CN111844364A - An integrated production system for pressing cloth and wiping for cement floor - Google Patents

An integrated production system for pressing cloth and wiping for cement floor Download PDF

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Publication number
CN111844364A
CN111844364A CN202010823751.9A CN202010823751A CN111844364A CN 111844364 A CN111844364 A CN 111844364A CN 202010823751 A CN202010823751 A CN 202010823751A CN 111844364 A CN111844364 A CN 111844364A
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Prior art keywords
plastering
pressing
module
rack
lifting
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CN111844364B (en
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司志备
刘玲
李春景
王玉顺
张淼
张苛
杨勇
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Nanyang Best Hydraulic Machinery Co ltd
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Nanyang Best Hydraulic Machinery Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/29Producing shaped prefabricated articles from the material by profiling or strickling the material in open moulds or on moulding surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/02Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
    • B28B3/04Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)

Abstract

The invention discloses a cement floor cloth pressing and plastering integrated production system, which comprises: the device comprises a second rack, a main vibration table arranged below the second rack and used for bearing a mold, a cloth module movably arranged on the second rack, a plastering module movably arranged at the upper end of the second rack, a pressing mechanism arranged at the upper end of the second rack and mold lifting devices arranged at two sides of the main vibration table, wherein the main vibration table is movably arranged below the second rack and can drive the mold to move to the next process. According to the invention, the distributing module and the plastering module are arranged at two ends of the second rack, the mould is moved to the lower part of the second rack through the main vibration table, the distributing module uniformly distributes concrete into the mould, the plastering module plasters and flattens the concrete in the mould, and the pressing mechanism compacts the concrete, so that the cement board is automatically produced, the quality of the cement board is improved, the production efficiency is improved, and the production cost is reduced.

Description

一种水泥地板压布抹一体生产系统An integrated production system for pressing cloth and wiping for cement floor

技术领域:Technical field:

本发明涉及水泥板生产技术领域,特指一种水泥地板压布抹一体生产系统。The invention relates to the technical field of cement board production, in particular to an integrated production system for pressing cloth and wiping a cement floor.

背景技术:Background technique:

目前市面上的水泥板生产基本采用人工进行布料和抹面及压实,生产效率低,生产成本高,工人劳动强度大,已不再适应现代化高效产生的需求。而且人工压实效果不佳,导致水泥板成本质量不高,容易产生次品。At present, the production of cement board on the market basically adopts manual cloth, plastering and compaction, which has low production efficiency, high production cost, and high labor intensity of workers, which no longer meets the needs of modernization and high efficiency. Moreover, the effect of manual compaction is not good, resulting in low cost and quality of cement board, and it is easy to produce defective products.

有鉴于此,本发明人提出以下技术方案。In view of this, the inventors propose the following technical solutions.

发明内容:Invention content:

本发明的目的在于克服现有技术的不足,提供一种水泥地板压布抹一体生产系统。The purpose of the present invention is to overcome the deficiencies of the prior art and provide an integrated production system for pressing cloth and wiping for cement floors.

为了解决上述技术问题,本发明采用了下述技术方案:该水泥地板压布抹一体生产系统,包括:第二机架、设置于所述第二机架下方并用于承载模具的主振台、以可移动的方式安装于所述第二机架上并用于向所述模具内投放混凝土的布料模组、以可移动的方式安装于所述第二机架上端并用于将所述模具内混凝土抹平的抹面模组、安装于所述第二机架上端并用于将所述模具内混凝土夯实的下压机构及至少两个设置于所述主振台两侧并用于将所述模具举起的模具举升装置,所述主振台以可移动方式设置于所述第二机架下方并可带动所述模具移动到下一工序。In order to solve the above-mentioned technical problems, the present invention adopts the following technical scheme: the integrated production system for pressing cloth and wiping for cement floor, comprising: a second frame, a main vibration table arranged under the second frame and used for carrying molds, A distribution module, which is movably installed on the second frame and used for putting concrete into the mould, is movably installed on the upper end of the second frame and used for placing concrete in the mould A troweling module for leveling, a pressing mechanism installed on the upper end of the second frame and used for tamping the concrete in the mold, and at least two sets on both sides of the main vibration table and used to lift the mold The mold lifting device, the main vibration table is movably arranged under the second frame and can drive the mold to move to the next process.

进一步而言,上述技术方案中,所述第二机架上设置有用于驱动所述布料模组和所述抹面模组移动的行走装置,所述布料模组和所述抹面模组下方分别设置有用于承接残留所述混凝土的第一接料装置和第二接料装置,该第一接料装置和第二接料装置分别位于所述第二机架的两端。Further, in the above technical solution, the second frame is provided with a traveling device for driving the movement of the cloth module and the plastering module, and the lower parts of the cloth module and the plastering module are respectively arranged There are a first feeding device and a second feeding device for receiving the residual concrete, and the first feeding device and the second feeding device are respectively located at both ends of the second frame.

进一步而言,上述技术方案中,所述下压机构包括有安装于所述第二机架上端并可移动升降的压料导向模组、安装于所述压料导向模组下端并可压紧所述模具内混凝土的上模及安装于所述第二机架上端并用于推动所述压料导向模组升降的压料驱动装置。Further, in the above technical solution, the pressing mechanism includes a pressing material guide module installed on the upper end of the second frame and can move up and down, and a pressing material guide module installed on the lower end of the pressing material guide module and can be pressed tightly. The upper mold of the concrete in the mold and the pressing material driving device installed on the upper end of the second frame and used to push the pressing material guide module to rise and fall.

