CN101664956A - Turntable type eight-hole hollow light brick machine - Google Patents
Turntable type eight-hole hollow light brick machine Download PDFInfo
- Publication number
- CN101664956A CN101664956A CN200810068945A CN200810068945A CN101664956A CN 101664956 A CN101664956 A CN 101664956A CN 200810068945 A CN200810068945 A CN 200810068945A CN 200810068945 A CN200810068945 A CN 200810068945A CN 101664956 A CN101664956 A CN 101664956A
- Authority
- CN
- China
- Prior art keywords
- brick machine
- brick
- turntable type
- hollow
- machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000011449 brick Substances 0.000 title claims abstract description 63
- 239000011464 hollow brick Substances 0.000 claims abstract description 19
- 239000000463 material Substances 0.000 claims abstract description 19
- 230000007246 mechanism Effects 0.000 claims abstract description 18
- 230000005540 biological transmission Effects 0.000 claims abstract description 3
- 238000003756 stirring Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000005516 engineering process Methods 0.000 abstract description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 abstract description 4
- 239000004927 clay Substances 0.000 abstract description 2
- 239000000377 silicon dioxide Substances 0.000 abstract description 2
- 239000002699 waste material Substances 0.000 abstract description 2
- 238000004080 punching Methods 0.000 abstract 2
- 230000000712 assembly Effects 0.000 abstract 1
- 238000000429 assembly Methods 0.000 abstract 1
- 239000003245 coal Substances 0.000 abstract 1
- 239000011800 void material Substances 0.000 abstract 1
- 230000033001 locomotion Effects 0.000 description 8
- 238000000465 moulding Methods 0.000 description 3
- 230000010358 mechanical oscillation Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000011265 semifinished product Substances 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000011451 fired brick Substances 0.000 description 1
- -1 gangue Substances 0.000 description 1
- 210000004907 gland Anatomy 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/027—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form using a bottom press ram actuated upwardly towards mould covers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B5/00—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping
- B28B5/06—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping in moulds on a turntable
- B28B5/08—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping in moulds on a turntable intermittently rotated
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The invention discloses a turntable type eight-hole hollow light brick machine, which is brand-new hollow wall material production equipment and comprises a machine base, a turntable, a die, a transmission mechanism, an eccentric gear, a link rod, a rocker, a piston, a punching mechanism, a feeder, a material vibrating mechanism, a forming de-coring ejection mechanism and the like. All the mechanisms are organically connected to form an integrated combination. Compared with the prior art, the turntable type eight-hole hollow light brick machine can efficiently produce blind hole hollow bricks,and can produce the hollow bricks with different volume weights by selecting and exchanging different core assemblies. The volume weight range of the hollow bricks is between 600 and 1,200 kg/m<3>. The void ratio is over 40 percent. The turntable type eight-hole hollow light brick machine can produce the hollow light bricks, and also can produce hollow bearing bricks. The turntable type eight-hole hollow light brick machine has strong adaptability by adopting high pressure and semi-dry forming materials such as clay, shale, building wastes, coal gangue and silica, can obtain compact and good-quality products by adopting combined forming technology of vibrating and punching, and has high efficiency and high safety of operators due to the adoption of mechanized production.
Description
Technical field:
The present invention: " turntable type eight-hole hollow light brick machine " be a kind of brand-new hollow light materials for wall production equipment.
Technical background:
1. national explicit order is carried out wall reform, materials for wall requires lightweight, energy-conservation, the existing brick machine of the .2 that saves material generally can only be produced the existing brick machine of solid brick .3, the hollow brick that production line is produced by the reform mould mostly is through hole type hollow brick greatly, is unfavorable for building by laying bricks or stones .4. and adopts extrusion modling mode, semi-finished product water content height, yielding, yield rate is low.
