CN214136612U - Production line of reinforced cement-based foam heat-insulation sound-insulation board - Google Patents

Abstract

The utility model discloses a production line of enhancement mode cement base foam insulation acoustic baffle, include: the rotary quantitative distributor, the pressure maintaining equipment and the plate mold component conveying mechanism. After adopting above-mentioned structure, its beneficial effect is: the production line can realize automation of the production line for producing the heat-insulation sound-insulation board by using the quick-drying slurry, greatly improves the production efficiency, reduces the labor intensity and reduces the production cost.

Description

Production line of reinforced cement-based foam heat-insulation sound-insulation board

Technical Field

The utility model relates to an enhancement mode cement base foam insulation acoustic baffle processing technology field, specific theory is about a production line of enhancement mode cement base foam insulation acoustic baffle.

Background

The reinforced cement-based foam heat-insulation sound-insulation board is a heat-insulation sound-insulation board laid on a load-bearing reinforced concrete floor, the solid sound transmission effect is basically blocked while the heat-insulation requirement is met, the impact sound transmission is effectively weakened, and the reinforced cement-based foam heat-insulation sound-insulation board is also very suitable for a heat-insulation sound-insulation module of a ground radiation heating system.

The production line of the existing reinforced cement-based foam heat-insulation sound-insulation board comprises the processes of slurry injection molding, pressure maintaining, curing and demolding, but has the following problems:

(1) the existing production line of the heat-insulating sound-insulating board adopting the quick-drying stirring slurry is difficult to realize automation because the stirring slurry can be rapidly solidified in a period of time. The concrete expression is as follows: the slurry injection molding process of the existing reinforced cement-based foam heat-insulation sound-insulation board comprises the following steps: during grouting, the stirred slurry is rapidly solidified, so that the slurry is usually poured into a forming mold within 4 to 5 seconds after stirring. Currently, the slurry injection molding process is to manually pour the slurry onto a forming mold. And the manual operation is difficult to measure, and the consistency is difficult to achieve.

(2) The pressure maintaining process of the existing reinforced cement-based foam heat-insulation sound-insulation board comprises the following steps: and pouring the slurry into a forming die, then placing the heat-preservation and sound-insulation core material on the forming die, and manually pressing the heat-preservation and sound-insulation core material until a sizing layer is bonded on the heat-preservation and sound-insulation core material. However, the pressure maintaining process of the existing plate mold assembly (composed of a forming mold and a heat and sound insulation core material bonded with a slurry layer) usually needs several minutes, pressure maintaining is carried out by adopting a manual pressing mode or other auxiliary pressing modes, and the working efficiency is low and the labor intensity is high; and the number of workers needed in the pressing link is large, and the cost is high.

(3) The demoulding process of the existing reinforced cement-based foam heat-insulation sound-insulation board is as follows: the operation worker turns over the forming die at first, then pulls the both ends of silica gel membrane with the hand, and after the both ends were pressed, the edge of silica gel membrane let in the air, and the pressure that the fashioned heat preservation sound insulation board received is relieved, and easy drawing of patterns is taken off, takes off the silica gel mould this moment again, then send into panel shaping district again. Because the existing plate-die separation process adopts manual operation, the labor intensity is high, and the working efficiency is low.

(4) The existing production line has a large occupied area, and needs to be maintained for a period of time after pressure maintaining is completed, and then demolding is carried out, so that products in maintenance are always discharged into a production workshop, and the occupied area is large. After the maintenance is finished, the demolded forming mold is manually returned to the injection molding area, and the finished plate is conveyed to the plate forming area, so that the labor intensity is high, and the working efficiency is low.

Therefore, improvements are needed.

SUMMERY OF THE UTILITY MODEL

The utility model provides a production line of enhancement mode cement base foam insulation acoustic baffle to solve current production line and adopt manual operation, its intensity of labour problem big, that work efficiency is low.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

a production line of an enhanced cement-based foam thermal insulation sound-proof board comprises:

the rotary quantitative distributor is used for quantitatively injecting the slurry into the forming die;

the pressure maintaining equipment is used for conveying and pressing the plate die assembly;

and the plate-die assembly conveying mechanism is used for maintaining the heat-preservation sound-insulation plate after pressure maintaining and conveying the plate-die assembly to the plate-die separator.

According to the utility model, the rotary quantitative distributor comprises a buffer bin for buffering slurry, a quantitative distributor, a feeding bin and a discharging bin, the quantitative distributor comprises a rotatable material distributing frame and a first driving device for driving the material distributing frame to rotate, the material distributing frame is arranged in the buffer bin and divides the buffer bin into a plurality of material fixing slots with the same volume; the bottom of buffer storage storehouse is equipped with the bottom plate, be equipped with the discharge gate on the bottom plate, the discharge gate communicates with each other with the bottom of a material fixing groove, the discharge gate communicates with each other with ejection of compact storehouse. During operation, the material distributing frame rotates, the fixed material groove rotates along with the material distributing frame, and when the fixed material groove rotates to the position of the discharge hole, slurry falls into the discharge bin and flows into the forming die.

