CN101554747B - Inorganic light weight thermal insulation wall tile forming machine and forming method - Google Patents
Inorganic light weight thermal insulation wall tile forming machine and forming method Download PDFInfo
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- CN101554747B CN101554747B CN2009100650263A CN200910065026A CN101554747B CN 101554747 B CN101554747 B CN 101554747B CN 2009100650263 A CN2009100650263 A CN 2009100650263A CN 200910065026 A CN200910065026 A CN 200910065026A CN 101554747 B CN101554747 B CN 101554747B
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- 238000009413 insulation Methods 0.000 title claims abstract description 31
- 238000000034 method Methods 0.000 title claims abstract description 19
- 239000012530 fluid Substances 0.000 claims description 37
- 238000000465 moulding Methods 0.000 claims description 29
- 239000000463 material Substances 0.000 claims description 16
- 239000002994 raw material Substances 0.000 claims description 9
- 238000007599 discharging Methods 0.000 claims description 8
- 239000000758 substrate Substances 0.000 claims description 4
- 238000007605 air drying Methods 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 claims description 3
- 238000010276 construction Methods 0.000 claims description 3
- 208000002925 dental caries Diseases 0.000 claims description 3
- 230000000994 depressogenic effect Effects 0.000 claims description 3
- 239000012774 insulation material Substances 0.000 claims description 3
- 238000010410 dusting Methods 0.000 claims description 2
- 239000000843 powder Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000003825 pressing Methods 0.000 abstract description 4
- 238000000748 compression moulding Methods 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 239000011449 brick Substances 0.000 description 2
- 239000004566 building material Substances 0.000 description 2
- 230000032683 aging Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 239000003562 lightweight material Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
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Abstract
The invention relates to an inorganic light weight thermal insulation wall tile forming machine and a forming method; the forming machine comprises a rack, a mould pressing device, a feeding device, aknockout mechanism, a hydraulic station and an electric control cabinet; wherein the mould pressing device is arranged in the rack, and the feeding device and the knockout mechanism are respectively positioned at the side parts of the rack and connected with the rack. The forming machine and forming method are applicable to large-scale forming production of the inorganic light weight thermal insulation wall tile, can continuously cycle the whole process of the forming technique including feeding, pressurizing, decompressing, demoulding and knockout, can greatly improve the production efficiency and also has higher degree of automation. Compared with the prior art, the forming machine has the advantages of reasonable design, convenient operation, stable working, reliable quality and the like.
Description
Technical field
The invention belongs to the building equipment technical field, is a kind of be used to make inorganic light weight thermal insulation wall tile forming machine and forming method.
Background technology
Along with the progress of society and the development of building industry, requirement to building material is more and more higher, require it not only will meet the building standard requirement of country, but also want energy savings, reduce and pollute, good heat-insulating property should be arranged, resistance to compression preferably, tension, ageing resistace and harmless environmental-protecting performance are arranged again.At present, in the making of walling unit and thermal insulation wall tile, generally paid attention to the application of light heat insulation material, but the present domestic ideal equipment that also do not have of the make-up machine of producing this light weight thermal insulation wall tile, the problem that exists is: the one, because the material difference of thermal insulation wall tile, material belongs to lightweight material, the 2nd, thermal insulation wall tile is different with the compacting stress surface of common building block brick, common brick is that perpendicular putting stands up, the lifting surface area of press face is little, and thermal insulation wall tile is the plane storing, and the lifting surface area of press face is big, if continue to use existing fluid pressure type block machine, since the restriction of its vibration and press member, its briquetting pressure deficiency, insufficient strength, particularly when molding, strength is unbalanced, easily causes base substrate thickness and pressure inhomogeneous, occurs the broken phenomenon of base substrate often, influence the quality of blank forming, caused the thermal insulation wall tile of producing not reach designing requirement and quality requirement thus.Secondly, the block machine of frame for movement, manual mode operation is all used in every work, its reinforced non-quantitative, productivity ratio and product quality all change with operational circumstances, and be stable inadequately, semi-mechanization production in addition, yield poorly, of poor quality, at every turn after hand stock, pressurization, the demoulding are carried out successively at interval by Artificial Control machinery, and the consumption time is long, and manipulation strength is big, poor working environment can not realize mass automatic production.
Summary of the invention
The purpose of this invention is to provide a kind of reasonable in design compactness, can satisfy the plane pressing requirements, its dependable performance, shaping speed is fast, production efficiency is high, and can guarantee the inorganic light weight thermal insulation wall tile forming machine and the forming method of Forming Quality.
