CN2683347Y - Concrete brick forming machine - Google Patents

Concrete brick forming machine Download PDF

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Publication number
CN2683347Y
CN2683347Y CN200420039472.XU CN200420039472U CN2683347Y CN 2683347 Y CN2683347 Y CN 2683347Y CN 200420039472 U CN200420039472 U CN 200420039472U CN 2683347 Y CN2683347 Y CN 2683347Y
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frame
assembly
hydraulic
sides
cylinder assembly
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Expired - Fee Related
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CN200420039472.XU
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Chinese (zh)
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杨志强
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

一种用于建材行业中生产砌块的混凝土砌块成型机械,其上压头总成的两侧装有同步齿条,一对上滑块将压模油缸总成与上压头总成连接,一对下滑块将脱模油缸总成与下模框连接,机架的两旁还分别设置有可输入底模板的曲柄送板机构及输出成型制品的链带,电控箱设置有PLC可编程全自动电液控制系统、液压动力源及液压阀。该结构的设备加固了上压头总成和下模框,保证上压头每次都能准确的压制预制料,使混凝土砌块产品的质量提高,具有生产高效、低噪声的特点。由于采用全液压传动及PLC可编程全自动电液控制系统,可依据需要任意采用手动、半自动或是全自动的方式生产砌块。

A concrete block forming machine used for producing blocks in the building material industry. Synchronous racks are installed on both sides of the upper press head assembly, and a pair of upper sliders connect the die cylinder assembly with the upper press head assembly. , a pair of lower sliders connect the demoulding cylinder assembly with the lower mold frame, and the two sides of the frame are respectively equipped with a crank plate feeding mechanism that can input the bottom template and a chain belt that outputs molded products. The electric control box is equipped with a PLC that can Program fully automatic electro-hydraulic control system, hydraulic power source and hydraulic valve. The equipment of this structure strengthens the upper pressing head assembly and the lower mold frame to ensure that the upper pressing head can accurately press the prefabricated material every time, which improves the quality of concrete block products, and has the characteristics of high production efficiency and low noise. Due to the use of full hydraulic transmission and PLC programmable full-automatic electro-hydraulic control system, blocks can be produced in manual, semi-automatic or full-automatic ways as required.

