CN2714274Y - Energy-saving small hollow light aggregate block forming machine - Google Patents
Energy-saving small hollow light aggregate block forming machine Download PDFInfo
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- CN2714274Y CN2714274Y CN 200320103624 CN200320103624U CN2714274Y CN 2714274 Y CN2714274 Y CN 2714274Y CN 200320103624 CN200320103624 CN 200320103624 CN 200320103624 U CN200320103624 U CN 200320103624U CN 2714274 Y CN2714274 Y CN 2714274Y
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- cloth
- shaped device
- moulding box
- energy
- supporting plate
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- Expired - Fee Related
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- 239000004744 fabric Substances 0.000 claims abstract description 46
- 230000007246 mechanism Effects 0.000 claims abstract description 11
- 238000000465 moulding Methods 0.000 claims description 55
- 239000000463 material Substances 0.000 claims description 48
- 229910000831 Steel Inorganic materials 0.000 claims description 41
- 239000010959 steel Substances 0.000 claims description 41
- 238000003825 pressing Methods 0.000 claims description 11
- 238000004134 energy conservation Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000000694 effects Effects 0.000 description 15
- 239000011449 brick Substances 0.000 description 6
- 230000033001 locomotion Effects 0.000 description 6
- 239000006096 absorbing agent Substances 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 4
- 230000000903 blocking effect Effects 0.000 description 4
- 229920000768 polyamine Polymers 0.000 description 4
- 238000005381 potential energy Methods 0.000 description 4
- 239000004927 clay Substances 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 239000002689 soil Substances 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
The utility model relates to a hollow block forming device, the device are rectangle frame integrated configuration, are formed by the combination of cloth system device, forming system device, hydraulic pressure demoulding mechanism and confession board system device. The utility model can be used for the production of bearing building blocks and various light aggregate building blocks.
Description
Technical field
The utility model relates to a kind of wall body hollow block shaped device.
Background technology
Along with the continuous growth of China's population, the soil sharply reduces per capita, by in the early days of foundation 2.5 mu drop to 1.3 mu of less thaies, and the soil is being nibbled on the honest amount of the millions of clay brick field in whole nation ground.According to statistics, China's brick field takes up an area of 4,500,000 mu, ruin bake bricks ten thousand mu of 7-8 of field every year, the annual soil of can ploughing is ruined the area of baking bricks with a county in the field and is reduced, and population is with the population growth in a county, this has 1,200,000,000 populations for one, and the large agricultural country that per capita cultivated land's less than is 1.3 mu is a kind of serious threat.Use flyash, industrial residue, building waste, haydites etc. are produced novel wall material, not only can save land resource greatly, but also has the good moisture preserving heat-proof quality, the needs that just are being fit to China's materials for wall reform, new wall materials such as figuline building blocks, unit weight is no more than 600 kilograms/cubic metre, can float on waterborne, it is 1/4 of solid clay brick, make the packing material of shockproof framework with it, make the building weight reduction more than 30%, improved the shock resistance of building greatly, reduced construction investment significantly, improved builder's efficiency and reduced labour intensity.The thermal conductivity factor of building blocks such as haydite is 0.23w/mk, is much higher than clay solid brick and aerated concrete products.Therefore, the production of greatly developing wall body hollow block is a strategic decision of China's building trade.
Domestic existing wall body hollow block make-up machine is generally big-and-middle-sized, and not only investment is big, and power consumption is big, and automaticity is low, and the building block cost of producing is also higher, and is mainly used in the production of bearing building block.This has restricted the reform and development of China's building trade materials for wall to a certain extent.
The purpose of utility model
The purpose of this utility model provides the hollow lightweight aggregate building block forming device of a kind of body of wall, it not only can produce various aggregate building blocks, and lightweight aggregate building block such as production haydite preferably, it has, and investment is little, power consumption is little, automaticity is high, the building block low cost and other advantages of producing.