The present invention " turntable type eight-hole hollow light brick machine " be exactly to change policy according to national wall to design, being intended to can be efficient by the present invention, high-quality is a large amount of production light wall material of country. satisfy market demand, so the invention designing requirement reaches following index;
1. goods: eight-hole hollow brick size: 240*115*90.
2. goods external form: goods are simultaneously opened octal, form blind hole and are convenient to build by laying bricks or stones.
3. raw material: clay, shale, construction waste, gangue, slag, silica, refractory materials etc. all can.
4. material forming moisture content: this machine high-pressure molding, adopt " semidry method " to produce material moisture 4～6%.Semi-finished product density height is if fired brick can be directly into kiln.
5. goods unit weight: 600～1100KG/M
3, select the mould in different apertures, can reach the different unit weights that require.This machine can be produced light-weight brick, also can produce load-bearing hollow brick.
6. operative norm: GB13545～2003.
7. strength grade: MU2.5～10.0
8. design output: 4000 (standard brick)/H.
9. installed capacity: 15KW+3KW+1.5KW。
10. combination forming technology: this machine adopts the pre-mechanical oscillation of material to close, again the combination forming technology of high-pressure molding.
The present invention's " turntable type eight-hole hollow light brick machine " constitutes like this: by support (support (1)～(6)); Mould ((7)～(11)); Take out concentric mechanism ((12)～(18)): power ((19)～(22); Reducing gear ((23)～(28)); Brick machine structure ((29)～(33)); Feeding mechanism ((34)～(37)); Rotating disk mechanism ((38)～(41)) is formed by combining.
Each mechanism assembly of the present invention is to constitute like this: (seeing Figure of description)
One. description of drawings:
Fig. 1 is support and rotating disk, mould:
On (1) brick machine support, go up bearing plate with (3) entablature and (42) and connect to brick machine main body with 4 (2) brick machine gong bars.(27) the decelerator shell is installed on (1) brick machine support, constitutes the swivel bearing bearing of rotating disk.(6) on the rotating disk, following two with (44) ball bearing, (43) deceleration cover plate is made the gland of (44) ball bearing again, and (6) brick machine rotating disk can be rotated freely therein.
(6) composition of brick machine rotating disk: with the gong bolt make 8 (11) framed being fixed on (6) brick machine rotating disk on, among following two, form a whole with (6) brick machine rotating disk.And make that (11) are framed can rotate with (6) brick machine rotating disk.
Each two of (46) stock mould end plate (45) stock mould side plates are installed among each (11) are framed, and are covered (9) fan-shaped pressing plate in the above.Improve the card abrasion resistance, be convenient for changing.
Two. description of drawings: Fig. 2 is a brick machine transmission mechanism:
(19) brick machine master motor (15KW) links with (21) V-belt and (20) big belt pulley.Power passes to (24) gear and (25) gear shaft by (23) main shaft, in (27) gear-box the inside speed change.
(43) gear box cover is an one with the bottom of (28) camshaft bearing, and (24) eccentric Large Gear Shaft During and (25) eccentric Large Gear Shaft During are rotated among (28) camshaft bearing.(24) (29) the link rod trundle on the eccentric gear wheel links (29) curve link rod.(24) combination of (29) curve link rod is passed through in the rotation of eccentric gear wheel, reaches by rotation to become the rectilinear motion purpose.
Three. description of drawings: Fig. 3 is a brick machine briquetting machine:
(29) the curve link rod links (30) rocking bar, and (30) rocking bar links (33) piston by (31) rocker pins.When (30) rocking bar top swings, (33) piston is moved up and down in (32) piston bush.
(33) piston upwards promotes (12) and takes out that material forming is a hollow brick in the diel of heart device carriage.(24) the big link motion of eccentric gear wheel drive (29) curve is slided between (48) link rod cylinder of the upright dress of two row.
Four. description of drawings: Fig. 4 is a vibrating mechanism, and track is taken out the heart, the shaping station track:
(48) vibrator is fixed among (51) vibrator supporting plate.(51) the vibrator supporting plate is suspended in (1) brick machine support with 7 (50) spring gong bars with (49) spring.