进一步而言,上述技术方案中,所述模具举升装置包括有安装于所述第二机架下端底架上的托举支架、安装于所述托举支架上的托举油缸、安装于所述托举油缸推杆上端并用于将所述模具顶起的托举顶板、并列设置于所述托举油缸两侧并可随所述托举顶板移动的导向柱及贯穿连接所述托举支架与所述托举顶板并可随该托举顶板移动的定位螺栓,所述模具两侧设置有延伸至所述托举顶板上方的模具架。Further, in the above-mentioned technical solution, the mold lifting device includes a lifting bracket installed on the bottom chassis of the second frame, a lifting oil cylinder installed on the lifting bracket, and a lifting oil cylinder installed on the lifting bracket. The upper end of the push rod of the lifting cylinder is used to lift the lifting top plate of the mold, the guide column that is arranged on both sides of the lifting cylinder and can move with the lifting top plate, and the lifting bracket that penetrates through and connects the lifting bracket. The two sides of the mold are provided with a mold frame extending to the top of the lifting top plate, together with the positioning bolts that can be moved with the lifting top plate.

进一步而言,上述技术方案中,所述压料导向模组包括有若干个安装于所述第二机架上端的压料齿条、安装于压料上梁侧边并与所述压料齿条啮合移动的压料齿轮、若干个一端固定于所述压料上梁并向下贯穿所述第二机架的压料导柱、安装于所述压料导柱下端并与所述上模和所述压料驱动装置固定连接的压料下梁,所述压料下梁底部设置有用于安装所述上模的上模架,所述第二机架上设置有用于所述压料导柱穿过的导向套组件。Further, in the above technical solution, the pressing material guide module includes a plurality of pressing material racks installed on the upper end of the second frame, installed on the side of the pressing material upper beam and connected with the material pressing teeth. The bar meshes and moves the pressing gear, and several pressing guides whose one end is fixed on the pressing upper beam and penetrates down the second frame, are installed on the lower end of the pressing guide and are connected with the upper die. A pressing material lower beam fixedly connected with the pressing material lower beam, the bottom of the pressing material lower beam is provided with an upper mold frame for installing the upper mold, and the second frame is provided with a pressing material guide for the pressing material. Guide sleeve assembly through which the column passes.

进一步而言,上述技术方案中,所述第一接料装置包括有安装于所述第二机架上并位于所述布料模组下方的接料板及安装于所述第二机架上并用于驱动所述接料板前后移动的接料驱动装置,所述第二接料装置与该第一接料装置结构一样。Further, in the above technical solution, the first feeding device includes a feeding plate mounted on the second frame and located below the distributing module, and a feeding plate mounted on the second frame and used For the feeding drive device for driving the feeding plate to move back and forth, the second feeding device has the same structure as the first feeding device.

进一步而言,上述技术方案中,其特征在于:所述布料模组包括有以可移动的方式安装于所述行走装置上的第一支撑架、设置于所述第一支撑架上并用于存放所述混凝土的料仓及设置于所述料仓下端并用于将所述混凝土散开布料的布料车。Further, in the above technical solution, it is characterized in that: the distributing module includes a first support frame movably installed on the traveling device, and is arranged on the first support frame and used for storage A silo for the concrete and a distribution truck arranged at the lower end of the silo and used to spread the concrete for distribution.

进一步而言,上述技术方案中,所述料仓上铰接安装有可向一侧打开下端出料口的仓门,所述料仓一侧设置有用于推动所述仓门打开或关闭所述出料口的料仓驱动装置,所述第一支撑架上端至少设置有三个称重传感器,所述料仓抵压于所述称重传感器上。Further, in the above technical solution, the silo is hingedly installed with a silo door that can open the lower end discharge port to one side, and one side of the silo is provided with a door for pushing the silo door to open or close the outlet. For the silo driving device of the hopper, at least three load cells are arranged on the upper end of the first support frame, and the silo is pressed against the load cells.

进一步而言,上述技术方案中,所述抹面模组包括有以可移动的方式安装于所述行走装置上的第一抹面支撑架、设置于所述第一抹面支撑架下端并用于抹平所述混凝土的抹面板、以可升降的方式安装于所述第一抹面支撑架上并用于驱动所述抹面板水平摆动的抹面驱动装置、连接所述抹面驱动装置与所述抹面板的传动机构及安装于所述第一抹面支撑架上并用于驱动所述抹面驱动装置和所述传动机构上下移动的升降驱动装置,所述抹面板与所述传动机构之间通过两个弹簧板连接,所述抹面驱动装置安装于所述传动机构上。Further, in the above technical solution, the plastering module includes a first plastering support frame that is movably mounted on the traveling device, and is disposed at the lower end of the first plastering support frame and used for wiping. A troweling board for leveling the concrete, a troweling drive device mounted on the first troweling support frame in a liftable manner and used to drive the troweling board to swing horizontally, and a troweling drive connecting the troweling drive device and the troweling board. A transmission mechanism and a lift drive device installed on the first troweling surface support frame and used to drive the troweling surface driving device and the transmission mechanism to move up and down, two spring plates pass between the troweling plate and the transmission mechanism connected, and the wiping surface driving device is mounted on the transmission mechanism.

进一步而言,上述技术方案中,所述行走装置包括有设置于所述第二机架两侧并用于安装所述布料模组和所述抹面模组的导轨、安装于所述导轨旁侧的行走齿条、若干个设置于所述布料模组上并安装于所述导轨内的布料行走轮、安装于所述布料模组上并与所述行走齿条啮合的布料行走齿轮、安装于所述布料模组上并用于驱动所述布料行走齿轮转动的布料行走驱动装置、若干个设置于所述抹面模组上并安装于所述导轨内的抹面行走轮、安装于所述抹面模组上并与所述行走齿条啮合的抹面行走齿轮及安装于所述抹面模组上并用于驱动所述抹面行走齿轮转动的抹面行走驱动装置。Further, in the above technical solution, the traveling device includes guide rails arranged on both sides of the second frame and used for installing the distribution module and the plastering module, and a guide rail installed on the side of the guide rail. A traveling rack, a plurality of cloth traveling wheels arranged on the cloth module and installed in the guide rail, a cloth traveling gear installed on the cloth module and meshed with the traveling rack, installed on the The cloth travel drive device on the cloth module and used to drive the cloth travel gear to rotate, a number of trowel running wheels arranged on the trowel module and installed in the guide rail, installed on the trowel module A troweling traveling gear meshed with the traveling rack and a troweling traveling drive device mounted on the troweling module and used to drive the troweling traveling gear to rotate.