Description

A kind of Concrete block forming machine
Affiliated technical field
The utility model relates to a kind of Concrete block forming machine that building material industry is produced concrete segment that is used for.
Background technology
Shortcomings such as in the prior art, block forming machinery exists compacting and demoulding concrete building block location is inaccurate, has reduced Products Quality, and machine noise is big.
Summary of the invention
The utility model is the above-mentioned deficiency that will overcome hand, full rotation type block machine, provide a kind of in compacting, the demoulding, send the Concrete block forming machine that can accurately locate in the operation such as plate, a mould can be produced the polylith concrete brick simultaneously.
The utility model comprises the storage aggregate bin of mixer, conveyer belt, feeding funnel, frame, frame both sides and stores lining storehouse, electric cabinet, the piston rod head and the seaming chuck assembly of upper rack pressing mold hydraulic cylinder assembly link, the piston rod head of demoulding oil jar assembly is connected with low mold frame by connecting rod, and its technical scheme is: synchronous tooth bar is equipped with in the both sides of described seaming chuck assembly; The a pair of top shoe that is separately fixed on two guide pillars is connected the pressing mold hydraulic cylinder assembly with the seaming chuck assembly, a pair of sliding block that is separately fixed on two guide pillars is connected the demoulding oil jar assembly with low mold frame; The both sides of frame also is respectively arranged with the crank slab feeding mechanism that can import end template and the chain belt of exporting moulded products; Electric cabinet is provided with PLC fully automatic electric liquid control system able to programme, hydraulic power supply and hydraulic valve.
In the middle of the described top shoe brake cylinder is housed, is provided with the air cushion spring between sliding block and the low mold frame.
The top shoe of this Concrete block forming machine and sliding block are reinforced seaming chuck assembly and low mold frame, the seaming chuck of tooth bar assurance synchronously can both be suppressed prefabricated material at every turn accurately, the quality of concrete segment product is improved, a mould can be produced 9 190 * 190 * 390 concrete bricks simultaneously, has efficient, the low noise characteristics of production.Owing to adopt all-hydraulic transmission and PLC fully automatic electric liquid control system able to programme, cooperate the continuous conveying device of motor-driven pay-off, end template and moulded products simultaneously, can adopt manual, semi-automatic or full automatic mode production building block arbitrarily according to needs.
Description of drawings
Below in conjunction with the drawings and specific embodiments the utility model is described in further detail.
Fig. 1 is the schematic elevational view of the utility model Concrete block forming machine
1-frame among the figure, 11-pressing mold hydraulic cylinder assembly, 12-demoulding oil jar assembly, 13-seaming chuck assembly, the 14-low mold frame, 15-shake table, 16-vibrating mechanism, 17-base plate storehouse, the 18-goods, 19,20-air cushion spring, 22-base plate hoisting mechanism, 2, the 21-mixer, 3,31-conveyer belt, 4-stores aggregate bin, 41-storage lining storehouse, 5,51-discharging hydraulic cylinder assembly, 6,61-feeding funnel, 7-slab feeding mechanism, 71-chain belt, 8, the synchronous tooth bar of 81-, the 9-electric cabinet, 91-hydraulic power supply, 23-top shoe, 24-sliding block.
The specific embodiment:
As shown in Figure 1, the utility model Concrete block forming machine comprises the storage aggregate bin (4) of frame (1), mixer (2,21), conveyer belt (3,31), feeding funnel (6,61), frame both sides and stores lining storehouse (41), electric cabinet (9), the piston rod head and the seaming chuck assembly (13) of the top pressing mold hydraulic cylinder assembly (11) of frame link, described seaming chuck assembly is equipped with two vibrating motors, synchronous tooth bar (8,81) also is equipped with in its both sides, and the piston rod head of the top demoulding oil jar assembly (12) of frame is connected with low mold frame (14) by connecting rod; One vibrating mechanism (16) is arranged at the frame bottom, and vibrating mechanism is connecting shake table (15), and shake table is supporting low mold frame (14), can realize the resonance of platform mould during work.The a pair of top shoe (23) that is separately fixed on two guide pillars is connected pressing mold hydraulic cylinder assembly (11) with seaming chuck assembly (13), a pair of sliding block (24) that is separately fixed on two guide pillars is connected demoulding oil jar assembly (12) with low mold frame (14); In the middle of top shoe, brake cylinder is housed, can brakes, between sliding block and low mold frame, be provided with air cushion spring (19,20), the dither absorbing to top shoe; Also be provided with the crank slab feeding mechanism (7) that can import end template and the chain belt (71) of exporting moulded products in the both sides of frame, the crank slab feeding mechanism can realize sending the accurate location of plate; Electric cabinet (9) as control system is provided with PLC fully automatic electric liquid control system able to programme, hydraulic power supply and hydraulic valve, and this PLC fully automatic electric liquid control system able to programme can be provided with manual force, semi-automatic or full-automatic production process process program.
The embodiment of full-automatic mode: can compile the fully automatic electric liquid control system by PLC the fully-automatic production mode is set, start-up routine, the prefabricated aggregate that conveyer belt (3) stirs mixer (2) is transported to storage aggregate bin (4), and the prefabricated lining that conveyer belt (31) stirs mixer (21) is transported in the storage lining storehouse (4).Promote lining bucket and base plate thereof earlier, after open the bin stock door, the aggregate of storing falls into feeding funnel (6), aggregate is sent into the inner chamber of low mold frame (14) by the feeding half of discharged oil assembly (5) manipulation, the piston rod of pressing mold hydraulic cylinder assembly this moment (11) and seaming chuck assembly (13) press to behind the framed inner chamber and rapidly to go up for the first time, open storage lining storehouse (41) again, the lining of storing falls into feeding funnel (61), original position falls back in feeding funnel and base plate, and handle feeding funnel by discharging hydraulic cylinder assembly (51) lining is sent into low mold frame (14), in feeding, start working by the vibrating mechanism (16) that motor directly drives, make low mold frame (14) vibration on shake table (15) and the platform, the motor in the seaming chuck assembly base also cooperates vibration.After vibration was finished, the piston rod of pressing mold hydraulic cylinder assembly (11) and seaming chuck assembly (13) were pressed to the prefabricated material in the low mold frame (14) for the second time, because synchronous tooth bar (8,81) is equipped with in the seaming chuck both sides, had avoided the crooked phenomenon in the pressure head left and right sides; Vibrating mechanism starts once more prefabricated material is carried out vibration moulding.When being compressed to the setting height after vibration, prefabricated material stops, demoulding oil jar assembly (12) drivening rod that is arranged on frame top rises, and makes the low mold frame that connects with it rise to the spacing demoulding, and moulded products (18) is deviate from, because demoulding linchpin bar is equipped with brake apparatus, can guarantee demoulding accurate positioning; This moment, hoisting mechanism promoted lining bucket (61) and base plate, and platform is picked out and sent into to an end template in base plate storehouse (17) by crank connecting link slab feeding mechanism (7), the end template of moulded products has been loaded onto in displacement, and goods are pushed into chain belt (71), and the chain tape starting transfers out goods.Send the plate time-delay sender time to arrive, the framed lower limit of reducing to, the seaming chuck assembly gos up to upper limit, and fishplate bar machine delay time is finished an automatic flow to automatic stop.So, the continuous periodic duty of each mechanism, moulded products is constantly sent.
Manual mode is that the program setting can be hand, and the per pass operation all adopts the manual manipulation mode during production.
Semi-automatic mode then is, last material process adopts motor-driven continous way, carries end template and output goods operation to adopt the manual control mode, and its workflow is as full-automatic mode.
As another kind of embodiment of the present utility model, the motor in the vibrating mechanism (16) is a variable-frequency motor, can realize the stepless frequency conversion of the work of vibrating, the anxious braking function that stops by the vibrating mechanism that variable-frequency motor drives.