(52) smoke heart wheel track (vibration material section) and be fixed on (50) spring gong bar of (51) vibrator supporting plate, the vibration of (48) vibrator is taken out heart wheel track (vibration material section) B by inside and outside (52), C, and the material vibration in the D, station mould is fine and close.
(18) support roller track (canned paragraph) is fixed on (1) brick machine support with (53) support roller track support.
(16) take out heart wheel track (canned paragraph). (52) take out heart wheel track (vibration material section) surface has differing heights at different station, link with smoothed curve between the station, making (13) take out heart wheel can be by trajectory diagram operation among the figure, can make again (8) center and (10) hollow brick supporting plate in each mould lifting to the height that requires.
(18) the support roller track is arranged on the centre that (16) take out heart wheel track.Different tracks is installed in corresponding station.
A～H represents the station of eight moulds and the numbering of track position respectively among the figure.
(16) are taken out heart wheel track and (18) support roller track and are made center in each mould and the lifting of the hollow brick supporting plate height to regulation in running.
(6) eight moulds on the brick machine rotating disk also are eight stations, (6) brick machine rotating disk revolution moving 1/8 hollow light brick of changing the line of production out.And other seven moulds are also finished corresponding working procedures simultaneously.Make (37) support roller track (rising-falling tone sections) lifting by regulating (36) charging fine setting, adjust mold volumes, reach the density of adjustment goods and the purpose of weight.
Five. description of drawings: Fig. 5 is that hollow brick is taken out heart former:
(12) hollow brick is taken out the core technology that heart former is this machine, takes out heart former carriage by (59), and (13) are slided and taken out heart frame composition.(13) slide and to take out (13) slip in (59) take out the chute of heart former carriage of heart frame and take out the lifting of heart frame and control by lifting wheel.
(8) the hollow brick center is installed in (13) and slides and to take out on the heart frame, and (8) hollow brick supporting plate is installed in (59) and takes out on the heart former carriage.The two relative seat among mould is decided by support roller and track relative motion.
(17) take out heart former support roller and (15) slip and take out the motion of heart frame lifting wheel on track separately.
Six. description of drawings: Fig. 6 is the rotating disk toggle mechanism:
(6) stirring of brick machine rotating disk is to utilize the reciprocating motion of (30) rocking bar to realize.(38) kinematic link by (30) rocking bar upper end links with (38) driving rack, and the reciprocating motion of (30) rocking bar makes (38) driving rack movement therewith.
(38) driving rack drives (39) gear wheel and (39) gear wheel coaxial (41) pinion rotation, and (41) pinion drives (40) again and stirs the tooth bar reciprocating motion.Drive (41) stir rotating disk clamp and (30) rocking bar cycle one to swing.
8 (11) framed inclined-plane forms the ratchet of 8 teeth in (6) brick machine rotating disk.
(57) reduction clamp inhour under the effect of (30) rocking bar is stirred (6) machine rotating disk rotation brick 1/8 changes playback clockwise afterwards.
When (30) rocking bar top moves to the right terminal point, the playback of (57) reduction clamp.When (30) rocking bar began to move from left to right, (57) reduction clamp was also stirred the rotation of (6) machine rotating disk simultaneously.The rubber brake band brake is equipped with on (4) brick machine guard shield in inertia and location when reducing the rotation of brick machine rotating disk.
In sum, the present invention can High-efficient Production hollow light brick, equipment pressure is big, and is reasonable in design, mechanization degree height, characteristics such as production safety is reliable, and energy consumption is low.
During the turntable type eight-hole hollow light brick machine running, eight stations are finished operation separately simultaneously.Rotating disk rotates counterclockwise during work, and operation is: the A=feed station; B, C, the D=material vibrates fine and close station; The F=shaping station; H, I, J=brick output station.
