CN201049501Y - Light aggregate concrete formwork wall component forming device - Google Patents
Light aggregate concrete formwork wall component forming device Download PDFInfo
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- CN201049501Y CN201049501Y CNU2007201433053U CN200720143305U CN201049501Y CN 201049501 Y CN201049501 Y CN 201049501Y CN U2007201433053 U CNU2007201433053 U CN U2007201433053U CN 200720143305 U CN200720143305 U CN 200720143305U CN 201049501 Y CN201049501 Y CN 201049501Y
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Abstract
The utility model is a light aggregate concrete shuttering wall member forming equipment, which mainly comprises five parts of a material spreader set, an assembling die, a press mold device, a turnover formwork mechanism and an ejection mechanism. The utility model is characterized in that the material spreader set includes a quantitative hopper, the lower part of a discharge opening thereof is provided with a charge distributor, and a material-spreading moving slideway is composed of a charging work table, the upper rim of the die at the material-spreading and forming position and the upper part of a support plate frame work table sequentially from the right to the left; the bottom part of the charge distributor matches with the material-spreading moving slideway, the front and the rear sides of the charge distributor are respectively fixed with a guide plate matching with the material-spreading moving slideway, the charge distributor is driven by a piston rod of a long hydraulic cylinder connected therewith, and the left end of the charge distributor is equipped with a device for hanging the support plate frame. The assembling die mainly comprises an upper die, a lower die, a die coupling plate and an electric snapclose. The press mold device is mainly composed of a press mold hydraulic gear case, a press mold hydraulic cylinder, a pressure plate and a bracket of the press mold device. The turnover formwork mechanism mainly comprises an assembling die support, an assembling die overturning shaft, a driven gear, a driving gear, a coupling, a reduction gearbox and an overturning electric machine of the assembling die. And the ejection mechanism is mainly composed of four parts of a stripper set, a slide rail, an idler wheel work table and a mold cleaning and mould release agent coating device.
Description
Technical field
The utility model relates to the production equipment of cement prefabricated component, concrete hollow block class construction material, especially relates to the former in the production of lightweight aggregate concrete wall body construction.
Background technology
In the production of novel wall materials such as cement prefabricated component, concrete hollow block, lightweight aggregate concrete building block, the blank forming technology is a key.Because lightweight aggregate concrete formwork wall member structure and designing requirement all have bigger difference with above-mentioned other various members and building block, the blank forming equipment of above-mentioned other member and building block all is not suitable for the moulding of lightweight aggregate concrete formwork wall member.At present, the domestic shaping equipment that does not still have production lightweight aggregate concrete formwork wall member, the reference of having no way of.The former that similar component is allegedly abroad arranged, but by retrieval and search, all fail to obtain the interrelated data of its equipment, thereby also can't be with reference to, contrast.
Summary of the invention
For mechanization, the automated production that realizes the lightweight aggregate concrete formwork wall member, the different technologies requirement that we are required according to the moulding process of lightweight aggregate concrete formwork wall member, developed the special-purpose blank former of lightweight aggregate concrete formwork wall member, to solve the urgent need of lightweight aggregate concrete formwork wall member production.
The utility model lightweight aggregate concrete formwork wall member former is achieved through the following technical solutions.
The utility model former mainly constitutes (" cloth "--be to point to stand cloth material in the mould, industry term) by cloth unit, assembling die, die arrangement, die turning-over device structure, mould emptier five parts.
It is characterized in that described cloth unit comprises quantitative hopper, quantitatively the discharging opening of hopper is provided with the disc type dispenser, the below of disc type dispenser discharging opening is provided with distributing device, and the below right-to-left of distributing device is disposed with the charging workbench, is positioned at the mould (go up position mould or down position mould) and the plate supporting frame workbench of cloth shaping position.Cloth motion slideway is formed on charging workbench, the upper side frame (going up the upper side frame of position mould or following position mould) that is positioned at the mould of cloth shaping position and the top of plate supporting frame workbench; Match with cloth motion slideway in the bottom of described distributing device, forward and backward two sides of distributing device are respectively equipped with the guide plate that matches with cloth motion slideway, the right-hand member of distributing device links to each other with the piston rod of long hydraulic cylinder, long hydraulic cylinder is installed on bracket and the support, left end at described distributing device is provided with extension plate supporting frame device, the hook of hanging the plate supporting frame device matches with plate supporting frame, the plate supporting frame leg up, placed face down is in the precalculated position of described plate supporting frame worktable upper surface.Described plate supporting frame is by any surface finish, has the flat board of certain bending strength and 4-6 bar leg to be constituted, and is transported, is piled up by the blank that the plate supporting frame holder carries after moulding, the demoulding.
Feature of the present utility model is that also described distributing device mainly comprises: distributing device housing, feed bin, bin wall, rubber bar, press strip, stock guide, discharging opening, fixed mount, discharging adjuster, stiffener, pressing plate stop, vibrating motor, distributing device oscillating plate, pressing plate, short scraper plate, pressure roller, long scraper plate, hinge, patter, patter controller, extension plate supporting frame device, guide plate.The distributing device oscillating plate is installed in the bottom of fixed mount, the lower surface of distributing device oscillating plate is provided with pressing plate, on fixed mount, be provided with the pressing plate stop of adjusting the pressing plate height, upper surface at the distributing device oscillating plate is provided with vibrating motor, in described feed bin, be provided with stock guide, the top of stock guide links to each other with bin wall, the bottom of stock guide and distributing device housing form discharging opening, the top of stock guide adopts at least one hinge to link to each other with bin wall, upper surface in its junction is covered with the rubber bar of sealing usefulness, the two ends up and down of rubber bar adopt press strip to fix respectively, the lower surface of stock guide is provided with stiffener, the middle part of stiffener links to each other with the outer end of the adjusting lever of discharging adjuster, the discharging adjuster is installed on the described fixed mount, the right-hand member of described pressing plate links to each other with the left end of short scraper plate, and the right-hand member of short scraper plate is provided with pressure roller along the front and back horizontal direction, and the right-hand member of pressure roller is provided with long scraper plate along the front and back horizontal direction.The left end of described discharging opening is provided with patter along the front and back horizontal direction, and the top of patter is provided with two patter controllers that are fixed on the described distributing device housing left end lateral wall.Described extension plate supporting frame device is fixed on the distributing device housing left end lateral wall.
