CN214687175U - Leak board production line - Google Patents

Leak board production line Download PDF

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Publication number
CN214687175U
CN214687175U CN202022878389.3U CN202022878389U CN214687175U CN 214687175 U CN214687175 U CN 214687175U CN 202022878389 U CN202022878389 U CN 202022878389U CN 214687175 U CN214687175 U CN 214687175U
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China
Prior art keywords
frame
rack
driving
plate
guide rail
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CN202022878389.3U
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Chinese (zh)
Inventor
李凤军
宁思贤
刘长洋
邱伟廷
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Guangxi Hongfa Heavy Industry Machine Co ltd
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Guangxi Hongfa Heavy Industry Machine Co ltd
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Priority to CN202022878389.3U priority Critical patent/CN214687175U/en
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Abstract

The utility model discloses a leak seam board production line, include: a feed system; a material distribution system; the forming system comprises a die, a vibration platform, a forming truss vehicle and a floating device; the maintenance trolley is movably arranged along the material advancing direction, and the formed workpiece is placed on the maintenance trolley; the middle carrying truss car is movably arranged on the main guide rail and is used for carrying the material plates; the static curing chamber is arranged along the material advancing direction and is used for curing the formed workpiece; and the overturning and stacking system is arranged at an outlet of the static curing chamber and is used for overturning the workpiece on the repairing plate. The utility model discloses the production line of leaks board adopts automatic production, improves the production efficiency of leaks board, and the product percent of pass is high, and it is few to produce the line recruitment, reduces the cost of labor.