According to the utility model discloses, the top in buffer storage storehouse is equipped with the support frame, the support frame is connected with buffer storage storehouse is fixed or can dismantle, be equipped with on the support frame the feeding storehouse.

Furthermore, the support frame includes outline and a plurality of support bar, the one end and the outline of support bar are connected, and the other end is connected with drive arrangement's shell.

According to the utility model discloses, the feeding storehouse is connected with the thick liquids inlet pipe of thick liquids conveyer for receive thick liquids.

According to the utility model discloses, go out the feed bin and be connected with forming die.

According to the utility model discloses, divide the middle part of work or material rest and drive arrangement's drive shaft fixed connection. When the material distributing frame is used, the material distributing frame rotates along with the rotation of the driving shaft and stops along with the stop of the rotation of the driving shaft.

Furthermore, four partition plates are arranged on the material distribution frame to divide the buffer storage bin into four material fixing grooves with the same volume.

Furthermore, the division board supports and leans on the inner wall in buffer storage storehouse, prevents that the adjacent two from deciding between the silo gapped to prevent thick liquids from deciding between the silo circulation, ensure accurate ration at adjacent two.

According to the utility model discloses, the production line is still including the thick liquids conveyer that is used for carrying thick liquids, the thick liquids conveyer is connected with rotation type ration tripper for the thick liquids that will stir are delivered to rotation type ration tripper.

Further, the slurry conveyor is a bidirectional screw conveyor.

According to the utility model discloses, the production line is still including the core conveying mechanism who is used for carrying the heat preservation sound insulation core and be used for putting into the core that pours into the forming die who has the thick liquids into the mould device with the heat preservation sound insulation core.

Further, the core material mold-entering device is used for placing the heat-preservation and sound-insulation core material conveyed on the core material conveying mechanism into a forming mold filled with slurry.

Furthermore, the core material mold entering device comprises a first mechanical arm, wherein a first sucker is arranged at the bottom of the first mechanical arm and used for grabbing the core material on the core material conveying mechanism and putting the core material into the forming mold filled with the slurry.

According to the utility model discloses, template subassembly conveying mechanism includes at least one slewing conveying belt or slewing conveying roller, can reduce template separation conveying mechanism's area.

According to the utility model discloses, pressurize equipment includes the pressurize support, be equipped with on the pressurize support and be used for carrying and compress tightly last hold-down mechanism and lower hold-down mechanism of heat preservation sound insulation board mould subassembly to and be used for controlling the first elevating system that the hold-down mechanism goes up and down, it includes the last conveyer belt that is used for compressing tightly heat preservation sound insulation board mould subassembly to go up hold-down mechanism, hold-down mechanism is including the lower conveyer belt that is used for placing heat preservation sound insulation board mould subassembly down, through the cooperation of last conveyer belt and lower conveyer belt, realizes compressing tightly and carry heat preservation sound insulation board mould subassembly.

According to the utility model discloses, the lower surface of going up the conveyer belt and the upper surface of lower conveyer belt are the horizontal plane.

Furthermore, the front end of the upper conveying belt inclines upwards to form a guide opening for guiding the heat-preservation sound-insulation plate module to enter between the upper conveying belt and the lower conveying belt.

According to the utility model discloses, hold down the compacting mechanism still including compressing tightly support, first drive roll, first driven voller, a plurality of first supporting roller that set up side by side and being used for driving first drive roll pivoted second drive arrangement down, first supporting roller is located between first driven voller and the first drive roll, just the upper surface of first driven voller, first supporting roller and first drive roll is on same horizontal plane to the upper surface of conveyer belt keeps on same horizontal plane down, in order to ensure that the finished lower surface of processing is level and smooth, the conveyer belt cover is established on first drive roll and first driven voller down, and the rotation through first drive roll drives down conveyer belt and first driven voller and rotates.

According to the utility model discloses, go up hold-down mechanism and still include hold-down support, second drive roll, second driven voller, a plurality of second backing rolls that set up side by side and be used for driving second drive roll pivoted third drive arrangement, the second backing roll is located between second driven voller and the second drive roll, just the lower surface of second driven voller, second backing roll and second drive roll is on same horizontal plane to ensure that the lower surface of last conveyer belt keeps on same horizontal plane, ensure that the finished upper surface of processing is smooth, go up the conveyer belt cover and establish on second drive roll and second driven voller, drive conveyer belt and second driven voller rotation through the rotation of second drive roll.

According to the utility model discloses, first elevating system includes lead screw riser and fourth drive arrangement, and lead screw riser and fourth drive arrangement transmission are connected, lead screw riser's lifter with last compress tightly the support and pass through the mounting and be connected.

Furthermore, a plurality of lifting rods which are linked synchronously are arranged on the screw rod lifter.

According to the utility model discloses, first elevating system still includes a plurality of first guide posts, on compress tightly and be equipped with the guiding hole on the support, first guide post passes the guiding hole makes on compress tightly the support and can slide from top to bottom relatively first guide post, be convenient for go up the hold-down mechanism and go up and down.

