CN2570002Y

CN2570002Y - Multifunctional brick press

Info

Publication number: CN2570002Y
Application number: CN 02257285
Authority: CN
Inventors: 陶有生; 房西通; 刘光松
Original assignee: Individual
Current assignee: Individual
Priority date: 2002-10-10
Filing date: 2002-10-10
Publication date: 2003-09-03
Anticipated expiration: 2012-10-10

Abstract

The utility model discloses a multifunctional brick pressing device, which is suitable for devices of various brick shapes of free of burning, free of autoclave or autoclave and stream-pressure. The purpose is to provide a device which can disassemble and replace dies, and improve material distribution so as to make the compactness of products uniform and increase the yield of products. The utility model is characterized in that the brick pressing device comprises a transverse beam, a material feeding device, an upper and a lower press heads, an integral device frame, a die cavity and a motor drive device, wherein, the integral device frame is fixed in screw connection by an upper and a lower device frames, the upper press head is provided with a press head assembly device, a bearing disc of abrasion preventing is arranged at the connecting point of the transverse beam, the material feeding device is provided with a material feeding car with a force material feeding device, the tail part of the material feeding device is provided with a motor, both sides of the material feeding device are provided with support boards, the support boards are movably connected with a movable frame which is fixed on the transverse beam, the lower device frame is rotationally connected with the lower press head by a wheel shaft, a cam wheel is arranged at the middle of a main shaft, and a material regulating device is arranged on the cam wheel. The model has the advantages of reasonable and compact design, small land occupation, convenient operation, low cost, and remarkable increase of the yield of products, and is particularly suitable for the application and popularization of middle and small business.

Description

Multi-functional brick machine

Technical field

The utility model relates to a kind of brick machine, particularly a kind ofly produces unburned, non-evaporating supporting or the multi-functional brick machine of goods such as the adobe of standard brick that steam-cured steaming is pressed, Brick with blind hole, through hole and refractory brick, belongs to the construction material former.

Background technology

In recent years, country has put into effect a series of new materials for walls and has transformed policy, in order to protect land resource, stops to ruin the field and bakes bricks, and prohibiting bakes bricks with clay again does materials for wall.For this reason, utilize material substitute for clay such as flyash, slag, gangue, sand, aggregate chips, industrial residue, mill tailings, building waste to produce New Building Materials, the processing of particularly this novel wall brick goods has become the exploitation of materials for wall, the emphasis of research and utilization.Yet, produce novel wall material and all scrap legacy equipment, use new equipment and not really real instead, only prolong, but prolong with traditional brick machine compacting wall brick with the novel wall brick material of old device fabrication, also there are some problems at present, one: traditional brick machine, seaming chuck is that one is fixedlyed connected with frame, can only produce solid brick, can not various blind holes of moulding or through hole brick, more can not produce special form brick; Its two: the distributing device in traditional brick machine die cavity rotates in the same way, often makes raw material blanking inequality, and cloth is irregular; Its three: traditional brick machine seaming chuck adopts rigid pressure head substantially, makes the direct rigid stamp goods of pressure head, but because the rigid stamp of pressure head makes goods insufficient in compacting moment exhaust, and goods easily produce the slabbing phenomenon, percent defective is high.

The utility model content

For solving the defective in the above-mentioned technology, the purpose of this utility model provide a kind of can dismantle and more mold exchange, improve distribution device, make its goods packing even, improve the Multifunction brick machine of goods yield rate.

