CN212948331U

CN212948331U - Brick press forming device permeates water

Info

Publication number: CN212948331U
Application number: CN202020912975.2U
Authority: CN
Inventors: 唐迁; 袁福平
Original assignee: Henan Zhongguang Ecological New Material Co ltd
Current assignee: Henan Zhongguang Ecological New Material Co ltd
Priority date: 2020-05-26
Filing date: 2020-05-26
Publication date: 2021-04-13
Anticipated expiration: 2030-05-26

Abstract

The utility model relates to a brick production technical field permeates water, a brick suppression forming device permeates water is disclosed, the on-line screen storage device comprises a base, the base is equipped with the baffle, the top of base is equipped with membrane module and lower membrane module, membrane module includes the fixed plate, the suppression cylinder, pressing plates, lower membrane module includes the lower mould, the inside casing, the frame, the lower mould is connected with slide bar one, slide bar one outside cover is equipped with spring one, the both ends of spring one respectively with inside casing and lower mould looks butt, the left and right sides of lower mould is all rotated and is connected with eccentric weight, inside casing connection has slide bar two, slide bar both sides cover is equipped with spring two, the both ends of spring two respectively with frame and inside casing looks butt, the frame just is connected with elevating system with guide bar. The utility model discloses can vibrate the tamp in advance to the brick material, avoid forming the hole in the die cavity, guarantee product quality, reduce the defective percentage to set up automatic unloading mechanism, degree of automation is high, has reduced the cost of labor.

Description

Brick press forming device permeates water

Technical Field

The utility model relates to a brick production technical field that permeates water especially relates to a brick press forming device that permeates water.

Background

The water permeable brick is an environment-friendly building material product produced for solving the problem of hardening of the surface of the city, creating a high-quality natural living environment and maintaining the ecological balance of the city, and has the characteristics of keeping the surface permeable, preventing skidding, having high strength, resisting weathering, resisting cold, reducing noise, absorbing sound and the like. In the production process of the water permeable brick, a material distribution trolley is needed to convey brick materials from a bin to a die cavity of a die of a compression molding device, and then the brick materials are pressed in the die cavity to be made into green bricks. Because the brick material has viscidity to the interval between the adjacent die cavity is less, so the speed of brick material filling is slower, and the die cavity is difficult to evenly fill by the brick material during pressing, leads to the formation of hole in the die cavity, seriously influences product quality, and the defective percentage is high. In addition, after the existing press forming device finishes pressing, the pressed green bricks need to be manually blanked, and then next material distribution and pressing can be carried out, so that a large amount of manpower is consumed, and the green bricks are easily damaged.

SUMMERY OF THE UTILITY MODEL

To the technical problem that prior art exists, the utility model provides a brick press forming device permeates water.

In order to achieve the above object, the utility model provides a following technical scheme: a permeable brick press forming device comprises a base, wherein baffles are vertically arranged on the front side and the rear side of the base, an upper die assembly and a lower die assembly are sequentially arranged above the base from top to bottom, the upper die assembly comprises a fixed plate, a pressing air cylinder and a pressing plate, the fixed plate is fixed on the two baffles through four guide rods arranged at four corners of the fixed plate, the pressing air cylinder is fixed on the lower surface of the fixed plate, the pressing plate is connected with a piston rod of the pressing air cylinder and is in sliding fit with the four guide rods along the vertical direction, and an upper die is arranged on the pressing plate;

the lower die assembly comprises a lower die, an inner frame and an outer frame which are sequentially arranged from inside to outside, a die cavity corresponding to the upper die is arranged on the lower die, a first sliding rod is connected to the front side and the rear side of the lower die, the first sliding rod is in sliding fit with the inner frame in the front-rear direction, a first spring is sleeved on the outer side of the first sliding rod, the two ends of the first spring are respectively abutted to the inner frame and the lower die, an eccentric weight hammer is rotatably connected to the left side and the right side of the lower die, the eccentric weight hammers rotate along the horizontal plane and are connected with a driving motor, the eccentric directions of the two eccentric weight hammers are consistent, a second sliding rod is connected to the left side and the right side of the inner frame, the second sliding rod is in sliding fit with the outer frame in the left-right direction, a.