Furthermore, the lower part of the first guide column is fixed on the lower pressing support, and the upper part of the first guide column is fixed on the beam above the pressure maintaining support.

According to the utility model discloses, the production line still includes the plate mould separator for the separation of forming die and heat preservation sound insulation board.

According to the utility model, the plate-mould separator comprises a plate-mould separator support, the plate-mould separator support is provided with a pressing mechanism for pressing a forming mould in the plate-mould assembly and a second manipulator for grabbing a heat-preservation sound-insulation plate in the plate-mould assembly, and the plate-mould assembly conveying mechanism is arranged on the plate-mould separator support in a penetrating way;

the pressing mechanism comprises a pressing frame for pressing a turned edge of the forming die and a first lifting device for controlling the pressing frame to lift, and the pressing frame is arranged above a conveying belt or a conveying roller of the plate die assembly conveying mechanism.

According to the utility model discloses, hold-down mechanism still includes the second guide post, be equipped with the guiding hole on the blank pressing frame, the second guide post matches with the guiding hole, the blank pressing frame can be relative the second guide post reciprocates.

According to the utility model discloses, the second guide post is two at least, both ends are equipped with one or more guiding holes respectively around the frame of blank pressing, the top of second guide post is passed the guiding hole to fix on the second crossbeam of template separator support, the below of second guide post is then fixed on the third crossbeam of template separator support lower part.

According to the utility model, the second manipulator comprises a manipulator support, a support column which can ascend or descend relative to the manipulator support, a sucker support arranged at the lower end of the support column, a plurality of second suckers arranged on the sucker support, a negative pressure fan connected with the second suckers, and a second lifting device for driving the support column to ascend or descend; the manipulator support may be movable back and forth relative to the plate and mould separator support.

According to the utility model discloses, both ends are equipped with linear slide rail about on the board mould separator support, manipulator support's bottom is equipped with the spout, spout and linear slide rail phase-match, be equipped with a driving motor on the manipulator support, a driving motor's the drive epaxial first drive gear that is equipped with, install the rack on the first crossbeam of board mould separator support, the rack meshes with a drive gear and is connected.

According to the utility model discloses, be equipped with the tooth on the support column, second elevating gear includes second driving motor, is equipped with second drive gear on second driving motor's the output shaft, second drive gear is connected with the tooth meshing on the support column, and clockwise or anticlockwise rotation through second drive gear controls the rising or the decline of support column to the lift of control second sucking disc.

According to the utility model discloses, the support column is two, the both ends of second driving motor's output shaft respectively are equipped with a second drive gear, second drive gear is connected with the tooth meshing on the support column.

According to the utility model discloses, manipulator support's top is equipped with the fixed pulley, around being equipped with the hoist and mount area on the fixed pulley, and the one end in hoist and mount area is connected with the support column, and the other end is connected with the balancing weight to it is more steady when guaranteeing that the support column rises or descends, more economizes drive power.

According to the utility model discloses, the production line still includes: a mould conveying mechanism for conveying the forming mould and a finished product conveying mechanism for conveying the demoulded heat-preservation sound-insulation plate.

Furthermore, the front end of the mould conveying mechanism is provided with a vibration flattening device for flattening the slurry and the heat-preservation and sound-insulation core material in the forming mould, and the vibration flattening device is used for flattening the slurry and the heat-preservation and sound-insulation core material in the forming mould and sending the plate mould assembly after being flattened into pressure maintaining equipment.

Further, the front end of the conveying direction of the flattening device is provided with the pressure maintaining equipment, and the pressure maintaining equipment can be used for conveying and pressing the plate die assembly to ensure that the edges of the mortar layer of the heat-insulation sound-insulation plate are tidy.

Furthermore, the mould conveying mechanism is arranged below the rotary quantitative distributor, and the forming mould on the mould conveying mechanism receives the slurry quantitatively injected by the rotary quantitative distributor.

The utility model discloses a production line of enhancement mode cement base foam insulation acoustic baffle, its beneficial effect is: this production line can make the production line that adopts quick-drying thick liquids production heated board realize automaticly, and production efficiency improves greatly, low in labor strength, and manufacturing cost reduces, specifically embodies:

1. the structure is simple, the design is ingenious, and the rotary quantitative distributor is arranged at the discharge end of the slurry conveying pipe/slurry feeding pipe, so that continuous feeding can be realized; meanwhile, the arrangement of the distributor can ensure that the slurry in each fixed trough is completely the same, thereby realizing the consistency of the slurry in the forming die and ensuring that the specifications of the produced and processed enhanced cement-based foam heat-insulation sound-insulation boards are the same.