Realize that the technical scheme that purpose of the present invention is taked is: this machine comprises frame, molding device, feeding device, knockout mechanism, Hydraulic Station and electrical control cubicles, wherein, molding device is installed in the frame, and feeding device and knockout mechanism lay respectively at the sidepiece of frame, and is connected with frame.
Described feeding device comprises feed hopper, chute feeder, feeding guide and material loading fluid cylinder, feed hopper and feeding guide are packed on the frame respectively, chute feeder is positioned at the below of feed hopper, be connected with feeding guide by sliding component, the chute feeder bottom is a blanking port, and be provided with the blanking port fixed base plate of fixedlying connected with feeding guide, and the bottom side of fixed base plate is equipped with and is used to drive the material loading fluid cylinder that chute feeder moves, and top one side of chute feeder is fixed with the backgauge base plate that cooperates with the feed hopper discharging opening.
Described molding device comprises top die, counterdie, upper bolster, die shoe and is fixed in frame top and drives the main hydraulic cylinder and the counterdie lifting fluid cylinder of top die lifting, top die adopts integrated die head, and be connected with main hydraulic cylinder by upper bolster, counterdie adopts closed-in construction, arrange in it and be laid with 16～80 die cavitys, die shoe is fixed on the frame, and exerting pressure by the matched moulds of upper and lower mould is pressed into the walltile base substrate with the insulation material in the die cavity.
Described knockout mechanism comprises that ejection fluid cylinder, pallet push frame, ejection carriage and plurality of movable pallet, pallet propelling movement frame and ejection carriage lay respectively at the both sides of frame, the top that pallet pushes frame is provided with pallet thrust member and the slide rail that is used for pallet thrust member mobile guide, the outside of slide rail is provided with the pallet deflector apron, the ejection fluid cylinder is installed in pallet and pushes on the frame, and the external part of its piston rod is fixedlyed connected and interlock with the pallet thrust member.
One has 16～80 die heads with counterdie die cavity corresponding matching on the stamping surface of described top die.
The stamping surface of described die head is provided with equally distributed projection, this projection adopt centrum or cylinder or spheroid or crisscross to the rib strip shaped structure.
The die head cleaning brush is equipped with on the top of described chute feeder one side.
Forming method of the present invention carries out according to the following steps:
(1) the inorganic light weight thermal insulation wall tile raw material of mixed preparing is sent in the feed hopper, handle main hydraulic cylinder and counterdie lifting fluid cylinder respectively, make top die and counterdie rise to top dead center position respectively, get movable tray and be seated in the corresponding position of mould, die shoe up and down, handle counterdie lifting fluid cylinder again, counterdie is reduced to and the tight position contacting of movable tray;
(2) handle the material loading fluid cylinder, make feed hopper move to position with the counterdie corresponding matching, make raw material in the feed hopper fall into and be full of each die cavity of counterdie, handle the material loading fluid cylinder then and make feed hopper move to original position of readiness;
(3) handle main hydraulic cylinder, make die head descending, carry out the moulding compacting of metope adobe, when pressure reaches setting value, can stop pressurization, and 3～5 seconds of pressurize, unload then to be depressed into and treat pressure condition;
(4) handle counterdie lifting fluid cylinder, counterdie is risen rise to demoulding position, handle main hydraulic cylinder again, die head and counterdie are hoisted simultaneously to top dead center position;
(5) handle the ejection fluid cylinder, movable tray is delivered on the ejection carriage, open the dusting hopper simultaneously, make powder be sprinkling upon the upper surface of adobe equably, take off the wet base of movable tray and moulding then, leave standstill natural air drying, promptly make the inorganic light weight thermal insulation wall tile of moulding.
The inorganic light weight thermal insulation wall tile forming machine of making according to such scheme, be applicable to the large-scale production of inorganic light weight thermal insulation wall tile moulding, can carry out the circulation that moulding process comprises reinforced, pressurization, decompress(ion), the demoulding, ejection overall process continuously without a break, can increase substantially production efficiency, and have higher automaticity.Compared with prior art, this make-up machine has reasonable in design, advantage such as easy to operate, working stability, reliable in quality, low, the ropy difficult problem of the production efficiency that preferably resolves the building material industry light wall tile.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the structural representation of knockout mechanism of the present invention;
Fig. 3 is the structural representation of top die in the molding device;
Fig. 4 is the upward view of Fig. 3;
Fig. 5 is the A-A cutaway view of Fig. 4;
Fig. 6 is the structural representation of counterdie in the molding device.