Preferably, elevating system includes four lifter plates, and four corner departments below of frame is located respectively to four lifter plates, lifter plate and frame butt, and the lifter plate is connected with the lift cylinder, the lift cylinder is fixed on the baffle.

Preferably, still include automatic unloading mechanism, automatic unloading mechanism includes that the case is placed to the layer board, feed cylinder, unloading conveyer belt, the layer board is placed the case and is located the left side of membrane module and time membrane module and place on two baffles, and the top, the bottom that the case was placed to the layer board all are uncovered setting, and the layer board is placed the incasement and is placed the layer board, feed cylinder is fixed in the layer board and places on the left base of case, and feed cylinder's piston rod is connected with the push pedal, the height of push pedal is not more than single support plate thickness, the right side of base is located to the unloading conveyer belt.

The utility model discloses can vibrate the pre-compaction to the brick material, avoid forming the hole in the die cavity, guarantee product quality, reduce the defective percentage to set up automatic unloading mechanism, can carry out automatic unloading to the adobe after the suppression, degree of automation is high, has reduced the cost of labor.

Drawings

FIG. 1 is a front view of embodiment 1.

Fig. 2 is a top view of fig. 1.

FIG. 3 is a top view of the lower die assembly of FIG. 1.

In the figure: the device comprises a base 1, a baffle 2, a fixing plate 3, a pressing cylinder 4, a pressing plate 5, a guide rod 6, an upper die 7, a lower die 8, an inner frame 9, an outer frame 10, a die cavity 11, a first slide rod 12, a first spring 13, an eccentric weight 14, a driving motor 15, a second slide rod 16, a second spring 17, a lifting plate 18, a lifting cylinder 19, a clamping block 20L, a fixing cylinder 21, a pallet placing box 22, a feeding cylinder 23, a blanking conveying belt 24, a pallet 25, a discharge port 26 and a push plate 27.

Detailed Description

The embodiments of the present invention will be further explained with reference to the drawings.

Example 1

Referring to fig. 1-3, a brick press forming device permeates water, includes base 1, the equal vertical baffle 2 that is equipped with in both sides around base 1, base 1's top is from last to being equipped with mould subassembly and lower mould subassembly down in proper order, go up the mould subassembly and include fixed plate 3, suppression cylinder 4, clamp plate 5, fixed plate 3 is fixed on two baffles 2 through four guide bars 6 of locating its four corners department, suppression cylinder 4 is fixed in the lower surface of fixed plate 3, clamp plate 5 is connected with the piston rod of suppression cylinder 4 and follows vertical direction sliding fit with four guide bars 6, is equipped with mould 7 on the clamp plate 5.

The lower die assembly comprises a lower die 8, an inner frame 9 and an outer frame 10 which are sequentially arranged from inside to outside, a die cavity 11 corresponding to the upper die 7 is arranged on the lower die 8, slide rods 12 are respectively connected to the front side and the rear side of the lower die 8, the slide rods 12 are in sliding fit with the inner frame 9 along the front-rear direction, springs 13 are sleeved on the outer sides of the slide rods 12, two ends of each spring 13 are respectively abutted to the inner frame 9 and the lower die 8, eccentric weights 14 are respectively rotatably connected to the left side and the right side of the lower die 8, the eccentric weights 14 rotate along the horizontal plane and are connected with a driving motor 15, the eccentric directions of the two eccentric weights 14 are consistent, slide rods 16 are respectively connected to the left side and the right side of the inner frame 9, the slide rods 16 are in sliding fit with the outer frame 10 along the left-right direction, springs 17 are sleeved on, the outer frame 10 is in sliding fit with the guide rod 6 and is connected with a lifting mechanism, and a fixing mechanism is arranged between the outer frame 10 and the lower die 8.