For achieving the above object, the utility model has adopted following technical scheme: a kind of multi-functional brick machine, comprise top cover, crossbeam, hopper, go up push-down head, frame, die cavity, motor driver, its crossbeam rear side is provided with hopper, is provided with feeding device with hopper downside correspondence position; The crossbeam downside is fixedlyed connected with seaming chuck, is provided with die cavity in seaming chuck downside correspondence, and its die cavity is fixed on the upper spider surface, is provided with push-down head at the die cavity downside; Four leads are built up between top cover and the upper spider, are arranged with the guide shoe seat on the lead, and described crossbeam is fixedlyed connected with the guide shoe seat; Be provided with gonnecting rod body at the crossbeam two ends, the other end of gonnecting rod body joins with the drive motors main shaft respectively; Described drive motors has decelerator, is arranged on the outer side of lower bearing bracket, and its main shaft passes in the lower bearing bracket, and by belt transmission, the drive link body drives crossbeam and moves up and down; Upper spider and lower bearing bracket are for fixedlying connected; It is characterized in that: described seaming chuck is a pressure head composite set, and itself and crossbeam junction are provided with bearing disc; Described feeding device is one to have the truck that adds of forced feeding device, and its afterbody has little drive motors, and both sides are provided with the support plate that links to each other with described top cover, and support plate flexibly connects with the rocker that is fixed on the crossbeam; Described upper spider inwall is provided with guide rail, and guide rail is positioned at described die cavity downside; Described push-down head both sides are equipped with guide wheel, and its push-down head is that the wheel shaft rolling is connected with described upper spider; Described main shaft middle part is provided with a cam, is provided with the adjustment blanking device in the described lower bearing bracket.

Above-mentioned multi-functional brick machine, its characteristics are: described pressure head composite set is by pressure head, pressure-bearing piston, suspension rod, form towards pin and slow pressing spring, its pressure head setting is at least 1, be provided with suspension rod in it, each suspension rod outside is arranged with pressure-bearing piston, be equipped with towards pin in the described pressure head, be provided with at least 2 slow pressing springs in each pressure head.

Above-mentioned multi-functional brick machine, its characteristics are: described forced feeding device is cloth cutter in relative rotation, and its cloth cutter setting is at least 1 pair, can be provided with 2 pairs or how right as required.

Above-mentioned multi-functional brick machine, its characteristics are: described cloth cutter is a forked cloth cutter.

Above-mentioned multi-functional brick machine, its characteristics are: be provided with framedly around in the described die cavity, the bottom is lined with template, fixedly is bolted with several on its template towards pin.

Above-mentioned multi-functional brick machine, its characteristics are: described adjustment blanking device comprises condiment bar, regulating spring, push-down head and pressurized parallels; Regulating spring is set in and constitutes the spring pull bar on the condiment bar, and it is connected with described cam, and the spring pull bar links to each other with push-down head by the pressurized parallels.

Above-mentioned multi-functional brick machine, its characteristics are: be provided with at least two Pressure Blocks in the described lower bearing bracket, itself and frame integrally casting form, and also can three or more Pressure Block be set according to the size of body.

Above-mentioned multi-functional brick machine, its characteristics are: also can be provided with the step-transit conveyor structure in described die cavity front side, the step-transit conveyor structure comprises conveyer belt, and conveying roller, tightening roller and gear, described conveyer belt are enclosed within on conveying roller, tightening roller and the gear and constitute delivery platform; Described gear is arranged on the rear side of conveyer belt, described tightening roller has the adjusting support, it regulates support is the slack adjuster of conveyer belt, the parallel tooth bar that is equipped with described lead, its upper end is fixed on the described guide shoe seat, its lower end is fixed on the described upper spider, and described wheel and rack is meshed; Be provided with ratchet in the described gear, drive conveyer belt and do one-directional rotation.

Operation principle of the present utility model is: drive decelerator by motor through the V-type band, decelerator drags pinion shaft by shaft coupling, pinion drives gear wheel, and the crank semiaxis is installed on the gear wheel, drags crossbeam by semiaxis through gonnecting rod body and moves up and down, gear wheel is installed on the main shaft, the middle part of main shaft is equipped with and is ejected cam, and cam can eject formed green brick with main axis rotation, by adding trolley adobe is pushed away die cavity and reinforced simultaneously then, thus the purpose of accomplishing compression moulding; Its decelerator adopts the ZL50 type speed reducer, and speed ratio is 12.64 standard type decelerator, and the motor driving reducer running drives the pinion shaft rotation by reducer output shaft again.

Main shaft is installed among the lower bearing bracket, cam is installed in the middle of the main shaft, cam outer rim and push-down head slide and touch, bottom, backform chamber on the push-down head, effect is that the moulding adobe is ejected die cavity, cam is with main axis rotation, main shaft whenever rotates a circle, cam is done intermittent movement, is about to push-down head and up releases once, makes the complete demoulding of its adobe.