Description

Leak board production line
Technical Field
The utility model relates to a cement product equipment technical field, in particular to leak board production line.
Background
The cement crack plate is a cement bottom plate with cracks. The cement leakage board has the advantages of low cost, firmness, durability, easy maintenance of cleanness, dryness, sanitation and the like. More and more animal farms use cement caulks at present. Basic requirements of the cement leakage plate are as follows: corrosion resistance, no deformation, flat and unsmooth surface, small heat conductivity, firmness, durability, good excrement leakage effect and easy flushing and disinfection. The width of the gap of the bottom plate is suitable for the walking and standing of pigs of various ages without clamping the pig feet. During production, prefabricated caul sheets are typically used.
In order to improve the breeding quality, improve the breeding environment and reduce the occurrence of diseases, the requirements of modern livestock breeding on breeding houses are higher and higher, and the requirements on dung leaking plates and the quality are continuously improved. At present, the production of the dung leaking plate used in domestic livestock farms has the following defects: 1. the product manufactured by manual operation has poor quality consistency and large size deviation, and the building construction is influenced; 2. the yield is low, the labor intensity of operators is high, and the automation degree is low; 3. the material waste is large, and the rejection rate is high; 4. the labor is more, and the labor cost is high.
The information disclosed in this background section is only for enhancement of understanding of the general background of the invention and should not be taken as an acknowledgement or any form of suggestion that this information constitutes prior art already known to a person skilled in the art.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a leak seam board production line to overcome the low, the low grade shortcoming of product percent of automation of leak seam board production efficiency.
In order to achieve the above object, the utility model provides a production line of a leaking plate, include: the material feeding system comprises a batching machine, a stirrer and a material receiving trolley, wherein the batching machine is used for batching materials and is connected with the stirrer, the materials are stirred and uniformly mixed in the stirrer and then are conveyed into the material receiving trolley, and the material receiving trolley is movably arranged on a feeding guide rail; the material distribution system is correspondingly arranged right below the feeding guide rail, corresponds to the material receiving trolley and is used for feeding; the forming system comprises a mould, a vibration platform, a forming truss car and a floating device, wherein the mould is correspondingly arranged on the vibration platform and is positioned below the front end of the material distribution system, the mould is rotatably connected with the forming truss car, the floating device is arranged on the forming truss car and is correspondingly arranged above the mould, and the truss car is movably arranged on a main guide rail; the maintenance trolley is movably arranged along the material advancing direction, and the formed workpiece is placed on the maintenance trolley; the middle carrying truss car is movably arranged on the main guide rail and is used for carrying the material plates; the static curing chamber is arranged along the material advancing direction, is positioned between the main guide rails and is used for curing the formed workpiece and conveying the workpiece into the static curing chamber through the curing trolley; and the overturning and stacking system is arranged at an outlet of the static curing chamber and is used for overturning the workpiece on the repairing plate and unloading the workpiece.
Preferably, in the above technical solution, the material distribution system includes: the material distribution system frame is provided with a guide rail and a bottom plate; the distributing vehicle comprises a distributing frame and a distributing box, wherein the distributing frame is movably arranged on a guide rail of the distributing system frame, the distributing box is fixedly connected with the distributing frame and is placed on the bottom plate in a relatively movable mode, a rotatable raking shaft is arranged in the distributing box, two ends of the raking shaft extend out of the distributing box and are arranged on a bearing seat, the bearing seat is fixedly arranged on the distributing box, a blocking plate and a discharging plate are sequentially arranged between the distributing box and the bearing seat, a shaft hole is formed in the middle of the discharging plate, and at least one discharging channel is formed from the shaft hole in the middle of the discharging plate to the edge of a plate body; the harrowing shaft driving mechanism is connected with the harrowing shaft and is used for driving the harrowing shaft to rotate; and the rack driving mechanism is connected with the distributing rack and is used for driving the distributing rack to horizontally and linearly reciprocate on the distributing system rack.
Preferably, in the above technical solution, the rack driving mechanism includes: the power assembly is used for driving the cloth rack to move; the gear assembly comprises a rotating shaft, a gear and a rack, the rotating shaft is rotatably arranged on the cloth rack, the gear is arranged on the rotating shaft, the rack is fixedly arranged on the cloth system rack, and the gear and the rack are in meshed transmission; the roller is fixedly connected with the material distribution rack and correspondingly arranged on the guide rail of the material distribution system rack; the power assembly pushes the material distribution rack to move, and the roller on the material distribution rack reciprocates back and forth along the guide rail on the material distribution system rack so as to drive the gear to be meshed and driven on the rack.
Preferably, in the above technical scheme, the opening of the discharge channel on the discharge plate faces downwards, and the front baffle and the rear baffle of the cloth box are respectively provided with a cross bar.
Preferably, in the above technical scheme, the maintenance trolley further comprises a hooking and pushing mechanism, which is correspondingly arranged at the rear end of the maintenance trolley, and the maintenance trolley is movably arranged on the secondary guide rail; collude and push away the mechanism and include: hooking the pushing force piece; a guide groove provided along the direction of the sub-guide rails and located between the sub-guide rails; the hooking and pushing trolley is connected with the hooking and pushing force part and comprises a base and a push plate, rolling wheels are arranged on the left side and the right side of the base and are correspondingly and slidably arranged in the guide groove, the push plate is arranged on the base, and the top end of the push plate is higher than the guide groove; wherein collude the drive of driving force spare collude the push away dolly and be in remove in the guide slot, the push pedal with maintenance dolly contact, the propelling movement maintenance dolly is in remove on the time guide rail.
Preferably, in the above technical solution, the floating device includes: leveling the frame; the walking mechanism is arranged on the floating rack and comprises a walking driving mechanism and rollers, the rollers are connected with the walking driving mechanism and correspondingly arranged on the cross beam, and the walking driving mechanism is used for driving the rollers to move left and right on the cross beam; the sliding guide sleeve is arranged on the trowelling machine frame along the vertical direction, a sliding upright post is arranged in the sliding guide sleeve, the bottom end of the sliding upright post extends out of the bottom end of the sliding guide sleeve, threads are arranged on the sliding upright post, a nut assembly is correspondingly sleeved at the thread on the sliding upright post, and the nut assembly is attached to the sliding guide sleeve; the floating mechanism comprises a mounting seat, a floating driving mechanism and a floating disc, the mounting seat is mounted at the bottom end of the sliding upright column, the floating driving mechanism is arranged on the mounting seat and connected with the floating disc to drive the floating disc to rotate, and the floating disc is positioned below the mounting seat; the distance of the sliding upright post moving in the vertical direction is adjusted through the nut assembly, so that the distance between the leveling disc and the die is adjusted.
Preferably, among the above-mentioned technical scheme, the mould passes through on the rotatable mould support of locating of installation mechanism, the mould support can reciprocate locate on the shaping purlin car, installation mechanism includes left installation mechanism and right installation mechanism, locates respectively the left and right sides of mould, and with mould leg joint, left side installation mechanism includes left peg and left coupling assembling, a left side peg with the mould is connected, left side coupling assembling install in hang epaxially on a left side to be connected with upset actuating mechanism, through the drive of upset actuating mechanism the mould upset, upset actuating mechanism locates on the mould support.
Preferably, in the above technical solution, the middle transporting girder vehicle is connected to a driving mechanism, and the middle transporting girder vehicle is driven by the driving mechanism to reciprocate on the main guide rail, and the middle transporting girder vehicle includes: the device comprises a floating rack, wherein vertical guide rods are symmetrically arranged on two side surfaces of the floating rack, a lifting frame is sleeved on each vertical guide rod, and the lifting frame is positioned between the vertical guide rods; a grabbing mechanism; the lifting frame is detachably arranged on the lifting frame and is used for grabbing articles; the lifting driving mechanism is arranged at the upper end of the floating frame and comprises a power part and a pulley component, the pulley component comprises a movable pulley block and a fixed pulley block, the movable pulley block is arranged on a pulley base, the pulley base is connected with the power part and can be arranged on a pulley guide rail in a reciprocating manner, the pulley guide rail is horizontally arranged at the upper end of the floating frame, the fixed pulley blocks are respectively arranged at two sides of the floating frame, the fixed pulley block and the movable pulley block are connected through a lifting rope, one end of the lifting rope is fixedly arranged on the floating frame, and the other end of the lifting rope is fixedly connected with the lifting frame; the power part drives the pulley base to horizontally move in the pulley guide rail, drives the movable pulley block to horizontally move, and lifts the lifting frame through the lifting rope.