The specific embodiment
Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, inorganic light weight thermal insulation wall tile forming machine of the present invention is by frame 1, molding device, feeding device, knockout mechanism, Hydraulic Station 10 and electrical control cubicles 11, wherein, frame 1 is a frame structure, molding device is installed in the frame 1, this device comprises upper bolster 4, top die 5, die shoe 13, counterdie 14, main hydraulic cylinder 3 and counterdie lifting fluid cylinder 12, main hydraulic cylinder 3 is installed in the top of frame 1, and the external part of its underpart plunger installs successively with top die 5 with upper bolster 4 and is connected.Arrange on the stamping surface of top die 5 and be laid with 16～80 die heads 6 with the top die one, can one time punching molded 16～80 blocks of walltiles.The stamping surface of die head 6 is provided with equally distributed protruding 6-1, this projection 6-1 adopt centrum or cylinder or spheroid or crisscross to the rib strip shaped structure, by the protruding 6-1 that is provided with on the die head 6, make and form pit or groove on the walltile heat-insulation layer matrix of producing, so that increase the bond strength of heat-insulation layer and finish coat, make bondingly between heat-insulation layer and the finish coat firmly to reach the cracking of effectively avoiding finish coat, come off, prolong the walltile effect in service life.Die shoe 13 is installed in the bottom in the frame 1, and counterdie 14 and is connected with frame 1 by counterdie lifting fluid cylinder 12 between die shoe 13 and top die 5, counterdie 14 employing closed-in constructions, and its interior arrangement is laid with 16～80 die cavitys with die head 6 corresponding matching.Label 7 is hydraulic control valves, label the 8, the 9th, hydraulic pump.
Feeding device is positioned at a side of frame 1, and fixedlys connected with frame 1, and this device comprises feed hopper 2, chute feeder 21 feeding guides 19 and material loading fluid cylinder 18, and feed hopper 2 is the funnel-shaped structure of last lower open mouth, installs with frame 1 to be connected, and is used for the feed of chute feeder 21.Feeding guide 19 is packed in the sidepiece of frame 1, is used for the mobile guide of chute feeder 21.Chute feeder 21 is the square frame shape structure of up/down perforation, and top is the charging aperture that cooperates with feed hopper 2 discharging openings, and the bottom is the blanking port that cooperates with counterdie 14.Chute feeder 21 is positioned at the below of feed hopper 2, and both sides, its underpart are connected with feeding guide 19 by sliding component 17, and can move along feeding guide 19, to realize the transmission of raw material.Mobile member 17 can adopt roller or slide block.Top one side of chute feeder 21 is fixed with the backgauge base plate 20 concordant with its charging aperture, is used for the cooperation sealing of feed hopper 2 discharging openings.The fixed base plate 16 that is used to cooperate sealing chute feeder 21 blanking ports is housed on the feeding guide 19, and material loading fluid cylinder 18 is equipped with in the bottom side of fixed base plate 16, and the external part of its piston rod is connected with chute feeder 21, and drive chute feeder 21 moves.The die head cleaning brush is equipped with on the top of described chute feeder 21 1 sides.
Referring to Fig. 2, described knockout mechanism comprises that ejection fluid cylinder 25, pallet push frame 22, ejection carriage 15 (see figure 1)s and plurality of movable pallet (among the figure for showing), pallet pushes the sidepiece that frame 22 is positioned at frame 1, be used for movable tray is pushed to the compacting station of die shoe 13, the movable tray that will be loaded with the wet base of walltile is simultaneously shifted onto on the ejection carriage 15.The top that pallet pushes frame 22 is provided with pallet thrust member 23 and the slide rail (figure is for showing) that is used for pallet thrust member 23 mobile guides, the outside of slide rail is provided with pallet deflector apron 24, ejection fluid cylinder 25 is installed in the bottom that pallet pushes frame 22, the external part of its piston rod is fixedlyed connected with pallet thrust member 23, and drives pallet thrust member 23 and move along slide rail.Ejection carriage 15 is positioned on the frame and pushes frame 22 corresponding opposite sides with pallet, is used to receive the movable tray that is loaded with the wet base of walltile moulding that suppresses.
Below in conjunction with embodiment the forming method of inorganic light weight thermal insulation wall tile is further specified.