The turntable type eight-hole hollow light brick machine characteristics:
One. structure is tight, and complete machine is integrated, the lifting convenient transportation, installing and using does not need special-purpose concrete plinth.
Two. efficient energy-saving is produced various material light-weight hollow-bricks.
Three. because reasonable in design machine pressure is big and adopt the pre-mechanical oscillation of material to close, the combination forming technology of high-pressure molding.The hollow brick density high-quality of producing is good.The yield rate height.
Four. this machine mechanical efficiency height alleviates labor strength.
Five. this machined is easily manufactured, is convenient to produce in batches.
Claims (7)
1. " turntable type eight-hole hollow light brick machine " support (support (1)～(6)); Mould ((7)～(11)); Take out concentric mechanism (12)～(18)): reducing gear ((19～22)); Brick machine structure ((29)～(33)); Feeding mechanism ((23)～(28)); Rotating disk mechanism ((38)～(41)) is formed by combining.
2. according to claim 1 described " turntable type eight-hole hollow light brick machine ", it is characterized in that: brick support and rotating disk, mould:. (seeing accompanying drawing 1 for details) (1) brick machine support. (2) brick machine gong bar. (3) entablature. (42) go up bearing plate. (27) decelerator shell, (5) brick machine rotating disk (44) Ф 10 balls. (11) are framed. (46) stock mould end plate. (45) stock mould side plate.
3. according to claim 1 described " turntable type eight-hole hollow light brick machine ", it is characterized in that: brick machine transmission mechanism (seeing accompanying drawing 2 for details): (20) big belt pulley (23) main shaft.(24) gear.(25) gear shaft.(27) gear-box.(43) gear box cover.(44) rotating disk ball bearing.(24) camshaft.(28) camshaft bearing.(24) eccentric gear wheel.(29) link rod trundle.(1) brick machine support.(29) curve link rod.
4. according to claim 1 described " turntable type eight-hole hollow light brick machine ", it is characterized in that: brick machine briquetting machine (seeing accompanying drawing 3 for details): (29) curve link rod (30) rocking bar.(31) rocker pins.(31) piston link pin.(47) piston link rod.(32) piston bush.(33) piston.(12) take out heart device carriage.
(38) tooth bar.(48) link rod cylinder.(26) connecting rod trundle. (24) camshaft.(28) camshaft bearing.(24) eccentric gear wheel.
5. according to claim 1 described " turntable type eight-hole hollow light brick machine ", it is characterized in that: the heart, brick output mechanism (seeing accompanying drawing 4 for details): (48) vibrator are taken out in vibration.(51) vibrator supporting plate.(49) spring. (50) spring gong bar. (52) take out heart wheel track (vibration material section). and (16) take out heart wheel track (canned paragraph). and (13) take out heart wheel. (8) center. (10) hollow brick supporting plate. (18) support roller track. (54) support roller track (brick output section). (37) support roller track (rising-falling tone sections). (53) support roller track support. (36) charging fine setting.
6. according to claim 1 described " turntable type eight-hole hollow light brick machine ", it is characterized in that: hollow brick is taken out heart former (seeing accompanying drawing 5 for details): (12) hollow brick is taken out heart former. and (59) are taken out heart device carriage .. (13) slip and are taken out heart frame. and (15) are slided and are taken out heart frame lifting wheel .. (8) hollow brick center. (10) hollow brick supporting plate.