2. The upper pressing mechanism and the lower pressing mechanism with the conveying function are adopted, the heat-insulation sound-insulation plate module is placed into the pressure maintaining equipment, conveying and pressure maintaining can be achieved simultaneously, and therefore automation of a pressure maintaining process is achieved. And conveying the heat-preservation sound-insulation plate mold assembly in pressure-preservation equipment for 15min to complete pressure preservation. During the use, this pressurize equipment can be sent into in proper order to heat preservation sound insulation board membrane module, realizes pressurize process automation, consequently this pressurize equipment can carry out the pressurize operation of a plurality of heat preservation sound insulation board membrane modules simultaneously, can improve production efficiency greatly.

3. The use is flexible and convenient, and the applicability is strong: the height of the upper pressing mechanism of the pressure maintaining equipment can be adjusted by the aid of the first lifting mechanism, and the use of heat-insulation sound-insulation plate-die assemblies with different heights is met.

4. The first lifting mechanism adopts a screw rod lifter, and the screw rod lifter adopts a plurality of lifting rods which are synchronously linked. Therefore, the length of the pressure maintaining equipment can be set according to the requirement (such as pressure maintaining time) so as to meet the requirement of production and processing.

5. The setting of shake flat device does not need the manual work to press the platen die assembly on vibrations equipment, intensity of labour greatly reduced.

6. The plate die assembly conveying mechanism capable of rotating is adopted for maintaining the heat-insulation sound-insulation plate, the length requirement of a maintenance workshop can be greatly reduced, the conveying mechanism is matched for setting, the automation of the maintenance process can be realized, the working efficiency can be improved, and the labor intensity can be reduced.

7. The whole plate-die separation process is fully automated, the production efficiency is improved, and the labor intensity is reduced; meanwhile, the forming die and the die holder after the plate die separation are returned to the lower part of the rotary quantitative distributor again for continuous recycling; the finished product after the plate mold separation is conveyed to a finished product area, and the structure is ingenious in design and flexible and convenient to use.

Drawings

Fig. 1 is the schematic structural diagram of the production line of the reinforced cement-based foam heat-insulating sound-proof board of the present invention.

Fig. 2 is a partial schematic view of a production line of the reinforced cement-based foam insulation sound-proof board.

Fig. 3 is a schematic structural view of the vibration-leveling device.

FIG. 4 is a schematic view showing the use state of the rotary type quantitative dispenser.

FIG. 5 is a partial cross-sectional view of a rotary metering dispenser.

FIG. 6 is a schematic top view of a rotary metering dispenser.

FIG. 7 is a schematic top view of the buffer bin, the material distributing frame and the bottom plate of the rotary quantitative distributor.

FIG. 8 is a schematic top view of the bottom plate of the rotary metering dispenser.

Fig. 9 is a schematic front view of a pressure holding apparatus.

Fig. 10 is a side schematic view of a pressure holding apparatus.

Fig. 11 is a perspective view of the pressure holding apparatus.

Fig. 12 is a partially enlarged view of a portion a of fig. 11.

Fig. 13 is a partially enlarged view of a portion B of fig. 11.

Fig. 14 is a partially enlarged view of a portion C of fig. 11.

Fig. 15 is another perspective view of the pressure holding apparatus.

Fig. 16 is a partially enlarged view of a portion D of fig. 15.

Fig. 17 is a schematic structural view of the heat-insulating sound-proof plate module.

Fig. 18 is a perspective illustration of a plate-die separator.

FIG. 19 is a partial schematic view of a plate and die separator.

Fig. 20 is an enlarged schematic view of a portion a of fig. 19.

Fig. 21 is another perspective illustration of a plate-die separator.

Fig. 22 is an enlarged schematic view of a portion B of fig. 21.

Detailed Description

The production line of the reinforced cement-based foam thermal insulation sound-proof board of the present invention will be further described in detail with reference to the accompanying drawings.

The terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance, and furthermore, unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "connected" are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

As shown in fig. 1 and fig. 2, for the utility model discloses a production line of enhancement mode cement base foam insulation acoustic baffle, including slurry conveyer 1, rotation type ration tripper 2, core go into mould device 3, shake flat device 4, pressurize equipment 5, board mould separator 6, be used for carrying the core conveying mechanism 7 of heat preservation sound insulation core, be used for carrying forming die's mould conveying mechanism 8, be used for carrying board mould subassembly conveying mechanism 9 of board mould subassembly and be used for carrying the finished product conveying mechanism 10 of heat preservation sound baffle.

The slurry conveyor 1 is connected with the rotary quantitative distributor 2 and is used for conveying the stirred slurry to the rotary quantitative distributor 2. The slurry conveyor 1 is a spiral conveyor, and a continuous stirrer is arranged at the front end of the slurry conveyor and used for stirring slurry. The slurry conveyor 1 is a bidirectional screw conveyor. When the conveying mechanism, the rotary quantitative distributor and the like are two groups and the width of the pressure maintaining equipment is enough for conveying the two groups of plate mold assemblies, the bidirectional screw conveyor is adopted for feeding, so that the production efficiency can be improved.

The rotary quantitative distributor 2 is arranged above the mould conveying mechanism 8 and is used for quantitatively injecting the slurry into the forming mould 20.