采用上述技术方案后,本发明与现有技术相比较具有如下有益效果:After adopting the above-mentioned technical scheme, the present invention has the following beneficial effects compared with the prior art:

1、本发明中将布料模组和抹面模组采用可移动的方式安装在第二机架的两端,并将模具通过主振台移动送至第二机架的下方,先由布料模组将混凝土均匀布料到模具内,再由抹面模组将模具内的混凝土抹压平整,然后由下压机构将混凝土压实,从而实现自动化生产水泥板,以替代人工布料和抹平及压实,降低工人劳动强度,提升水泥板质量,同时提高生产效率,降低生产成本。1. In the present invention, the cloth module and the plastering module are installed on both ends of the second frame in a movable manner, and the mould is moved to the bottom of the second frame through the main vibration table, and the cloth module is first moved by the cloth module. The concrete is evenly distributed into the mold, and then the concrete in the mold is flattened by the plastering module, and then the concrete is compacted by the lower pressing mechanism, so as to realize the automatic production of cement board, which replaces manual distribution and smoothing and compaction. Reduce the labor intensity of workers, improve the quality of cement boards, and at the same time improve production efficiency and reduce production costs.

2、本发明中通过采用由液压系统推动下压机构对模具内混凝土进行夯实,使得不仅替代工人的繁重劳动,也能够保证混凝土压实的更加均匀,效果更加好,同时,通过模具举升装置配合下压机构进行混凝土的夯实,不仅能够避免主振台与模具之间的减震垫被压坏,也保证了模具10上面的平行,能够按程序压下既定深度。2. In the present invention, the hydraulic system is used to push down the pressing mechanism to compact the concrete in the mold, which not only replaces the laborious labor of workers, but also ensures more uniform compaction of the concrete and better effect. At the same time, through the mold lifting device The compaction of the concrete with the pressing mechanism can not only prevent the shock pad between the main vibration table and the mold from being crushed, but also ensure the parallelism of the top of the mold 10, and can press down to a predetermined depth according to the program.

附图说明:Description of drawings:

图1是本发明的立体图;Fig. 1 is the perspective view of the present invention;

图2是图1中A处的局部放大图;Fig. 2 is the partial enlarged view of A place in Fig. 1;

图3是本发明的主视图;Fig. 3 is the front view of the present invention;

图4是本发明中布料模组的侧视图;Fig. 4 is the side view of the cloth module in the present invention;

图5是本发明中布料模组的立体图;Fig. 5 is the perspective view of the cloth module in the present invention;

图6是本发明中模具举升装置的立体图;Fig. 6 is the perspective view of the mould lifting device in the present invention;

图7是本发明中抹面模组的分解图;Fig. 7 is the exploded view of plastering module in the present invention;

图8是本发明中抹面模组的主视图;Fig. 8 is the front view of plastering module in the present invention;

图9是本发明中下压机构的立体图;9 is a perspective view of the pressing mechanism in the present invention;

图10是本发明中第一接料装置的立体图。Fig. 10 is a perspective view of the first feeding device in the present invention.

附图标记说明:Description of reference numbers:

10模具 101模具架 2第二机架10 molds 101 mold racks 2 second racks

201底架 21行走装置 211导轨201 chassis 21 traveling device 211 guide rail

212行走齿条 213布料行走轮 214布料行走齿轮212 Walking rack 213 Cloth walking wheel 214 Cloth walking gear

215布料行走驱动装置 216抹面行走轮 217抹面行走齿轮215 Cloth travel drive device 216 Trowel traveling wheel 217 Trowel traveling gear

218抹面行走驱动装置 22第一接料装置 221接料板218 Surface travel drive device 22 The first material receiving device 221 Material receiving plate

222接料驱动装置 23第二接料装置 25导向套组件222 Feeding drive device 23 Second feeding device 25 Guide sleeve assembly

36主振台 6布料模组 61第一支撑架36 main vibration table 6 cloth module 61 first support frame

62料仓 621仓门 622料仓驱动装置62 Silo 621 Silo Door 622 Silo Drive

63布料车 631布料车架 632搅拌轴63 cloth cart 631 cloth frame 632 mixer shaft

633布料驱动装置 634布料传动机构 635螺杆633 Cloth drive device 634 Cloth transmission mechanism 635 Screw

65称重传感器 7抹面模组 71第一抹面支撑架65 load cell 7 plastering module 71 first plastering support frame

711导向槽 72抹面板 73抹面驱动装置711 Guide groove 72 Wipe plate 73 Wipe drive device

74传动机构 75升降驱动装置 76弹簧板74 Transmission mechanism 75 Lifting drive device 76 Spring plate

8下压机构 81压料导向模组 811压料齿条8 Pressing mechanism 81 Pressing guide module 811 Pressing rack

812压料上梁 813压料齿轮 814压料导柱812 Pressing material upper beam 813 Pressing material gear 814 Pressing material guide column

815压料下梁 816上模架 82上模815 Binder lower beam 816 Upper die set 82 Upper die

83压料驱动装置 84液压控制装置 85油压管路83 Pressing drive device 84 Hydraulic control device 85 Oil pressure pipeline

9模具举升装置 91托举支架 92托举油缸9 Die lifting device 91 Lifting bracket 92 Lifting cylinder

93托举顶板 94导向柱 95定位螺栓93 Lifting the top plate 94 Guide column 95 Positioning bolt

具体实施方式:Detailed ways:

下面结合具体实施例和附图对本发明进一步说明。The present invention will be further described below with reference to specific embodiments and accompanying drawings.