Preferably, in the above technical solution, the movable pulley block includes a first movable pulley and a second movable pulley, the fixed pulley block includes a first fixed pulley, a second fixed pulley and a third fixed pulley, the first fixed pulley and the second fixed pulley are disposed on the right side of the trowelling rack, the third fixed pulley is disposed on the left side of the trowelling rack, and the lifting rope includes a first lifting rope and a second lifting rope; one end of the first lifting rope is fixedly arranged on the floating frame and sequentially bypasses the first movable pulley, the first fixed pulley and the third fixed pulley, and the other end of the first lifting rope is fixedly connected with the left side of the lifting frame; one end of the second lifting rope is fixedly arranged on the floating rack, the second movable pulley and the second fixed pulley are sequentially wound around, and the other end of the second lifting rope is fixedly connected with the right side of the lifting frame.
Preferably, among the above-mentioned technical scheme, actuating mechanism includes motor, drive sprocket and driven sprocket, drive sprocket's diameter is greater than driven sprocket's diameter, drive sprocket locates on the motor to through the chain with driven sprocket intermeshing transmission, driven sprocket with the gyro wheel is connected, in order to drive the gyro wheel is in reciprocating motion is made on the main guide rail.
Preferably, in the above technical scheme, the board system is folded in the upset includes turning over board truss car and splint turning device, splint turning device locates turn over on the board truss car, turn over the mobilizable location of board truss car on the main guide rail, splint turning device includes: the plate turnover machine frame is connected with the plate turnover truss vehicle and drives the plate turnover machine frame to lift along the vertical direction through the plate turnover truss vehicle; the clamping plate mechanism comprises a fixed frame, a clamping frame and a clamping power piece, the fixed frame is rotatably arranged on the turnover plate frame, clamping guide rails are arranged on the front inner side and the rear inner side of the fixed frame, the clamping frame is movably arranged at the clamping guide rails and is positioned on the left inner side and the right inner side of the fixed frame, the clamping frame comprises a first clamping frame and a second clamping frame, the first clamping frame is connected with the clamping power piece, and the second clamping frame is detachably or movably connected with the first clamping frame through a connecting piece; the clamping power piece drives the clamping frames to horizontally move on the clamping guide rails so as to adjust the distance between the clamping frames on the left side and the right side.
Compared with the prior art, the utility model discloses following beneficial effect has:
(1) the utility model discloses the production line of leaks seam board adopts automatic production in the production process, improves the production efficiency of leaks seam board, and the product percent of pass is high, and it is few to produce the line recruitment, reduces the cost of labor.
(2) The utility model discloses the cloth system of small amount of thick liquids in the cloth incasement can spill over through the junction of raking the material axle with the box, but is equipped with the shutoff part thick liquid of shutoff board, and a small amount of thick liquids spills over through the shaft hole department of shutoff board in addition, flows to the shaft hole department of arranging the flitch, discharges via the discharge passage on arranging the flitch again at the junction of raking material axle and bearing frame. Therefore, the slurry in the distributing box can be effectively prevented from overflowing and flowing into the bearing seat, and the service life of the bearing seat is shortened.
(3) The utility model discloses the floating device of crack board production line, uide bushing and direction stand can make motor and floating dish lean on self gravity to act on the concrete in the mould, float the concrete surface. The floating device is arranged on the cross beam, and the distance between the floating device and the die is greatly adjusted through the lifting of the cross beam during working. When will the certain distance, through the screw thread on the slip stand and the mutually supporting of nut component, nut component and the laminating setting of slip uide bushing rotate the nut to adjust the removal of slip stand in vertical direction, realize the purpose of fine setting. The acting force between the flattening disc and the die is proper, the overlarge stress is avoided, and the motor overload is avoided. The double nuts used by the nut component are interlocked, so that the double guide shafts are prevented from loosening.
(4) The utility model discloses middle transport truss car of leak board production line, lift actuating mechanism mutually supports with hydro-cylinder or cylinder and loose pulley assembly, and cylinder or hydro-cylinder level promote the running block and slide at pulley guide rail upper level, through mutually supporting of running block combination fixed pulley group, and in the effect through the lifting rope, the drive hoisting frame reciprocates in the vertical direction. The utility model discloses the stroke of truss hoisting frame in vertical direction reaches 2.3 meters. Namely the utility model discloses a vertical direction stroke of purlin car is long, and does not increase the volume of purlin car, and overall structure is compact, and equipment operates steadily.
(5) The utility model discloses the board system is folded in upset of hourglass board production line, the second clamp get the frame and pass through connecting rod spare detachable or mobilizable and first clamp and get the frame and be connected, when needs clamp get the panel of comparison weak point, connect the second clamp through the connecting piece and get the frame, shorten to press from both sides the clamp of getting between the frame and get the distance. When longer panel is required to be clamped, the second clamping frame is disassembled, and the clamping distance between the clamping frames is prolonged. Namely, the utility model discloses a but the panel of the different specifications of device centre gripping, application range is wide, and operates steadily. Can be used for clamping the leak board with the length of 2-3 meters.
Drawings
FIG. 1 is a schematic structural view of a leak board production line according to the present invention;
FIG. 2 is a top view of a bushing production line according to the present invention;
FIG. 3 is a schematic structural view of a material distribution system in a production line of a leak board according to the present invention;
fig. 4 is a schematic structural view of the side of the material distribution system according to the present invention;
fig. 5 is an enlarged view of the distribution system of fig. 4 at a according to the present invention;
fig. 6 is a schematic structural view of a material distributing vehicle in the material distributing system according to the present invention;
FIG. 7 is a schematic structural view of a forming system of example 1 in a production line of a leak board according to the present invention;
FIG. 8 is a schematic view showing a structure in which a mold is connected to a reversing motor according to embodiment 1;
fig. 9 is a schematic structural view of a mold in a molding system according to embodiment 1 of the present invention;
fig. 10 is a schematic structural view of a turnover motor in a molding system according to embodiment 1 of the present invention
FIG. 11 is a schematic view showing the structure of a forming system according to example 2 of the present invention in a production line of a leak board;
fig. 12 is a schematic structural view of a mold carrier in a molding system according to embodiment 2 of the present invention;
fig. 13 is a schematic structural view of a connecting plate in a molding system according to embodiment 2 of the present invention;
FIG. 14 is a schematic view showing the construction of a traveling drive mechanism according to the present invention;
fig. 15 is a schematic structural view of a troweling apparatus in a molding system according to the present invention;
fig. 16 is a schematic view of a troweling apparatus mounted on a cross beam in a molding system according to the present invention;
fig. 17 is a schematic structural view of the hooking and pushing mechanism according to the present invention;
FIG. 18 is a schematic structural view of an intermediate handling truss car in the production line of the leak board according to the present invention;
fig. 19 is a front view of an intermediate handling truss vehicle according to the present invention;
fig. 20 is a schematic view of the pulley block connection in the intermediate transfer truss car according to the present invention;
fig. 21 is a schematic structural view of a pulley block connection in an intermediate handling truss vehicle according to the present invention;
FIG. 22 is a schematic structural view of a roll-over/lap system in a slatted sheet production line according to the present invention;
fig. 23 is a schematic structural view of a cleat inverting device according to the present invention;
fig. 24 is a schematic structural view of a cleat mechanism in the cleat turnover device according to the present invention.
Detailed Description
The following detailed description of the present invention is provided in conjunction with the accompanying drawings, but it should be understood that the scope of the present invention is not limited by the following detailed description.
Throughout the specification and claims, unless explicitly stated otherwise, the word "comprise", or variations such as "comprises" or "comprising", will be understood to imply the inclusion of a stated element or component but not the exclusion of any other element or component.
As shown in fig. 1 to 24, a production line of a leak board according to an embodiment of the present invention includes: the device comprises a feeding system 1, a distributing system 2, a forming system 3, a repairing frame 4, a maintenance trolley 5, a middle carrying truss vehicle 6, a static maintenance chamber 7 and a turning and stacking system 8. The feeding system 1 conveys the mixed raw materials to the distributing system 2, the distributing system 2 distributes the materials to the forming system 3, the leaking plate is formed in the forming system 3 and then moves to the repairing frame 4, workers repair and trowel the leaking plate 9, the middle carrying truss car 6 carries and transfers the leaking plate to the maintenance trolley 5, and the maintenance trolley 5 is moved to the static maintenance room 7 for maintenance. And (3) moving the maintained leaking plate out from an outlet of the static curing chamber 7, moving the leaking plate on the curing trolley by the overturning and stacking system 8, and overturning and stacking to finish the production of the leaking plate.
The specific structure is as follows:
the production line of the leak board comprises a feeding system 1, wherein the feeding system 1 comprises a proportioning machine 11, a cement bin 12, a stirring machine 13 and a material receiving trolley 14. Batching machine 11 is equipped with a plurality of feed hopper, and every feed hopper discharge gate below is equipped with the feeding belt, and the discharge end correspondence of feeding belt is equipped with and connects hopper 15, connects on the mobilizable feeding guide rail who locates the slope of hopper 15, and the material is through the feed hopper ejection of compact, connects hopper 15 to carry the material to mixer 13 in the compounding. The cement silo 11 is connected to a mixer 13 via a screw conveyor 16, and the cement is conveyed into the mixer 13 and mixed with other materials. The material receiving trolley 14 is arranged corresponding to a discharge hole of the stirrer 13 and can be arranged on the feeding guide rail 17 in a reciprocating manner, and the feeding guide rail 17 is arranged along the production line of the leaking plate and is positioned above the material distribution system 2. That is, the feeding system 1 can provide raw materials for a production line of a plurality of perforated plates, which is 4 production lines in this embodiment.