Push-down head is by lower bolster, the push-down head body, towards pin, slow pressing spring, roller, guide wheel is formed, because the push-down head body is the pressure-bearing body, it is again the release body of adobe, it is positioned at the centre of upper spider, its motion is to be rotated by cam to finish, during rising adobe is released, enrich in the die cavity by truck again during the whereabouts, place in the push-down head body towards pin, among will being embedded in raw material after reinforced towards pin when reinforced, effect and raw material on every side owing to external force when moulding push, raw material constantly compresses thereupon, move down slow in addition pressing spring effect gradually and reach the purpose of making Brick with blind hole or shallow bore hole brick,, add that real core backing plate is plastic real core goods if be not equipped with towards the pin part.

Die cavity is made up of with template and die cavity cover plate framed, and be fixed within the upper spider, push-down head can freely pass through in die cavity, its function is made up of various different templates, the required on request shape of using, through inner compression moulding, by push-down head that the goods kickoff mechanism is external more then, reach the purpose of moulding.

Carriage, die cavity and seaming chuck before and after upper spider is provided with, it is the total frame that connects lead, die cavity and push-down head, part work when bearing moulding simultaneously, front rack is used for the supporting plate of adobe after the moulding, it also is the place that adobe is placed when ejection, tail-bracket is to accept the carriage that adds truck, and vehicle guide is installed on the carriage, and guide rail can be controlled the reinforced linearity that comes and goes.

Lower bearing bracket comprises lower bearing bracket body, main shaft portion, decelerator part, and with main shaft portion and pinion, decelerator and motor link together by the lower bearing bracket body, and fixedly is screwed onto together with upper spider, thereby whole running part is formed.

Feeding device is formed by adding truck, loading hopper, support plate, motor-driven forced feeding device, the forced feeding device is to have a forked cloth cutter, its cloth cutter is at least 2 one group of settings, many groups also can be set, do relative motion by driven by motor, force blanking is evenly sent in the die cavity.

Crossbeam is made up of lead, top cover, guide shoe seat, crossbeam, seaming chuck, and lead is the guide rail that crossbeam moves up and down, on be fixed on top cover, be fixed on the upper spider down, thereby guarantee the stability that it moves up and down.In the guide shoe seat guide shoe is housed, is installed on lead and the crossbeam, it is to connect lead and crossbeam bearing, also is the maintenance seat that crossbeam moves up and down simultaneously.Crossbeam promptly is that the pressure-bearing body also is the fixed body of seaming chuck, moved up and down by the moving crossbeam of gonnecting rod body holder during work, and the drive seaming chuck is finished compacting work.Be connected with a support plate between crossbeam afterbody and the stack pallet, owing to moving up and down of crossbeam drives support plate, support plate connects rocker makes the rocker swing, drives during the rocker swing to add truck and seesaw, when adding truck and moving forward, die cavity is just in time released in adobe this moment, adobe is delivered on the front rack, returned then, the raw material that adds when returning in the truck is sent into raw material within the die cavity by the forced feeding device, when turning back to rearmost end, the raw material in the hopper replenishes and adds in the truck.

The utility model can also be set up the step-transit conveyor structure, and this mechanism need not set up power, and with the supporting synchronous operation of main frame, its rack drives gear and the built-in ratchet of gear are converted to the horizontal single-headed intermittent movement with up-and-down movement; Unidirectional intermittent movement is sent the compacting workspace with goods, has satisfied mould brick and has picked job requirement.

The beneficial effects of the utility model are:

Add and be provided with the forced feeding device in the truck, one group that relative running promptly is installed is propped up forked cloth cutter, and it is even to have satisfied the hopper blanking, increases the requirement of its packing, and it is inhomogeneous because of cloth to have solved the goods brick, and produces the problem of slabbing.

Seaming chuck is set to detachable apparatus, can change pressure head, mold exchange as required, and satisfied and done solid brick, Brick with blind hole, through hole brick or shallow bore hole brick, brick types such as single hole brick or porous brick, a tractor serves several purposes, and simple to operate, it is convenient to change.