7. according to claim 1 described " turntable type eight-hole hollow light brick machine ", it is characterized in that: the rotating disk toggle mechanism. (seeing accompanying drawing 6 for details): (38) kinematic link .. (38) driving rack. (39) gear wheel. (39) pinion. (40) stir tooth bar. (55) tooth bar guide groove. (41) stir the rotating disk clamp. and (11) are framed. (57) reduction clamp. (56) spring. (58) rubber brake band. (4) brick machine guard shield. (35) shield stand.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810068945A CN101664956A (en) | 2008-10-17 | 2008-10-17 | Turntable type eight-hole hollow light brick machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810068945A CN101664956A (en) | 2008-10-17 | 2008-10-17 | Turntable type eight-hole hollow light brick machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101664956A true CN101664956A (en) | 2010-03-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200810068945A Pending CN101664956A (en) | 2008-10-17 | 2008-10-17 | Turntable type eight-hole hollow light brick machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN101664956A (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102837356A (en) * | 2012-08-06 | 2012-12-26 | 广东科达机电股份有限公司 | Multi-station pressing machine and rotary base applied to multi-station pressing machine |
| CN103252827A (en) * | 2013-04-11 | 2013-08-21 | 李成 | Method for processing solid-state waste, building components and machinery equipment |
| CN104924443A (en) * | 2015-06-18 | 2015-09-23 | 重庆市瑞轩豪邦新型建材有限公司 | Feeding and discharging structure of brick press |
| CN107776174A (en) * | 2017-11-20 | 2018-03-09 | 李西安 | A kind of rotating disc type dnockout core mould composite board production line |
| CN108044778A (en) * | 2018-01-10 | 2018-05-18 | 佛山市南海鑫隆机工机械有限公司 | A kind of cup handle slip casting machine |
| CN109291237A (en) * | 2018-11-08 | 2019-02-01 | 李琳 | Horizontal rotary cement pipe making machine |
| CN111002459A (en) * | 2019-12-12 | 2020-04-14 | 王锐彬 | Automatic pushing device for beating ceramic mud blocks |
| CN112140285A (en) * | 2020-09-04 | 2020-12-29 | 李鹏军 | Archaize brick impression equipment for building |
| CN115139392A (en) * | 2022-07-05 | 2022-10-04 | 江西科技学院 | Carousel formula luminous concrete brick's that permeates water preparation facilities |
-
2008
- 2008-10-17 CN CN200810068945A patent/CN101664956A/en active Pending
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102837356A (en) * | 2012-08-06 | 2012-12-26 | 广东科达机电股份有限公司 | Multi-station pressing machine and rotary base applied to multi-station pressing machine |
| CN102837356B (en) * | 2012-08-06 | 2015-06-17 | 广东科达洁能股份有限公司 | Multi-station pressing machine and rotary base applied to multi-station pressing machine |
| CN103252827A (en) * | 2013-04-11 | 2013-08-21 | 李成 | Method for processing solid-state waste, building components and machinery equipment |
| CN104924443A (en) * | 2015-06-18 | 2015-09-23 | 重庆市瑞轩豪邦新型建材有限公司 | Feeding and discharging structure of brick press |
| CN107776174A (en) * | 2017-11-20 | 2018-03-09 | 李西安 | A kind of rotating disc type dnockout core mould composite board production line |
| CN108044778A (en) * | 2018-01-10 | 2018-05-18 | 佛山市南海鑫隆机工机械有限公司 | A kind of cup handle slip casting machine |
| CN108044778B (en) * | 2018-01-10 | 2024-05-24 | 佛山市南海鑫隆机工机械有限公司 | Cup handle grouting machine |
| CN109291237A (en) * | 2018-11-08 | 2019-02-01 | 李琳 | Horizontal rotary cement pipe making machine |
| CN111002459A (en) * | 2019-12-12 | 2020-04-14 | 王锐彬 | Automatic pushing device for beating ceramic mud blocks |
| CN112140285A (en) * | 2020-09-04 | 2020-12-29 | 李鹏军 | Archaize brick impression equipment for building |
| CN115139392A (en) * | 2022-07-05 | 2022-10-04 | 江西科技学院 | Carousel formula luminous concrete brick's that permeates water preparation facilities |
| CN115139392B (en) * | 2022-07-05 | 2023-12-08 | 江西科技学院 | Preparation facilities of carousel formula luminous concrete brick that permeates water |
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Application publication date: 20100310 |