The distributing system 2 is arranged right below the feeding guide rail 17, corresponds to the material receiving trolley 14 and is used for feeding. The forming system 3 comprises a mould 31, a vibration platform 32, a forming truss vehicle 33 and a floating device 34, wherein the mould 31 is correspondingly arranged on the vibration platform 32 and is positioned below the front end of the material distribution system 2. The die 31 is connected with the forming truss vehicle 33 in a rotatable and detachable mode, the floating device 34 is arranged on the forming truss vehicle 33 and correspondingly arranged above the die 31, and the forming truss vehicle 33 is movably arranged on the main guide rail 10. During filling, the reinforcing steel bar frames are placed in the mold 31, the material distribution system 2 fills the material in the mold 31, and the vibration platform 32 vibrates the filled material. The leveling device 34 descends to press on the die 31, and the material in the die is compacted, so that the plate is formed, and the surface of the plate is leveled and smoothed. After the sheet material is formed in the mold 31, the forming truss 33 carries the mold to a position above the repair frame 4, and the formed sheet material of the leak board is turned over and removed. The repairing frame 4 is arranged along the material advancing direction, the repairing frame 4 is arranged between the main guide rails 10, the repairing plate 41 is arranged on the repairing frame 4, and the formed workpiece of the leaking plate is formed by the forming system 3 and then is detached from the die 31 and placed on the repairing plate 41. The worker repairs and screeds the leak board 9 on the repair board 41. After the repair is completed, the middle transporting truss car 6 transports the repair plate 41 and the formed leaking seam plate 9 on the repair frame 4 to the maintenance trolley 5, and the maintenance trolley 5 is movably arranged on the secondary guide rail 51. The maintenance trolley 5 is pushed to move on the secondary guide rail 51 by the hooking and pushing mechanism 52. The secondary guide rail 51 is paved into the static curing room 7, the curing trolley 5 moves to the static curing room 7, and the leak board 9 is cured in the static curing room 7. After the maintenance of the leak board 9, the maintenance trolley 5 is pushed out of the static maintenance room 7 through the pushing and hooking mechanism 52. And the turnover folding plate system 8 is used for turning over the leaking plate 9 on the repairing plate, turning over and stacking, and unloading the workpiece to finish the production of the leaking plate. After the leaking plate is dismounted, the repairing plate 41 is transported by the middle transporting truss car 6 to the repairing frame 4 for placing the just formed leaking plate, after the repairing is finished, the repairing plate is transported to the maintenance car 5 by the middle transporting truss car 6, and a plurality of formed leaking plates to be maintained are stacked on the maintenance car 5. The bottom of the repair plate 41 is provided with spacing columns, and when the repair plates are overlapped, the spacing columns are arranged between the repair plates, so that the bottom of the repair plate is prevented from contacting with a gap plate on the lower repair plate, and the plate is prevented from being crushed.
The specific structure of the material distribution system is as follows:
the material distribution system 2 comprises a material distribution system frame 21, a material distribution vehicle 22, a material raking shaft driving mechanism 23 and a machine frame driving mechanism 24. The material distribution vehicle 2 comprises a frame 221 and a material distribution box 222, wherein a material raking shaft 223 is arranged in the material distribution box 222. The distributing vehicle 22 is arranged on the distributing system frame 21 and can move back and forth, the material raking shaft driving mechanism 23 is used for driving the material raking shaft 223 to rotate in the distributing box, and the rack driving mechanism 24 is used for driving the distributing vehicle 22 to do horizontal linear reciprocating motion on the distributing system frame 21, so that distributing is realized. The concrete structure is as follows:
the material distribution system frame 21 is provided with two guide rails 211 and a bottom plate 212, the two guide rails 211 are respectively positioned at the left side and the right side of the material distribution system frame 21, and the bottom plate 212 is positioned at the front part of the material distribution system frame 1 and is arranged between the two guide rails 211. The material distribution vehicle 22 includes a frame 221 and a material distribution box 222, the frame 221 is movably disposed on the guide rail 211 of the material distribution system frame, and the material distribution box 222 is fixedly disposed on the frame 221 and is disposed on the bottom plate 212 in a relatively movable manner. The bottom of the material distribution box 222 is hollow, the bottom of the material distribution box 222 is placed on the bottom plate 212, and the material distribution box 222 and the bottom plate 12 form a containing cavity capable of containing materials. The pushing frame 221 moves forward, the material distribution box 222 slides on the bottom plate 212, the material in the material distribution box 222 is pushed to move forward, and the material can fall from the bottom of the material distribution box 222 to be distributed due to the fact that the bottom of the material distribution box 222 is empty.
The inside of the material distribution box 222 is provided with 2 rotatable rake shafts 223, the outer surface of the rake shaft 223 is provided with a plurality of irregularly distributed rake teeth, and when material is distributed, the rake shaft 223 rotates, and the rake teeth turn over and stir the material or rake the material into a forming die below the material distribution box. Namely, the functions of turning and feeding are realized. Two ends of the raking shaft 223 extend out of the box body of the material distribution box 222 and are arranged on a bearing seat 224, and the bearing seat 224 is fixedly arranged on the outer wall of the material distribution box 222. A blocking plate 225 and a discharging plate 226 are sequentially arranged between the box body of the distributing box 222 and the bearing seat 224. The middle part of shutoff board 225 is equipped with the shaft hole, arranges the material board 226 middle part and is equipped with the shaft hole, arranges the shaft hole in material board 226 middle part and is equipped with at least one row material passageway 2261 to the plate body edge. The arrangement of the blocking plate 226 can improve the sealing performance between the rake shaft 223 and the distribution box 222, and block the slurry in the distribution box 222. A small amount of slurry overflows through the shaft hole of the blocking plate 225, and the overflowed slurry flows into the shaft hole of the discharge plate 226 and then flows out through the discharge channel 2261 on the discharge plate 226. Therefore, the slurry at the overflow part can not flow into the bearing seat, and the service life of the bearing seat can be prolonged. Preferably, the discharge plate 226 is provided with a discharge channel 2261, and the discharge channel 2261 is opened downwards. The downward opening is more convenient for discharging overflowed slurry smoothly.
When the material raking device is installed, the end part of the material raking shaft 223 penetrates through the shaft hole of the blocking plate 225, and the blocking plate 225 is tightly attached to the box body of the material distributing box 222. The discharge plate 226 is attached to the outer surface of the blocking plate 225, and the rake shaft 223 passes through the shaft hole 2261 of the discharge plate 226. The bearing seat 24 is attached to the outer surface of the discharging plate 26, and the rake shaft 223 penetrates through the bearing seat 224 and extends out of the bearing seat 24. The material raking shaft 223 is connected with the material raking shaft driving mechanism 23, and the material raking shaft 223 is driven to rotate by the material raking shaft driving mechanism 23. The frame driving mechanism 24 is connected to the frame 221, and is configured to drive the frame 21 to horizontally and linearly reciprocate on the material distribution system frame 1.
Preferably, the front and rear baffles 2221 and 2222 of the cloth box 222 are respectively provided with a cross bar 2223. Cloth case 222 is carrying out the cloth during operation, and horizontal migration around the cloth case need promote, and the thick liquids in the cloth case have certain thrust effect to preceding baffle or backplate, are equipped with the horizontal pole on the baffle around the cloth case, and the horizontal pole plays the additional strengthening for the difficult emergence of cloth case is out of shape. Meanwhile, a thinner plate can be used, and deformation is not easy to occur.
Preferably, the raking shaft driving mechanism 23 is a sprocket mechanism. In this embodiment, the number of the chain wheel mechanisms is 2, and the chain wheel mechanisms are respectively connected with the left end and the right end of the raking shaft 223. A plurality of material raking shafts 223, in this embodiment, 2 material raking shafts, i.e., a first material raking shaft 2231 and a second material raking shaft 2232, are disposed in the material distribution box 222. Each sprocket mechanism includes a motor 231, a first drive sprocket 232, a first driven sprocket 233, a second drive sprocket 234, and a second driven sprocket 235. The first driving sprocket 232 is disposed on the motor 231, and the motor 231 drives the first driving sprocket 232 to rotate. The first raking shaft 2231 is provided with a first driven sprocket 233 and a second driving sprocket 234, and the first driven sprocket 233 is connected to the first driving sprocket 232 via a first chain 236. The rotation of the first driving sprocket 232 drives the rotation of the first raking shaft 2231. The second raking shaft 2232 is provided with a second driven sprocket 235, and the second driving sprocket 234 rotates with the second driven sprocket 235 via a second chain 237.
The working process of the chain wheel mechanism is as follows: the motor 231 drives the first driving sprocket 232 to rotate, and the first driving sprocket 232 drives the first driven sprocket 233 to rotate, so as to drive the first raking shaft 2231 to rotate. The rotation of the first raking shaft 2231 drives the second driving sprocket 234 to rotate, and the second driving sprocket 234 drives the second driven pulley 235 to rotate, so as to drive the second raking shaft 2232 to rotate. That is, the first raking shaft 2231 and the second raking shaft 2232 rotate synchronously by the chain wheel mechanism, and the operation is smooth.