Technical scheme
The purpose of this utility model is achieved in that in a rectangle frame and is provided with the aggregate-storing system device; the cloth system device; the block forming system and device; hydraulic ejection system and device and confession plate system and device; pass through belt conveyor; make the material that stirs send into the storage device system; the storage device system gives the distribution device system with material; after being positioned at the cloth hopper material feeding of material storing box below; by the agitating device in the distribution device system material is fully stirred; and under the effect of walking mechanism; the cloth hopper is finished the cloth to the building block forming device system in reciprocating; the cloth hopper is delivered to material in the moulding box of building block forming device system; the vibration of moulding box base frame; purpose is to make the material in the moulding box evenly closely knit; material in the pressure head extruding moulding box; making its material forming is building block; after the material forming in the moulding box is building block; the hydraulic ejection mechanism arrangement is started working; at first hydraulic ejection mechanism drives the moulding box rising by crank connecting link; when moulding box rises to predetermined altitude; start working for the plate system and device; release supporting plate for the plate system and device; and make the building block of forming break away from the platform that shakes, by manually transporting.Thereby the making of building block is finished in the work that goes round and begins again like this.For the ease of control and saving energy consumption, the movement device of complete machine all adopts hydraulic drive.
Beneficial effect
This utility model is compared with existing block machine and is had the following advantages:
(1) this utility model automaticity height is realized full-automatic basically;
(2) power consumption is little, and investment is the basic characteristics of this utility model for a short time;
(3) can produce various aggregate building blocks, especially be applicable to lightweight aggregate building block productions such as haydite;
(4) cloth is even, and the shaping building block packing is even, the intensity high conformity;
(5) power of vibrating is big, shaping building block intensity height, and molding cycle is short;
(6) operate steadily for the plate system, no impulsive force has guaranteed block forming precision and intensity.
The drawing explanation
Below in conjunction with drawings and Examples the utility model is further specified.
Fig. 1 is the utility model embodiment front view.
Fig. 2 is the left view of Fig. 1.
Fig. 3 is the vertical view of Fig. 1.
1. cloth hoppers come and go oil cylinder 2. material storing box supports 3. material storing box 4. pressure head hoist cylinders 5. frames 6. pressure head fairleads 7. pressing head seats 8. pressure heads 9. axis of guides 10. moulding box fairleads 11. moulding boxs 12. moulding boxs location vibration absorber 13. supporting plates 14. platform 15. polyurethane cushion blockings 16. vibrating motors 17. directional vibration casees 18. supports 19. guiding fixed pulleys 20. crank connecting links 21. moulding box hoist cylinders 22. supporting plate waggons 23. steel cables supporting square tube 24. wooden handcart directive wheels 25. two-way steel rope sheaves 26. wooden handcart crank connecting links 27. balance weight body 28. fixed pulleys 29. supporting plates that shake and advance clamp 30. supporting plate slide rails 31. distributing platforms 32. cloth motors 33. cloth hoppers 34. cloth hoppers to come and go connecting rod 35. cylinder brackets 36. cloth hopper directive wheels 37. cloth hopper agitating devices 38. steel cables among the figure
Realize the utility model best way
In Fig. 1, Fig. 2, Fig. 3, frame (5) and support (18) are welded by channel-section steel, the two is a rectangular frame by being welded to form, and each critical piece of the utility model is installed in wherein, by machine Cuo (18) the sound power of each parts is delivered to Equipment Foundations.Aggregate-storing system device, cloth system device, block forming system and device, hydraulic ejection mechanism arrangement are installed in the above-mentioned rectangular frame and supply the plate system and device.Aggregate-storing system is arranged on rectangle frame topmost, and cloth system is arranged on the bottom of aggregate-storing system, and the two is connected by the material storing box discharge nozzle; Shaped device is arranged on the bottom of cloth system, is connected with cloth system by cloth hopper discharge nozzle; Hydraulic ejection mechanism is arranged on the bottom of shaped device, and is connected with shaped device by crank connecting link; Supply the plate system to be arranged on the side lower part of shaped device, be connected with shaped device by the supporting plate waggon.
The aggregate-storing system device mainly is made up of material storing box (3) and material storing box support (2), and its effect is to accept material and provide material according to certain requirement to cloth system.Material storing box (3) and material storing box support (2) are welded by steel plate, and material storing box support (2) is welded on the frame (5), and material storing box (3) is by being bolted on the material storing box support (2), and material storing box support (2) play supporting role to material storing box (3).