Feature of the present utility model is that also assembling die is mainly by last position mould, down position mould, mould joint cover are formed.The both sides of last position mould and following position mould respectively are provided with 4-6 tightening device, the vibrating motor that the bottom surface of last position mould and following position mould respectively is provided with 1-3 oscillating plate and matches.Be provided with corresponding 2-4 electronic kayser below the charging workbench with below the plate supporting frame workbench.
By the magazine feed of cycle to distributing device, quantitatively the hopper discharging opening is provided with the disc type dispenser by quantitative hopper, and the phase feeds in raw material and once finished by the disc type dispenser weekly.
It is the slip distributing mode of slideway that distributing device adopts with the mould frame that is positioned at the cloth shaping position, is done the reciprocating motion of trace and return by the piston rod driving distributing device of long hydraulic cylinder.In the trace motion, distributing device carries out jolt ramming simultaneously and rolls to the mould cloth that is positioned at the cloth shaping position; In the return motion, the patter controller on the distributing device is depressed the termination of patter, and distributing device is mainly finished feed supplement, vibration, compacting, floating work.The distributing device motion is finished guiding by the front and back guide plate, is finished by the backstop on the workbench and opens, stops.Job step: distributing device is set out by the charging workbench, touches the tool cloth to what be positioned at the cloth shaping position.When distributing device slides into plate supporting frame workbench backstop, tangle plate supporting frame by the extension plate supporting frame device on the distributing device, plate supporting frame is followed the motion of distributing device return, and distributing device turns back to the charging workbench and feeds once more.Simultaneously, plate supporting frame covers on the blank of the mould that is positioned at the cloth shaping position, and the patter controller on the distributing device lifts the termination of patter.Cloth, a molding cycle finish.
Another feature of the present utility model is that also die arrangement mainly is made up of pressing mold hydraulic means case, pressing mold hydraulic cylinder, platen, die arrangement support.Plate supporting frame is followed distributing device motion, during with blank contraposition in the mould that is positioned at the cloth shaping position, and stop motion, plate supporting frame takes off with distributing device and colludes by hanging the control of plate supporting frame device.Pressing mold hydraulic means case control pressing mold hydraulic cylinder by being fixed on the mould top that is positioned at the cloth shaping position promotes platen, and plate supporting frame is overlayed on the blank in the mould that is positioned at the cloth shaping position.On blank, pressing mold hydraulic means case control pressing mold hydraulic cylinder promotes platen to get on rapidly the tightening device that is positioned at cloth shaping position mould with the plate supporting frame fastening.The electronic kayser of charging workbench below and the electronic kayser of plate supporting frame workbench below are untied simultaneously, wait for and turn over mould.
Feature of the present utility model is that also the die turning-over device structure mainly is made up of assembling die bearing, assembling die trip shaft, driven gear, driving gear, shaft coupling, reduction box, assembling die upset motor.Overturning with the last position mould forward that is positioned at the cloth shaping position is that example describes, it turns over the mould step: assembling die upset motor is rotated in the forward, drive driven gear and be rotated in the forward through reduction box, shaft coupling, driving gear, with the main shaft of driven gear be the assembling die trip shaft of one, position mould is made the forward rotary movement at the upper half of rotation round in the drive.When last position mould forward turns over turnback to demoulding position, carry out the demoulding.The following position mould of assembling die is rotated in the forward the horizontal level of feeding between workbench and the plate supporting frame workbench, i.e. cloth shaping position by demoulding position at the lower half of rotation round simultaneously.
Feature of the present utility model is that also mould emptier mainly is made up of demoulding unit, slide rail, roller workbench, mold cleaning coating release agent device four parts.Demoulding unit comprises again: bottom knockout hydraulic cylinder, last liquid parting cylinder pressure, demoulding unit advance and retreat hydraulic means, blank push hydraulic means, roller set five parts.Demoulding unit is installed in along on the slide rail of front and back horizontal direction setting; the table top upper edge left and right horizontal direction of demoulding unit is provided with roller set; the table top right-hand member of demoulding unit is provided with blank and pushes hydraulic means; the top of demoulding unit vertically is equipped with liquid parting cylinder pressure at least one; liquid parting cylinder pressure piston rod end down is provided with demoulding platen on each; at least one bottom knockout hydraulic cylinder vertically is installed on the table top of demoulding unit; the end of the piston rod of each bottom knockout hydraulic cylinder is provided with the bottom knockout platen that can pass the roller set plane up; described demoulding unit adopts demoulding unit advance and retreat hydraulic means to drive, and advances and retreat along the slide rail that the front and back horizontal direction is provided with.Described demoulding unit is provided with the roller workbench at the left end that withdraws from the position, and the upper surface of roller workbench is provided with roller set.The right side of described demoulding position is provided with mold cleaning coating release agent device, and the upper surface left end of its mold cleaning coating release agent device is provided with one group and cleans shower nozzle and coating release agent shower nozzle, and its right-hand member is provided with one group and cleans shower nozzle and coating release agent shower nozzle.
By upper mold releasability is example; further specify; its demoulding step is: the last position mould that moulded blank is housed rotates to demoulding position; under the promotion of demoulding unit advance and retreat hydraulic means; demoulding unit enters demoulding position along slide rail; after arriving stop; the bottom knockout hydraulic cylinder upwards promotes bottom knockout roof pressure dish; last liquid parting cylinder pressure promotes to go up demoulding roof pressure dish downwards; when the roof pressure dish compresses position mould and plate supporting frame up and down; the tightening device of last position mould is triped; vibrating motor on the last position mould starts; last demoulding roof pressure dish moves upward; the roof pressure of bottom knockout simultaneously dish moves downward; the blank demoulding is on plate supporting frame; bottom knockout roof pressure dish descends; the plate supporting frame that is holding in the palm blank is placed on the roller set on the ingot stripper set of mesas reposefully; under the promotion of demoulding unit advance and retreat hydraulic means; withdraw from demoulding position along slide rail; after arriving datum mark, the roller set on roller set on the ingot stripper set of mesas and the roller workbench is located on the horizontal line, and blank pushes the plate supporting frame that hydraulic means promotes to be loaded with blank; to the roller workbench, wait to transport; pile up.Mold cleaning coating release agent device enters sky mould below, behind mold cleaning, the coating release agent, returns to former position of readiness.Enter and wait to turn over the mould state.
