CN211467543U

CN211467543U - Preparation production line of quartz synthetic stone board

Info

Publication number: CN211467543U
Application number: CN201922482082.9U
Authority: CN
Inventors: 黄云建; 林华成; 李龙树
Original assignee: Fujian Pan Min New Material Co ltd
Current assignee: Fujian Pan Min New Material Co ltd
Priority date: 2019-12-31
Filing date: 2019-12-31
Publication date: 2020-09-11
Anticipated expiration: 2029-12-31

Abstract

The utility model discloses a preparation production line of synthetic slabstone material of quartz relates to synthetic slabstone material manufacture equipment field, including the assembly line of arranging in proper order, the curing oven, the trigger and the board mechanism that dries in the air, the assembly line is used for the circulation transport mould, dispose cloth system and forming press on the assembly line, the mould is transported to curing oven input rear after cloth system and forming press in proper order on the assembly line, the trigger is located the output the place ahead of curing oven, the trigger is arranged in pulling into the curing oven and pulling out the slabstone material that the solidification was accomplished with heating in the curing oven from the mould on the assembly line of curing oven input end department, the board mechanism that dries in the air is used for drying in the air and waits refrigerated slabstone material. Adopt the utility model provides a preparation production line of quartzy synthetic slabstone material, degree of automation is high, realizes the full-automatic the going on of cloth, suppression, solidification and the cooling process of slabstone material highly automaticly, and the human cost is low, and work efficiency is high.

Description

Preparation production line of quartz synthetic stone board

Technical Field

The utility model relates to a synthetic slabstone material manufacture equipment field especially relates to a preparation production line of synthetic slabstone material of quartz.

Background

The quartz synthetic stone slab is a building material widely used at present, and is characterized in that natural stone crushed aggregates are bonded by resin, so that the quartz synthetic stone slab is high in hardness and various in color, and is popular with people. The existing quartz synthetic stone plate is mostly manufactured by adopting a processing method of pressing stone materials in a vacuum environment and then solidifying, wherein the stone materials are compacted by utilizing pressure and exciting force generated by a vacuum vibro-compressor and then are transported to a solidification workshop for solidification. How to realize the automatic production and the assembly line operation of the quartz synthetic stone plate, improve the production efficiency of the quartz synthetic stone plate, save the cost and manufacture the quartz synthetic stone plate with higher quality still needs to be solved.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a preparation production line of synthetic slabstone material of quartz, its degree of automation is high, and production efficiency is high.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

a production line for preparing quartz synthetic stone slabs comprises an operation production line, a curing furnace, a plate pulling machine and a slab airing mechanism which are sequentially arranged, wherein the operation production line is used for circularly conveying a mold, a material distribution system and a forming press are arranged on the operation production line, the mold is conveyed to the rear of an input end of the curing furnace after sequentially passing through the material distribution system and the forming press on the operation production line, the plate pulling machine is located in front of an output end of the curing furnace, the plate pulling machine is used for pulling materials into the curing furnace from the mold on the operation production line at the input end of the curing furnace and pulling out the heated and cured stone slabs in the curing furnace from the curing furnace, and the slab airing mechanism is used for airing the stone slabs to be cooled.

Compared with the prior art, the utility model has the advantages of it is following:

adopt the utility model provides a preparation production line of quartzy synthetic slabstone material, degree of automation is high, through cloth system, shaping press, solidification machine, the trigger that dries in the air of arranging in proper order and the board mechanism that dries in the air, realizes highly automatically that cloth, suppression, solidification and the cooling process of slabstone material go on fully automatically, and the human cost is low, and work efficiency is high, and the quality of the quartzy synthetic slabstone material that makes is good.

