CN111873162A

CN111873162A - Cement floor cloth and plastering integrated production system

Info

Publication number: CN111873162A
Application number: CN202010823514.2A
Authority: CN
Inventors: 刘玲; 司志备; 李春景; 张淼; 张苛; 杨勇
Original assignee: Nanyang Best Hydraulic Machinery Co ltd
Current assignee: Nanyang Best Hydraulic Machinery Co ltd
Priority date: 2020-08-17
Filing date: 2020-08-17
Publication date: 2020-11-03

Abstract

The invention discloses a cement floor cloth smearing integrated production system, which comprises: the concrete trowelling machine comprises a first rack, a distributing module, a trowelling module and a traveling device, wherein the distributing module is movably arranged at the upper end of the first rack and used for throwing concrete, the trowelling module is movably arranged at the upper end of the first rack and used for trowelling the concrete, the traveling device is used for moving the distributing module and the trowelling module, a first material receiving device and a second material receiving device are respectively arranged below the distributing module and the trowelling module and used for receiving residual concrete, and the first material receiving device and the second material receiving device are respectively located at two ends of the first rack. According to the invention, the distributing module and the plastering module are arranged at two ends of the first rack, the mould is moved to the lower part of the first rack through the main vibration table, the concrete is uniformly distributed into the mould by the distributing module, and then the concrete in the mould is plastered and flattened by the plastering module, so that the automatic production of the cement board is realized, the manual distributing and plastering are replaced, the production efficiency is improved, and the production cost is reduced.

Description

Cement floor cloth and plastering integrated production system

The technical field is as follows:

the invention relates to the technical field of cement board production, in particular to a cement floor cloth plastering integrated production system.

Background art:

at present, cement boards on the market are basically distributed and plastered manually, so that the production efficiency is low, the production cost is high, the labor intensity of workers is high, and the requirements of modernization and high-efficiency production are not met.

In view of the above, the present inventors propose the following.

The invention content is as follows:

the invention aims to overcome the defects of the prior art and provide an integrated production system for plastering cement floor cloth.

In order to solve the technical problems, the invention adopts the following technical scheme: this integrative production system is smeared to cement floor cloth includes: the concrete trowelling machine comprises a first machine frame, a distributing module, a trowelling module and a traveling device, wherein the distributing module is movably arranged at the upper end of the first machine frame and used for throwing concrete, the trowelling module is movably arranged at the upper end of the first machine frame and used for trowelling the concrete, the traveling device is used for moving the distributing module and the trowelling module, a first material receiving device and a second material receiving device are respectively arranged below the distributing module and the trowelling module and used for receiving the residual concrete, and the first material receiving device and the second material receiving device are respectively located at two ends of the first machine frame.

Further, in the above technical solution, a mold for shaping the concrete is disposed at a lower end of the first frame, and the mold is mounted on a main vibrating table which is movable away from the first frame.

Furthermore, in the above technical scheme, the distributing module includes a first support frame movably mounted on the traveling device, a bin arranged on the first support frame and used for storing the concrete, a distributing vehicle arranged at the lower end of the bin and used for distributing the concrete, and a material stirring device arranged at the front end of the distributing vehicle and swinging left and right to prevent the concrete from being accumulated.

Further, among the above-mentioned technical scheme, the articulated first door and the second door of opening and shutting the lower extreme discharge gate to both sides of installing on the feed bin, first door with mutually meshed's first opening gear and second opening gear are installed respectively to second door upper end, feed bin one side is provided with and is used for promoting first door or second door is opened or is closed the feed bin drive arrangement of discharge gate, first support frame upper end is provided with three weighing sensor at least, the feed bin support press in on the weighing sensor.

Furthermore, in the above technical scheme, the material distribution vehicle includes a material distribution frame installed at the lower end of the first support frame, a stirring shaft installed in the material distribution frame and located below the material bin, a material distribution driving device installed outside the material distribution frame and used for driving the stirring shaft to rotate, and a material distribution transmission mechanism connecting the stirring shaft and the material distribution driving device.

Furthermore, in the above technical scheme, the plastering module includes a first plastering support frame movably mounted on the traveling device, a plastering plate disposed at a lower end of the first plastering support frame and used for plastering the concrete, a plastering driving device mounted on the first plastering support frame in a lifting manner and used for driving the plastering plate to horizontally swing, a transmission mechanism connecting the plastering driving device and the plastering plate, and a lifting driving device mounted on the first plastering support frame and used for driving the plastering driving device and the transmission mechanism to move up and down.