When last position mould arrived demoulding position, following position mould entered the cloth shaping position, and the electronic kayser that is arranged on charging workbench and plate supporting frame workbench will descend the position mould kayser to live, and carry out the cloth moulding by distributing device.Step is as follows: the piston rod by long hydraulic cylinder drives the reciprocating motion that distributing device is made trace and return.In the trace motion, cloth in the downward position mould of distributing device carries out jolt ramming simultaneously and rolls; In the return motion, the patter controller on the distributing device is depressed the termination of patter, and distributing device is mainly finished feed supplement, vibration and compacting, floating work.Distributing device is set out by the charging workbench, touch cloth in the tool to the next, arrive the plate supporting frame workbench, tangle plate supporting frame by the extension plate supporting frame device on the distributing device, plate supporting frame is followed the motion of distributing device return, and distributing device turns back to the charging workbench and feeds once more, and plate supporting frame covers down on the blank of position mould, during with blank contraposition in the following position mould, stop motion.Plate supporting frame is taken off with distributing device by the control of extension plate supporting frame device and colludes, and the patter controller on the distributing device upgrades the termination of patter.Pressing mold hydraulic means case control pressing mold hydraulic cylinder by being fixed on down the position mould top promotes platen, and plate supporting frame is overlayed on the blank of following position mould.On blank, pressing mold hydraulic means case control pressing mold hydraulic cylinder promotes platen to get on rapidly the tightening device of following position mould with the plate supporting frame fastening.The electronic kayser of charging workbench below and the electronic kayser of plate supporting frame workbench below are untied simultaneously, enter and wait to turn over the mould state.
Behind the upper mold releasability, enter and wait to turn over the mould state; After following position mould cloth, the moulding, also enter and wait to turn over the mould state, assembling die promptly carries out reverse flip.Its reverse flip step is: the reverse rotation of assembling die upset motor, drive the driven gear reverse rotation through reduction box, shaft coupling, driving gear, with the main shaft of driven gear be that the assembling die trip shaft of one drives assembling die and does the reverse flip action.Last position mould is done the reverse flip action at the upper half of rotation round, and reverse flip 180 degree are to the horizontal level between charging workbench and the plate supporting frame workbench, i.e. cloth shaping position.Simultaneously, the following position mould of assembling die is done the reverse flip action at the lower half of rotation round, rotates to demoulding position.The electronic kayser of charging workbench and plate supporting frame workbench will be gone up the position mould kayser, treat that distributing device carries out cloth, moulding.Finished first cycle of the upper mold blank moulding and the demoulding.
The next mold releasability step is: after the following position mould that moulded blank is housed is done the reverse flip action and arrived demoulding position by the lower half of rotation round; under the promotion of demoulding unit advance and retreat hydraulic means; demoulding unit enters demoulding position along slide rail; after arriving stop; the bottom knockout hydraulic cylinder upwards promotes bottom knockout roof pressure dish; last liquid parting cylinder pressure promotes to go up demoulding roof pressure dish downwards; when the roof pressure dish compresses following position mould and plate supporting frame up and down; the tightening device of following position mould is triped; vibrating motor on the following position mould starts; last demoulding roof pressure dish moves upward; the roof pressure of bottom knockout simultaneously dish moves downward; the blank demoulding is on plate supporting frame; bottom knockout roof pressure dish descends; to ask the plate supporting frame of blank to be placed on the roller set reposefully; under the promotion of demoulding unit advance and retreat hydraulic means; withdraw from demoulding position along slide rail; after arriving datum mark; roller set on roller set on the ingot stripper set of mesas and the roller workbench is located on the horizontal line; blank pushes the plate supporting frame that hydraulic means promotes to be loaded with blank; to the roller workbench, wait to transport; pile up.Mold cleaning coating release agent device enters sky mould below, behind mold cleaning, the coating release agent, returns to former position of readiness.Enter and wait to turn over the mould state.
In producing continuously, last position mould and following position mould alternately wheel change jobs, and promptly when last position mould carried out cloth, moulding, following position mould was carrying out the demoulding, otherwise when position mould carried out cloth, moulding down, last position mould was carrying out the demoulding.In the process of assembling die upset, the rotation feature of assembling die is: going up position mould and be turned to demoulding position from cloth shaping position forward, is to make 180 degree forward rotary movements along the upper half of rotation round; In last position mould forward upset, following position mould is turned to the cloth shaping position from demoulding position forward, is to make 180 degree forward rotary movements along the lower half of rotation round.
Upper mold releasability position-reversed is turned to the cloth shaping position, is to do 180 degree reverse flip actions along the upper half of rotation round; In last position mould reverse flip, following position mould to demoulding position, is to do 180 degree reverse flip actions along the lower half of rotation round from cloth shaping position reverse flip.
In other words, last position mould is always done 180 along the upper half of rotation round and is spent rotary movement forward or backwards, and pairing position mould is down then always done 180 along the lower half of rotation round and spent rotary movement forward or backwards.Go round and begin again.
The beneficial effect of the utility model former is: realized mechanization, the automated production of lightweight aggregate concrete formwork wall member, substituted a small amount of manual production mode in the past, improve production efficiency and product quality, guaranteed the uniformity of product specification.For realizing that " building batch production " provides crucial production equipment, filled up blank both domestic and external in the production of lightweight aggregate concrete formwork wall member.
