further of supporting plate 9 on the right, the supporting plate 9 on the left side moves thereupon, when feeding chamber 6-3 moves to Sheng moulding box 4 spouts, feeding is when the left side wall of feeding chamber 6-3 contacts with limit switch b3 in the mould 2 of beginning in containing moulding box 4, the feeding motor stall, meanwhile You Bian supporting plate just in time is positioned at the spout of containing moulding box 4, the supporting plate hook of the push-and-pull supporting plate cylinder C1 on the right is thrown off, supporting plate 9 falls into to contain in the moulding box 4 and covers above the mould 2, the positioning cylinder location clamps cylinder 3 work supporting plate 9 and Sheng moulding box 4 is clamped, positioning cylinder is thrown off, then turnover transmission rig 5-5 work, the rotation of upset motor, trip shaft 5-2 drives rollover stand 5-1 and clockwise rotates 180 when spending, the motor stall, this moment be the former top Sheng moulding box 4 of being in to following mouth down, and former Sheng moulding box 4 in bottom forwards the top to, mouth is waited for the state of feeding up.This moment, console made feeding mechanism 6 move to the right; feeding motor reverses; feeding chamber 6-3 moves to the right; when just in time running to Sheng moulding box 4, begin feeding; as feeding chamber 6-3 right side wall and limit switch b1; during the b2 contact; feeding motor quits work; this moment, the supporting plate 9 on the right just in time was in Sheng moulding box mouth; the supporting plate hook of push-and-pull supporting plate cylinder C2 is thrown off; supporting plate 9 drops on above the mould 2; the location clamps cylinder 3 work supporting plate 9 and Sheng moulding box 4 is clamped; clasp mould mechanism 1 work this moment; lift cylinder work is risen up to contacting with Sheng moulding box inner shoe 9 together with pallet; stop to rise; then moulding pressure injection mechanism 5 work; the lower piston rod end of double-piston pressure injection cylinder 5-3 is at the bottom of containing moulding box and after mould carries out compaction moulding; this clamping cylinder of containing on the moulding box is thrown off; the then lift cylinder 1-1 decline demoulding; the formwork piece is together with supporting plate 9; pallet drops on the bin; when with limit switch b5; during the b6 contact; lift cylinder 1-1 stops, the 8 work zone interlock chain wheel set 1-2 of haul mechanism; haul roller 1-3 work transports material; then positioning cylinder 5-4 throws off; switching mechanism transmission mechanism 5-5 work, motor reverses, the counterclockwise turnback of rollover stand 5-1; when rollover stand 5-1 contacts with limit switch b4; the upset motor quits work, and clasp mould mechanism 1 work is after lift cylinder 1-1 rising puts in place; 5 work of moulding pressure injection mechanism; demoulding haul is gone round and begun again behind the injection-compression molding, mould 2 continuous alternations up and down.