Further, in the above technical solution, the plastering plate is connected to the transmission mechanism through a plurality of spring plates, and the plastering drive device is mounted on the transmission mechanism.

Furthermore, in the above technical scheme, guide grooves for lifting the transmission mechanism are formed in two sides of the first dough surface support frame, guide wheels installed in the guide grooves are arranged in two sides of the transmission mechanism, and the lifting driving device is installed on the side surface of the first dough surface support frame and connected with one side of the transmission mechanism so as to drive the transmission mechanism to move up and down along the guide grooves.

Furthermore, in the above technical solution, the first receiving device includes a material receiving plate installed on the first frame and located below the material distribution module, and a receiving driving device installed on the first frame and used for driving the material receiving plate to move back and forth, and the second receiving device has the same structure as the first receiving device.

Furthermore, in the above technical solution, the traveling device includes a guide rail disposed on both sides of the first frame and used for mounting the cloth module and the plastering module, a traveling rack mounted on a side of the guide rail, a plurality of cloth traveling wheels disposed on the cloth module and mounted in the guide rail, a cloth traveling gear mounted on the cloth module and engaged with the traveling rack, a cloth traveling driving device mounted on the cloth module and used for driving the cloth traveling gear to rotate, a plurality of plastering traveling wheels disposed on the plastering module and mounted in the guide rail, a plastering traveling gear mounted on the plastering module and engaged with the traveling rack, and a plastering traveling driving device mounted on the plastering module and used for driving the cloth plastering gear to rotate.

After adopting the technical scheme, compared with the prior art, the invention has the following beneficial effects: according to the invention, the distributing module and the plastering module are movably arranged at two ends of the first rack, the mould is moved to the lower part of the first rack through the main vibration table, the distributing module uniformly distributes concrete into the mould, and the plastering module plasters and flattens the concrete in the mould, so that the automatic production of the cement board is realized, the manual distributing and plastering are replaced, the labor intensity of workers is reduced, the production efficiency is improved, and the production cost is reduced.

Description of the drawings:

FIG. 1 is a perspective view of the present invention;

FIG. 2 is a schematic structural view of the present invention;

FIG. 3 is a front view of the present invention;

FIG. 4 is a first perspective view of the cloth module of the present invention;

FIG. 5 is a second perspective view of the cloth module of the present invention;

FIG. 6 is a front view of the cloth module of the present invention;

fig. 7 is a perspective view of the rendering module of the present invention.

Fig. 8 is a perspective view of the first receiving device in the present invention.

Description of reference numerals:

1 first frame 11 running gear 111 guide rail

112 traveling rack 113 cloth traveling wheel 114 cloth traveling gear

115 cloth walking drive device 116 plastering walking wheel 117 plastering walking gear

118 plastering running driving device 12 first receiving device 121 receiving plate

122 material receiving driving device 13 and second material receiving device 36 main vibration table

4 first support frame 411 weighing sensor of cloth module 41

42 bunker 421 first door 422 second door

423 first opening gear 424 and second opening gear 425 bin driving device

432 stirring shaft of 43 material distribution vehicle 431 material distribution frame

433 cloth drive mechanism 434 cloth drive mechanism 435T type pole

44 material-shifting device 441 material-shifting mounting plate 442 shifting frame

443 front rolling part 444 rear rolling part 445 material poking transmission mechanism

5 first rendering support 511 guide groove of rendering module 51

52 plastering panel 53 plastering driving device 54 transmission mechanism

55 lifting driving device 56 spring plate 9 mould

The specific implementation mode is as follows:

the invention is further illustrated below with reference to specific embodiments and the accompanying drawings.

Referring to fig. 1 to 7, there is shown a cement floor cloth trowel integrated production system, which includes: the concrete plastering machine comprises a first frame 1, a distributing module 4 which is movably arranged at the upper end of the first frame 1 and used for throwing concrete, a plastering module 5 which is movably arranged at the upper end of the first frame 1 and used for plastering the concrete, and a traveling device 11 which is used for moving the distributing module 4 and the plastering module 5, wherein a first material receiving device 12 and a second material receiving device 13 which are used for receiving the residual concrete are respectively arranged below the distributing module 4 and the plastering module 5, and the first material receiving device 12 and the second material receiving device 13 are respectively positioned at two ends of the first frame 1.

The lower end of the first frame 1 is provided with a mould 9 for shaping the concrete, and the mould 9 is mounted on a main vibration table 36 which can move away from the first frame 1.