Description of drawings
Below in conjunction with accompanying drawing embodiment of the present utility model is described in detail explanation, wherein:
Fig. 1 is the front view of the utility model former;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is the distributing device structural representation;
Fig. 4 is the A of Fig. 3---the A cutaway view;
Fig. 5 is the B of Fig. 1---the B cutaway view.
Fig. 1---Fig. 5 unifies label, the label list:
1, quantitative hopper; 2, disc type dispenser;
3, distributing device; 4, connected body;
5, hydraulic means case (distributing device driving); 6, hydraulic tube;
7, long hydraulic cylinder (distributing device driving); 8, bracket;
9, support 10, piston rod (distributing device driving);
11, charging workbench backstop 12, guide plate;
13, charging workbench; 14, hang the plate supporting frame device;
15, patter controller 16, electronic kayser;
17, go up position mould; 18, driving gear;
19, driven gear 20, plate supporting frame workbench backstop;
21, plate supporting frame; 22, plate supporting frame workbench;
23, pressing mold hydraulic cylinder 24, pressing mold hydraulic means case;
25, platen; 26, go up the position mould tightening device;
27, die arrangement support 28, last position mould vibrating motor;
29, mould joint cover 30, last demoulding roof pressure dish;
31, bottom knockout roof pressure dish 32, last liquid parting cylinder pressure;
33, bottom knockout hydraulic cylinder 34, slide rail;
35, go up position mould oscillating plate 36, assembling die bearing;
37, following position mould; 38, following position mould oscillating plate;
39, following position mould vibrating motor; 40, blank pushes hydraulic means;
41, demoulding unit; 42, roller set;
43, demoulding unit advance and retreat hydraulic means 44, demoulding unit advance and retreat liquid presses piston pole;
45, spud pile; 46, datum mark;
47, stop; 48, reduction box;
49, assembling die upset motor; 50, shaft coupling;
51, assembling die trip shaft; 52, roller workbench;
53, roller set; 54, mold cleaning coating release agent device;
55, clean shower nozzle; 56, coating release agent shower nozzle;
57, following position mould tightening device; 58, patter;
59, feed bin; 60, bin wall;
61, discharging opening; 62, rubber bar;
63, press strip; 64, stock guide;
65, long scraper plate; 66, pressure roller;
67, lack scraper plate; 68, pressing plate;
69, distributing device oscillating plate; 70, vibrating motor;
71, pressing plate stop; 72, fixed mount;
73, discharging adjuster; 74, stiffener;
75, hinge; 76, die arrangement;
77, distributing device housing.
The specific embodiment
As Fig. 1, Fig. 2, shown in Figure 5, the utility model former mainly is made of cloth unit, assembling die, die arrangement, die turning-over device structure, mould emptier five parts.
It is characterized in that the cloth unit comprises quantitative hopper (1), quantitatively the discharging opening of hopper (1) is provided with disc type dispenser (2), the below of disc type dispenser (2) discharging opening is provided with distributing device (3), and the below right-to-left of distributing device (3) is disposed with the mould (going up position mould 17 or following position mould 37) and the plate supporting frame workbench (22) of charging workbench (13), cloth shaping position.Cloth motion slideway is formed on the top of mould upper side frame of charging workbench (13), cloth shaping position (going up the upper side frame of position mould 17 or following position mould 37) and plate supporting frame workbench (22); Match with cloth motion slideway in the bottom of described distributing device (3), before the distributing device (3), back two sides are respectively equipped with the guide plate (12) that matches with cloth motion slideway, the right-hand member of distributing device links to each other with the piston rod (10) of long hydraulic cylinder (7), long hydraulic cylinder (7) is installed on bracket (8) and the support (9), left end at described distributing device (3) is provided with extension plate supporting frame device (14), the hook of hanging plate supporting frame device (14) matches with plate supporting frame (21), plate supporting frame (21) leg up, placed face down is in the precalculated position of described plate supporting frame workbench (22) upper surface.
As Fig. 3, shown in Figure 4, feature of the present utility model is that also described distributing device (3) comprising: distributing device housing (77), feed bin (59), bin wall (60), rubber bar (62), press strip (63), stock guide (64), discharging opening (61), fixed mount (72), discharging adjuster (73), stiffener (74), pressing plate stop (71), vibrating motor (70), distributing device oscillating plate (69), pressing plate (68), short scraper plate (67), pressure roller (66), long scraper plate (65), hinge (75), patter (58), patter controller (15), hang plate supporting frame device (14), guide plate (12).Distributing device oscillating plate (69) is installed in the bottom of fixed mount (72), the lower surface of distributing device oscillating plate (69) is provided with pressing plate (68), on fixed mount (72), be provided with the pressing plate stop (71) of adjusting pressing plate (68), be provided with vibrating motor (70) in the upper surface of distributing device oscillating plate (69), in described feed bin (59), be provided with stock guide (64), the top of stock guide (64) links to each other with bin wall (60), the bottom of stock guide (64) and distributing device housing (77) form discharging opening (61), the top of stock guide (64) adopts at least one hinge (75) to link to each other with bin wall (60), upper surface in its junction is covered with the rubber bar (62) of sealing usefulness, the two ends up and down of rubber bar (62) adopt press strip (63) fixing respectively, the lower surface of stock guide (64) is provided with stiffener (74), the middle part of stiffener (74) lower surface links to each other with the outer end of the adjusting lever of discharging adjuster (73), discharging adjuster (73) is installed on the described fixed mount (72), the right-hand member of described pressing plate (68) links to each other with the left end of short scraper plate (67), the right-hand member of short scraper plate (67) is provided with pressure roller (66) along the front and back horizontal direction, and the right-hand member of pressure roller (66) is provided with long scraper plate (65) along the front and back horizontal direction.The left end of described discharging opening (61) is provided with patter (58) along the front and back horizontal direction, and the top of patter (58) is provided with two patter controllers (15) that are fixed on described distributing device housing (77) the left end lateral wall.Described extension plate supporting frame device (14) is fixed on distributing device housing (77) the left end lateral wall.