见图1至图10所示,为一种水泥地板压布抹一体生产系统,其包括:第二机架2、设置于所述第二机架2下方并用于承载模具10的主振台36、以可移动的方式安装于所述第二机架2上并用于向所述模具10内投放混凝土的布料模组6、以可移动的方式安装于所述第二机架2上端并用于将所述模具10内混凝土抹平的抹面模组7、安装于所述第二机架2上端并用于将所述模具10内混凝土夯实的下压机构8及至少两个设置于所述主振台36两侧并用于将所述模具10举起的模具举升装置9,所述主振台36以可移动方式设置于所述第二机架2下方并可带动所述模具10移动到下一工序。As shown in FIGS. 1 to 10 , it is an integrated production system for cement floor pressing, cloth and wiping, which includes: a second frame 2 , a main vibration table 36 arranged below the second frame 2 and used to carry the mold 10 2. The distribution module 6, which is movably installed on the second frame 2 and used to put concrete into the mold 10, is movably installed on the upper end of the second frame 2 and is used to put concrete into the mold 10. The plastering module 7 for leveling the concrete in the mold 10, the pressing mechanism 8 installed on the upper end of the second frame 2 and used for tamping the concrete in the mold 10, and at least two are arranged on the main vibration table. The mold lifting device 9 is used to lift the mold 10 on both sides of 36. The main vibration table 36 is movably arranged under the second frame 2 and can drive the mold 10 to move to the next position. process.

在一实施例中,该水泥地板压布抹一体生产系统设置于底料布抹一体生产系统后一工序,用于将模具10内底料的压实,同时将面料均匀布料到模具10内并抹压平整。工作时,先由下压机构8将前道工序底料布抹一体生产系统向模具10布入的底料下压至设定高度:5-10mm,再由布料模组6将面料均匀布料到模具10内,最后由抹面模组7将面料抹压平整,从而实现自动化生产水泥板,以替代人工布料和抹平及压实,降低工人劳动强度,提升水泥板质量,同时提高生产效率,降低生产成本。其中,底料为混凝土,面料为混凝土+金刚砂。In one embodiment, the cement floor pressing, cloth and wiping integrated production system is arranged in the subsequent process of the bottom material, cloth and wiping integrated production system, and is used for compacting the bottom material in the mold 10, and at the same time evenly distributing the fabric into the mold 10. Smooth and smooth. When working, firstly, the press-down mechanism 8 presses the bottom material placed in the mold 10 by the integrated production system of bottom material and cloth in the previous process to the set height: 5-10mm, and then the cloth module 6 evenly distributes the material to the bottom material. In the mold 10, the plastering module 7 finally plasters and flattens the fabric, so as to realize the automatic production of cement board, to replace manual cloth and trowel and compaction, reduce the labor intensity of workers, improve the quality of cement board, and at the same time improve production efficiency. Cost of production. Among them, the base material is concrete, and the fabric is concrete + emery.

所述第二机架2上设置有用于驱动所述布料模组6和所述抹面模组7移动的行走装置21,所述布料模组6和所述抹面模组7下方分别设置有用于承接残留所述混凝土的第一接料装置22和第二接料装置23,该第一接料装置22和第二接料装置23分别位于所述第二机架2的两端。The second frame 2 is provided with a traveling device 21 for driving the movement of the cloth module 6 and the wiping module 7, and the lower parts of the cloth module 6 and the wiping module 7 are respectively provided with for receiving. The first feeding device 22 and the second feeding device 23 for remaining the concrete are respectively located at both ends of the second frame 2 .

所述下压机构8包括有安装于所述第二机架2上端并可移动升降的压料导向模组81、安装于所述压料导向模组81下端并可压紧所述模具10内混凝土的上模82及安装于所述第二机架2上端并用于推动所述压料导向模组81升降的压料驱动装置83。其中,压料驱动装置83为液压油缸,所述第二机架2一侧设置有用于向液压油缸提供液压油的液压控制装置84,第二机架2上还设置有连通液压控制装置84与压料驱动装置83的油压管路85。The pressing mechanism 8 includes a pressing material guide module 81 which is installed on the upper end of the second frame 2 and can move up and down, and is installed on the lower end of the pressing material guide module 81 and can be pressed into the mold 10 A concrete upper mold 82 and a pressing material driving device 83 installed on the upper end of the second frame 2 and used to push the pressing material guiding module 81 to rise and fall. The pressing driving device 83 is a hydraulic cylinder, a hydraulic control device 84 for supplying hydraulic oil to the hydraulic cylinder is provided on one side of the second frame 2, and a hydraulic control device 84 is also provided on the second frame 2 to communicate with the hydraulic control device 84. The oil pressure line 85 of the pressing material driving device 83 .

所述模具举升装置9包括有安装于所述第二机架2下端底架201上的托举支架91、安装于所述托举支架91上的托举油缸92、安装于所述托举油缸92推杆上端并用于将所述模具10顶起的托举顶板93、并列设置于所述托举油缸92两侧并可随所述托举顶板93移动的导向柱94及贯穿连接所述托举支架91与所述托举顶板93并可随该托举顶板93移动的定位螺栓95,所述模具10两侧设置有延伸至所述托举顶板93上方的模具架101。所述托举油缸92也由液压控制装置84提供液压油,并由油压管路85连接连通。该模具举升装置9在下压机构8下降对模具10内混凝土压实时负责将模具10托举起,以防止下压机构8压实时对主振台36造成损坏。采用该模具举升装置9配合下压机构8对混凝土进行夯实,是因为模具10与主振台36之间设置有聚氨酯减震垫,为防止下压机构8下压时,直接将减震垫间隙排除完,所以利用主振台36两侧的模具举升装置9将模具10托举起来,再由下压机构8对模具10内混凝土进行压实,使得不仅能够避免减震垫被压坏,也保证了模具10上面的平行,能够按程序压下既定深度。The mold lifting device 9 includes a lifting bracket 91 installed on the bottom frame 201 of the second frame 2, a lifting oil cylinder 92 installed on the lifting bracket 91, and a lifting cylinder 92 installed on the lifting bracket 91. The upper end of the oil cylinder 92 pushes the upper end of the rod and is used to lift the lifting top plate 93 of the mold 10, the guide column 94 which is arranged on both sides of the lifting oil cylinder 92 and can move with the lifting top plate 93, and the guide column 94 that penetrates and connects the above-mentioned lifting cylinder 92. The lifting bracket 91 and the lifting top plate 93 and the positioning bolts 95 that can move with the lifting top plate 93 are provided on both sides of the mold 10 . The lifting cylinder 92 is also provided with hydraulic oil by the hydraulic control device 84 and is connected and communicated by the oil pressure pipeline 85 . The mold lifting device 9 is responsible for lifting the mold 10 when the pressing mechanism 8 descends to compact the concrete in the mold 10, so as to prevent the main vibration table 36 from being damaged when the pressing mechanism 8 is compacted. The mold lifting device 9 is used in conjunction with the pressing mechanism 8 to compact the concrete because a polyurethane shock-absorbing pad is arranged between the mold 10 and the main vibration table 36. In order to prevent the pressing mechanism 8 from pressing down, the shock-absorbing pad is directly After the clearance is eliminated, the mold 10 is lifted up by the mold lifting devices 9 on both sides of the main vibration table 36, and then the concrete in the mold 10 is compacted by the pressing mechanism 8, which not only prevents the shock pad from being crushed , which also ensures that the upper surface of the mold 10 is parallel, and can be pressed down to a predetermined depth according to the program.