Preferably, the holster drive mechanism includes a power assembly, a gear assembly 242, and a roller 243. The power assembly is an oil cylinder 241, the oil cylinder 241 is fixedly arranged on the rack 221, and the other end of a piston rod in the oil cylinder is connected with the cloth box 222 on the rack 221. The cylinder 241 is used for driving the frame 221 to do horizontal linear reciprocating motion. The gear assembly 242 includes a rotating shaft 2421, a gear 2422 and a rack 2423, the rotating shaft 2421 is fixedly disposed on the rack 221 through a bearing seat, the gear 2422 is disposed on the rotating shaft 2421, the rack 2423 is fixedly disposed on the cloth system frame 21, and the gear 2422 and the rack 2423 are in meshed transmission with each other. The roller 243 is fixedly connected to the frame 221 and correspondingly disposed on the guide rail 211 of the material distribution system frame 21. Preferably, the guide rail 211 is a groove structure, and the roller 243 rolls in the groove of the guide rail, so that the roller is not easy to shift.
The working process is as follows: the oil cylinder 241 pushes the frame 241 to move, and the roller 243 on the frame 241 reciprocates back and forth along the guide rail 211 on the cloth system frame to drive the gear 2422 to be meshed and driven on the rack 2423. The rack can move back and forth more smoothly and stably by adopting the intermeshing transmission of the gear and the rack and the rolling of the roller on the rack on the guide rail of the material distribution system rack.
The specific structure of the molding system is as follows:
the moulding system 3 comprises a mould 31, a vibration platform 32, a moulding truss 33 and a trowelling device 34. The die 31 molding die includes a die body 311, a left mounting mechanism 312, a right mounting mechanism 313, and a reinforcing beam frame 314. The bottom of the mold body 311 is provided with a vent hole (not shown). A plurality of raised convex strips are arranged in the die body side by side, and the convex strips are narrow at the top and wide at the bottom. Preferably, the bottom of the mold body is provided with a plurality of supporting seats (not shown), and the supporting seats are arranged corresponding to the bar intersections of the bar mesh in the longitudinal and transverse directions and are used for supporting the bar frame. After the mould is filled with the cement mixed material, the reinforcing steel bar frame is not exposed, the reinforcing steel bar is not easy to rust, and the service life of the plate is prolonged. The left mounting mechanism 312 and the right mounting mechanism 313 are respectively arranged on the left side and the right side of the die body and are used for being connected with a turnover device. And driving the die to overturn through the overturning device to demould. The reinforcing beam frame 313 is provided at the bottom of the die body 311, and includes a plurality of longitudinal supporting beams and a plurality of transverse supporting beams that are connected to each other to form an integral body, the plurality of longitudinal supporting beams being arranged longitudinally along the die body 311, and the plurality of transverse supporting beams being arranged transversely along the die body 311. The longitudinal supporting beam and the transverse supporting beam are hollow square tubes. The reinforcing beam frame is arranged at the bottom of the die body, the reinforcing beam frame is provided with a longitudinal supporting beam and a transverse supporting beam, the longitudinal supporting beam is arranged, and the die is supported in the longitudinal direction, so that the die is not easy to deform, and the qualification rate of the production of the leaking plate is improved. The reinforcing beam frame is of a hollow square tube structure, so that the mould has a large contact area due to the fact that the vibration platform is in contact with the reinforcing beam frame, and a good vibration effect is achieved. The hollow structure reduces the weight of the mold.
The left side and the right side of the forming truss vehicle 33 are provided with mold supports 35, and the mold supports 35 can move up and down in the vertical direction. A cross beam 331 is arranged between the mould supports 35, and the troweling device 34 is horizontally arranged on the cross beam 331. The left side and the right side of the die 31 are rotatably arranged on the die bracket 35 through a left mounting mechanism 312 and a right mounting mechanism 313, and a vibration platform 32 is arranged below the die 31. The mounting mechanism includes a left mounting mechanism 312 and a right mounting mechanism 38. The left mounting mechanism 312 and the right mounting mechanism 313 are connected with the die supports 35 on the left and right sides of the truss vehicle. Left installation mechanism 312 includes left peg 3121 and left coupling assembling, and left peg 3121 is connected with mould 31 left side, and left coupling assembling installs on left peg 3121, and left coupling assembling is connected with the upset actuating mechanism, through the upset of upset actuating mechanism drive mould 31, and the upset actuating mechanism is located on mould support 35. Preferably, the flipping driving mechanism is a flipping motor 3122. The right mounting mechanism 313 includes a right hanging shaft 3131 and a right roller 3132, and the right roller 3132 is disposed on the right hanging shaft 3131 and corresponds to the vertical guide hole 352 disposed at the right side of the mold support 35.
The plate production and demoulding process comprises the following steps: the mould 31 is filled with cement mixture, and on shaking platform 32 was placed in to mould 31, this moment mould 31 and mould support 35 and upset actuating mechanism 3122 separation, and after the vibrations shaping was accomplished, mould support 35 moved up in the vertical direction of shaping truss 33, and left peg 371 hangs on left mould support, and left coupling assembling 372 is connected with upset actuating mechanism 3122, and right installation mechanism 313 is rotatable to be connected with the mould support 35 on right side. The forming girder 33 moves to a designated position. The turnover driving mechanism 3122 drives the left connecting component 372 to rotate, drives the die 31 to turn over, and performs demolding to obtain a formed plate.
Regarding the specific structure of embodiment 1 of the mounting mechanism, the mold holder 35 is provided on the left and right sides with vertical guide grooves which are vertical guide holes or "U" shaped guide grooves, and the diameters of the guide grooves and the vertical guide holes are gradually reduced from the top to the bottom. The present embodiment provides vertical guide holes 351 and 352 at the left and right sides of the mold frame. Right roller 3132 is disposed on right hanging shaft 3131 and corresponds to vertical guide hole 352 on the right side of mold support 35. The left mounting mechanism 312 includes a left hanging shaft 3121 and a left connecting assembly, and the left hanging shaft 3121 is disposed on the left side of the mold 31. The left connecting assembly comprises a left roller 3123, a turning wedge male head 3124 and a turning wedge female head 3125, a left roller 3123 is arranged on the left hanging shaft 3121, and the left roller 3123 is correspondingly arranged at the vertical guide hole 351 at the left side of the mold support. The turning wedge block male head 3124 is big at the top and small at the bottom and is arranged at the end of the left hanging shaft 3121. The turning wedge female head 3125 is provided with an opening with a large upper part and a small lower part, and the turning wedge female head 3125 is arranged on an output shaft of the turning motor 3122.
When the mold 31 needs to be turned over, the mold 31 and the turning motor 3122 are in a connected state, and the male turning wedge 3124 is inserted into the opening of the female turning wedge 3125 and engaged with each other to form a cylinder. Then the die 31 is driven to overturn by the overturning motor 3122, and the left roller 3123 on the left hanging shaft 3121 rotates on the die bracket 35. The right roller 3132 on the right hanging shaft 3131 rotates on the mold support 35. The mutual matching of the turning wedge male head 3124 and the turning wedge female head 3125 is adopted, so that the die 31 is quickly and fixedly connected and separated from the turning motor 3122, and in the turning process, the die 31 is stably turned and the speed is controllable. When the mold 31 is placed on the vibration platform 32 to vibrate, the mold support 31 moves downward, the turning motor 3122 is separated from the mold 31, the turning wedge male head 3124 is separated from the turning wedge female head 3125, the left hanging shaft 3121 and the right hanging shaft 3131 slide along the vertical guide holes on the mold frame, and since the hole diameter of the vertical guide holes is gradually reduced from top to bottom, the left hanging shaft 3121 and the right hanging shaft 3131 do not contact with the mold support 35, and the vibration of the mold is not affected when the mold 31 vibrates.
Example 2
The mounting mechanism of the present embodiment is different from that of embodiment 1. The right side of the mold support 35 is provided with a vertical guide hole or a vertical U-shaped groove, the aperture of the vertical guide hole or the guide groove is gradually reduced from top to bottom, and the U-shaped groove 353 is arranged in the embodiment. The left mounting mechanism 312 includes a left hanging shaft 3121 and a left connecting assembly, and the left hanging shaft 3121 is disposed on the left side of the mold 31. The left connecting assembly is a connecting plate 3126, and the connecting plate 3126 is connected with a turnover motor 3122. Be equipped with limiting plate 3127 and vertical guide hole or vertical U type groove on the connecting plate, the aperture of vertical guide hole or guide slot reduces from the top down gradually, what this implementation set up is U type groove, and the U type inslot of connecting plate 3127 is arranged in to left peg 3121 one end correspondence, and U type groove department is located to the mobilizable correspondence of limiting plate 3127 to fixed left peg 3121. Preferably, the number of the left hanging shafts 3121 is two, and 2U-shaped grooves are correspondingly provided on the connecting plate 3126. The left hanging shafts 3121 are arranged in one-to-one correspondence with the U-shaped grooves.
Preferably, the connecting plate 3126 includes first plate 31261 and the second plate 31262 of being connected with it, all is equipped with U type groove on first plate 31261 and the second plate 31262, and the mutual corresponding setting of U type groove on two plates forms a U type groove, is equipped with the space between first plate 31261 and the second plate 31262 and forms slide 31263, and limiting plate 3127 reciprocating motion locates in the slide 31263, is equipped with draw-in groove 3128 on the limiting plate 3127. The limiting plate 3127 is connected with a limiting telescopic rod, the limiting telescopic rod is a telescopic rod on the air cylinder 3129, and the limiting plate 3127 is driven by the telescopic rod of the air cylinder to reciprocate in the slideway 31263. When being in the locking state, the limiting plate slides to vertical guiding hole department, and the draw-in groove card is located on the left peg to fixed left peg prevents that left peg from taking place to rotate.