As Fig. 1, Fig. 2, shown in Figure 5, feature of the present utility model is that also described assembling die is mainly by last position mould (17), down position mould (37), mould joint cover (29), electronic kayser (16) are formed.The die turning-over device structure mainly is made up of assembling die bearing (36), assembling die trip shaft (51), driven gear (19), driving gear (18), shaft coupling (50), reduction box (48), assembling die upset motor (49).The top of left and right two bearings (36) links to each other with left and right two ends of the trip shaft (51) that is provided with along the left and right horizontal direction respectively, the left end of trip shaft (51) links to each other with motor (49) by reduction box (48), and trip shaft (51) links to each other with left and right two mould joint covers (29).The both sides of last position mould (17) are provided with 4-6 tightening device (26), and the both sides of following position mould (37) are provided with 4-6 tightening device (57); 1-3 the vibrating motor (39) that 1-3 the vibrating motor (28) that the bottom surface of last position mould is provided with 1-3 oscillating plate (35) and matches, the bottom surface of following position mould are provided with 1-3 oscillating plate (38) and match.At least two, four electronic kaysers (16) are installed in the left end of described charging workbench (13) and the right-hand member of described plate supporting frame workbench (22) respectively at the most, match with mould joint cover (29).
In the present embodiment, reinforced by last position mould (17) for initial, be described below: go up position mould (17) position at charging workbench (13) with take off between the grillage workbench (22), be positioned at the cloth shaping position, be the level of state, four electronic kaysers (16) of charging workbench (13) and plate supporting frame workbench (22) below move simultaneously, will go up position mould (17) locking; Quantitatively disc type dispenser (2) discharging opening of hopper (1) is opened, and is reinforced to the feed bin (59) of distributing device (3), feeds in raw material and once finished by disc type dispenser (2).
Distributing device (3) after reinforced adopts the slip distributing mode that closely contacts with the frame of the last position mould (17) that is positioned at the cloth shaping position, piston rod (10) by long hydraulic cylinder (7) is done the trace motion through connected body (4) driving distributing device (3), direction shown in arrow among Fig. 1, distributing device (3) motion is led by front and back guide plate (12), distributing device (3) is the interior cloth of position mould (17) upwards, simultaneously by the pressure roller among Fig. 4 (66), vibrating motor (70) is through distributing device oscillating plate (69), pressing plate (68) carries out jolt ramming and rolls, stop motion when the front end of distributing device (3) arrives backstop (20) position on the plate supporting frame workbench (22).Simultaneously, tangle the plate supporting frame (21) that four legs are upwards shelved by the extension plate supporting frame device (14) on the distributing device (3), distributing device (3) is driven through connected body (4) by the piston rod (10) of long hydraulic cylinder (7), begins to do the return motion.In the return motion, the patter controller (15) on the distributing device (3) is depressed the termination of patter (58), and feed supplement, vibration and compacting, floating work are mainly finished in the motion of distributing device (3) return.Plate supporting frame (21) is followed the return motion of distributing device (3), during with the blank contraposition of last position mould (17) lining, stop motion, plate supporting frame (21) are taken off with distributing device (3) by extension plate supporting frame device (14) control and are colluded, and the patter controller (15) on the distributing device (3) lifts the termination of patter (58).
As shown in Figure 5, die arrangement (76) mainly is made up of pressing mold hydraulic means case (24), pressing mold hydraulic cylinder (23), platen (25), die arrangement support (27).By the pressing mold hydraulic means case (24) that is fixed on last position mould (17) top that is positioned at the cloth shaping position, control pressing mold hydraulic cylinder (23) promotes platen (25), and plate supporting frame (21) is overlayed on the blank of last position mould (17).On blank, pressing mold hydraulic means case (24) control pressing mold hydraulic cylinder (23) promotes platen (25) to get on rapidly four tightening devices (26) of last position mould (17) with plate supporting frame (21) fastening.Two electronic kaysers (16) of two electronic kaysers (16) of charging workbench (13) below and plate supporting frame workbench (22) below are untied simultaneously, wait for and turn over mould.
As Fig. 2, shown in Figure 5, the die turning-over device structure mainly is made up of assembling die bearing (36), assembling die trip shaft (51), driven gear (19), driving gear (18), shaft coupling (50), reduction box (48), assembling die upset motor (49).Last position mould (17) forward overturning step is: assembling die upset motor (49) is rotated in the forward, drive driven gear (19) through reduction box (48), shaft coupling (50), driving gear (18) and be rotated in the forward, with the main shaft of driven gear (19) be that position mould (17) is made the forward rotary movement at the upper half of rotation round in assembling die trip shaft (51) drive of one.Shown in the direction of arrow among Fig. 5.When last position mould (17) forward is turned to demoulding position (Rotate 180 degree), this moment, the following position mould (37) of assembling die was rotated in the forward the horizontal level of feeding between workbench (13) and the plate supporting frame workbench (22), i.e. cloth shaping position by demoulding position at the lower half of rotation round simultaneously.After four tightening devices (26) of adorning the last position mould (17) of blank are triped, carry out the demoulding by mould emptier.
As Fig. 1, Fig. 2, shown in Figure 5, described stripper apparatus mainly is made up of demoulding unit (41), slide rail (34), roller workbench (52), mold cleaning coating release agent device (54) four parts.Demoulding unit (41) comprises again: bottom knockout hydraulic cylinder (33), last liquid parting cylinder pressure (32), demoulding unit advance and retreat hydraulic means (43), blank push hydraulic means (40), roller set (42) five parts.Demoulding unit (41) is installed in along on the slide rail (34) of front and back horizontal direction setting; the table top upper edge left and right horizontal direction of demoulding unit (41) is provided with roller set (42); the table top right-hand member of demoulding unit (41) is provided with blank and pushes hydraulic means (40); the top of demoulding unit (41) vertically is equipped with liquid parting cylinder pressure (32) at least one; liquid parting cylinder pressure (32) piston rod end down is provided with demoulding roof pressure dish (30) on each; at least one bottom knockout hydraulic cylinder (33) vertically is installed on the table top of demoulding unit (41); the end of the piston rod of each bottom knockout hydraulic cylinder (33) is provided with the bottom knockout roof pressure dish (31) that can pass the roller set plane up; described demoulding unit (41) adopts demoulding unit advance and retreat hydraulic means (43) to drive, and advances and retreat along the front and back horizontal direction.Described demoulding unit (41) is provided with roller workbench (52) at the left end that withdraws from the position, and the upper surface of roller workbench (52) is provided with many group rollers (53).The right-hand member of described demoulding position is provided with mold cleaning coating release agent device (54), the left end of its mold cleaning coating release agent device (54) upper surface is provided with one group and cleans shower nozzle (55) and coating release agent shower nozzle (56), and its right-hand member is provided with one group and cleans shower nozzle (55) and coating release agent shower nozzle (56).