The core material mold-entering device 3 is used for placing the heat-preservation and sound-insulation core material conveyed by the core material conveying mechanism 7 into the forming mold 20 filled with the slurry.

The vibration flattening device 4 is arranged at the front end of the mold conveying mechanism 8, a vibration flattening worktable of the vibration flattening device 4 and a conveying belt or a conveying roller of the mold conveying mechanism 8 are on the same plane, a forming mold 20 (namely, a plate mold assembly) internally provided with slurry and heat-preservation and sound-insulation core materials is pushed into the worktable of the vibration flattening device 4 through the conveying of the mold conveying mechanism 8, and the formed mold is conveyed into the pressure maintaining equipment 5 after being flattened. The vibration leveling device 4 comprises a vibration leveling worktable 41 and a vibrator 4 for driving the vibration of the vibration leveling worktable.

The pressure maintaining equipment 5 is arranged at the front end of the conveying direction of the flattening device 4 and used for conveying and pressing the plate die assembly so as to ensure that the edges of the mortar layer of the heat-insulation sound-insulation plate are tidy.

And the plate mold assembly conveying mechanism 9 is used for maintaining the heat-preservation sound-insulation plate after pressure maintaining and conveying the plate mold assembly to the plate mold separator 6. The plate mold assembly conveying mechanism 9 comprises a rotary conveying belt or a rotary conveying roller, and the floor area of the plate mold separating and conveying mechanism 9 can be reduced.

The core material mold entering device 3 comprises a first mechanical arm, wherein a first suction cup is arranged at the bottom of the first mechanical arm and used for grabbing the core material on the core material conveying mechanism 7 and putting the core material into the forming mold 20 filled with the slurry. The first robot may be provided on the support of the core material transport mechanism 7, or may be provided independently.

As shown in fig. 4-8, the rotary quantitative distributor 2 comprises a buffer bin 21 for buffering slurry, a quantitative distributor 22, a feeding bin 23 and a discharging bin 24, the quantitative distributor 22 comprises a rotatable distributor frame 221 and a first driving device 222 for driving the distributor frame 221 to rotate, and the distributor frame 221 is disposed in the buffer bin 21 and divides the buffer bin 21 into a plurality of fixed material troughs 211 with the same volume. It should be noted that the first driving device 22 is a motor. The first drive means 22 is preferably a gear motor.

As shown in fig. 8, a bottom plate 25 is disposed at the bottom of the buffer bin 21, a discharge port 251 is disposed on the bottom plate 25, the discharge port 251 is communicated with the bottom of one of the material fixing slots 211, and the discharge port 251 is communicated with the discharge bin 24. During operation, the first driving device 222 drives the material distributing frame 221 to rotate, the material fixing grooves 211 rotate along with the material distributing frame, and during rotation, the material fixing grooves 211 rotate one space at a time. When the metering chute 211 rotates to the position of the discharge outlet 251, the slurry falls into the discharge bin 24 and flows into the forming die 20.

The buffer bin 21 is fixedly connected or detachably connected with the bottom plate 25. The buffer magazine 21 is preferably cylindrical.

The discharging bin 24 is fixedly connected or detachably connected with the bottom plate 25.

As shown in fig. 6, a supporting frame 26 is arranged above the buffer bin 21, the supporting frame 26 is fixedly or detachably connected with the buffer bin 21, and the feeding bin 23 is fixedly or detachably connected to the supporting frame 26.

As shown in fig. 6, the supporting frame 26 includes an outer frame 261 and a plurality of supporting bars 262, one end of the supporting bar 262 is connected to the outer frame 261, and the other end is connected to the housing of the first driving device. The outer frame is circular.

The feed bin 23 is connected to the slurry feed pipe of the slurry conveyor 1 for receiving the slurry.

The discharging bin 24 is connected with a molding mold 20 (such as a silica gel mold). The sizing agent in each material fixing groove 211 is consistent, so that the sizing agent amount in each forming die is also consistent, and the consistency of the specifications of the processed and formed heat-insulation sound-insulation board is ensured.

The middle part of the material distributing frame 221 is fixedly connected with a driving shaft of the first driving device 222. When in use, the material distributing frame 221 rotates along with the rotation of the driving shaft and stops along with the stop of the rotation of the driving shaft.

The middle part of the material distributing frame 221 is preferably cylindrical and is fixedly installed with the driving shaft of the first driving device.