所述压料导向模组81包括有若干个安装于所述第二机架2上端的压料齿条811、安装于压料上梁812侧边并与所述压料齿条811啮合移动的压料齿轮813、若干个一端固定于所述压料上梁812并向下贯穿所述第二机架2的压料导柱814、安装于所述压料导柱814下端并与所述上模82和所述压料驱动装置83固定连接的压料下梁815,所述压料下梁815底部设置有用于安装所述上模82的上模架816,所述第二机架2上设置有用于所述压料导柱814穿过的导向套组件25。The pressing material guide module 81 includes a plurality of pressing racks 811 installed on the upper end of the second frame 2 , and a plurality of pressing racks 811 installed on the side of the pressing upper beam 812 and moving in mesh with the pressing racks 811 . Pressing gears 813, a plurality of pressing guides 814 whose one end is fixed on the pressing upper beam 812 and penetrates downwardly through the second frame 2, are installed on the lower end of the pressing guides 814 and are connected with the upper A lower pressing beam 815 is fixedly connected to the die 82 and the pressing material driving device 83 . The bottom of the pressing lower beam 815 is provided with an upper die frame 816 for installing the upper die 82 . A guide sleeve assembly 25 is provided for the press material guide post 814 to pass through.

所述第一接料装置22包括有安装于所述第二机架2上并位于所述布料模组4下方的接料板221及安装于所述第二机架2上并用于驱动所述接料板221前后移动的接料驱动装置222,所述第二接料装置23与该第一接料装置22结构一样。所述接料驱动装置222为气缸,并可推动接料板221前后移动。其中,第一接料装置22工作时,在模具10到达工位后,气缸推动接料板221伸出到模具10处,并与模具10的模腔平面高度一致,在布料模组6布料完成后,气缸与布料模组6同步后退归位,并将接料板221退回原位,使接料板221仍处于布料模组6下方,以防止布料模组6上剩余或侧壁粘连的混凝土掉落到地面;第二接料装置23同理与抹面模组7同步移动,以防止抹面模组7上剩余或侧壁粘连的混凝土掉落到地面。The first feeding device 22 includes a feeding plate 221 mounted on the second frame 2 and located under the distributing module 4 and mounted on the second frame 2 and used to drive the A material receiving driving device 222 for moving the material receiving plate 221 back and forth, the second material receiving device 23 has the same structure as the first material receiving device 22 . The material receiving driving device 222 is an air cylinder, and can push the material receiving plate 221 to move back and forth. Among them, when the first feeding device 22 is working, after the mold 10 reaches the station, the cylinder pushes the feeding plate 221 to extend to the mold 10, and the height is consistent with the plane height of the cavity of the mold 10, and the cloth is completed in the cloth module 6 Afterwards, the air cylinder and the distribution module 6 are synchronously retreated and returned to their original positions, and the material receiving plate 221 is returned to its original position, so that the material receiving plate 221 is still under the distribution module 6, so as to prevent the remaining concrete on the distribution module 6 or adhered to the side walls. The second feeding device 23 moves synchronously with the plastering module 7 in the same way to prevent the remaining concrete on the plastering module 7 or the concrete stuck to the side wall from falling to the ground.

所述布料模组6包括有以可移动的方式安装于所述行走装置21上的第一支撑架61、设置于所述第一支撑架61上并用于存放所述混凝土的料仓62及设置于所述料仓62下端并用于将所述混凝土散开布料的布料车63。The distribution module 6 includes a first support frame 61 movably mounted on the traveling device 21 , a silo 62 disposed on the first support frame 61 and used for storing the concrete, and a A distributing cart 63 is located at the lower end of the silo 62 and is used for dispersing the concrete.

所述料仓62上铰接安装有可向一侧打开下端出料口的仓门621,所述料仓62一侧设置有用于推动所述仓门621打开或关闭所述出料口的料仓驱动装置622,所述第一支撑架61上端至少设置有三个称重传感器65,所述料仓62抵压于所述称重传感器65上。所述料仓驱动装置622为气缸。The silo 62 is hingedly installed with a silo door 621 that can open the lower end discharge port to one side, and one side of the silo 62 is provided with a silo for pushing the silo door 621 to open or close the discharge port. For the driving device 622 , at least three load cells 65 are disposed on the upper end of the first support frame 61 , and the bin 62 is pressed against the load cells 65 . The silo driving device 622 is an air cylinder.