Its demoulding step is: the last position mould (17) that moulded blank is housed rotates to demoulding position; under the promotion of demoulding unit advance and retreat hydraulic means (43); demoulding unit (41) enters demoulding position along slide rail (34); after arriving stop (47); bottom knockout hydraulic cylinder (33) upwards promotes bottom knockout roof pressure dish (31); last liquid parting cylinder pressure (32) promotes to go up demoulding roof pressure dish (30) downwards; when the roof pressure dish compresses position mould (17) and plate supporting frame (21) up and down; four tightening devices (26) of last position mould (17) are triped; vibrating motor (28) on the last position mould (17) starts; last demoulding roof pressure dish (30) moves upward; bottom knockout roof pressure dish (31) moves downward simultaneously; the blank demoulding is on plate supporting frame (21); bottom knockout roof pressure dish (31) descends; the plate supporting frame (21) that is holding in the palm blank is placed on the roller set (42) on the ingot stripper set of mesas reposefully; under the promotion of demoulding unit advance and retreat hydraulic means (43); withdraw from demoulding position along slide rail (34); after arriving datum mark (46); roller set (53) on roller set on the ingot stripper set of mesas (42) and the roller workbench (52) is on a horizontal line; the plate supporting frame (21) that blank propelling movement hydraulic means (40) promotes to be loaded with blank is waited to transport to roller workbench (52); pile up.Below the last position mould (17) that mold cleaning coating release agent device (54) enters empty, behind mold cleaning, the coating release agent, return to former position of readiness.Enter and wait to turn over the mould state.
When last position mould (17) arrives demoulding position, following position mould (37) enters the cloth shaping position, four electronic kaysers (16) of charging workbench (13) and plate supporting frame workbench (22) will descend position mould (37) kayser to live, and carry out cloth, moulding by distributing device (3).Step is as follows: quantitatively disc type dispenser (2) discharging opening of hopper (1) is opened, and is reinforced to the feed bin (59) of distributing device (3), feeds in raw material and once finished by disc type dispenser (2).Distributing device (3) after reinforced adopts the slip distributing mode that closely contacts with the frame of following position mould (37), drives distributing device (3) by long hydraulic cylinder (7) piston rod (10) through connected body (4) and does the trace motion.Direction shown in arrow in the accompanying drawing 1.In the trace motion, distributing device (3) is the interior cloth of position mould (37) downwards, simultaneously carry out jolt ramming through distributing device oscillating plate (69), pressing plate (68) and roll, stop motion when the front end of distributing device (3) arrives backstop (20) position on the plate supporting frame workbench (22) by the pressure roller in the accompanying drawing 4 (66), vibrating motor (70); Tangle the plate supporting frame (21) that four legs are upwards shelved by the extension plate supporting frame device (14) on the distributing device (3), distributing device (3) is driven through connected body (4) by the piston rod (10) of long hydraulic cylinder (7), begins to do the return motion.In the return motion, the patter controller (15) on the distributing device (3) is depressed the termination of patter (58), and feed supplement, vibration and compacting, floating work are mainly finished in the motion of distributing device (3) return.Plate supporting frame (21) is followed the return motion of distributing device (3), during with the blank contraposition of following position mould (37) lining, and stop motion.Plate supporting frame (21) is taken off with distributing device (3) by extension plate supporting frame device (14) control and colludes, and the patter controller (15) on the distributing device (3) upgrades the termination of patter (58).Pressing mold hydraulic means case (24) control pressing mold hydraulic cylinder (23) by being fixed on down position mould (37) top promotes platen (25), and plate supporting frame (21) is overlayed on the blank of following position mould (37).On blank, pressing mold hydraulic means case (24) control pressing mold hydraulic cylinder (23) promotes platen (25) to get on rapidly four tightening devices (57) of following position mould (37) with plate supporting frame (21) fastening.Two electronic kaysers (16) of two electronic kaysers (16) of charging workbench (13) below and plate supporting frame workbench (22) below are untied simultaneously, enter and wait to turn over the mould state.
After last position mould (17) demoulding, enter and wait to turn over the mould state; After following position mould (37) the cloth moulding, also enter and wait to turn over the mould state, assembling die promptly carries out reverse flip.Its reverse flip step is: the reverse rotation of assembling die upset motor (49), drive driven gear (19) reverse rotation through shaft coupling (50), reduction box (48), driving gear (18), with the main shaft of driven gear (19) be that the assembling die trip shaft (51) of one drives assembling die and does the reverse flip action.Last position mould (17) is done the reverse flip action at the upper half of rotation round, rightabout shown in arrow among Fig. 5, during the horizontal level of reverse flip between charging workbench (13) and plate supporting frame workbench (22) (reverse rotation 180 is spent), this moment, the following position mould (37) of assembling die was done the reverse flip action at the lower half of rotation round simultaneously, rotated to demoulding position.The electronic kayser (16) of charging workbench (13) and plate supporting frame workbench (22) will be gone up position mould (17) kayser, treat that distributing device (3) carries out cloth, moulding, finishes first cycle of position mould (17) blank forming and the demoulding.