The lifting mechanism comprises four lifting plates 18, the four lifting plates 18 are respectively arranged below four corners of the outer frame 10, the lifting plates 18 are abutted to the outer frame 10, the lifting plates 18 are connected with lifting cylinders 19, and the lifting cylinders 19 are fixed on the baffle 2.

The fixing mechanism comprises two L-shaped clamping blocks 20, the two L-shaped clamping blocks 20 are arranged on the outer sides of two opposite angles of the lower die 8 respectively, the L-shaped clamping blocks 20 are connected with a fixing cylinder 21, and the fixing cylinder 21 is fixed on the outer frame 10.

This embodiment still includes automatic unloading mechanism, automatic unloading mechanism includes that the layer board places case 22, feed cylinder 23, unloading conveyer belt 24, the layer board is placed case 22 and is located on two 2 left bases 1 of baffle, and the top, the bottom that the layer board placed case 22 all are the opening setting, and the layer board is placed and is placed the layer board 25 in the case 22, and the layer board is placed and is equipped with the discharge gate 26 that is used for the layer board 25 ejection of compact on the wall of the left and right sides of case 22, discharge gate 26 highly is not less than the thickness of layer board 25, on feed cylinder 23 was fixed in the layer board and is placed the left base 1 of case 22, feed cylinder 23's piston rod was connected with push pedal 27, push pedal 27 highly is not more than the thickness of.

In the embodiment, eight upper dies 7 (arranged in a rectangular array) are arranged on the pressing plate 25, and a plurality of green bricks can be pressed by one operation; the left side and the right side of the lower die 8 are both provided with a motor fixing seat and a rotating shaft connecting plate which extend outwards, a driving motor 15 is fixed on the motor fixing seat, the rotating shaft connecting plate is rotatably connected with a rotating shaft, and an eccentric heavy hammer 14 is fixed on the rotating shaft; the height of the inner frame 9 is lower than that of the outer frame 10 and the lower die 8, the L-shaped clamping block 20 and the fixed cylinder 21 are arranged below the inner frame 9, and a piston rod of the fixed cylinder 21 extends and retracts along the diagonal direction of the lower die 8. In the embodiment, a material distributing trolley in the prior art or a brick material distributing mode in other modes is adopted, and detailed description is omitted.

The working principle of the embodiment is as follows: after the bricks are distributed, the driving motor 15 is started, the two eccentric weights 14 rotate on the horizontal plane, under the action of the eccentric weights 14, the lower die 8 vibrates alternately in the front-back direction and the left-right direction, the bricks in the die cavity 11 of the lower die 8 are vibrated and pre-tamped, bubbles among the bricks are discharged, and the bubbles generated in the die cavity 11 are avoided, so that the product quality is ensured, and the defective rate is reduced. After the brick material is vibrated and pre-tamped, piston rods of two fixed cylinders 21 extend out to clamp the lower die 8, then piston rods of a pressing cylinder 4 extend out to drive a pressing plate 5 to move downwards, and an upper die 7 presses the brick material in a die cavity 11 of the lower die 8 into a brick blank; after pressing is finished, the upper die 7 returns to the initial position, the piston rod of the lifting cylinder 19 extends out, the lifting plate 18 moves upwards, the lower die 8 assembly moves upwards under the lifting action of the four lifting plates 18, demoulding of the green brick is achieved, and one-time pressing operation is finished.

In this embodiment, since the lower mold 8 vibrates in both the front-back and left-right directions, the discharge of air bubbles can be accelerated, and the discharge of air bubbles is large, so that the vibration pre-tamping effect is good. In addition, the telescopic arrangement of the L-shaped clamping block 20 can realize vibration pre-tamping of the lower die 8 and can ensure that the lower die 8 does not displace or shake during pressing, so that the lower die 8 is prevented from displacing to influence the green bricks in the pressing process, and the pressing quality is ensured.