所述布料车63包括有安装于所述第一支撑架61下端的布料车架631、安装于所述布料车架631内并位于所述料仓62下方的搅拌轴632、安装于所述布料车架631外侧并用于驱动所述搅拌轴632转动的布料驱动装置633及连接所述搅拌轴632与所述布料驱动装置633的布料传动机构634。所述搅拌轴632并列设置有连动两根,所述搅拌轴632上安装有若干个不规则排列的螺杆635。所述布料驱动装置633为电机,所述布料传动机构634为链条组件。该布料车63由电机带动搅拌轴632旋转,通过螺杆635将从料仓62中落下的混凝土散开均匀撒在模具10内。The distribution cart 63 includes a distribution cart 631 installed at the lower end of the first support frame 61, a stirring shaft 632 installed in the distribution cart 631 and located below the silo 62, and installed on the distribution The outer side of the frame 631 is used for driving the stirring shaft 632 to rotate and the material driving device 633 and the material transmission mechanism 634 connecting the stirring shaft 632 and the material driving device 633 . The stirring shafts 632 are arranged in parallel with two interlocking rods, and a plurality of irregularly arranged screws 635 are installed on the stirring shafts 632 . The cloth driving device 633 is a motor, and the cloth transmission mechanism 634 is a chain assembly. The distributing cart 63 is driven by the motor to rotate the stirring shaft 632 , and the concrete falling from the silo 62 is dispersed and evenly spread into the mold 10 through the screw 635 .

所述抹面模组7包括有以可移动的方式安装于所述行走装置21上的第一抹面支撑架71、设置于所述第一抹面支撑架71下端并用于抹平所述混凝土的抹面板72、以可升降的方式安装于所述第一抹面支撑架71上并用于驱动所述抹面板72水平摆动的抹面驱动装置73、连接所述抹面驱动装置73与所述抹面板72的传动机构74及安装于所述第一抹面支撑架71上并用于驱动所述抹面驱动装置73和所述传动机构74上下移动的升降驱动装置75,所述抹面板72与所述传动机构74之间通过两个弹簧板76连接,所述抹面驱动装置73安装于所述传动机构74上。所述抹面驱动装置73为电机,所述升降驱动装置75为气缸。The troweling module 7 includes a first troweling support frame 71 movably installed on the walking device 21 , a troweling support frame 71 disposed at the lower end of the first troweling support frame 71 and used for troweling the concrete. The wiper panel 72, the wiper drive device 73 mounted on the first wiper support frame 71 in a liftable manner and used to drive the wiper panel 72 to swing horizontally, connecting the wiper drive device 73 and the wiper panel 72 The transmission mechanism 74 and the lift drive device 75 installed on the first troweling support frame 71 and used to drive the troweling surface driving device 73 and the transmission mechanism 74 to move up and down, the wiping plate 72 and the transmission mechanism 74 are connected by two spring plates 76 , and the troweling surface driving device 73 is installed on the transmission mechanism 74 . The troweling surface driving device 73 is a motor, and the lifting driving device 75 is an air cylinder.

所述第一抹面支撑架71两侧设置有用于所述传动机构74升降的导向槽711,所述传动机构74两侧设置有安装于所述导向槽711内的导向轮,所述升降驱动装置77安装于所述第一抹面支撑架71侧面并与所述传动机构74一侧连接,以驱动所述传动机构74沿所述导向槽711上下移动。Both sides of the first troweling support frame 71 are provided with guide grooves 711 for lifting and lowering of the transmission mechanism 74 , and guide wheels installed in the guide grooves 711 are provided on both sides of the transmission mechanism 74 . The device 77 is installed on the side of the first troweling support frame 71 and connected to the side of the transmission mechanism 74 to drive the transmission mechanism 74 to move up and down along the guide groove 711 .

当抹面模组7开始沿第一机架1上导轨11运动时,升降驱动装置75推动抹面板72下压,使抹面板72接触模具9内混凝土的上面,利用自重和弹簧板76的弹性在抹面驱动装置73的带动下摆动,对混凝土上平面压平、抹压平整。When the plastering module 7 starts to move along the upper guide rail 11 of the first frame 1, the lift driving device 75 pushes the plastering plate 72 to press down, so that the plastering plate 72 contacts the top of the concrete in the mold 9, and the self-weight and the elasticity of the spring plate 76 are used to The plastering surface driving device 73 swings under the drive to flatten and plaster the upper surface of the concrete.

所述行走装置21包括有设置于所述第二机架2两侧并用于安装所述布料模组6和所述抹面模组7的导轨211、安装于所述导轨211旁侧的行走齿条212、若干个设置于所述布料模组6上并安装于所述导轨211内的布料行走轮213、安装于所述布料模组6上并与所述行走齿条212啮合的布料行走齿轮214、安装于所述布料模组6上并用于驱动所述布料行走齿轮214转动的布料行走驱动装置215、若干个设置于所述抹面模组7上并安装于所述导轨211内的抹面行走轮216、安装于所述抹面模组7上并与所述行走齿条212啮合的抹面行走齿轮217及安装于所述抹面模组7上并用于驱动所述抹面行走齿轮217转动的抹面行走驱动装置218。所述布料行走驱动装置215和所述抹面驱动装置218均为电机。The traveling device 21 includes guide rails 211 arranged on both sides of the second frame 2 and used for installing the distribution module 6 and the plastering module 7, and a traveling rack installed on the side of the guide rail 211. 212. A plurality of cloth traveling wheels 213 arranged on the cloth module 6 and installed in the guide rails 211, and a cloth travel gear 214 installed on the cloth module 6 and meshed with the travel rack 212 , a cloth travel drive device 215 installed on the cloth module 6 and used to drive the cloth travel gear 214 to rotate, a number of trowel travel wheels arranged on the trowel module 7 and installed in the guide rail 211 216. The troweling running gear 217 installed on the troweling module 7 and meshing with the running rack 212 and the troweling driving device installed on the troweling module 7 and used to drive the troweling running gear 217 to rotate 218. Both the cloth traveling driving device 215 and the wiping surface driving device 218 are motors.