The cloth system device mainly comes and goes oil cylinder (1), the round connecting rod (34) of cloth hopper, cloth hopper directive wheel (36), cloth hopper agitating device (37) and cloth hopper motor (32) by cloth hopper (33), cloth platform (31), cloth hopper to be formed, and its effect is to provide mixed material uniformly densely for the block forming system and device.Cloth hopper (33) does not have loam cake and goes to the bottom, it is a rectangle cuboid, be welded by steel plate, be connected with the material storing box discharge nozzle, its effect be accept from the material of material storing box and its move back and forth and the material whipping process in provide material for moulding box (11); Cloth platform (31) is that a rectangular steel plates is welded on the frame (5), and purpose is the platform that a removable walking is provided for the cloth hopper; The cloth hopper comes and goes oil cylinder (1) and is fixed on the material storing box support (2), be articulated and connected by coming and going connecting rod (34) with the cloth hopper, make cloth hopper (33) reciprocating in cloth platform (31), in order to make cloth hopper motion smoothing stable, cloth platform (31) is provided with cloth hopper directive wheel (36), is steel circle wheel; Cloth hopper agitating device (37) is to be welded by round steel, is cylinder-like structure, is welded with tooth on the tube, and there is turning cylinder in cylinder center, by cloth motor (32) driven rotary, thereby reaches the purpose that the material in the cloth hopper is stirred, and makes material evenly closely knit.
The block forming system and device is mainly by moulding box (11), supporting plate (13), biaxially oriented vibrating bin (17), the platform that shakes (14), vibrating motor (16), moulding box location vibration absorber (12), polyamine fat cushion blocking (15), moulding box fairlead (10), pressure head (8), pressing head seat (7), pressure head hoist cylinder (4), cylinder bracket (35), pressure head fairlead (6) are formed, its effect is to make the material that enters in the moulding box, is building block by the vibration extrusion modling.Moulding box (11) is a rectangular rectangular box, do not have loam cake and go to the bottom, above be connected with cloth hopper discharge nozzle, this case is welded by steel plate, supporting plate (13) places the moulding box bottom, form casing jointly with moulding box, after material enters moulding box (11) from the distribution device system, vibrating bin (17) is under the drive of vibrating motor (16), make the shake table (14) that is arranged on supporting plate (13) below begin vibration, purpose is to make supporting plate (13) vibration, make the material in the moulding box evenly closely knit by supporting plate (13) vibration, in order to reduce to vibrate influence to other parts of the utility model, be provided with moulding box location vibration absorber (12) at moulding box (11) and moulding box fairlead (10) junction, be provided with polyamine fat cushion blocking (15) at shake table (14) and support (18) junction, the material of moulding box (11) lining is when vibrating, pressure head (8) is under the effect of pressure head hoist cylinder (4), move downward the material in the moulding box is pushed, when squeeze pressure reaches requirement, pressure head stops the extruding to moulding box (11) lining material, and so just making material forming is building block; Biaxially oriented vibrating bin (17) is set to eccentric twin shaft, the engagement that cogs by twin shaft, for the platform that shakes (14) produces vertical up and down directional vibration, the platform that shakes (14) is welded into the rectangle plane shape by steel plate, by being bolted on the biaxially oriented vibrating bin (17); Vibrating motor (16) is two same model motors, be placed on the both sides of biaxially oriented vibrating bin (17) respectively, two vibrating motors are given transmission of power by belt the eccentric twin shaft of biaxially oriented vibrating bin (17) separately, in order to make the belt transmission direction vertical with the direction of vibration of biaxially oriented vibrating bin (17), the belt transmission direction is a horizontal direction, purpose is the vibration resistance that reduces vibrating bin (17), reduces the vibration of motor and main shaft, improves the service life of motor and belt; Moulding box location vibration absorber (12) is made up of spring and bolt, both ends of the spring links together with bolt respectively, bolt by two ends, one side and moulding box (11) link together, an other side and moulding box fairlead (10) link together, its effect is on the one hand moulding box to be moved both vertically by moulding box fairlead (10) up and down, prevents that on the other hand moulding box (11) vibration from influencing other parts by moulding box fairlead (10); Polyamine fat cushion blocking (15) is the square cushion block of making of polyamine fat material, is placed between shake table (14) and support (18) junction, and purpose is to the vibration effect of support (18) when reducing shake table (14) and vibrating; Moulding box fairlead (10) is inside and outside double-layer structure, and internal layer is wear-resisting copper sheathing, and the outer cover steel pipe is enclosed within on the axis of guide (9), is connected with moulding box (11) by moulding box location vibration absorber (12), can pump along the axis of guide (9) thereby drive moulding box; Pressure head (8) is welded by angle steel, be the cube rod shape, pressure head (8) and pressing head seat (7) weld together, pressing head seat (7) is a rectangular rectangle rack by the steel plate welding, its middle-end top and pressure head hoist cylinder (4) link together, and pressure head hoist cylinder (4) other end is installed on the cylinder bracket (35), cylinder bracket (35) is to be welded by two block plates, incorporating mill frame (5) welds together, pressing head seat (7) two ends weld together with a pressure head fairlead (6) respectively, and pressure head fairlead (6) is inside and outside double-layer structure, and internal layer is wear-resisting copper sheathing, the outer cover steel bushing, be enclosed within on the axis of guide (9), like this, pressure head (8) can move both vertically up and down along the axis of guide (9) under the effect of pressure head hoist cylinder (4).