When the die 31 needs to be turned, the die 31 and the turning motor 3122 are in a connection state, the left hanging shaft 3121 is placed in the U-shaped groove of the connecting plate 3126, the limiting plate 3127 moves to the U-shaped groove, the clamping groove 31271 on the limiting plate 3127 clamps the left hanging shaft 3121, the left hanging shaft 3121 is fixed with the connecting plate 3127, and the left hanging shaft 3121 is prevented from rotating in the die turning process. So that the mould can be overturned stably. When the die 31 is placed on a vibration platform to vibrate, the die 31 and the overturning motor 3122 are in a separated state, the limiting plate 3127 is pushed to slide through the air cylinder 3129, the limiting plate 3127 is separated from the left hanging shaft 3121, the die support 35 moves downwards, and the left hanging shaft slides out of the U-shaped groove. The vibration of the mold 31 is not affected even when the mold is vibrated.
The structure about the shaping truss is as follows:
the lower ends of the left and right sides of the forming truss vehicle 33 are provided with walking rollers 332 which are correspondingly arranged on the main guide rail 10, and a walking driving mechanism 333 is connected with the forming truss vehicle 33. The traveling driving mechanism 333 includes a motor 3331, a driving sprocket 3332, and a driven sprocket 3333, and the motor is a cycloid needle motor. The diameter of the driving chain wheel 3332 is larger than that of the driven chain wheel 3333, the driving chain wheel 3332 is arranged on an output shaft of the motor 3331 and is in meshed transmission with the driven chain wheel 3333 through a chain 3334, the driven chain wheel 3333 is connected with the roller through a shaft, and the roller is driven to reciprocate on the guide rail by the rotation of the driven chain wheel 3333. The running mechanism of the truss vehicle adopts the combination of the roller and the guide rail, and the roller is driven by a chain wheel mechanism to move on the guide rail. The driving sprocket and the motor of sprocket are connected, and driven sprocket is connected with the gyro wheel, and driving sprocket's diameter is greater than driven sprocket for the more steady of purlin car walking.
The upper end of the forming truss car 33 is provided with a lifting driving mechanism 334 for driving the mould bracket 35 to move upwards and downwards, the lifting driving mechanism 334 is a pulley mechanism, and the mould bracket 35 can be sleeved on the guide rods at the left side and the right side of the forming truss car 33 in a way of moving upwards and downwards. Or the two sides of the mould bracket 35 are provided with rollers which can be arranged on the guide rails at the left and right sides of the forming truss vehicle 33 in a sliding way. The lift drive mechanism 334 includes a telescoping drive rod, a plurality of fixed pulleys, at least two lift cords, a sliding base, and a base guide rail. The telescopic driving rod is an oil cylinder or a telescopic rod of an air cylinder, and the telescopic driving rod is driven to stretch by the air cylinder or the oil cylinder. The embodiment is the cylinder, and on the shaping purlin car 33 was located to the fixed of cylinder, the telescopic link other end and the sliding bottom of cylinder were connected, and sliding bottom is connected with the base guide rail to drive sliding bottom horizontal reciprocating sliding in the base guide rail. A set of assembly pulley is constituteed to 3 fixed pulleys, and the purlin car left side is equipped with 2 fixed pulleys, and the right side is equipped with a fixed pulley, and 2 lifting ropes constitute a set of lifting rope group, and 2 one ends of lifting rope are fixed to be located on sliding bottom, and the other end passes the fixed pulley and is connected with mould support 35. Wherein, cylinder drive sliding bottom is horizontal migration in the base guide rail to drive the lifting rope and move in the horizontal direction, through the lift of the horizontal migration control mould support 35 of lifting rope. The pulley block and the lifting rope are matched with each other, the stroke of the lifting truss car in the vertical direction is long, the size of the truss car is not increased, the whole structure is compact, and the equipment runs stably.
The structure of the floating device is as follows:
the floating device 34 includes a frame 341, a walking mechanism 342, a sliding guide sleeve 343, and a floating mechanism 344. The frame 341 is disposed between the beams 331, the traveling mechanism 342 is disposed on the frame 341, the traveling mechanism 342 is connected to the beams 331, the sliding guide sleeve 343 is disposed on the frame 341, the sliding guide sleeve 343 is provided with the sliding column 3431 therein, and the bottom end of the sliding column 3431 is provided with the floating mechanism 344. The walking mechanism 342 drives the floating mechanism to horizontally reciprocate left and right on the cross beam 331, the sliding upright column 3431 is adjusted to move up and down in the sliding guide sleeve 343, and the distance between the floating mechanism 344 and the forming die is adjusted to float the surface of the cement product in the die. The concrete structure is as follows:
the frame 341 is disposed between the beams 331, the walking mechanism 342 is disposed on the frame 341, the walking mechanism 342 includes a first driving mechanism 3421 and a roller 3422, the roller 3422 is connected to the first driving mechanism 3421 and disposed on the beam 331 correspondingly, and the roller 3422 is driven to move left and right on the beam 331 by the first driving mechanism 3421. The first driving mechanism 3421 may be a drive sprocket mechanism, or a drive gear mechanism. Description will be made with a drive sprocket mechanism: comprises a walking motor, a driving chain wheel component, a walking chain wheel component and a driving shaft. The driving chain wheel assembly comprises a driving chain wheel, a first chain and a driven chain wheel, the driving chain wheel is connected with the walking motor and is connected with the driven chain wheel through the first chain, the driven chain wheel is arranged on the driving shaft, and the driving shaft is provided with a roller. The walking chain wheel assembly comprises a walking chain wheel and a walking chain, the walking chain is laid on the cross beam 331, the walking chain wheel is arranged on the driving shaft and is correspondingly arranged on the walking chain to be matched with the walking chain, and the walking chain wheel moves on the walking chain. The sliding guide sleeve 343 is provided on the frame 341 in the vertical direction, and the number of the sliding guide sleeves is 2 in this embodiment. Each sliding guide sleeve is internally provided with a sliding upright post 3431, the bottom end of the sliding upright post 3431 extends out of the bottom end of the sliding guide sleeve, the sliding upright post 3431 is provided with a thread, the thread on the sliding upright post 3431 is correspondingly sleeved with a nut component 3432, and preferably, the nut component 3432 is assembled by a double-round nut and a loosening gasket so as to achieve the purpose of mutual matching, interlocking and loosening prevention. Nut assembly 3432 is attached to slide guide 343 and is used to adjust the vertical movement of slide column 3431. That is, the nut component 3432 is closely attached to the sliding guide sleeve 343, the nut component 3432 is rotated, the sliding column 3431 slides in the sliding guide sleeve 343, and the position of the nut component 3432 in the vertical direction is not changed and is always attached to the sliding guide sleeve 343 in contact therewith. Preferably, the nut is a self-locking nut, so that the nut is matched with the thread on the sliding upright column more tightly and is not easy to slide. The lower end of the sliding column 3431 is provided with a floating mechanism 344, the floating mechanism 344 comprises a mounting base 3441, a second driving mechanism 3442 and a floating plate 3443, the mounting base 3441 is mounted at the bottom end of the sliding column 3431, the second driving mechanism 3442 is a floating motor, and the output shaft of the floating motor is connected with the floating plate 3443. The troweling tray 3443 is located below the mounting seat 3441, and the troweling motor drives the troweling tray 3443 to rotate so as to trowel the surface of the cement product in the mold.
The frame 341 is disposed between the beams 331, the frame 341 is provided with a plurality of rotating shafts 3345, the frame of this embodiment is provided with 4 rotating shafts 345, which are respectively and uniformly distributed on the upper and lower sides of the beams 331, that is, the upper side of the beam 1 is provided with a driving shaft 32 and a rotating shaft 315, and the lower side is provided with two rotating shafts 345. Two ends of each rotating shaft 345 extend to the outer sides of two sides of the frame 341 and are perpendicular to the cross beam 331, and rollers 3422 are arranged on the rotating shafts 345 at two sides of the frame 341 and are correspondingly arranged on the frame.
The utility model discloses the floating device of dead weight push down, the during operation, through the lift of crossbeam by a wide margin the floating device of regulation and the distance between the forming die. When will the certain distance, through the screw thread on the slip stand and the mutually supporting of nut component, nut component and the laminating setting of slip uide bushing rotate nut component to adjust the removal of slip stand in vertical side, realize the purpose of fine setting. The acting force between the flattening disc and the die is proper, and the phenomenon that the force is too large and the abrasion is easy to cause is avoided.
The structure of the hooking and pushing mechanism is as follows:
collude and push away mechanism 52 including colluding driving force piece 521, guide slot 522, collude and push away dolly 523, guide slot 522 sets up along the direction of inferior guide rail 51, is located between inferior guide rail 51, and power piece 521 is the hydro-cylinder or the cylinder, is equipped with the telescopic link on the hydro-cylinder or the cylinder, and the telescopic link with collude and push away dolly 522 and be connected, collude and push away dolly 523 including the push pedal and the base that exceed guide slot 522, push pedal and base be integrated into one piece. The left side and the right side of the base are provided with rollers 524, the rollers 524 are correspondingly arranged in the guide groove 522, and the hooking and pushing trolley 523 is pushed by the telescopic rod to linearly reciprocate on the guide groove 522. When the maintenance trolley 5 is pushed, the hooking and pushing trolley 523 is arranged at the rear end of the maintenance trolley 5, the hooking and pushing trolley 523 is pushed, the push plate 5231 is in contact with the rear end of the maintenance trolley 523, and the maintenance trolley 5 is pushed to move on the secondary guide rail 51.
The structure of the middle carrying truss vehicle is as follows:
the lower ends of the left side and the right side of the middle carrying truss car 6 are provided with walking rollers which are correspondingly arranged on the main guide rail 10, the middle carrying truss car 6 is connected with a walking driving mechanism 61, the walking driving mechanism 61 and the walking driving mechanism 333 of the forming truss car 33 have the same structure and the same driving principle. The intermediate transfer truss 6 includes a frame 62, a lift frame 63, a gripping mechanism 64, and a lift drive mechanism 65. The lifting frame 63 is arranged on the frame 62 in a lifting manner, the grabbing mechanism 64 is arranged on the lifting frame 63, and the lifting driving mechanism 65 is connected with the lifting frame 63 and used for driving the lifting frame 63 to move up and down in the vertical direction and grabbing objects through the grabbing mechanism 64.