综上所述,本发明工作时,主振台36由轨道移动滑行至第二机架2下方,先由模具举升装置9将模具10举起,再由压料驱动装置83推动压料导向模组81下降使上模82抵压到模具10内的混凝土上,并将模具10内的混凝土夯实;接着由输送带将配比搅拌好的混凝土送入到布料模组6中料仓62内,并由称重传感器65控制需要混凝土的用量;下一步,主振台36启动,并由行走装置21驱动布料模组6沿导轨211移动到模具10上方,当料仓62移动到模具10上方后,由料仓驱动装置622推动仓门621向一侧摆动打开,将混凝土向下投入到模具10内,而当混凝土从料仓62落下后,经布料车63搅动均匀布料到模具10内;下一步,当布料模组6完成布料后,行走装置21驱动布料模组6退回至第一接料装置22上方,由第一接料装置22接住残留在布料模组6上的混凝土,防止残留的混凝土直接掉落到底面难以清理;下一步,由行走装置21驱动抹面模组7沿导轨211移动到模具10上方,并启动抹面驱动装置73,再由升降驱动装置75驱动抹面板72下降与模具10内混凝土接触,将模具10内的混凝土抹平;下一步,当抹面模组7完成抹面后,行走装置21驱动抹面模组7退回至第二接料装置23上方,由第二接料装置23接住残留在抹面模组7上的混凝土,防止残留的混凝土直接掉落到底面难以清理;下一步,由主振台36带动模具10离开第一机架2下方,将模具10送至下一工序等待混凝土凝固成型,即完成水泥板的整个生产过程。可更换不同的混凝土,可生产不同类型,多层次的水泥板。To sum up, when the present invention works, the main vibration table 36 slides from the track to the bottom of the second frame 2, the mold 10 is first lifted by the mold lifting device 9, and then the pressing material is pushed by the pressing material driving device 83 to guide the material. The module 81 is lowered so that the upper mould 82 is pressed against the concrete in the mould 10, and the concrete in the mould 10 is compacted; then the mixed concrete is sent into the silo 62 in the distributing module 6 by the conveyor belt , and the amount of concrete required to be controlled by the weighing sensor 65; in the next step, the main vibration table 36 is activated, and the walking device 21 drives the distributing module 6 to move to the top of the mold 10 along the guide rail 211. When the silo 62 moves to the top of the mold 10 Afterwards, the silo door 621 is pushed by the silo drive device 622 to swing open to one side, and the concrete is dropped into the mold 10, and when the concrete falls from the silo 62, it is evenly distributed into the mold 10 by agitating the distribution truck 63; Next, when the distribution module 6 completes the distribution, the walking device 21 drives the distribution module 6 to return to the top of the first material receiving device 22, and the first material receiving device 22 catches the concrete remaining on the distribution module 6 to prevent The residual concrete directly falls to the bottom surface and is difficult to clean; in the next step, the plastering module 7 is driven by the traveling device 21 to move along the guide rail 211 to the top of the mold 10, and the plastering driving device 73 is activated, and then the lifting driving device 75 drives the plastering plate 72 to descend Contact with the concrete in the mold 10, and level the concrete in the mold 10; in the next step, when the plastering module 7 completes the plastering, the traveling device 21 drives the plastering module 7 to return to the top of the second feeding device 23, and the second receiving device 23. The material device 23 catches the concrete remaining on the plastering module 7 to prevent the remaining concrete from falling directly to the bottom surface and being difficult to clean; in the next step, the main vibration table 36 drives the mold 10 to leave the bottom of the first frame 2, and sends the mold 10 to the bottom. Go to the next process and wait for the concrete to solidify and form, that is, to complete the entire production process of the cement board. Different concretes can be replaced, and different types of multi-layered cement boards can be produced.

当然,以上所述仅为本发明的具体实施例而已,并非来限制本发明实施范围,凡依本发明申请专利范围所述构造、特征及原理所做的等效变化或修饰,均应包括于本发明申请专利范围内。Of course, the above descriptions are only specific embodiments of the present invention, and are not intended to limit the scope of implementation of the present invention. Any equivalent changes or modifications made in accordance with the structures, features and principles described in the scope of the patent application of the present invention shall be included in the within the scope of the patent application of the present invention.

Claims (10)