Drawings

FIG. 1 is a schematic front view of a production line for producing a synthetic quartz stone slab according to an embodiment of the present invention;

FIG. 2 is a schematic top view of a production line for producing a synthetic quartz stone slab according to an embodiment of the present invention;

FIG. 3 is a perspective view of the breaker;

FIG. 4 is an exploded schematic view of the mold;

FIG. 5 is a perspective view of the plate puller;

FIG. 6 is a front view of the plate puller;

FIG. 7 is a partial view of the plate puller;

FIG. 8 is a schematic view of a airing mechanism;

fig. 9 is a perspective view of the elevator;

FIG. 10 is a perspective view of an airing rack;

FIG. 11 is one of perspective views of a plate lowering machine;

fig. 12 is a second perspective view of the plate lowering machine.

Detailed Description

The present invention will now be further described with reference to the accompanying drawings and specific embodiments.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

Please refer to fig. 1 to 12, the utility model discloses a preparation production line of quartz synthesis slabstone material, including the operation assembly line 1 who arranges in proper order, curing oven 6, arm-tie machine 7 and the board mechanism that dries in the air, operation assembly line 1 is used for circulating transport mould 11, dispose cloth system and forming press 5 on the operation assembly line 1, mould 11 is transported to curing oven 6 input rear after cloth system and forming press 5 in proper order on operation assembly line 1, arm-tie machine 7 is located curing oven 6's output the place ahead, arm-tie machine 7 is arranged in pulling the material in curing oven 6 and pulling out the slabstone material that the solidification was accomplished that heats in curing oven 6 from curing oven 6 in the mould 11 on the operation assembly line 1 of curing oven 6 input end department, the board mechanism that dries in the air is used for drying in the air and puts the refrigerated slabstone material.

As shown in fig. 4, the mold 11 includes a horizontally disposed bottom plate, a first frame 111, a second frame 112, a third frame 113, and a fourth frame 114 are disposed above the bottom plate and along the edge of the bottom plate 115, the first frame 111 is opposite to the third frame 113, the second frame 112 is opposite to the fourth frame 114, each frame and the bottom plate 115 cooperate to form a rectangular accommodating space, the fourth frame 114 is detachable with respect to the bottom plate 115, and the fourth frame 114 faces an input port of the curing oven 6. The first frame 111 and the third frame 113 are provided with a limit notch 116 at a position corresponding to the fourth frame 114, and two ends of the fourth frame 114 can be clamped into the limit notches 116 of the first frame 111 and the third frame 113.

As shown in fig. 1, the distributing system includes a stirring machine 2, a weighing belt machine 3 and a scattering machine 4, the weighing belt machine 3 is located below a feed opening of the stirring machine 2, the scattering machine 4 is located below an output end of the weighing belt machine 3 and above the operation line 1, the stirring machine 2 outputs materials to the weighing belt machine 3, the weighing belt machine 3 conveys the materials to the scattering machine 4, and the materials output by the scattering machine 4 fall into a mold 11 on the operation line 1.

As shown in fig. 3, the scattering machine 4 includes a first belt conveying assembly 41, a pair roller assembly 42 and scattering pulp 43, the pair roller assembly 42 includes two rollers horizontally arranged side by side, each roller is connected with a motor, a material pressing gap is provided between the two rollers, an output end of the first belt conveying assembly 41 is located above the material pressing gap, the scattering pulp 43 is located at an output end of the first belt conveying assembly 41, and the scattering pulp 43 is connected with a motor. The material is broken up through beating up thick liquid 43 earlier and then gets into and carries out the secondary and break up in the pressure material clearance on the roller assembly 42, breaks up through twice, and the material does not have the large granule and gathers together, and the material is evenly exported to the mould 11 in the pressure material clearance, and mould 11 is at the uniform velocity on operation assembly line 1 and is moved, makes the cloth more evenly level and smooth.

The material is refilled after a layer of kraft paper is laid in the mold 11, the material is conveyed to the mold 11 by the material distribution system, a paper tube frame 10 is arranged between the material distribution system and the forming press 5, a kraft paper roll is arranged on the paper tube frame 10, after the material distribution is completed, the kraft paper on the paper tube frame 10 is laid on the surface of the material by the mold 11 through the paper tube frame 10, and one end of the kraft paper extends out of the mold 11. Then, the mold 11 is conveyed to the forming press 5, after the material is pressed and formed, the mold 11 is conveyed to one end of the curing oven 6, the fourth frame on the mold 11 is removed, the plate pulling machine 7 pulls out the pressed and formed material from the mold 11 and conveys the material to the curing oven 6, and meanwhile, pulls out the stone plate in the curing oven 6.