As shown in fig. 7, the material distributing frame 221 is provided with four partition plates 210, which partition the buffer bin 21 into four material fixing grooves 211 with the same volume. During operation, the material distributing frame 221 rotates the space of one fixed material groove 211 at a time, and after the fixed material groove at the discharge port finishes discharging, the first driving device drives the material distributing frame 221 to rotate the space of one fixed material groove 211. For example, the four material-fixing grooves 211 are named as a first material-fixing groove, a second material-fixing groove, a third material-fixing groove, and a fourth material-fixing groove, respectively. At the beginning, first decide silo and feed bin 23 intercommunication, third decide silo and go out feed bin 24 intercommunication. The bottom of the third material fixing groove is provided with a material outlet 251. During operation, the first material fixing groove feeds materials, after the first material fixing groove is fully fed, the first driving device drives the material distributing frame 221 to rotate, the first material fixing groove rotates to the position of the original second material fixing groove, the fourth material fixing groove rotates to the position of the original first material fixing groove, and the fourth material fixing groove starts feeding materials. And when the first fixed trough rotates to the position of the original third fixed trough, the first fixed trough starts to discharge. This is repeated.

The partition plate 210 abuts against the inner wall of the buffer bin 21, and a gap is prevented between two adjacent material fixing grooves 211, so that the slurry is prevented from flowing between the two adjacent material fixing grooves 211, and accurate quantification is ensured.

As shown in fig. 9 to 12, the pressure maintaining device 5 includes a pressure maintaining support 51, an upper pressing mechanism 52 and a lower pressing mechanism 53 for conveying and pressing the heat insulation and sound insulation board module are provided on the pressure maintaining support 51, and a first lifting mechanism 54 for controlling the upper pressing mechanism 52 to lift is provided on the upper pressing mechanism 51, the upper pressing mechanism 52 includes an upper conveying belt 521 for pressing the heat insulation and sound insulation board module, the lower pressing mechanism 53 includes a lower conveying belt 531 for placing the heat insulation and sound insulation board module, and the heat insulation and sound insulation board module is pressed and conveyed by the cooperation of the upper conveying belt 521 and the lower conveying belt 531.

The lower surface of the upper conveyor 521 and the upper surface of the lower conveyor 531 are both horizontal surfaces.

The front end of the upper conveying belt 521 inclines upwards to form a guide opening for guiding the heat-insulation and sound-insulation plate module to enter between the upper conveying belt 521 and the lower conveying belt 531.

As shown in fig. 10-14, the lower pressing mechanism 53 further includes a lower pressing bracket 532, a first driving roller 533, a first driven roller 534, a plurality of first supporting rollers 535 arranged side by side, and a second driving device 536 for driving the first driving roller 533 to rotate, the first supporting roller 535 is arranged between the first driven roller 534 and the first driving roller 533, and the upper surfaces of the first driven roller 534, the first supporting roller 535, and the first driving roller 533 are on the same horizontal plane, so as to ensure that the upper surface of the lower conveying belt 531 is maintained on the same horizontal plane, so as to ensure that the lower surface of the finished product (i.e., the reinforced cement-based foam insulation sound insulation board) is flat, the lower conveying belt 531 is sleeved on the first driving roller 533 and the first driven roller 534, and the lower conveying belt 531 and the first driven roller 534 are driven to rotate by the rotation of the first driving roller 533.

As shown in fig. 10 to 16, the upper pressing mechanism 52 further includes an upper pressing bracket 522, a second driving roller 523, a second driven roller 524, a plurality of second supporting rollers 525 arranged side by side, and a third driving device 526 for driving the second driving roller 523 to rotate, the second supporting rollers 525 are arranged between the second driven roller 524 and the second driving roller 523, and lower surfaces of the second driven roller 524, the second supporting rollers 525, and the second driving roller 523 are on the same horizontal plane, so as to ensure that the lower surfaces of the upper conveying belt 521 are maintained on the same horizontal plane, ensure that the upper surface of the processed finished product (i.e., the reinforced cement-based foam insulation sound insulation plate) is flat, and the upper conveying belt 521 is sleeved on the second driving roller 523 and the second driven roller 524, and the upper driven roller 521 and the second driven roller 524 are driven to rotate by the rotation of the second driving roller 523.

As shown in fig. 9, the first lifting mechanism 54 includes a screw rod lifter 541 and a fourth driving device 542, the screw rod lifter 541 is in transmission connection with the fourth driving device 542, and a lifting rod 5411 of the screw rod lifter 541 is connected with the upper pressing bracket 522 through a fixing member.

The lead screw lifter 541 is provided with a plurality of synchronously linked lifting rods 5411, and the length of pressure maintaining equipment can be set according to requirements (such as pressure maintaining time) so as to meet the requirements of production and processing.

The first lifting mechanism 54 further includes a plurality of first guide posts 543, a guide hole is formed in the upper pressing bracket 522, and the first guide posts 543 penetrate through the guide hole, so that the upper pressing bracket 522 can slide up and down relative to the first guide posts 543, and the upper pressing mechanism 52 is convenient to lift.

The lower part of the first guide column 543 is fixed to the lower pressing bracket 532, and the upper part of the first guide column 543 is fixed to the cross beam 511 above the pressure maintaining bracket 51.

The second driving device, the third driving device and the fourth driving device are motors.

During the use, according to the height of heat preservation sound insulation board module, adjust hold-down mechanism's lift height to adjust the interval between conveyer belt 521 and the lower conveyer belt 531, when guaranteeing that heat preservation sound insulation board module carries to the pressurize equipment, last conveyer belt 521 can compress tightly heat preservation sound insulation board module and can.