1. The utility model provides a cement floor compress wipes integrative production system which characterized in that includes: a second frame (2), a main vibration table (36) which is arranged below the second frame (2) and is used for bearing a mould (10), a distributing module (6) which is movably arranged on the second frame (2) and is used for throwing concrete into the mould (10), a floating surface module (7) which is movably arranged at the upper end of the second frame (2) and is used for floating the concrete in the mould (10), a pressing mechanism (8) which is arranged at the upper end of the second frame (2) and is used for compacting the concrete in the mould (10) and at least two mould lifting devices (9) which are arranged at two sides of the main vibration table (36) and are used for lifting the mould (10), the main vibration table (36) is movably arranged below the second frame (2) and can drive the die (10) to move to the next process.
2. The integrated production system for pressing and plastering cement floor as claimed in claim 1, wherein: the concrete plastering machine is characterized in that a traveling device (21) used for driving the cloth module (6) and the plastering module (7) to move is arranged on the second rack (2), a first material receiving device (22) and a second material receiving device (23) used for receiving residual concrete are respectively arranged below the cloth module (6) and the plastering module (7), and the first material receiving device (22) and the second material receiving device (23) are respectively located at two ends of the second rack (2).
3. The integrated production system for pressing and plastering cement floor as claimed in claim 2, wherein: the pressing mechanism (8) comprises a pressing guide module (81) which is arranged at the upper end of the second rack (2) and can be moved to lift, an upper die (82) which is arranged at the lower end of the pressing guide module (81) and can press concrete in the die (10), and a pressing driving device (83) which is arranged at the upper end of the second rack (2) and is used for pushing the pressing guide module (81) to lift.
4. The integrated production system for pressing and plastering cement floor as claimed in claim 3, wherein: the die lifting device (9) comprises a lifting support (91) arranged on a bottom frame (201) at the lower end of the second rack (2), a lifting oil cylinder (92) arranged on the lifting support (91), a lifting top plate (93) arranged on a push rod of the lifting oil cylinder (92) and used for jacking the die (10), guide columns (94) arranged on two sides of the lifting oil cylinder (92) in parallel and capable of moving along with the lifting top plate (93) and positioning bolts (95) in penetrating connection with the lifting support (91) and the lifting top plate (93) in parallel and capable of moving along with the lifting top plate (93), and die frames (101) extending to the upper portion of the lifting top plate (93) are arranged on two sides of the die (10).
5. The integrated production system for pressing and plastering cement floor as claimed in claim 3, wherein: the pressing guide module (81) comprises a plurality of pressing racks (811) arranged at the upper end of the second rack (2), pressing gears (813) arranged at the side edges of the pressing upper beam (812) and meshed with the pressing racks (811) to move, a plurality of pressing guide posts (814) with one ends fixed to the pressing upper beam (812) and penetrating through the second rack (2) downwards, and a pressing lower beam (815) arranged at the lower ends of the pressing guide posts (814) and fixedly connected with the upper die (82) and the pressing driving device (83), wherein the bottom of the pressing lower beam (815) is provided with an upper die frame (816) used for mounting the upper die (82), and the second rack (2) is provided with a guide sleeve assembly (25) used for the pressing guide posts (814) to penetrate through.
6. The integrated production system for pressing and plastering cement floor as claimed in claim 2, wherein: the first material receiving device (22) comprises a material receiving plate (221) which is arranged on the second rack (2) and is positioned below the cloth module (4) and a material receiving driving device (222) which is arranged on the second rack (2) and is used for driving the material receiving plate (221) to move back and forth, and the second material receiving device (23) has the same structure as the first material receiving device (22).
7. The system for integrally producing a cement floor press cloth and trowel according to any one of claims 2 to 6, wherein: the distribution module (6) comprises a first support frame (61) movably mounted on the traveling device (21), a storage bin (62) arranged on the first support frame (61) and used for storing concrete, and a distribution vehicle (63) arranged at the lower end of the storage bin (62) and used for distributing and distributing the concrete.
8. The integrated production system for pressing and plastering cement floor as claimed in claim 7, wherein: the articulated bin door (621) of opening the lower extreme discharge gate to one side of installing on feed bin (62), feed bin (62) one side is provided with and is used for promoting feed bin door (621) are opened or are closed the feed bin drive arrangement (622) of discharge gate, first support frame (61) upper end is provided with three weighing sensor (65) at least, feed bin (62) support press in on weighing sensor (65).
9. The integrated production system for pressing and plastering cement floor as claimed in claim 8, wherein: the plastering module (7) comprises a first plastering support frame (71) movably arranged on the walking device (21), a plastering plate (72) arranged at the lower end of the first plastering support frame (71) and used for plastering the concrete, a plastering driving device (73) arranged on the first plastering support frame (71) in a lifting way and used for driving the plastering plate (72) to horizontally swing, a transmission mechanism (74) connecting the plastering driving device (73) with the plastering plate (72) and a lifting driving device (75) arranged on the first plastering support frame (71) and used for driving the plastering driving device (73) and the transmission mechanism (74) to move up and down, the plastering plate (72) is connected with the transmission mechanism (74) through two spring plates (76), the plastering driving device (73) is arranged on the transmission mechanism (74).
10. The integrated production system for pressing and plastering cement floor as claimed in claim 9, wherein: the traveling device (21) comprises guide rails (211) arranged on two sides of the second rack (2) and used for installing the cloth module (6) and the plastering module (7), traveling racks (212) arranged beside the guide rails (211), a plurality of cloth traveling wheels (213) arranged on the cloth module (7) and arranged in the guide rails (211), cloth traveling gears (214) arranged on the cloth module (7) and engaged with the traveling racks (212), a plastering traveling driving device (215) arranged on the cloth module (7) and used for driving the cloth traveling gears (214) to rotate, a plurality of plastering traveling wheels (216) arranged on the plastering module (8) and arranged in the guide rails (211), a plastering traveling gear (217) arranged on the plastering module (8) and engaged with the traveling racks (212), and a plastering traveling gear (217) arranged on the plastering module (8) and used for driving the plastering module (8) And the plastering travel driving device (218) moves the plastering travel gear (217) to rotate.
CN202010823751.9A 2020-08-17 2020-08-17 A cement floor pressing and wiping integrated production system Active CN111844364B (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA2305483A1 (en) * 1999-05-07 2000-11-07 Rudolf Braungardt Vibration drive for a mold
KR20040062233A (en) * 2003-01-02 2004-07-07 주식회사 보림에쓰에쓰 Concrete apparatus for manufacturing concrete sleeper
CN204658628U (en) * 2015-03-13 2015-09-23 武汉开元利通环保建材有限公司 With the concrete block moulding machine of vacuum water absorber
CN205255223U (en) * 2015-10-29 2016-05-25 江苏腾宇机械制造有限公司 Portable block forming machine
CN110524707A (en) * 2019-09-26 2019-12-03 长沙远大住宅工业阜阳有限公司 Concrete prefabricated element distribution device, system and method
CN111231086A (en) * 2020-02-28 2020-06-05 山东建筑大学 Concrete prefabricated part production facility
CN213290651U (en) * 2020-08-17 2021-05-28 南阳市百斯特液压机械有限公司 Cement floor cloth pressing and plastering integrated production system

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA2305483A1 (en) * 1999-05-07 2000-11-07 Rudolf Braungardt Vibration drive for a mold
KR20040062233A (en) * 2003-01-02 2004-07-07 주식회사 보림에쓰에쓰 Concrete apparatus for manufacturing concrete sleeper
CN204658628U (en) * 2015-03-13 2015-09-23 武汉开元利通环保建材有限公司 With the concrete block moulding machine of vacuum water absorber
CN205255223U (en) * 2015-10-29 2016-05-25 江苏腾宇机械制造有限公司 Portable block forming machine
CN110524707A (en) * 2019-09-26 2019-12-03 长沙远大住宅工业阜阳有限公司 Concrete prefabricated element distribution device, system and method
CN111231086A (en) * 2020-02-28 2020-06-05 山东建筑大学 Concrete prefabricated part production facility
CN213290651U (en) * 2020-08-17 2021-05-28 南阳市百斯特液压机械有限公司 Cement floor cloth pressing and plastering integrated production system

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