The distributing module 4 comprises a first support frame 41 movably mounted on the traveling device 11, a storage bin 42 arranged on the first support frame 41 and used for storing the concrete, a distributing vehicle 43 arranged at the lower end of the storage bin 42 and used for distributing and distributing the concrete, and a material stirring device 44 arranged at the front end of the distributing vehicle 43 and swinging left and right to prevent the concrete from being accumulated.

Articulated on the feed bin 42 install can open and shut to both sides and open first door 421 and the second door 422 of opening the lower extreme discharge gate, first door 421 with the first gear 423 and the second gear 424 of opening the storehouse of intermeshing is installed respectively to second door 422 upper end, feed bin 42 one side is provided with and is used for promoting first door 421 or second door 422 is opened or is closed the feed bin drive arrangement 425 of discharge gate, first support frame 41 upper end is provided with three weighing sensor 411 at least, feed bin 42 support press in on the weighing sensor 411. The bin drive 425 is a pneumatic cylinder. The bin 42 is opened and closed by controlling the first bin door 421 and the second bin door 422 by the cylinder, and is opened and closed synchronously in two directions by meshing the first bin opening gear 423 and the second bin opening gear 424.

The material distribution vehicle 43 comprises a material distribution frame 431 mounted at the lower end of the first support frame 41, a stirring shaft 432 mounted in the material distribution frame 431 and located below the material bin 42, a material distribution driving device 433 mounted at the outer side of the material distribution frame 431 and used for driving the stirring shaft 432 to rotate, and a material distribution transmission mechanism 434 connecting the stirring shaft 432 and the material distribution driving device 433. The stirring shafts 432 are provided with two linkage shafts in parallel, and a plurality of T-shaped rods 435 which are irregularly arranged are arranged on the stirring shafts 432. The cloth driving device 433 is a motor, and the cloth transmission mechanism 434 is a chain assembly. The material distributing vehicle 43 is driven by a motor to rotate a stirring shaft 432, and concrete falling from the storage bin 42 is scattered and uniformly spread in the mold 9 through a T-shaped rod 435.

The material stirring device 44 comprises a material stirring mounting plate 441 mounted at the front end of the material distributing frame 431, a stirring frame 442 mounted on the material stirring mounting plate 441 in a horizontally movable manner, a front material rolling member 443 and a rear material rolling member 444 mounted on two sides of the stirring frame 442 and used for stirring the concrete back and forth from left to right, and a material stirring transmission mechanism 445 connected with the stirring shaft 432 and used for driving the stirring frame 442 to reciprocate. The material-shifting device 44 is driven by the material-distributing vehicle 43 to operate synchronously. The material stirring device 44 is arranged in front of the material distributing cart 43, and the stirring shaft 432 drives the front material rolling part 443 and the rear material rolling part 444 to swing left and right, so that concrete accumulation is prevented.

The plastering module 5 comprises a first plastering support 51 movably mounted on the walking device 11, a plastering plate 52 arranged at the lower end of the first plastering support 51 and used for plastering the concrete, a plastering driving device 53 which is mounted on the first plastering support 51 in a lifting manner and used for driving the plastering plate 52 to horizontally swing, a transmission mechanism 54 connecting the plastering driving device 53 and the plastering plate 52, and a lifting driving device 55 which is mounted on the first plastering support 51 and used for driving the plastering driving device 53 and the transmission mechanism 54 to move up and down. The plastering driving device 53 is a motor, and the lifting driving device 55 is an air cylinder.

The plastering plate 52 is connected with the transmission mechanism 54 through a plurality of spring plates 56, and the plastering driving device 53 is arranged on the transmission mechanism 54.

Guide grooves 511 for lifting the transmission mechanism 54 are formed in two sides of the first dough support frame 51, guide wheels installed in the guide grooves 511 are arranged on two sides of the transmission mechanism 54, and a lifting driving device 55 is installed on the side surface of the first dough support frame 51 and connected with one side of the transmission mechanism 54 so as to drive the transmission mechanism 54 to move up and down along the guide grooves 511.

When the plastering module 5 starts to move along the guide rail 11 on the first frame 1, the lifting driving device 55 pushes the plastering panel 52 to press down, so that the plastering panel 52 contacts the upper surface of the concrete in the mould 9, and the plastering driving device 53 swings under the driving of the plastering driving device 53 by utilizing the self weight and the elasticity of the spring plate 56 to flatten the upper plane of the concrete and plaster and flatten the upper plane of the concrete.