The moulding of walltile of the present invention can be carried out by the following method:
At first, the inorganic light weight thermal insulation wall tile raw material of mixed preparing is sent in the feed hopper 2, raw material is fallen into naturally by the discharging opening of feed hopper 2 and is full of chute feeder 21.Then handle main hydraulic cylinder 3 and counterdie lifting fluid cylinder 12 respectively, drive top die 5 and counterdie 14 and rise to top dead center position respectively, getting a movable tray is seated on the pallet propelling movement frame 22, handle ejection fluid cylinder 25 drive pallet thrust member 23 movable tray is pushed to die shoe 13 up and down moulds 14 corresponding positions, and as lower bolster.Handle counterdie lifting fluid cylinder 12 again, drive counterdie 14 and reduce to the position that compresses with movable tray.Carry out material loading then, its method is to handle material loading fluid cylinder 18, driving chute feeder 21 moves along feeding guide 19, in its moving process, the blanking port of chute feeder 21 bottoms is close to fixed base plate 16 and is slided, simultaneously the discharging opening of the backgauge base plate 20 on its top and feed hopper 2 bottoms is relative is close to slip, and discharging opening is sealed gradually.When chute feeder 21 moved to the top position corresponding with counterdie 14, raw material was promptly fallen into each die cavity of counterdie 14 naturally by blanking port, and it is full of.At this moment, can handle material loading fluid cylinder 18 makes chute feeder 21 move to original position of readiness, carry out in the process of reset movement at it, the lower surface of chute feeder 21 blanking ports is close to the upper surface of counterdie 14 and is slided, be about to exceed each die cavity upper oral part unnecessary raw material is taken away thereupon, chute feeder 21 blanking ports be fixed gradually base plate 16 sealing, the corresponding connection of charging aperture of the discharging opening of feed hopper 2 and chute feeder 21 simultaneously.So far, promptly finished the preceding operation preparation of compression moulding.
The method of carrying out walltile compression moulding is, handle main hydraulic cylinder 3, drive the die cavity that top die 5 and die head are advanced into counterdie 14 for 6 times, carry out the moulding compacting of metope adobe, when pressure reaches setting value, stop and can only pressurize, and 3～5 seconds of pressurize, so that the material composition in the wet base is by the of short duration binding time that condenses, unload then to be depressed into and treat pressure condition, and keep the pressing position of die head 6 constant, get final product molding.The method of molding is to handle counterdie lifting fluid cylinder 12, drive counterdie 14 up certain distances, counterdie 14 breaks away from the wet base of moulding, handles main hydraulic cylinder 3 and counterdie lifting fluid cylinder 12 again, die head 6 and counterdie 14 are hoisted simultaneously to top dead center position, promptly finish the demoulding of the wet base of moulding.
Carry out ejection at last, getting a movable tray is seated on the pallet propelling movement frame 22, handle ejection fluid cylinder 25 drive pallet thrust member 23 movable tray is pushed to die shoe 13 up and down moulds 14 corresponding positions, the movable tray that will be loaded with the wet base of walltile moulding is simultaneously released the compacting station, and deliver on the ejection carriage 15, take off the wet base of movable tray and moulding then, leave standstill natural air drying, promptly make the inorganic light weight thermal insulation wall tile of moulding.The circulation aforesaid operations, according to the size of make-up machine model and main hydraulic cylinder rated pressure, but 16～80 inorganic light weight thermal insulation wall tiles of compression moulding once higher production efficiency is not only arranged, and automaticity are higher, operate very easy.
Claims (5)
1. inorganic light weight thermal insulation wall tile forming machine, this machine comprises frame, molding device, feeding device, knockout mechanism, Hydraulic Station and electrical control cubicles, wherein, molding device is installed in the frame, feeding device and knockout mechanism lay respectively at the sidepiece of frame, and are connected with frame, it is characterized in that:
Described feeding device comprises feed hopper, chute feeder, feeding guide and material loading fluid cylinder, feed hopper and feeding guide are packed on the frame respectively, chute feeder is positioned at the below of feed hopper, be connected with feeding guide by sliding component, the chute feeder bottom is a blanking port, and be provided with the blanking port fixed base plate of fixedlying connected with feeding guide, and the bottom side of fixed base plate is equipped with and is used to drive the material loading fluid cylinder that chute feeder moves, and top one side of chute feeder is fixed with the backgauge base plate that cooperates with the feed hopper discharging opening;
Described molding device comprises top die, counterdie, upper bolster, die shoe and is fixed in frame top and drives the main hydraulic cylinder and the counterdie lifting fluid cylinder of top die lifting, top die adopts integrated die head, and be connected with main hydraulic cylinder by upper bolster, counterdie adopts closed-in construction, arrange in it and be laid with 16～80 die cavitys, die shoe is fixed on the frame, and exerting pressure by the matched moulds of upper and lower mould is pressed into the walltile base substrate with the insulation material in the die cavity;
Described knockout mechanism comprises that ejection fluid cylinder, pallet push frame, ejection carriage and plurality of movable pallet, pallet propelling movement frame and ejection carriage lay respectively at the both sides of frame, the top that pallet pushes frame is provided with pallet thrust member and the slide rail that is used for pallet thrust member mobile guide, the outside of slide rail is provided with the pallet deflector apron, the ejection fluid cylinder is installed in pallet and pushes on the frame, and the external part of its piston rod is fixedlyed connected and interlock with the pallet thrust member.