In a specific structure, as shown in fig. 5 to 7, the plate pulling machine 7 includes a frame, a second belt conveying assembly 73, a plate pulling assembly 71 and a first driving assembly 72 are disposed on the frame, the plate pulling assembly 71 is disposed above the second belt conveying assembly 73, the plate pulling assembly 71 includes a moving frame 721 and a clamp 722 fixed at one end of the moving frame 721, the clamp 722 is disposed at one end of the moving frame 721 close to the curing oven 6, the clamp 722 can descend relative to the moving frame 721, the first driving assembly 72 can drive the plate pulling assembly 71 to reciprocate back and forth, under the action of the first driving assembly 72, one end of the plate pulling assembly 71 can extend into the curing oven 6, and the clamp 722 extends out of the input end of the curing oven 6.

Specifically, a first oil cylinder 74 is arranged on the moving frame 721, the clamp 722 comprises an upper clamping plate 7221 and a lower clamping plate 7222, the first oil cylinder 74 is connected with the lower clamping plate 7222, the upper clamping plate 7221 is hinged with the lower clamping plate 7222, a second oil cylinder 75 is arranged on the lower clamping plate 7222, the second oil cylinder 75 is connected with the upper clamping plate 7221 and can drive the upper clamping plate 7221 to overturn up and down relative to the lower clamping plate 7222 to realize the opening and closing of the clamp 722, and the first oil cylinder 74 can drive the clamp 722 to move downwards relative to the moving frame 721.

The first driving assembly 72 includes a rotating shaft, two gears and a motor, the two gears are respectively installed at two ends of the rotating shaft, the motor drives the rotating shaft to rotate, the motor is fixed on the moving frame 721, two opposite racks extending in the front-back direction are arranged on the frame, and the two gears are respectively engaged with the two racks. The first driving part can also be replaced by a linear module driven by a motor, or an air cylinder or an oil cylinder.

The use process of the plate pulling machine 7 is as follows: the clamp 722 extends into the curing oven 6 from the rear end of the curing oven 6 and then moves to the input end of the curing oven 6, then the clamp 722 descends to a gap between the corresponding movable frame 721 and the belt conveying assembly 41, the clamp 722 clamps kraft paper in the mold 11, then the motor drives the movable frame 721 to retreat, the clamp 722 props against the cured stone plate in the curing oven 6, along with the movement of the movable frame 721, the stone plate in the curing oven 6 is jacked onto the belt conveying assembly of the plate pulling machine 7 by the clamp 722, the belt conveying assembly conveys the stone plate to the next process, meanwhile, the clamp 722 pulls the stone plate to be cured from the mold 11 to the curing oven 6, the synchronous feeding and discharging of the curing oven 6 are realized, the conveying time is saved, and the production efficiency is improved.

As shown in fig. 8, the plate airing mechanism includes two lifters 8 and a airing rack 9, the two lifters 8 are respectively located at the front and rear of the airing rack 9, wherein: the airing rack 9 is provided with a plurality of layers of plate placing platforms 91, and the plate placing platforms 91 are roller assemblies driven by a motor; the elevator 8 includes a first frame 81, a horizontal transfer assembly 82, and a plurality of second driving assemblies 83, and the second driving assemblies 83 can drive the horizontal transfer assembly 82 to ascend and descend on the first frame 81.

The horizontal transfer assembly 82 is a roller assembly driven by a motor. The second driving assembly 83 includes a chain and two chain wheels, the two chain wheels are respectively installed at the upper and lower ends of the first bracket 81, the chain is engaged with the two chain wheels and fixedly connected with the horizontal frame, and one of the two chain wheels is connected with an output shaft of a motor. The second driving assembly 83 can be replaced by a linear module driven by a motor, or an air cylinder, or an oil cylinder.