The first receiving device 12 includes a receiving plate 121 mounted on the first frame 1 and located below the distributing module 4, and a receiving driving device 122 mounted on the first frame 1 and used for driving the receiving plate 121 to move back and forth, and the second receiving device 13 has the same structure as the first receiving device 12. The receiving driving device 122 is an air cylinder and can push the receiving plate 121 to move back and forth. When the first material receiving device 12 works, after the mold 9 reaches the station, the cylinder pushes the material receiving plate 121 to extend out of the mold 9 and be consistent with the height of the mold cavity plane of the mold 9, after the material distribution of the material distribution module 4 is completed, the cylinder and the material distribution module 4 synchronously retreat and return to the original position, and the material receiving plate 121 is returned to the original position, so that the material receiving plate 121 is still positioned below the material distribution module 4, and the concrete left on the material distribution module 4 or adhered to the side wall is prevented from falling to the ground; the second receiving device 13 moves synchronously with the plastering module 5 in the same way, so as to prevent the concrete adhered to the remained or the side wall of the plastering module 5 from falling to the ground.

The traveling device 11 comprises guide rails 111 arranged on both sides of the first frame 1 and used for mounting the cloth module 4 and the plastering module 5, a traveling rack 112 arranged beside the guide rails 111, a plurality of cloth traveling wheels 113 arranged on the cloth module 4 and mounted in the guide rails 111, and a cloth traveling gear 114 arranged on the cloth module 4 and engaged with the traveling rack 112, the cloth moving driving device 115 is installed on the cloth module 4 and used for driving the cloth moving gear 114 to rotate, a plurality of plastering moving wheels 116 are arranged on the plastering module 5 and installed in the guide rail 111, a plastering moving gear 117 is installed on the plastering module 5 and meshed with the moving rack 112, and a plastering moving driving device 118 is installed on the plastering module 5 and used for driving the cloth plastering moving gear 117 to rotate. The cloth walking driving device 115 and the plastering driving device 118 are both motors.

In conclusion, when the distributing device works, proportioned and stirred concrete is conveyed into the material bin 42 in the distributing module 4 by the conveying belt, and the dosage of the required concrete is controlled by the weighing sensor 411; next, the main vibration table 36 is started, the traveling device 11 drives the material distribution module 4 to move to the upper side of the mold 9 along the guide rail 111, after the storage bin 42 moves to the upper side of the mold 9, the storage bin driving device 425 pushes the first storage bin door 421 to swing to one side to open, the first storage bin opening gear 423 is meshed with the second storage bin opening gear 424 to drive the second storage bin door 422 to open synchronously, concrete is poured downwards into the mold 9, after the concrete falls from the storage bin 42, the material is uniformly distributed into the mold 9 through the stirring of the material distribution vehicle 43, and at the moment, the material shifting device 44 moves synchronously along with the stirring shaft 432 in the material distribution vehicle 43 to roll the concrete distributed into the mold 9 flat so as to prevent the concrete falling into the mold 9 from being accumulated; next, after the distributing module 4 finishes distributing, the traveling device 11 drives the distributing module 4 to move back to the position above the first material receiving device 12, and the first material receiving device 12 receives concrete remained on the distributing module 4, so that the remained concrete is prevented from directly falling to the bottom surface and being difficult to clean; next, the walking device 11 drives the plastering module 5 to move above the mould 9 along the guide rail 111, the plastering driving device 53 is started, and the lifting driving device 55 drives the plastering plate 52 to descend to contact with the concrete in the mould 9, so as to plaster the concrete in the mould 9; next, after the plastering module 5 finishes plastering, the walking device 11 drives the plastering module 5 to move back to the position above the second material receiving device 13, and the second material receiving device 13 receives concrete remained on the plastering module 5, so that the remained concrete is prevented from directly falling to the bottom surface and being difficult to clean; next, the main oscillating table 36 moves the mold 9 away from the lower part of the first frame 1, and the mold 9 is sent to the next process step to be processed.

It should be understood that the above description is only exemplary of the present invention, and is not intended to limit the scope of the present invention, which is defined by the appended claims.

Claims

1. An integrative production system is smeared to cement floor cloth which characterized in that includes: the concrete trowelling machine comprises a first rack (1), a distributing module (4) which is movably mounted at the upper end of the first rack (1) and used for throwing concrete, a trowelling module (5) which is movably mounted at the upper end of the first rack (1) and used for trowelling the concrete, and a traveling device (11) which is used for moving the distributing module (4) and the trowelling module (5), wherein a first material receiving device (12) and a second material receiving device (13) which are used for receiving the residual concrete are respectively arranged below the distributing module (4) and the trowelling module (5), and the first material receiving device (12) and the second material receiving device (13) are respectively located at two ends of the first rack (1).