Claims (3)

1、一种混凝土砌块成型机械,包括搅拌机、输送带、送料斗、机架、机架两侧的贮骨料仓及贮面料仓、电控箱,机架上部压模油缸总成的活塞杆头与上压头总成相联接,脱模油缸总成的活塞杆头通过连杆与下模框连接,其特征是:所述上压头总成(13)的两侧装有同步齿条(8、81);分别固定在两根导柱上的一对上滑块(23)将压模油缸总成(11)与上压头总成(13)连接,分别固定在两根导柱上的一对下滑块(24)将脱模油缸总成(12)与下模框(14)连接;机架(1)的两旁还分别设置有可输入底模板的曲柄送板机构(7)及输出成型制品的链带(71);电控箱(9)设置有PLC可编程全自动电液控制系统、液压动力源(91)及液压阀。1. A concrete block molding machine, including a mixer, a conveyor belt, a feeding hopper, a frame, aggregate storage bins and fabric storage bins on both sides of the frame, an electric control box, and a piston of the die cylinder assembly on the upper part of the frame The rod head is connected with the upper press head assembly, and the piston rod head of the demoulding oil cylinder assembly is connected with the lower mold frame through a connecting rod. It is characterized in that: the two sides of the upper press head assembly (13) are equipped with synchronous teeth bars (8, 81); a pair of upper sliders (23) respectively fixed on the two guide columns connect the die cylinder assembly (11) with the upper pressure head assembly (13), and are respectively fixed on the two guide columns A pair of lower sliders (24) on the column connect the demoulding cylinder assembly (12) with the lower mold frame (14); both sides of the frame (1) are also respectively provided with crank plate delivery mechanisms ( 7) and a chain belt (71) for outputting molded products; the electric control box (9) is provided with a PLC programmable full-automatic electro-hydraulic control system, a hydraulic power source (91) and a hydraulic valve. 2、如权利要求1所述的混凝土砌块成型机械,其特征是:上滑块(23)中间装有制动气缸,下滑块(24)与下模框(14)之间设有气垫弹簧(19、20)。2. The concrete block molding machine according to claim 1, characterized in that: a brake cylinder is installed in the middle of the upper slider (23), and an air cushion is arranged between the lower slider (24) and the lower mold frame (14). Springs (19, 20). 3、如权利要求1所述的混凝土砌块成型机械,其特征是:振动机构(16)中的电机为变频电机。3. The concrete block forming machine according to claim 1, characterized in that: the motor in the vibrating mechanism (16) is a variable frequency motor.
CN200420039472.XU 2004-03-24 2004-03-24 Concrete brick forming machine Expired - Fee Related CN2683347Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN200420039472.XU CN2683347Y (en) 2004-03-24 2004-03-24 Concrete brick forming machine