A lift 8 will treat the refrigerated slabstone promotion, carry by horizontal transfer subassembly 82 to the frame 9 that dries in the air put on the platform 91, treat slabstone natural cooling, put the platform 91 and carry slabstone to another lift 8 mechanism, another lift 8 mechanism descends slabstone so that transfer to next process, and two erectors realize the quick lift to slabstone to improve production efficiency, easy operation moreover.

As shown in fig. 11 and 12, the plate drying mechanism is provided with a plate discharging machine 12 at the rear thereof, the plate discharging machine 12 includes a support base 121 and a bearing table 122, the support base 121 is horizontally disposed, one end of the bearing table 122 is hinged to the support base 121, a third cylinder 123 obliquely disposed is assembled on the support base 121, a piston rod of the third cylinder 123 is connected to the bearing table 122, the bearing table 122 can be turned from a horizontal state to a vertical state under the action of the third cylinder 123, a fourth cylinder 124 is installed on the bearing table 122, a piston rod of the fourth cylinder 124 is connected to a stopper 125, the stopper 125 is located at one end of the bearing table 122 connected to the support base 121, when the bearing table 122 is switched to the vertical state, a stone plate placed on the bearing table 122 is erected on the stopper 125, and the bearing table 122 is a roller assembly driven by a motor. The lower trigger 12 is placed on a slide rail, and the lower trigger 12 moves along the slide rail to place the erected stone slab on a shelf on one side.

The curing oven 6 and the forming press 5 are common devices for synthesizing stone slabs, and the existing devices in the market can be adopted. For example, the molding press 5 may be a cylinder type quartz press disclosed in patent CN 207874493U.

The utility model provides a preparation production line of quartzy synthetic slabstone material, degree of automation is high, through cloth system, shaping press 5, solidification machine, arm-tie machine 7 and the board mechanism that dries in the air who arranges in proper order, realizes the full-automatic the going on of cloth, suppression, solidification and the cooling process of slabstone material highly automated, and the human cost is low, and work efficiency is high, and the quality of the quartzy synthetic slabstone material that makes is good.

While the invention has been particularly shown and described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims

1. A preparation production line of quartz synthesis slabstone material which characterized in that: the automatic plate drying machine comprises an operation production line, a curing furnace, a plate pulling machine and a plate drying mechanism which are sequentially arranged, wherein the operation production line is used for circularly conveying a mold, a material distribution system and a forming press are arranged on the operation production line, the mold sequentially passes through the material distribution system and the forming press on the operation production line and is conveyed to the rear of an input end of the curing furnace, the plate pulling machine is positioned in front of an output end of the curing furnace, the plate pulling machine is used for pulling a material into the curing furnace from the mold on the operation production line at the input end of the curing furnace and pulling a stone plate which is heated and cured in the curing furnace out of the curing furnace, and the plate drying mechanism is used for drying the.

2. The production line for a synthetic quartz stone slab as set forth in claim 1, characterized in that: the distributing system comprises a stirrer, a weighing belt conveyor and a scattering machine, wherein the weighing belt conveyor is positioned below a feed opening of the stirrer, the scattering machine is positioned below an output end of the weighing belt conveyor and above the operation assembly line, and materials output by the scattering machine fall into a mold on the operation assembly line.

3. The production line for a quartz synthetic stone slab as set forth in claim 2, characterized in that: the beating machine comprises a first belt conveying assembly, a pair roller assembly and beating slurry, the pair roller assembly comprises two rollers which are horizontally arranged side by side, each roller is connected with a motor, a material pressing gap is formed between the two rollers, the output end of the first belt conveying assembly is located above the material pressing gap, the beating slurry is located at the output end of the first belt conveying assembly, and the beating slurry is connected with the motor.