2. A cement floor cloth-wiping integrated production system as set forth in claim 1, wherein: the concrete shaping device is characterized in that a mold (9) used for shaping concrete is arranged at the lower end of the first rack (1), and the mold (9) is installed on a main vibration table (36) which can move away from the first rack (1).

3. A cement floor cloth-wiping integrated production system as set forth in claim 1, wherein: the distributing module (4) comprises a first support frame (41) movably mounted on the traveling device (11), a storage bin (42) arranged on the first support frame (41) and used for storing concrete, a distributing vehicle (43) arranged at the lower end of the storage bin (42) and used for distributing the concrete, and a material stirring device (44) arranged at the front end of the distributing vehicle (43) and swinging left and right to prevent the concrete from being accumulated.

4. A cement floor cloth-wiping integrated production system as set forth in claim 3, wherein: articulated on feed bin (42) install can open and shut to both sides and open first door (421) and second door (422) of opening lower extreme discharge gate (), first door (421) with mutually meshed first opening gear (423) and second opening gear (424) are installed respectively to second door (422) upper end, feed bin (42) one side is provided with and is used for promoting first door (421) or second door (422) are opened or are closed the feed bin drive arrangement (425) of discharge gate, first support frame (41) upper end is provided with three weighing sensor (411) at least, feed bin (42) support press in on weighing sensor (411).

5. A cement floor cloth-wiping integrated production system as set forth in claim 3, wherein: the material distribution vehicle (43) comprises a material distribution frame (431) arranged at the lower end of the first support frame (41), a stirring shaft (432) arranged in the material distribution frame (431) and positioned below the storage bin (42), a material distribution driving device (433) arranged on the outer side of the material distribution frame (431) and used for driving the stirring shaft (432) to rotate, and a material distribution transmission mechanism (434) connecting the stirring shaft (432) and the material distribution driving device (433).

6. A cement floor cloth-wiping integrated production system as set forth in claim 1, wherein: the plastering module (5) comprises a first plastering support frame (51) movably mounted on the walking device (11), a plastering plate (52) arranged at the lower end of the first plastering support frame (51) and used for plastering the concrete, a plastering driving device (53) which is mounted on the first plastering support frame (51) in a lifting mode and used for driving the plastering plate (52) to horizontally swing, a transmission mechanism (54) for connecting the plastering driving device (53) with the plastering plate (52), and a lifting driving device (55) which is mounted on the first plastering support frame (51) and used for driving the plastering driving device (53) and the transmission mechanism (54) to vertically move.

7. A cement floor cloth-wiping integrated production system as set forth in claim 6, wherein: the plastering plate (52) is connected with the transmission mechanism (54) through a plurality of spring plates (56), and the plastering driving device (53) is arranged on the transmission mechanism (54).

8. A cement floor cloth-wiping integrated production system as set forth in claim 7, wherein: the lifting device is characterized in that guide grooves (511) used for lifting of the transmission mechanism (54) are formed in two sides of the first dough scraping support frame (51), guide wheels () installed in the guide grooves (511) are arranged on two sides of the transmission mechanism (54), and the lifting driving device (55) is installed on the side face of the first dough scraping support frame (51) and connected with one side of the transmission mechanism (54) to drive the transmission mechanism (54) to move along the guide grooves (511) up and down.

9. A cement floor cloth-wiping integrated production system as set forth in claim 1, wherein: the first material receiving device (12) comprises a material receiving plate (121) which is arranged on the first rack (1) and is positioned below the cloth module (4) and a material receiving driving device (122) which is arranged on the first rack (1) and is used for driving the material receiving plate (121) to move back and forth, and the second material receiving device (13) has the same structure as the first material receiving device (12).

10. A cement floor cloth-trowel-integrated production system according to any one of claims 1 to 9, characterized in that: the traveling device (11) comprises guide rails (111) arranged on two sides of the first rack (1) and used for installing the cloth module (4) and the plastering module (5), traveling racks (112) arranged beside the guide rails (111), a plurality of cloth traveling wheels (113) arranged on the cloth module (4) and installed in the guide rails (111), cloth traveling gears (114) arranged on the cloth module (4) and engaged with the traveling racks (112), a plastering traveling driving device (115) arranged on the cloth module (4) and used for driving the cloth traveling gears (114) to rotate, a plurality of plastering traveling wheels (116) arranged on the plastering module (5) and installed in the guide rails (111), a plastering traveling gear (117) arranged on the plastering module (5) and engaged with the traveling racks (112), and a plastering traveling gear (117) arranged on the plastering module (5) and used for driving the plastering module (5) And a plastering travel driving device (118) for moving the cloth plastering gear (117) to rotate.