2. inorganic light weight thermal insulation wall tile forming machine according to claim 1 is characterized in that: one has 16～80 die heads with counterdie die cavity corresponding matching on the stamping surface of described top die.
3. inorganic light weight thermal insulation wall tile forming machine according to claim 2 is characterized in that: the stamping surface of described die head is provided with equally distributed projection, this projection adopt centrum or cylinder or spheroid or crisscross to the rib strip shaped structure.
4. inorganic light weight thermal insulation wall tile forming machine according to claim 1 is characterized in that: the die head cleaning brush is equipped with on the top of described chute feeder one side.
5. the forming method of an inorganic light weight thermal insulation wall tile, it is characterized in that: it is to carry out according to the following steps:
(1) the inorganic light weight thermal insulation wall tile raw material of mixed preparing is sent in the feed hopper, handle main hydraulic cylinder and counterdie lifting fluid cylinder respectively, make top die and counterdie rise to top dead center position respectively, get movable tray and be seated in the corresponding position of mould, die shoe up and down, handle counterdie lifting fluid cylinder again, counterdie is reduced to and the tight position contacting of movable tray;
(2) handle the material loading fluid cylinder, make feed hopper move to position with the counterdie corresponding matching, make raw material in the feed hopper fall into and be full of each die cavity of counterdie, handle the material loading fluid cylinder then and make feed hopper move to original position of readiness;
(3) handle main hydraulic cylinder, make die head descending, carry out the moulding compacting of metope adobe, when pressure reaches setting value, stop pressurization, and 3～5 seconds of pressurize, unload then to be depressed into and treat pressure condition;
(4) handle counterdie lifting fluid cylinder, counterdie is risen rise to demoulding position, handle main hydraulic cylinder again, die head and counterdie are hoisted simultaneously to top dead center position;
(5) handle the ejection fluid cylinder, movable tray is delivered on the ejection carriage, open the dusting hopper simultaneously, make powder be sprinkling upon the upper surface of adobe equably, take off the wet base of movable tray and moulding then, leave standstill natural air drying, promptly make the inorganic light weight thermal insulation wall tile of moulding.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2009100650263A CN101554747B (en) | 2009-05-26 | 2009-05-26 | Inorganic light weight thermal insulation wall tile forming machine and forming method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2009100650263A CN101554747B (en) | 2009-05-26 | 2009-05-26 | Inorganic light weight thermal insulation wall tile forming machine and forming method |
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| CN101554747A CN101554747A (en) | 2009-10-14 |
| CN101554747B true CN101554747B (en) | 2010-12-29 |
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Owner name: XINYANG TIANYI ENERGY SAVING TECHNOLOGY CO., LTD. Free format text: FORMER OWNER: NANYANG TIANYI HEAT INSULATING REFRACTORY MATERIAL CO., LTD. Effective date: 20120815 |
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Effective date of registration: 20120815 Address after: 464100 Henan Pingqiao District, Xinyang Province five mile Private Economic Experimental Zone Patentee after: Xinyang Tianyi Energy Saving Technology Co., Ltd. Address before: 464100, Henan Pingqiao District, Xinyang City, five mile Private Economic Experimental Zone, Nanyang Tianyi insulation refractory Co., Ltd. Patentee before: Nanyang Tianyi Thermal Refractory Material Co., Ltd. |
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Address after: 464100 Henan Pingqiao District, Xinyang Province five mile Private Economic Experimental Zone Patentee after: XINYANG TIANYI ENERGY SAVING TECHNOLOGY CO., LTD. Address before: 464100 Henan Pingqiao District, Xinyang Province five mile Private Economic Experimental Zone Patentee before: Xinyang Tianyi Energy Saving Technology Co., Ltd. |
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