The left side surface and the right side surface of the frame 62 are symmetrically provided with vertical guide rods 621, the vertical guide rods 621 are sleeved with lifting frames 63, and the lifting frames 63 are located between the vertical guide rods 621. Guide grooves can be arranged on two sides of the frame 62, and the lifting frame is provided with rollers which are correspondingly arranged in the guide grooves and can roll up and down along the guide grooves. The gripping mechanism 64 is detachably provided on the lifting frame 63, and is used for gripping an article. The lifting frame 63 is connected with a lifting driving mechanism 65, and the lifting driving mechanism 65 is arranged at the upper end of the frame 62. The lift drive mechanism 65 includes a power member and a pulley assembly, preferably, the power member is a lift cylinder or lift cylinder, and in this embodiment, a lift cylinder 651 is used. The lift cylinder 651 is fixedly disposed at an upper end of the frame 62. The pulley assembly comprises a movable pulley block 652 and a fixed pulley block 653, the movable pulley block 652 is arranged on a pulley base 654, a piston rod of the lifting air cylinder 651 is connected with the pulley base 654, the piston rod drives the pulley base 654 to be arranged on a pulley guide rail 655 in a reciprocating manner, and the pulley guide rail 655 is horizontally arranged at the upper end of the frame 62. The fixed pulley block 53 is respectively arranged at the left side and the right side of the frame 2, the fixed pulley block 652 and the movable pulley block 653 are connected through a lifting rope 656, one end of the lifting rope 656 is fixedly arranged on the frame 62 and is wound around the fixed pulley block 652 and the movable pulley block 653, and the other end of the lifting rope 656 is fixedly connected with the lifting frame 63.
When the truss vehicle works, the lifting cylinder 651 drives the pulley base 654 to horizontally move in the pulley guide rail 655, the pulley base 654 drives the movable pulley block 652 to horizontally move, and the movable pulley block 652 moves to lift and adjust the lifting frame 63 through the lifting rope 656, so that the lifting frame is lifted and lowered. The movable pulley is combined with the fixed pulley block to be matched with the fixed pulley block, and the lifting frame is driven to move up and down in the vertical direction under the action of the lifting rope. The utility model discloses the stroke of truss hoisting frame in vertical direction reaches 2.3 meters.
One preferred embodiment for the sheave assembly arrangement is as follows: the movable pulley set 652 comprises a first movable pulley 6521 and a second movable pulley 6522, wherein the first movable pulley 6521 is horizontally arranged on the pulley base 654, and the second movable pulley 6521 is vertically arranged on the pulley base 654. This mode of setting makes overall structure compact, reasonable. The fixed pulley block 653 includes a first fixed pulley 6531, a second fixed pulley 6532, and a third fixed pulley 6533, the first fixed pulley 6531 and the second fixed pulley 6532 are provided on the right side of the frame 62, and the third fixed pulley 6533 is provided on the left side of the frame. Lift cords 656 are steel cords and include a first lift cord 6561 and a second lift cord 6562. First and second lift cords 6561 and 6562 are positioned on either side of lift cylinder 651, respectively. One end of the first lifting rope 6561 is fixedly arranged on the right side of the frame 62, and sequentially passes through the first movable pulley 6521, the first fixed pulley 6531 and the third fixed pulley 6533, and the other end of the first lifting rope 6561 is fixedly connected with the left side of the lifting frame 3. One end of the second lifting rope 6562 is fixedly arranged on the frame 62, sequentially passes around the second movable pulley 6522 and the second fixed pulley 6532, and the other end is fixedly connected with the right side of the lifting frame 63. When the pulley assembly works, the lifting oil cylinder 651 drives the pulley base 654 to horizontally move in the pulley guide rail 655, the first movable pulley 6521 and the second movable pulley 6522 horizontally move, pulling acting force is applied to the first lifting rope 6521 and the second lifting rope 6522, and the left side and the right side of the lifting frame 63 are simultaneously lifted or put down through the mutual matching of the first fixed pulley 6531, the second fixed pulley 6532 and the third fixed pulley 6533, so that the lifting frame stably runs in the vertical direction. By using the pulley assembly, the stroke of the lifting frame in the vertical direction can be prolonged under the condition that the height of the truss vehicle is not changed.
The grabbing mechanism 64 includes a supporting frame 641, a grabbing frame 642 and a grabbing driving element 643, the supporting frame 641 is detachably disposed on the lifting frame 63, a plurality of cross bars 644 are disposed on the supporting frame 641, and the cross bars 644 are disposed in parallel and located below the lifting frame 63. A plurality of cross bars 644 are disposed perpendicular to the lift frame 63. The two grabbing frames 642 are respectively arranged at two ends of the cross rod 644 and are hinged with the cross rod 644. A plurality of vertical rods 645 are arranged on the grabbing frame 642, and the vertical rods 645 are hinged with the transverse rods 644 in a one-to-one correspondence manner. The grabbing driving parts 643 are grabbing air cylinders, and the number of the grabbing air cylinders is 2, and the grabbing air cylinders are respectively arranged corresponding to the grabbing frames 642 one by one. To illustrate by taking an example of one of the grabbing cylinders, the grabbing cylinder is disposed on the supporting frame 641, and a front end of a piston rod of the grabbing cylinder is connected to the grabbing frame 642 for driving the grabbing frame 642 to swing so as to control a distance between the two grabbing frames 642 to grab and place an object. The air cylinder is used for controlling the grabbing and placing of the grabbing frame, and the grabbing of goods is stable.
The structure of the turnover laminated plate system is as follows:
the turnover stacking plate system 8 comprises a turnover plate truss vehicle 81 and a clamping plate turnover device 82, wherein the clamping plate turnover device 82 is arranged on the turnover plate truss vehicle 81, and the turnover plate truss vehicle 81 is movably arranged on the main guide rail 10. The driving mechanism structure 83 for driving the turning plate truss vehicle 81 to move is the same as the walking driving mechanism of the forming truss vehicle.
The clamping plate overturning device comprises a turnover plate frame 821 and a clamping plate mechanism 822, wherein the frame 821 is connected with a lifting device 823, and the lifting device 823 drives the frame 821 to lift along the vertical direction. The lifting device 823 is a pulley driving mechanism, and the structure of the pulley block driving mechanism is the same as that of the lifting driving mechanism in the forming truss vehicle. The flap frame 821 is a gantry, and the clamping plate mechanism 822 is located between the gantries. The clamping plate mechanism 822 comprises a fixed frame 8221, a clamping frame 8222 and a clamping power piece 8223, the left side and the right side of the fixed frame 8221 are rotatably connected with the rack 821 through a rotating shaft 8224, the rotating shaft 8224 at the left side is connected with a turning power mechanism 8225, and the rotating shaft 8224 is driven to rotate through the turning power mechanism 8225 so as to drive the fixed frame 8221 to rotate. Preferably, the turning power mechanism 25 is one of a hydraulic motor, an electric motor, a cylinder or a pneumatic cylinder.
The fixed frame 8221 is provided with guide rails 8226 at the front and rear inner sides near the left and right ends. The gripping frame 8222 is movably disposed on the guide rail 8226 and is positioned at the left and right inner sides of the fixed frame 8221. The clamping frame 8222 comprises a first clamping frame 82221 and a second clamping frame 82222, wherein two ends of the first clamping frame 82221 and the second clamping frame 82222 are provided with sliding blocks 82223, the sliding blocks 82223 are correspondingly arranged in guide rails 8225 at two sides of the fixed frame, and the sliding blocks 82223 can slide back and forth in the guide rails 8226. The first clamping frame 82221 is connected to a clamping power unit 8223, and preferably, the clamping power unit 8223 is an oil cylinder or an air cylinder. The first grasping frame 82221 is detachably or movably connected to the second grasping frame 82222 by a connecting member 82224.
In operation, the clamping power unit 8223 drives the clamping frame 8222 to move horizontally on the guide rail 8225, so as to adjust the distance between the clamping frames 8222 on the left and right sides of the fixed frame, and clamp and capture the joint board 9. When needs are got to press from both sides and are got shorter panel, because the operation of hydro-cylinder or cylinder is shorter, can't get shorter panel by the clamp, get the frame through the connecting piece is connected the second clamp, shorten to get the clamp distance of getting between the frame, can be used for getting the shorter panel of length by the clamp. When longer panel is got to needs clamp, dismantle the second and get the frame of getting, the extension is got the clamp and is got the distance of getting between the frame, can get longer panel with first splint frame.
Preferably, the connector 82224 is a connecting rod or adjusting screw. When the connecting rod is used as the connecting piece, when the plate to be clamped is short, the second connecting frame 82222 is installed on the first connecting frame 82221 through the matching of the connecting rod and the screw, so that the clamping distance between the clamping frames is shortened. When the plate needing to be clamped is long, the screws can be disassembled, the second connecting frame is disassembled, and the clamping distance between the clamping frames is prolonged.
When the screw is used as the connecting piece, when the plate to be clamped is short, the screw is rotated, the distance between the first connecting frame 82221 and the second connecting frame 82222 is prolonged, and the clamping distance between the clamping frames is shortened. When the plate to be clamped is longer, the screw rod is rotated, the distance between the first connecting frame 82221 and the second connecting frame 82222 is shortened, and the clamping distance between the clamping frames is prolonged. Can be used for clamping the leak board with the length of 2-3 meters.
The foregoing descriptions of specific exemplary embodiments of the present invention have been presented for purposes of illustration and description. It is not intended to limit the invention to the precise form disclosed, and obviously many modifications and variations are possible in light of the above teaching. The exemplary embodiments were chosen and described in order to explain certain principles of the invention and its practical application to enable one skilled in the art to make and use various exemplary embodiments of the invention and various alternatives and modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the claims and their equivalents.