Following position mould (37) demoulding step is: after the following position mould (37) that moulded blank is housed is done the reverse flip action and arrived demoulding position by the lower half of rotation round; under the promotion of demoulding unit advance and retreat hydraulic means (43); demoulding unit (41) enters demoulding position along slide rail (34); after arriving stop (47); bottom knockout hydraulic cylinder (33) upwards promotes bottom knockout roof pressure dish (31); last liquid parting cylinder pressure (32) promotes to go up demoulding roof pressure dish (30) downwards; when the roof pressure dish compresses following position mould (37) and plate supporting frame (21) up and down; four tightening devices (57) of following position mould (37) are triped; vibrating motor (39) on the following position mould (37) starts; last demoulding roof pressure dish (30) moves upward; bottom knockout roof pressure dish (31) moves downward simultaneously; the blank demoulding is on plate supporting frame (21); bottom knockout roof pressure dish (31) descends; the plate supporting frame (21) that is holding in the palm blank is placed on the roller set (42) reposefully; under the promotion of demoulding unit advance and retreat hydraulic means (43); withdraw from demoulding position along slide rail (34); after arriving datum mark (46); roller set (53) on roller set (42) on the table top of demoulding unit (41) and the roller workbench (52) is located on the horizontal line; blank pushes the plate supporting frame (21) that hydraulic means (40) promotes to be loaded with blank; to roller workbench (52), wait to transport; pile up.Following position mould (37) below that mold cleaning coating release agent device (54) enters empty behind mold cleaning, the coating release agent, returns to former position of readiness.Finish down first cycle of position mould (37) blank forming and the demoulding.Enter and wait to turn over the mould state.In producing continuously, cloth, moulding, the demoulding step periodic duty again and again of last position mould and following position mould.
Characteristics such as it is fast that the utility model former has shaping speed, and Forming Quality is good.
The performance indications of this blank forming equipment:
Total installation of generating capacity: 76.6KW
Shaping speed: 48S/ spare
Blank full-size: 3000 * 800 * 200mm (long * wide * thick)
The specified daily output: 1500 (standard element)
Working method: electronic computer centralized Control, stepping automatically, output continuously.
Above described embodiment the utility model is described, be not that the utility model is limited, design that the utility model is claimed and scope all are documented in claims of the present utility model.
Claims (7)
1. lightweight aggregate concrete formwork wall member former, mainly by the cloth unit, assembling die, die arrangement, the die turning-over device structure, mould emptier five parts constitute, it is characterized in that the cloth unit comprises that the discharging opening of quantitative hopper (1) is provided with disc type dispenser (2), the below of the discharging opening of disc type dispenser (2) is provided with distributing device (3), the below right-to-left of distributing device (3) is disposed with charging workbench (13), last position mould (17) or following position mould (37) and plate supporting frame workbench (22) are by charging workbench (13), cloth motion slideway is formed on the top of last position mould (17) or following position mould (37) and plate supporting frame workbench (22); Match with cloth motion slideway in the bottom of described distributing device, forward and backward two sides of distributing device are fixed with the guide plate (12) that matches with cloth motion slideway respectively, the right-hand member of distributing device links to each other with the piston rod (10) of long hydraulic cylinder (7), long hydraulic cylinder is installed on the support (9), left end at described distributing device (3) is provided with extension plate supporting frame device (14), and the hook of hanging plate supporting frame device (14) matches with plate supporting frame (21).
2. lightweight aggregate concrete formwork wall member former according to claim 1 is characterized in that described distributing device (3) comprising: distributing device housing (77), feed bin (59), bin wall (60), rubber bar (62), press strip (63), stock guide (64), discharging opening (61), fixed mount (72), discharging adjuster (73), stiffener (74), pressing plate stop (71), vibrating motor (70), distributing device oscillating plate (69), pressing plate (68), short scraper plate (67), pressure roller (66), long scraper plate (65), hinge (75), patter (58), patter controller (15), hang plate supporting frame device (14), guide plate (12); Distributing device oscillating plate (69) is installed in the bottom of fixed mount (72), the lower surface of distributing device oscillating plate (69) is provided with pressing plate (68), on fixed mount (72), be provided with the pressing plate stop (71) of adjusting pressing plate (68), be provided with vibrating motor (70) in the upper surface of distributing device oscillating plate (69), in described feed bin (59), be provided with stock guide (64), the top of stock guide (64) links to each other with bin wall (60), the bottom of stock guide (64) and distributing device housing (77) form discharging opening (61), the top of stock guide (64) adopts at least one hinge (75) to link to each other with bin wall (60), upper surface in its junction is covered with the rubber bar (62) of sealing usefulness, the two ends up and down of rubber bar (62) adopt press strip (63) fixing respectively, the lower surface of stock guide (64) is provided with stiffener (74), the middle part of stiffener (74) lower surface links to each other with the outer end of the adjusting lever of discharging adjuster (73), discharging adjuster (73) is installed on the described fixed mount (72), the right-hand member of described pressing plate (68) links to each other with the left end of short scraper plate (67), the right-hand member of short scraper plate (67) is provided with pressure roller (66) along the front and back horizontal direction, and the right-hand member of pressure roller (66) is provided with long scraper plate (65) along the front and back horizontal direction; The left end of described discharging opening (61) is provided with patter (58) along the front and back horizontal direction, and the top of patter (58) is provided with two patter controllers (15) that are fixed on described distributing device housing (77) the left end lateral wall; Described extension plate supporting frame device (14) is fixed on distributing device housing (77) the left end lateral wall.
3. lightweight aggregate concrete formwork wall member former according to claim 1 is characterized in that described assembling die is mainly by last position mould (17), down position mould (37), mould joint cover (29), electronic kayser (16) are formed; The both sides of last position mould (17) are provided with 4-6 tightening device (26), and the both sides of following position mould 37 are provided with 4-6 tightening device (57); 1-3 the vibrating motor (39) that 1-3 the vibrating motor (28) that the bottom surface of last position mould is provided with 1-3 oscillating plate (35) and matches, the bottom surface of following position mould are provided with 1-3 oscillating plate (38) and match; At least two, four electronic kaysers (16) are installed in the left end of described charging workbench (13) and the right-hand member of described plate supporting frame workbench (22) respectively at the most, match with mould joint cover (29).