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Application Number Priority Date Filing Date Title
CN200420039472.XU CN2683347Y (en) 2004-03-24 2004-03-24 Concrete brick forming machine

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103112706A (en) * 2012-12-25 2013-05-22 张家港保税区多元机械设备制造有限公司 Concrete conveyer
CN103231432A (en) * 2013-05-07 2013-08-07 林弟明 Full-automatic novel anti-seismic brickwork forming machine and achieving method thereof
CN108177237A (en) * 2017-12-28 2018-06-19 内蒙古路桥集团有限责任公司 A kind of six rib brick ingot stripper of concrete hollow
CN108323771A (en) * 2018-04-20 2018-07-27 海南大学 A kind of hydraulic clip compact form coconut meat surface layer casting skin removes machine
CN109435052A (en) * 2018-09-01 2019-03-08 浙江众亿智能科技有限公司 A kind of concrete block moulding machine
CN113602784A (en) * 2021-06-21 2021-11-05 娄底市新越鼎建材科技有限公司 Plate production system

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103112706A (en) * 2012-12-25 2013-05-22 张家港保税区多元机械设备制造有限公司 Concrete conveyer
CN103112706B (en) * 2012-12-25 2016-08-17 江苏多元机械有限公司 A kind of mixed soil conveyor
CN103231432A (en) * 2013-05-07 2013-08-07 林弟明 Full-automatic novel anti-seismic brickwork forming machine and achieving method thereof
CN103231432B (en) * 2013-05-07 2015-11-18 林弟明 Full-automatic seismic masonry forming machine and its implementation
CN108177237A (en) * 2017-12-28 2018-06-19 内蒙古路桥集团有限责任公司 A kind of six rib brick ingot stripper of concrete hollow
CN108323771A (en) * 2018-04-20 2018-07-27 海南大学 A kind of hydraulic clip compact form coconut meat surface layer casting skin removes machine
CN109435052A (en) * 2018-09-01 2019-03-08 浙江众亿智能科技有限公司 A kind of concrete block moulding machine
CN113602784A (en) * 2021-06-21 2021-11-05 娄底市新越鼎建材科技有限公司 Plate production system
CN113602784B (en) * 2021-06-21 2022-09-27 娄底市新越鼎建材科技有限公司 Plate production system

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
EE01 Entry into force of recordation of patent licensing contract

Assignee: Zhangzhou Kehui Machinery Electronic Co., Ltd

Assignor: Yang Zhiqiang

Contract fulfillment period: 2009.3.2 to 2014.3.24

Contract record no.: 2009350000107

Denomination of utility model: Concrete brick forming machine

Granted publication date: 20050309

License type: Exclusive license

Record date: 20090602

LIC Patent licence contract for exploitation submitted for record

Free format text: EXCLUSIVE LICENSE; TIME LIMIT OF IMPLEMENTING CONTACT: 2009.3.2 TO 2014.3.24; CHANGE OF CONTRACT

Name of requester: ZHANGZHOU KEHUI MACHINERY ELECTRONIC CO., LTD.

Effective date: 20090602

C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20050309

Termination date: 20100324