Claims (10)

1. A production line of a leak board is characterized by comprising:
the material feeding system comprises a batching machine, a stirrer and a material receiving trolley, wherein the batching machine is used for batching materials and is connected with the stirrer, the materials are stirred and uniformly mixed in the stirrer and then are conveyed into the material receiving trolley, and the material receiving trolley is movably arranged on a feeding guide rail;
the material distribution system is correspondingly arranged right below the feeding guide rail, corresponds to the material receiving trolley and is used for feeding;
the forming system comprises a mould, a vibration platform, a forming truss car and a floating device, wherein the mould is correspondingly arranged on the vibration platform and is positioned below the front end of the material distribution system, the mould is rotatably connected with the forming truss car, the floating device is arranged on the forming truss car and is correspondingly arranged above the mould, and the truss car is movably arranged on a main guide rail;
the maintenance trolley is movably arranged along the material advancing direction, and the formed workpiece is placed on the maintenance trolley;
the middle carrying truss car is movably arranged on the main guide rail and is used for carrying the material plates;
the static curing chamber is arranged along the material advancing direction, is positioned between the main guide rails and is used for curing the formed workpiece and conveying the workpiece into the static curing chamber through the curing trolley; and
and the overturning and stacking system is arranged at an outlet of the static curing chamber and is used for overturning the workpiece on the repairing plate and unloading the workpiece.
2. The bushing board production line of claim 1, wherein said distribution system comprises:
the material distribution system frame is provided with a guide rail and a bottom plate;
the distributing vehicle comprises a distributing frame and a distributing box, wherein the distributing frame is movably arranged on a guide rail of the distributing system frame, the distributing box is fixedly connected with the distributing frame and is placed on the bottom plate in a relatively movable mode, a rotatable raking shaft is arranged in the distributing box, two ends of the raking shaft extend out of the distributing box and are arranged on a bearing seat, the bearing seat is fixedly arranged on the distributing box, a blocking plate and a discharging plate are sequentially arranged between the distributing box and the bearing seat, a shaft hole is formed in the middle of the discharging plate, and at least one discharging channel is formed from the shaft hole in the middle of the discharging plate to the edge of a plate body;
the harrowing shaft driving mechanism is connected with the harrowing shaft and is used for driving the harrowing shaft to rotate; and
and the rack driving mechanism is connected with the distributing rack and is used for driving the distributing rack to horizontally and linearly reciprocate on the distributing system rack.
3. The bushing plate production line of claim 2, wherein said frame drive mechanism comprises:
the power assembly is used for driving the cloth rack to move;
the gear assembly comprises a rotating shaft, a gear and a rack, the rotating shaft is rotatably arranged on the cloth rack, the gear is arranged on the rotating shaft, the rack is fixedly arranged on the cloth system rack, and the gear and the rack are in meshed transmission; and
the roller is fixedly connected with the material distribution rack and correspondingly arranged on the guide rail of the material distribution system rack;
the power assembly pushes the material distribution rack to move, and the roller on the material distribution rack reciprocates back and forth along the guide rail on the material distribution system rack so as to drive the gear to be meshed and driven on the rack.
4. The production line of the leak board as claimed in claim 1, further comprising a hooking and pushing mechanism correspondingly arranged at the rear end of the maintenance trolley, wherein the maintenance trolley is movably arranged on the secondary guide rail; collude and push away the mechanism and include:
hooking the pushing force piece;
a guide groove provided along the direction of the sub-guide rails and located between the sub-guide rails; and
the hooking and pushing trolley is connected with the hooking and pushing force part and comprises a base and a push plate, rolling wheels are arranged on the left side and the right side of the base and are correspondingly and slidably arranged in the guide groove, the push plate is arranged on the base, and the top end of the push plate is higher than the guide groove;
wherein collude the drive of driving force spare collude the push away dolly and be in remove in the guide slot, the push pedal with maintenance dolly contact, the propelling movement maintenance dolly is in remove on the time guide rail.
5. The bushing board production line of claim 1, wherein said troweling device comprises:
leveling the frame;
the walking mechanism is arranged on the floating rack and comprises a walking driving mechanism and rollers, the rollers are connected with the walking driving mechanism and correspondingly arranged on the cross beam, and the walking driving mechanism is used for driving the rollers to move left and right on the cross beam;
the sliding guide sleeve is arranged on the trowelling machine frame along the vertical direction, a sliding upright post is arranged in the sliding guide sleeve, the bottom end of the sliding upright post extends out of the bottom end of the sliding guide sleeve, threads are arranged on the sliding upright post, a nut assembly is correspondingly sleeved at the thread on the sliding upright post, and the nut assembly is attached to the sliding guide sleeve; and
the floating mechanism comprises a mounting seat, a floating driving mechanism and a floating disc, the mounting seat is mounted at the bottom end of the sliding upright column, the floating driving mechanism is arranged on the mounting seat and connected with the floating disc to drive the floating disc to rotate, and the floating disc is positioned below the mounting seat;
the distance of the sliding upright post moving in the vertical direction is adjusted through the nut assembly, so that the distance between the leveling disc and the die is adjusted.
6. The production line of the leaks joint board of claim 1, characterized in that, the mould is rotatably arranged on the mould bracket through the mounting mechanism, the mould bracket can be arranged on the forming truss car in a way of moving up and down, the mounting mechanism comprises a left mounting mechanism and a right mounting mechanism which are respectively arranged on the left side and the right side of the mould and connected with the mould bracket, the left mounting mechanism comprises a left hanging shaft and a left connecting component, the left hanging shaft is connected with the mould, the left connecting component is arranged on the left hanging shaft and connected with a turnover driving mechanism, the mould is driven to turn over through the turnover driving mechanism, and the turnover driving mechanism is arranged on the mould bracket.
7. The leaky plate production line as claimed in claim 1, wherein said intermediate transfer girder vehicle is connected to a driving mechanism by which said intermediate transfer girder vehicle is driven to reciprocate on said main guide rail, said intermediate transfer girder vehicle including:
the device comprises a floating rack, wherein vertical guide rods are symmetrically arranged on two side surfaces of the floating rack, a lifting frame is sleeved on each vertical guide rod, and the lifting frame is positioned between the vertical guide rods;
a grabbing mechanism; the lifting frame is detachably arranged on the lifting frame and is used for grabbing articles; and
the lifting driving mechanism is arranged at the upper end of the trowelling rack and comprises a power part and a pulley component, the pulley component comprises a movable pulley block and a fixed pulley block, the movable pulley block is arranged on a pulley base, the pulley base is connected with the power part and can be arranged on a pulley guide rail in a reciprocating manner, the pulley guide rail is horizontally arranged at the upper end of the trowelling rack, the fixed pulley blocks are respectively arranged at two sides of the trowelling rack, the fixed pulley block and the movable pulley block are connected through a lifting rope, one end of the lifting rope is fixedly arranged on the trowelling rack, and the other end of the lifting rope is fixedly connected with the lifting frame;
the power part drives the pulley base to horizontally move in the pulley guide rail, drives the movable pulley block to horizontally move, and lifts the lifting frame through the lifting rope.
8. The joint board production line of claim 7, wherein the movable pulley block comprises a first movable pulley and a second movable pulley, the fixed pulley block comprises a first fixed pulley, a second fixed pulley and a third fixed pulley, the first fixed pulley and the second fixed pulley are arranged on the right side of the troweling frame, the third fixed pulley is arranged on the left side of the troweling frame, and the lifting rope comprises a first lifting rope and a second lifting rope;
one end of the first lifting rope is fixedly arranged on the floating frame and sequentially bypasses the first movable pulley, the first fixed pulley and the third fixed pulley, and the other end of the first lifting rope is fixedly connected with the left side of the lifting frame; one end of the second lifting rope is fixedly arranged on the floating rack, the second movable pulley and the second fixed pulley are sequentially wound around, and the other end of the second lifting rope is fixedly connected with the right side of the lifting frame.
9. The joint board production line of claim 7, wherein the driving mechanism comprises a motor, a driving sprocket and a driven sprocket, the driving sprocket has a diameter larger than that of the driven sprocket, the driving sprocket is disposed on the motor and is in meshed transmission with the driven sprocket through a chain, and the driven sprocket is connected with the roller to drive the roller to reciprocate on the main guide rail.
10. The joint board production line of claim 1, wherein the turnover stacking system comprises a turnover truss car and a clamp plate turnover device, the clamp plate turnover device is arranged on the turnover truss car, the turnover truss car is movably arranged on the main guide rail, and the clamp plate turnover device comprises:
the plate turnover machine frame is connected with the plate turnover truss vehicle and drives the plate turnover machine frame to lift along the vertical direction through the plate turnover truss vehicle; and
the clamping plate mechanism comprises a fixed frame, a clamping frame and a clamping power piece, the fixed frame is rotatably arranged on the turnover plate rack, clamping guide rails are arranged on the front inner side and the rear inner side of the fixed frame, the clamping frame is movably arranged at the clamping guide rails and is positioned on the left inner side and the right inner side of the fixed frame, the clamping frame comprises a first clamping frame and a second clamping frame, the first clamping frame is connected with the clamping power piece, and the second clamping frame is detachably or movably connected with the first clamping frame through a connecting piece;
the clamping power piece drives the clamping frames to horizontally move on the clamping guide rails so as to adjust the distance between the clamping frames on the left side and the right side.
CN202022878389.3U 2020-12-03 2020-12-03 Leak board production line Active CN214687175U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202022878389.3U CN214687175U (en) 2020-12-03 2020-12-03 Leak board production line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202022878389.3U CN214687175U (en) 2020-12-03 2020-12-03 Leak board production line

Publications (1)

Publication Number Publication Date
CN214687175U true CN214687175U (en) 2021-11-12

Family

ID=78556966

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202022878389.3U Active CN214687175U (en) 2020-12-03 2020-12-03 Leak board production line

Country Status (1)

Country Link
CN (1) CN214687175U (en)

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