4. lightweight aggregate concrete formwork wall member former according to claim 1, it is characterized in that described die arrangement (76) mainly is made up of pressing mold hydraulic means case (24), pressing mold hydraulic cylinder (23), platen (25), die arrangement support (27), at least one pressing mold hydraulic cylinder (23) vertically is installed at the top of die arrangement support (27), and the piston rod end of each pressing mold hydraulic cylinder (23) is provided with the platen (25) that matches with plate supporting frame (21).
5. lightweight aggregate concrete formwork wall member former according to claim 1; it is characterized in that described die turning-over device structure is mainly by assembling die bearing (36); assembling die trip shaft (51); driven gear (19); driving gear (18); shaft coupling (50); reduction box (48); assembling die upset motor (49) is formed; a left side; the top of right two bearings (36) respectively with the left side of the trip shaft (51) that is provided with along the left and right horizontal direction; right two ends link to each other; the left end of trip shaft (51) links to each other with motor (49) by reduction box (48), a trip shaft (51) and a left side; right two assembling die joint covers (29) link to each other.
6. lightweight aggregate concrete formwork wall member former according to claim 1 is characterized in that described mould emptier mainly is made up of demoulding unit (41), slide rail (34), roller workbench (52), mold cleaning coating release agent device (54) four parts; Demoulding unit (41) comprises again: bottom knockout hydraulic cylinder (33), last liquid parting cylinder pressure (32), demoulding unit advance and retreat hydraulic means (43), blank push hydraulic means (40), roller set (42) five parts; Demoulding unit (41) is installed in along on the slide rail (34) of front and back horizontal direction setting, the table top upper edge left and right horizontal direction of demoulding unit (41) is provided with roller set (42), the table top right-hand member of demoulding unit (41) is provided with blank and pushes hydraulic means (40), the top of demoulding unit (41) vertically is equipped with liquid parting cylinder pressure (32) at least one, liquid parting cylinder pressure (32) piston rod end down is provided with demoulding roof pressure dish (30) on each, at least one bottom knockout hydraulic cylinder (33) vertically is installed under the table top of demoulding unit (41), the end of the piston rod of each bottom knockout hydraulic cylinder (33) is provided with the bottom knockout roof pressure dish (31) that can pass the roller set plane up, described demoulding unit (41) adopts demoulding unit advance and retreat hydraulic means (43) to drive, and advances and retreat along the front and back horizontal direction; Described demoulding unit (41) is provided with roller workbench (52) at the left end that withdraws from the position, and the upper surface of roller workbench (52) is provided with roller set (53); The right-hand member of described demoulding position is provided with mold cleaning coating release agent device (54).
7. lightweight aggregate concrete formwork wall member former according to claim 6, it is characterized in that being provided with one group of cleaning shower nozzle (55) and coating release agent shower nozzle (56) at the left end of described mold cleaning coating release agent device (54) upper surface, its right-hand member is provided with one group and cleans shower nozzle (55) and coating release agent shower nozzle (56).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007201433053U CN201049501Y (en) | 2007-04-18 | 2007-04-18 | Light aggregate concrete formwork wall component forming device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007201433053U CN201049501Y (en) | 2007-04-18 | 2007-04-18 | Light aggregate concrete formwork wall component forming device |
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| Publication Number | Publication Date |
|---|---|
| CN201049501Y true CN201049501Y (en) | 2008-04-23 |
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| CNU2007201433053U Expired - Fee Related CN201049501Y (en) | 2007-04-18 | 2007-04-18 | Light aggregate concrete formwork wall component forming device |
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| CN (1) | CN201049501Y (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101554747B (en) * | 2009-05-26 | 2010-12-29 | 南阳天意保温耐火材料有限公司 | Inorganic light weight thermal insulation wall tile forming machine and forming method |
| CN102699988A (en) * | 2012-06-01 | 2012-10-03 | 龙口正仁节能建材设备制造有限公司 | Overturning mold for processing wall blocks |
| CN104669406A (en) * | 2015-02-04 | 2015-06-03 | 龙口正仁节能建材设备制造有限公司 | Equipment for machining wall building blocks |
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| CN101554747B (en) * | 2009-05-26 | 2010-12-29 | 南阳天意保温耐火材料有限公司 | Inorganic light weight thermal insulation wall tile forming machine and forming method |
| CN102699988A (en) * | 2012-06-01 | 2012-10-03 | 龙口正仁节能建材设备制造有限公司 | Overturning mold for processing wall blocks |
| CN102699988B (en) * | 2012-06-01 | 2014-07-23 | 龙口正仁节能建材设备制造有限公司 | Overturning mold for processing wall blocks |
| CN104669406A (en) * | 2015-02-04 | 2015-06-03 | 龙口正仁节能建材设备制造有限公司 | Equipment for machining wall building blocks |
| CN106553260A (en) * | 2016-12-01 | 2017-04-05 | 高州市宏俊水泥制品有限公司 | Pipe of cement production line with roller vehicle loop wheel machine |
| CN106738223A (en) * | 2016-12-01 | 2017-05-31 | 高州市宏俊水泥制品有限公司 | Cement pipe molding device with automatic feeding device |
| CN108705653A (en) * | 2018-07-24 | 2018-10-26 | 辽宁科技大学 | A kind of method of road deck making apparatus and the compound block road deck of the equipment making |
| CN109594679A (en) * | 2018-12-05 | 2019-04-09 | 杭州江润科技有限公司 | Prefabricated assembled wall and construction method |
| CN112123555A (en) * | 2020-09-22 | 2020-12-25 | 福建泉工股份有限公司 | Concrete large plate production line and production method thereof |
| CN112123555B (en) * | 2020-09-22 | 2021-08-31 | 福建泉工股份有限公司 | Concrete large plate production line and production method thereof |
| CN113414866A (en) * | 2021-06-24 | 2021-09-21 | 徐辉 | Prefabricated wall brick apparatus for producing that can spout release agent |
| CN113414866B (en) * | 2021-06-24 | 2022-07-29 | 江苏聚优新型建材有限公司 | Prefabricated wall brick apparatus for producing that can spout release agent |
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Granted publication date: 20080423 Termination date: 20120418 |