4. The production line for a quartz synthetic stone slab as set forth in claim 1, characterized in that: the plate pulling machine comprises a frame, wherein a second belt conveying assembly, a plate pulling assembly and a first driving assembly are arranged on the frame, the plate pulling assembly is located above the second belt conveying assembly and comprises a moving frame and an clamp fixed at one end of the moving frame, the clamp is located at one end, close to the curing oven, of the moving frame, the clamp can relatively move down, the first driving assembly can drive the plate pulling assembly to reciprocate front and back, and under the action of the first driving assembly, one end of the plate pulling assembly can stretch into the curing oven and the clamp can stretch out of the input end of the curing oven.

5. The production line for a synthetic quartz stone slab as set forth in claim 4, characterized in that: the movable rack is provided with a first oil cylinder, the clamp comprises an upper clamp plate and a lower clamp plate, the first oil cylinder is connected with the lower clamp plate, the upper clamp plate is hinged with the lower clamp plate, a second oil cylinder is installed on the lower clamp plate, the second oil cylinder is connected with the upper clamp plate and can drive the upper clamp plate to overturn up and down relative to the lower clamp plate so as to realize the opening and closing of the clamp, and the first oil cylinder can drive the clamp to move down relative to the movable rack.

6. The production line for a synthetic quartz stone slab as set forth in claim 4, characterized in that: the first driving assembly comprises a rotating shaft, two gears and a motor, the two gears are respectively installed at two ends of the rotating shaft, the motor drives the rotating shaft to rotate, the motor is fixed on the moving frame, two opposite racks extending in the front-back direction are arranged on the frame, and the two gears are respectively meshed with the two racks.

7. The production line for a quartz synthetic stone slab as set forth in claim 1, characterized in that: the plate airing mechanism comprises two lifters and an airing rack, the two lifters are respectively positioned in the front and the rear of the airing rack, wherein:

the drying rack is provided with a plurality of layers of plate placing platforms, and each plate placing platform is a roller assembly driven by a motor;

the elevator comprises a first support, a horizontal conveying assembly and a plurality of second driving assemblies, wherein the second driving assemblies can drive the horizontal conveying assembly to lift on the first support, and the horizontal conveying assembly is a roller assembly driven by a motor;

the second driving assembly comprises a chain and two chain wheels, the two chain wheels are respectively arranged at the upper end and the lower end of the first support, the chain is meshed with the two chain wheels and is fixedly connected with the horizontal frame, and one of the two chain wheels is connected with an output shaft of a motor.

8. The production line for a quartz synthetic stone slab as set forth in claim 1, characterized in that: the plate airing mechanism is characterized in that a plate airing machine is arranged behind the plate airing mechanism, the plate airing machine comprises a supporting seat and a bearing table, the supporting seat is horizontally arranged, one end of the bearing table is hinged to the supporting seat, a third oil cylinder which is obliquely arranged is assembled on the supporting seat, a piston rod of the third oil cylinder is connected with the bearing table, the bearing table can be turned into a vertical state from a horizontal state under the action of the third oil cylinder, a fourth oil cylinder is installed on the bearing table, the piston rod of the fourth oil cylinder is connected with a stop block, the stop block is located at one end, connected with the supporting seat, of the bearing table, when the bearing table is switched to the vertical state, a stone plate placed on the bearing table is erected on the stop block, and the bearing.

9. The production line for a quartz synthetic stone slab as set forth in claim 1, characterized in that: the mould comprises a horizontally arranged bottom plate, a first frame, a second frame, a third frame and a fourth frame are arranged above the bottom plate and arranged along the edge of the bottom plate, the first frame is opposite to the third frame, the second frame is opposite to the fourth frame, each frame and the bottom plate are matched to form a rectangular accommodating space, the fourth frame is detachable relative to the bottom plate, and the fourth frame faces towards the input port of the curing oven.

10. The production line for a quartz synthetic stone slab as set forth in claim 1, characterized in that: and a paper tube frame is arranged between the material distribution system and the forming press.