This embodiment has still set up automatic unloading mechanism, and before the cloth, the piston rod of feed cylinder 23 stretches out, and push pedal 27 places the left discharge gate 26 of case 22 through the layer board and pushes away the layer board 25 of case 22 lowermost layer to under the lower mould 8 and push away the layer board 20 and the adobes on the layer board 20 that are located under the lower mould 8 that last suppression was accomplished to unloading conveyer belt 24 under the lower mould 8, realizes the material loading of layer board 25 and the unloading of adobes. When the supporting plate 25 is loaded, the front side and the rear side of the supporting plate are abutted to the baffle plate 2, so that the movement stability of the supporting plate can be ensured. After the supporting plate 25 is loaded, the supporting plate 25 is abutted against the bottom end of the lower die 8, after the loading of the supporting plate 25 is completed, the pushing plate 27 returns to the initial position, and the supporting plate 25 in the supporting plate placing box 22 moves downwards. The setting of automatic unloading mechanism can carry out automatic unloading to the adobe after the suppression, has saved the human labor, has reduced the cost of labor.

The foregoing description of the embodiments of the invention has been presented for purposes of illustration and not limitation, and is not intended to be exhaustive or limited to the embodiments disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the illustrated embodiments.

Claims

1. The utility model provides a brick press forming device permeates water, includes the base, its characterized in that: the front side and the rear side of the base are both vertically provided with baffles, an upper die assembly and a lower die assembly are sequentially arranged above the base from top to bottom, the upper die assembly comprises a fixed plate, a pressing air cylinder and a pressing plate, the fixed plate is fixed on the two baffles through four guide rods arranged at four corners of the fixed plate, the pressing air cylinder is fixed on the lower surface of the fixed plate, the pressing plate is connected with a piston rod of the pressing air cylinder and is in sliding fit with the four guide rods along the vertical direction, and an upper die is arranged on the pressing plate;

the lower die assembly comprises a lower die, an inner frame and an outer frame which are sequentially arranged from inside to outside, a die cavity corresponding to the upper die is arranged on the lower die, the front side and the rear side of the lower die are both connected with a first sliding rod, the first sliding rod is in sliding fit with the inner frame along the front-back direction, a first spring is sleeved on the outer side of the first sliding rod, two ends of the first spring are respectively abutted against the inner frame and the lower die, the left side and the right side of the lower die are both rotatably connected with eccentric heavy hammers, the eccentric weights rotate along the horizontal plane and are connected with a driving motor, the eccentric directions of the two eccentric weights are consistent, the left side and the right side of the inner frame are both connected with a second sliding rod, the second sliding rod is in sliding fit with the outer frame along the left-right direction, a second spring is sleeved on the outer side of the second sliding rod, two ends of the second spring are respectively abutted against the outer frame and the inner frame, the outer frame is in sliding fit with the guide rod and is connected with a lifting mechanism, and a fixing mechanism is arranged between the outer frame and the lower die.

2. The water permeable brick press forming device according to claim 1, characterized in that: the lifting mechanism comprises four lifting plates, the four lifting plates are arranged below four corners of the outer frame respectively, the lifting plates are abutted to the outer frame, the lifting plates are connected with lifting cylinders, and the lifting cylinders are fixed on the baffle.

3. The water permeable brick press forming device according to claim 1, characterized in that: the fixing mechanism comprises two L-shaped clamping blocks, the two L-shaped clamping blocks are arranged on the outer sides of two opposite angles of the lower die respectively, the L-shaped clamping blocks are connected with a fixing cylinder, and the fixing cylinder is fixed on the outer frame.

4. The water permeable brick press forming device according to claim 1, characterized in that: still include automatic unloading mechanism, automatic unloading mechanism includes that the layer board places case, feed cylinder, unloading conveyer belt, the layer board is placed the case and is located on the left base of two baffles, and the top, the bottom that the case was placed to the layer board all are the opening setting, and the incasement is placed to the layer board and is placed the layer board, and the layer board is placed and is equipped with the discharge gate that is used for the layer board ejection of compact on the wall of the left and right sides of case, the discharge gate highly is not less than and holds in the palm the plate thickness, on feed cylinder was fixed in the layer board and places the left base of case, feed cylinder's piston rod was connected with.