The hydraulic ejection mechanism arrangement is mainly by moulding box hoist cylinder (21), crank connecting link (20), the moulding box fairlead (10) and the axis of guide (9) are formed, its effect is that the building block of forming is deviate from from moulding box, moulding box hoist cylinder (21) level is installed in the frame bottom, the oil cylinder pull bar is connected with an end of crank connecting link (20), crank connecting link (20) other end is connected with moulding box (11) again, when material after moulding box (11) lining is shaped to building block, moulding box hoist cylinder (21) is by crank connecting link (20), moulding box (11) is moved upward at the guiding lower edge of moulding box fairlead (10) axis of guide (9), thereby make the building block of forming break away from moulding box (11) and rest on the supporting plate; Crank connecting link (20) is to be formed by two square steel hinge joints; The axis of guide (9) is to be welded by round steel, and incorporating mill frame (5) welds together.
Supply the plate system and device mainly by supporting plate waggon (22), supporting plate advances clamp (29), wooden handcart directive wheel (24), wooden handcart crank connecting link (26), balance weight body (27), two-way steel cable wheel (25), steel cable (38), guiding fixed pulley (19), fixed pulley (28), steel cable supporting square tube (23), supporting plate slide rail (30) is formed, its effect and operation principle are when moulding box (11) demoulding, pressure head (8) is when moving upward, carry supporting plate (13) by the steel cable (38) and wooden handcart crank connecting link (26) the pulling supporting plate waggon (22) that are connected pressing head seat (7) to moulding box (11) base frame, the building block that meanwhile makes moulding is released together with the supporting plate under building block and by manually transporting, because an end of supporting plate waggon (22) is connected with balance weight body (27) by steel cable, and the other end is connected with pressing head seat (7) by wooden handcart crank connecting link (26) and steel cable (38).Like this, at supporting plate waggon (22) when moulding box (11) base frame is carried supporting plate (13), make supporting plate waggon (22) by balance weight body (27) storage of potential energy, when pressure head (8) when moving downward, supporting plate waggon (22) will return to original position and wait upon life under the effect of this potential energy, prepare for carrying next piece supporting plate.One of innovative point of this utility model is exactly the transmission by steel cable and wooden handcart crank connecting link (26), makes moving both vertically that the moving both vertically of pressure head (8) lifting, balance weight body (27) potential energy discharges be converted into the horizontal linear variable motion of supporting plate waggon (22).Supporting plate waggon (22) advances clamp parts such as (29) to form by wooden handcart directive wheel (24), supporting plate, wooden handcart directive wheel (24) is installed in the bottom of supporting plate waggon (22), so that it can do horizontal rectilinear motion on the wooden handcart walking mechanism, it is to be formed by the steel plate cutting that supporting plate advances clamp (29), be little rectangular strip, be welded on the top of supporting plate waggon (22), its effect is when supporting plate waggon (22) when moving forward, and promotes supporting plate (13) by it and moves forward together; Wooden handcart crank connecting link (26) is by a crank and the gear that connecting rod is formed, one end of its connecting rod and supporting plate waggon (22) link together, the other end of connecting rod and the hinge joint of crank one end, the wheel shaft of the other end of crank and two-way steel cable wheel (25) is fixed together, two-way steel cable wheel (25) is a double flute steel wheel, be connected with pressing head seat (7) with balance weight body (27) respectively by steel cable (38), when balance weight body potential energy discharges and pressing head seat (7) when moving upward, two-way steel cable wheel (25) is rotated, and (25) rotation of two-way steel cable wheel can make wooden handcart crank connecting link (26) drive supporting plate waggon (22) carry out horizontal change speed linear motion; Guiding fixed pulley (19) is fixed on the support (18), and its effect is to provide break-in for the steel cable that is connected between two-way steel cable wheel (25) and the pressing head seat (7); Fixed pulley (28) is fixed on the support (18), and its effect is to take turns the steel cable that is connected between (25) for balance weight body (27) and two-way steel cable supporting and break-in are provided; Steel cable supporting square tube (23) is placed on the support (18), for steel cable provides supporting role, and carries out horizontal movement with steel cable; Supporting plate slide rail (30) is to be welded by angle steel, can place the several piece supporting plate above.