The push-down head both sides are provided with guide wheel, are respectively equipped with 2 guide rails before and after the corresponding frame inner wall, and the utility model push-down head moves up and down the contact of employing guide wheel guide rail, and it leads accurately, and motion is flexible, and reliable operation, effectively raises operating efficiency.

Establish the condiment device that comprises push-down head in the lower bearing bracket, changed original condiment bar with fixing stage clip not, regulate with handwheel, its stage clip easily comes off, and causes the uncontrollable phenomenon of the charging degree of depth; Adopting the parallels holder push-down head is connected with the condiment bar, on the condiment bar, be arranged with spring again, form charging and adjust the spring pull bar, when behind the feed when stressed, make its spring pull bar fixing automatically for when push-down head falls the condiment stick force, guaranteed the control and the adjusting of the charging degree of depth.

The utility model is provided with the step-transit conveyor structure before die cavity, adopt unpowered sending, make mould brick from the seaming chuck distance some, operating personnel can take off mould brick easily, operating personnel do not get that brick has some setbacks and the accident that causes has fundamentally been stopped handling safety hidden danger in the time of can not worrying seaming chuck and move down.

Description of drawings

Fig. 1 is a structural representation of the present utility model

Fig. 2 is the right view of Fig. 1

Fig. 3 is the utility model seaming chuck structural representation

Fig. 4 is the right view of Fig. 3

Fig. 5 is the reinforced bassinet structure schematic diagram of the utility model

Fig. 6 is the vertical view of Fig. 5

Fig. 7 is the utility model push-down head and upper spider syndeton schematic diagram

Fig. 8 is the upward view of Fig. 7

Fig. 9 is the phantom of Fig. 7

Figure 10 is the utility model cam structure schematic diagram

Figure 11 is the utility model step-by-step movement structure for conveying schematic diagram

The specific embodiment

As Fig. 1, shown in Figure 2: the utility model is by crossbeam 1, guide shoe seat 2, gonnecting rod body 3, seaming chuck 4, hopper 5, add truck 6, towards pin 7, template 8, die cavity 9, upper spider 10, push-down head 11, gear wheel 12, cam 13, main shaft 14, shaft coupling 15, lower bearing bracket 16, decelerator 17, belt housing 18, base 19, motor 20, pinion 21, gear cover 22, electric cabinet 23, carriage 24, reinforced vehicle motor 25, rocker 26, support plate 27, lubricating cup 28, lead 29, top cover 30, switch-box 31, step-by-step movement structure for conveying 32 is formed.

Crossbeam 1 is made up of with seaming chuck 4 lead 29, top cover 30, guide shoe seat 2, gonnecting rod body 3, four leads 29 are guide rails that crossbeam 1 moves up and down, on be fixed on top cover 30 downsides, under be fixed on upper spider 10 upsides, be arranged with guide shoe seat 2 on the lead 29, in the guide shoe seat 2 guide shoe is housed, it is the bearing that connects lead 29 and crossbeam 1, also is the maintenance seat that crossbeam 1 moves up and down simultaneously; Be provided with gonnecting rod body 3 at crossbeam 1 two ends, the main shaft 14 that the other end of gonnecting rod body 3 is connected with drive motor 20 respectively joins; Drive motor 20 has decelerator 17, and is provided with shaft coupling 15 between the main shaft 14, and main shaft 14 drives crossbeam 1 and moves up and down; Drive motor 20 is arranged on the outer side of lower bearing bracket, the pinion 21 that drives on the decelerator 17 by belt pulley drives gear wheel 12 rotations, gear cover 22 covers on the gear wheel 12 and pinion 21 outsides, and belt pulley is provided with belt housing 18, and 16 of its lower bearing brackets are on base 19.Upper spider 10 and lower bearing bracket 16 composition that fixedly is spirally connected; Crossbeam 1 promptly is that the pressure-bearing body also is the fixed body of seaming chuck 10, moved up and down by the moving crossbeam 1 of gonnecting rod body 3 holders during work, and drive seaming chuck 10 is finished compacting work.Add between truck 6 and the top cover 30 and be provided with support plate 27, be connected a rocker 26 between support plate 27 and the crossbeam 1, owing to moving up and down of crossbeam 1 drives support plate 27, support plate 27 drives rocker 26 swings, promotion adds truck 6 and seesaws, when adding truck 6 and moving forward, die cavity 9 is just in time released in adobe this moment, adobe is delivered on the front rack, return then, the raw material that adds when returning in the truck 6 is sent into raw material within the die cavity 9 by the forced feeding device, when turning back to rearmost end, the hopper 5 interior raw materials that are arranged on crossbeam 1 rear side replenish and add in the truck 6, add truck 6 afterbodys and have reinforced vehicle motor 25, lubricating cup 28 is arranged on crossbeam 1 middle part, and switch-box 31 is arranged on the front side of push-down head 11.

Push-down head 11 both sides are equipped with guide wheel, and its push-down head 11 is connected for wheel shaft rolls with upper spider 10, and main shaft 14 middle parts are provided with a cam 13.

Crossbeam 1 middle part and seaming chuck 4 fixedly are spirally connected, and in order to reduce the wearing and tearing between crossbeam and the seaming chuck 4, seaming chuck 4 is provided with bearing disc with crossbeam 1 contact-making surface, and its bearing disc and pressure-bearing piston 45 are oppositely arranged.

Be provided with the die cavity 9 that is fixed on the upper spider 10 in seaming chuck 4 downside correspondences, be provided with around in the die cavity 9 framedly, the bottom is lined with template 8, fixedly is bolted with several towards pin 7 on its template 8.

By Fig. 3, shown in Figure 4: seaming chuck 4 is a pressure head composite set, the pressure head composite set is by pressure head 41, pressure-bearing piston 42, suspension rod 43, form towards pin 44 and slow pressing spring 45, its pressure head 41 is set to 1, be provided with suspension rod 43 in it, each suspension rod 43 outer pressure-bearing piston 42 that are arranged with, its suspension rod 43 downsides are equipped with towards pin 44, are provided with 2 slow pressing springs 45 in each pressure head 41.

By Fig. 5, shown in Figure 6: add truck 6 by truck bucket 61, push away blanket 62, wheel 63, cloth axle 64, cloth cutter 65, swing arm 66, truck body 67 and form, cloth cutter 65 is forked for propping up, the setting of cloth cutter is at least 2 one group, a shared motor 25, many groups also can be set, each group does relative motion, and the material in the truck bucket 61 is forced to pack into by cloth cutter 65 expect that the interaction energy of cloth cutter 65 makes pan feeding even in the template 8.

By Fig. 7, Fig. 8, shown in Figure 9: push-down head 11 and die cavity 9 bottom connections, before and after upper spider 10 inwalls, be respectively equipped with 2 guide rails, push-down head 11 both sides are equipped with guide wheel 110, and its push-down head 11 is connected for the wheel shaft rolling with upper spider 10; Main shaft 14 middle parts are provided with cam 13, its cam 13 is provided with a condiment device that comprises push-down head 11, by condiment bar 111, regulating spring 112, push-down head 11, pressurized parallels 113 is formed, and regulating spring 112 is set in and constitutes the spring pull bar on the condiment bar 111, and it is connected with described cam 13, the spring pull bar links to each other with push-down head 11 by a parallels 113, and described spring pull bar moves drive push-down head 11 and moves up and down.

As shown in figure 10: cam body is two semicircular body, and one side and cam 13 are wholely set, and is fixedly connected in main shaft 14 outsides with the opposite side semicircular body.

As shown in figure 11: the die cavity front side is provided with step-transit conveyor structure 32, and itself and upper spider 10 comprise conveyer belt 321 for fixedly to be spirally connected, conveying roller 322, tightening roller 323, gear 324; Described conveyer belt 321 is enclosed within on conveying axis 322, tightening roller 323 and the gear 324, and its conveying roller 322 is provided with afterbody and adjusts seat and adjust bolt 328; Its tightening roller 323 has regulates support 325, it regulates support 325 is the slack adjuster of conveyer belt 321, between described upper spider 10 and the described guide shoe seat 2 tooth bar 326 is installed, gear 324 is meshed with tooth bar 326, in its gear 324 ratchet 327 is housed, drives conveyer belt 321 and do one-directional rotation.

Claims

1. a multi-functional brick machine comprises top cover, crossbeam, hopper, goes up push-down head, frame, die cavity, motor driver, and its crossbeam rear side is provided with hopper, is provided with feeding device with hopper downside correspondence position; The crossbeam downside is fixedlyed connected with seaming chuck, is provided with die cavity in seaming chuck downside correspondence, and its die cavity is fixed on the upper spider surface, is provided with push-down head at the die cavity downside; Four leads are built up between top cover and the upper spider, are arranged with the guide shoe seat on the lead, and described crossbeam is fixedlyed connected with the guide shoe seat; Be provided with gonnecting rod body at the crossbeam two ends, the other end of gonnecting rod body joins with the drive motors main shaft respectively; Described drive motors has decelerator, is arranged on the outer side of lower bearing bracket, and its main shaft passes in the lower bearing bracket, and by belt transmission, the drive link body drives crossbeam and moves up and down; Upper spider and lower bearing bracket are for fixedlying connected; It is characterized in that: described seaming chuck is a pressure head composite set, and itself and crossbeam junction are provided with bearing disc; Described feeding device is one to have the truck that adds of forced feeding device, and its afterbody has little drive motors, and both sides are provided with the support plate that links to each other with described top cover, and support plate flexibly connects with the rocker that is fixed on the crossbeam; Described upper spider inwall is provided with guide rail, and guide rail is positioned at described die cavity downside; Described push-down head both sides are equipped with guide wheel, and its push-down head is that the wheel shaft rolling is connected with described upper spider; Described main shaft middle part is provided with a cam, is provided with the adjustment blanking device in the described lower bearing bracket.

2. multi-functional brick machine according to claim 1, it is characterized in that: described pressure head composite set is by pressure head, pressure-bearing piston, suspension rod, form towards pin and slow pressing spring, its pressure head setting is at least 1, be provided with suspension rod in it, each suspension rod outside is arranged with pressure-bearing piston, it fixedly is screwed onto in the pressure head towards pin, is arranged with at least 2 slow pressing springs on each pressure head.

3. multi-functional brick machine according to claim 1 is characterized in that: described forced feeding device is cloth cutter in relative rotation, and its cloth cutter setting is at least 1 pair.

4. multi-functional brick machine according to claim 3 is characterized in that: described cloth cutter is a forked cloth cutter.

5. multi-functional brick machine according to claim 1 is characterized in that: be provided with template in the described die cavity, fixedly be bolted with several on its template towards pin.

6. multi-functional brick machine according to claim 1, it is characterized in that: described adjustment blanking device comprises condiment bar, regulating spring, push-down head, the pressurized parallels, regulating spring is set in and constitutes the spring pull bar on the condiment bar, the spring pull bar links to each other with push-down head by a parallels, and its push-down head and described cam outer rim are slided and touched.

7. multi-functional brick machine according to claim 1 is characterized in that: be provided with at least two Pressure Blocks in the described lower bearing bracket, itself and frame integrally casting form.

8. according to claim 1 or 2 or 3 or 4 or 5 or 6 or 7 described multi-functional brick machines, it is characterized in that: be provided with a step-transit conveyor structure in described die cavity front side, itself and upper spider are for fixedly to be spirally connected.

9. multi-functional brick machine according to claim 8 is characterized in that: described step-transit conveyor structure comprises conveyer belt, and conveying roller, tightening roller and gear, described conveyer belt are set on conveying roller, tightening roller and the gear; Described gear is arranged on the rear side of conveyer belt, and described tightening roller has the adjusting support, and it regulates support is the slack adjuster of conveyer belt; The parallel tooth bar that is equipped with described lead, its upper end is fixed on the described guide shoe seat, and its lower end is fixed on the described upper spider, and described wheel and rack is meshed; In the described gear ratchet is housed, drives conveyer belt and do one-directional rotation.