As shown in fig. 17, for the utility model discloses a plate mold assembly 200, including the open die holder 201 in top and the open forming die 202 in top, forming die 202's top is equipped with turn-ups 203, forming die 202 passes through turn-ups 203 sets up on the die holder 201, be equipped with heat preservation sound insulation core material 204 in forming die 202, the lower surface and four sides of heat preservation sound insulation core material 204 bond there is mortar layer 205. It should be noted that after the mortar layers 205 are adhered to the lower surface and four sides of the heat and sound insulation core material 204, the finished product of the reinforced cement-based foam heat and sound insulation board is obtained after the pressure maintaining and curing are completed. The forming die is preferably a flexible die. The flexible mold is a silica gel mold, a polyurethane mold or a rubber mold.

As shown in fig. 18 to 21, the plate-mold separator 6 includes: and the plate-mold separator bracket 61 is provided with a pressing mechanism 63 and a second manipulator 64 on the plate-mold separator bracket 61. The plate mold assembly conveying mechanism 9 is arranged on the plate mold separator bracket 61 in a penetrating way.

The plate mold assembly conveying mechanism 9 is used for conveying a plate mold assembly 200 (shown in fig. 17); the plate mold assembly conveying mechanism 9 comprises a conveying belt 91 or a conveying roller, as shown in fig. 17, the plate mold assembly 200 comprises a mold base 201 with an opening in the upper part and a forming mold 202 with an opening in the upper part, the forming mold is a flexible mold, the flexible mold is erected on the mold base 201 through a flanging 203, and an enhanced cement-based foam heat insulation sound insulation plate is arranged in the flexible mold.

The pressing mechanism 63 comprises a blank holder 631 for pressing the turned edge of the flexible mold and a first lifting device 632 for controlling the lifting of the blank holder 631, and the blank holder 631 is arranged above the conveying belt 91 or the conveying roller of the plate mold assembly conveying mechanism 9; the first lifting device 632 is an air cylinder. The two cylinders are respectively arranged at the front end and the rear end or the left end and the right end of the blank holder 631.

The pressing mechanism 63 further includes a second guiding post 633, a guiding hole is formed on the edge pressing frame 631, the second guiding post 633 is matched with the guiding hole, and the edge pressing frame 631 can move up and down relative to the second guiding post 633.

Second guide post 633 is four, blank holder 631 includes left side blank pressing and right side blank pressing, is equipped with a square blank pressing between left side blank pressing and the right side blank pressing, and square blank pressing compresses tightly the turn-ups of flexible mould top, both ends are equipped with respectively around both ends and the right side blank pressing around the left side blank pressing the guiding hole, the top of second guide post 633 is passed the guiding hole to fix on the second crossbeam 614 of template separator support 61, the below of second guide post 633 is then fixed on third crossbeam 613 of template separator support lower part. It should be noted that the left and right pressing edges are respectively connected with the square pressing edge, such as a bolt screw hole for detachable connection, or a welding fixed connection.

And the second manipulator 64 is used for grabbing the reinforced cement-based foam heat-insulation sound-insulation plate in the flexible mould.

The second robot 64 includes a robot support 641, a support column 642 capable of ascending or descending with respect to the robot support 641, a suction cup support 643 disposed at a lower end of the support column 642, a plurality of second suction cups 644 disposed on the suction cup support 643, a negative pressure fan 45 connected to the second suction cups 644, and a second elevating device 646 for driving the support column 642 to ascend or descend; the robot support 641 is movable back and forth relative to the plate mold separator support 61.

The left end and the right end of the plate-mold separator bracket 61 are provided with linear sliding rails 611, the bottom of the manipulator bracket 641 is provided with a sliding groove 6411, the sliding groove 6411 is matched with the linear sliding rails 611, the manipulator bracket 641 is provided with a first driving motor 647, a driving shaft of the first driving motor 647 is provided with a first transmission gear 648, a first beam 612 of the plate-mold separator bracket 61 is provided with a rack 615 (as shown in fig. 21 and 22), and the rack 615 is meshed with the first transmission gear 648. In use, the rack on the first beam 612 is fixed, and the first driving motor 647 is fixed on the robot arm bracket 641. Therefore, when the first transmission gear 648 rotates, the robot arm bracket 641 slides back and forth relative to the linear slide rail 611.

The supporting column 642 is provided with teeth 6421, the second lifting device 646 comprises a second driving motor 6461, an output shaft of the second driving motor 6461 is provided with a second transmission gear 6462, the second transmission gear 6462 is meshed and connected with the teeth 6421 on the supporting column 642, and the second transmission gear 6462 rotates clockwise or counterclockwise to control the lifting or descending of the supporting column 642, so as to control the lifting or descending of the second suction cup 644.

Furthermore, two support columns 642 are provided, a second transmission gear 6462 is respectively arranged at two ends of an output shaft of the second driving motor 6461, and the second transmission gear 6462 is engaged with the teeth 6421 on the support columns 642. The two supporting columns 642 are provided to make the robot support 641 more stable, thereby making the structure of the second robot 64 more stable.

The top of the manipulator support 641 is provided with a fixed pulley 6412, a hoisting belt 6413 is wound on the fixed pulley 6412, one end of the hoisting belt 6413 is connected with the supporting column 642, and the other end of the hoisting belt 649 is connected with a balancing weight 649, so that the supporting column 642 is more stable when ascending or descending, and the driving force is more saved.

When the device is used, the second mechanical arm 64 grabs the enhanced cement-based foam heat insulation and sound insulation plate in the flexible mold and places the enhanced cement-based foam heat insulation and sound insulation plate on a conveying belt or a conveying roller of the finished product conveying mechanism 10 for conveying the package of the enhanced cement-based foam heat insulation and sound insulation plate, and the mold base 201 and the forming mold 202 are continuously conveyed forwards along the conveying mechanism to the position below the rotary quantitative distributor (namely, a grouting area), or the mold base 201 and the forming mold 202 are conveyed to the position below the rotary quantitative distributor through the conveying belt or the conveying roller of the mold conveying mechanism 8.

The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.

Claims (10)

1. The utility model provides a production line of enhancement mode cement base foam insulation acoustic baffle which characterized in that includes:

the rotary quantitative distributor is used for quantitatively injecting the slurry into the forming die;

the pressure maintaining equipment is used for conveying and pressing the plate die assembly;

and the plate-die assembly conveying mechanism is used for maintaining the heat-preservation sound-insulation plate after pressure maintaining and conveying the plate-die assembly to the plate-die separator.

2. The production line of the reinforced cement-based foam thermal insulation and sound insulation board as recited in claim 1, wherein the rotary quantitative distributor comprises a buffer bin for buffering the slurry, a quantitative distributor, a feeding bin and a discharging bin, the quantitative distributor comprises a rotatable distributor and a first driving device for driving the distributor to rotate, the distributor is arranged in the buffer bin and divides the buffer bin into a plurality of metering slots with the same volume; the bottom of buffer storage storehouse is equipped with the bottom plate, be equipped with the discharge gate on the bottom plate, the discharge gate communicates with each other with the bottom of a material fixing groove, the discharge gate communicates with each other with ejection of compact storehouse.

3. The production line for reinforced cement-based foam insulation panels as recited in claim 1, further comprising: the core material feeding device comprises a core material conveying mechanism for conveying the heat-preservation and sound-insulation core material and a core material feeding device for feeding the heat-preservation and sound-insulation core material into a forming die filled with slurry.

4. The production line for reinforced cement-based foam insulation acoustical panels as recited in claim 1, further comprising a slurry conveyor for conveying the slurry, said slurry conveyor being connected to the rotary dosing dispenser.

5. The production line for reinforced cement-based foam insulation acoustical panels of claim 1, wherein said panel form assembly conveyor mechanism comprises at least one rotary conveyor belt or rotary conveyor roll.

6. The production line of the reinforced cement-based foam insulation panel as recited in claim 1, wherein the pressure maintaining device comprises a pressure maintaining frame, the pressure maintaining frame is provided with an upper pressing mechanism and a lower pressing mechanism for conveying and pressing the insulation panel module, and a first lifting mechanism for controlling the upper pressing mechanism to lift, the upper pressing mechanism comprises an upper conveying belt for pressing the insulation panel module, and the lower pressing mechanism comprises a lower conveying belt for placing the insulation panel module.

7. The production line for reinforced cement-based foam insulation acoustical panels as claimed in claim 1, further comprising a form separator for separating the forming mold from the insulation acoustical panel.

8. The production line of the reinforced cement-based foam insulation and sound insulation board as recited in claim 7, wherein the slab-mold separator comprises a slab-mold separator support, the slab-mold separator support is provided with a pressing mechanism for pressing the forming mold in the slab-mold assembly and a second manipulator for grabbing the insulation and sound insulation board in the slab-mold assembly, and the slab-mold separator support is provided with the slab-mold assembly conveying mechanism in a penetrating way;

the pressing mechanism comprises a pressing frame for pressing a turned edge of the forming die and a first lifting device for controlling the pressing frame to lift, and the pressing frame is arranged above a conveying belt or a conveying roller of the plate die assembly conveying mechanism.

9. The production line for reinforced cement-based foam insulation panels as recited in claim 1, further comprising: the finished product conveying mechanism is used for conveying the formed mould to the lower part of the rotary quantitative distributor and conveying the demoulded heat-preservation sound-insulation plate; the mould conveying mechanism is arranged below the rotary quantitative distributor.

10. The production line for reinforced cement-based foam insulation panels as recited in claim 1, further comprising: and the flattening device is arranged at the front end of the mould conveying mechanism and is used for flattening the slurry and the heat-preservation and sound-insulation core material in the forming mould and sending the flattened plate mould assembly into pressure maintaining equipment.

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