Claims (4)
1. an energy-conservation small-sized hollow lightweight aggregate block machine is characterized in that: in a rectangle frame, be provided with aggregate-storing system, cloth system, shaped device, hydraulic ejection mechanism and supply the plate system.Aggregate-storing system is arranged on rectangle frame topmost, and cloth system is arranged on the bottom of aggregate-storing system, and the two is connected by the material storing box discharge nozzle; Shaped device is arranged on the bottom of cloth system, is connected with cloth system by cloth hopper discharge nozzle; Hydraulic ejection mechanism is arranged on the bottom of shaped device, and is connected with shaped device by crank connecting link; Supply the plate system to be arranged on the side lower part of shaped device, be connected with shaped device by the supporting plate waggon.
2. a kind of energy-conservation small-sized hollow lightweight aggregate block machine according to claim 1 is characterized in that in shaped device the twin shaft of biaxially oriented vibrating bin is set to eccentric twin shaft, and is driven simultaneously by bi-motor.
3. a kind of energy-conservation small-sized hollow lightweight aggregate block machine according to claim 1; it is characterized in that in hydraulic ejection mechanism; moulding box hoist cylinder one end level is installed in the frame bottom, and other end oil cylinder pull bar links together by crank connecting link and moulding box.
4. a kind of energy-conservation small-sized hollow lightweight aggregate block machine according to claim 1, it is characterized in that in for the plate system, one end of supporting plate waggon is connected with balance weight body by steel cable, and the other end is connected with pressing head seat by wooden handcart crank connecting link and steel cable.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200320103624 CN2714274Y (en) | 2003-10-15 | 2003-10-15 | Energy-saving small hollow light aggregate block forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200320103624 CN2714274Y (en) | 2003-10-15 | 2003-10-15 | Energy-saving small hollow light aggregate block forming machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2714274Y true CN2714274Y (en) | 2005-08-03 |
Family
ID=34866412
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200320103624 Expired - Fee Related CN2714274Y (en) | 2003-10-15 | 2003-10-15 | Energy-saving small hollow light aggregate block forming machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2714274Y (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103043412A (en) * | 2012-09-21 | 2013-04-17 | 江苏朝阳液压机械集团有限公司 | Straw dividing device for biomass power generation |
| CN103481361A (en) * | 2013-09-26 | 2014-01-01 | 泉州市三联机械制造有限公司 | Composite building block forming machine |
| CN109591160A (en) * | 2018-12-19 | 2019-04-09 | 建德市东胜建材有限公司 | A kind of brick equipment machine |
| CN111231056A (en) * | 2020-01-16 | 2020-06-05 | 江西达人建材有限公司 | Forming device is used in haydite building block production |
| CN111590744A (en) * | 2020-05-29 | 2020-08-28 | 潍坊工商职业学院 | Intelligent control technical method for bulk solid waste material recycling process |
-
2003
- 2003-10-15 CN CN 200320103624 patent/CN2714274Y/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103043412A (en) * | 2012-09-21 | 2013-04-17 | 江苏朝阳液压机械集团有限公司 | Straw dividing device for biomass power generation |
| CN103043412B (en) * | 2012-09-21 | 2016-04-13 | 江苏朝阳液压机械集团有限公司 | A kind of biomass power generation stalk distributing device |
| CN103481361A (en) * | 2013-09-26 | 2014-01-01 | 泉州市三联机械制造有限公司 | Composite building block forming machine |
| CN103481361B (en) * | 2013-09-26 | 2017-11-24 | 泉州市三联机械制造有限公司 | Machine for forming composite block |
| CN109591160A (en) * | 2018-12-19 | 2019-04-09 | 建德市东胜建材有限公司 | A kind of brick equipment machine |
| CN111231056A (en) * | 2020-01-16 | 2020-06-05 | 江西达人建材有限公司 | Forming device is used in haydite building block production |
| CN111231056B (en) * | 2020-01-16 | 2021-03-23 | 江西达人建材有限公司 | Forming device is used in haydite building block production |
| CN111590744A (en) * | 2020-05-29 | 2020-08-28 | 潍坊工商职业学院 | Intelligent control technical method for bulk solid waste material recycling process |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |