CN103481361B - Machine for forming composite block - Google Patents
Machine for forming composite block Download PDFInfo
- Publication number
- CN103481361B CN103481361B CN201310442205.0A CN201310442205A CN103481361B CN 103481361 B CN103481361 B CN 103481361B CN 201310442205 A CN201310442205 A CN 201310442205A CN 103481361 B CN103481361 B CN 103481361B
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- CN
- China
- Prior art keywords
- feed bin
- machine
- aggregate
- cloth
- feeding mechanism
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000002131 composite material Substances 0.000 title claims abstract description 15
- 230000007246 mechanism Effects 0.000 claims abstract description 45
- 239000000463 material Substances 0.000 claims abstract description 36
- 239000004744 fabric Substances 0.000 claims abstract description 25
- 238000000926 separation method Methods 0.000 claims abstract description 15
- 238000009826 distribution Methods 0.000 claims abstract description 11
- 238000004519 manufacturing process Methods 0.000 claims abstract description 10
- 239000011449 brick Substances 0.000 claims abstract description 8
- 230000006698 induction Effects 0.000 claims abstract description 8
- 230000005540 biological transmission Effects 0.000 claims description 8
- 238000005520 cutting process Methods 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 3
- 238000005192 partition Methods 0.000 claims description 2
- 238000009413 insulation Methods 0.000 abstract description 12
- 239000004567 concrete Substances 0.000 abstract description 10
- 230000001105 regulatory effect Effects 0.000 abstract description 3
- 238000009434 installation Methods 0.000 abstract 1
- 238000000465 moulding Methods 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- 239000007787 solid Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000012774 insulation material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/0046—Storage or weighing apparatus for supplying ingredients
- B28C7/0053—Storage containers, e.g. hoppers, silos, bins
- B28C7/0069—Storage containers, e.g. hoppers, silos, bins having compartments
Abstract
Machine for forming composite block is by aggregate induction system, aggregate-storing system, the cloth system on the downside of aggregate-storing system, the block forming system for being connected with cloth system installation, the slab feeding mechanism located at block forming system side, brick receiving machine and palletizing machine located at block forming system opposite side；Aggregate-storing system is made up of three-dimensional separation feed bin, and three-dimensional separation feed bin inner chamber, which intersects, to be separated, and the three-dimensional bottom for separating feed bin sets automatic door-opening mechanism；Inner chamber inside cloth system is provided with some individual cavities, and each individual cavities are not communicated between each other, but its volume is fixed；Forming machine of the present invention is respectively adopted inner chamber and intersects three-dimensional the separation feed bin and distribution cavity separated, by concrete material and thermal insulation concrete material, it is respectively added among material-feeding mechanism, material-feeding mechanism is proportionally filled into two kinds of materials are simultaneously well-regulated respectively among the inner chamber of building block mould, make product well-bonded together in the same time, so as to form the heat insulation building block with high intensity；The full automatic production model of the present invention, improves operating efficiency and the quality of product.
Description
Technical field
The invention belongs to building wall block field of mechanical technique, and in particular to be a kind of machine for forming composite block.
Background technology
With China's materials for wall reform deep development, develop a kind of lightweight, save, save land, profit expense, insulation, it is heat-insulated,
High-strength novel wall material has been inevitable trend.
According to China's national situation, general requirement that wall sends exhibition elsewhere be from clay matter to non-clay matter, from it is solid to it is hollow, by small
Block to bulk, from heavy to lightweight, from it is low by force to it is high-strength, from power consumption it is high to consume energy it is low, from one-way function to multidirectional function wall
Development；And the product be exactly highlight the lightweight of wall, save, save land, profit expense, insulation, the function such as heat-insulated, high-strength, therefore, newly
Type self-insulating concrete composite block meets the rule of development, may replace common concrete hollow block, solid brick turns into wall
The main material of structural reform leather.
By in aggregate（Concrete material）It is middle to add insulation material and fill out slotting insulation material in solid concrete block hole
Etc. the building block of technique productions, its masonry panel has the small-sized hollow building block of heat insulation function, abbreviation heat insulation building block.
Traditional block machine storage bin can only store a kind of raw material, can not meet work during heat insulation building block production
Skill requirement, concrete material and thermal insulation concrete material of traditional block machine needed for by production heat insulation building block after improvement
It is stored into two storage bins and is fed respectively, had so both wasted locus or lengthened feed time, or will storage
Feed bin easily separates, and two kinds of materials is stored in inside same storage bin simultaneously, but can not so make two kinds of materials effective
Be added among material-feeding mechanism；So that after two kinds of materials are added to material-feeding mechanism, two kinds of materials, which are lumped together, carries out cloth；
Therefore production requirement of the heat insulation building block to different materials distribution aspect can not be met, and then can not solves building-block rib wall
Heat bridge effect, product is set can not really to play self-heat conserving effect.
The content of the invention
The purpose of the present invention is the deficiency for above technology, there is provided a kind of that two kinds of different ratio materials are distinguished into cloth automatically
Enter into building block material-feeding mechanism, and each material is distributed into the machine for forming composite block in mould by material-feeding mechanism.
The present invention is achieved by the following technical solutions：Machine for forming composite block, it is by aggregate induction system, storing system
Cloth system that system, the material-feeding mechanism on the downside of aggregate-storing system and cloth material oil cylinder are formed, the block installed is connected with cloth system
Formation of lots system, the slab feeding mechanism located at block forming system side, the brick receiving machine located at block forming system opposite side and folded
Trigger；It is characterized in that：Aggregate-storing system is made up of three-dimensional separation feed bin, and the three-dimensional separation feed bin inner chamber, which intersects, to be separated,
The three-dimensional bottom for separating feed bin sets automatic door-opening mechanism；Material-feeding mechanism inner chamber inside cloth system is provided with some independent empty
Chamber, and each individual cavities are not communicated between each other, but its volume is fixed.
The aggregate of the aggregate induction system conveying is stored in aggregate-storing system, and by aggregate-storing system by opening automatically
Different aggregates are added to inside each individual cavities in material-feeding mechanism by door mechanism.
The aggregate-storing system is made up of three-dimensional separation feed bin, and the three-dimensional separation feed bin includes funneled bin, if
Funneled bin upper port face two-way cutting agency and be located at the automatic door-opening mechanism in funneled bin lower port face.
The funneled bin upper inside part is by upright dividing plate by inside points every two separate spaces or two or more
Separate space, funneled bin interior lower end mouth face every feed bin unit, should be hung down by several every feed bin unit and upright dividing plate
Setting directly is welded to connect, and two relative madial walls of funneled bin are fixedly welded on respectively every the two ends of feed bin unit
On.
Described every feed bin unit is that the hollow compartment component that is welded mutually is enclosed by plurality of partitions, and this it is hollow every
The space that one of them is separated by upright dividing plate in the cavity and funneled bin of storehouse component internal is interconnected；It is some
Another space of one of them is separated by upright dividing plate in the clearance space and funneled bin formed between feed bin unit
It is interconnected.
The two-way cutting agency includes the actuating unit that returning face plate, rotary shaft and driving rotary shaft are rotated, and this is turned over
Flap is set on the rotary shaft, and is overturn with the rotation of rotary shaft.
Material-feeding mechanism in the cloth system is by feed bin box, the transmission mechanism in feed bin box, the driver
Structure includes power transmission shaft and motor；One end in the feed bin box is uniformly laid with some tooth harrow axles to the other end, is located at this
Some tooth harrows on tooth harrow axle and it is fixed in feed bin box and is across by fabrication hole some on tooth harrow axle by clamp
Every feed bin unit；The space in feed bin box is separated into some independent cloth material spaces every feed bin unit.
It is described some to form one every feed bin unit internal cavities every feed bin unit is each after on tooth harrow axle
Distribution cabins space, it is each that a distribution cabins space is formed between feed bin unit and not connected in each distribution cabins space,
But its volume is mutually fixed.
Beneficial effects of the present invention, which embody, to be：Compared with prior art, inner chamber intersection is respectively adopted in forming machine of the present invention
Three-dimensional the separation feed bin and distribution cavity separated is separated into several independences and the cavity being not communicated with, but volume is fixed；Pass through material
Storehouse sub-material, concrete material and thermal insulation concrete material are respectively added among material-feeding mechanism, material-feeding mechanism is by two kinds of materials
It is simultaneously well-regulated respectively to be proportionally filled among the inner chamber of building block mould, make product well-bonded one in the same time
Rise, so as to form the heat insulation building block with high intensity；The full automatic production model of the present invention, improves operating efficiency and product
Quality.
Brief description of the drawings
The present invention will be described in detail below in conjunction with the accompanying drawings.
Fig. 1 is part isometric structural representation of the present invention.
Fig. 2 is part isometric structural representation of the present invention.
Fig. 3 is detailed construction schematic diagram at Fig. 2 A.
Fig. 4 is the material-feeding mechanism structural representation in the present invention.
Wherein Fig. 1 and the integral complete shaping machine structure schematic diagram of Fig. 2 structures.
Following is the specific name respectively identified in figure：1 aggregate induction system, 2 aggregate-storing systems, 3 cloth material oil cylinders, 4 are opened automatically
Door mechanism, 5 slab feeding mechanisms, 6 vibrational systems, 7 brick receiving machines, 8 moulding boxs, 9 pressure heads, 10 ram cylinders, 11 palletizing machines, 12 material distributing machines
Structure.
Embodiment
As shown in figure 1, machine for forming composite block is by aggregate induction system 1, aggregate-storing system 2, located at the downside of aggregate-storing system 2
Material-feeding mechanism 12 and cloth material oil cylinder 3 form cloth system, be connected with cloth system install block forming system, located at block
The slab feeding mechanism 5 of formation of lots system side, brick receiving machine 7 and palletizing machine 11 located at block forming system opposite side；Aggregate-storing system 2
It is made up of three-dimensional separation feed bin, the three-dimensional separation feed bin inner chamber, which intersects, to be separated, and the three-dimensional bottom for separating feed bin is set
Automatic door-opening mechanism 4；Inner chamber inside material-feeding mechanism 12 is provided with some individual cavities, and each individual cavities are mutual not
Communicate, but its volume is fixed.
The aggregate of the aggregate induction system conveying is stored in aggregate-storing system, and by aggregate-storing system by opening automatically
Different aggregates are added to inside each individual cavities in material-feeding mechanism by door mechanism.
The aggregate-storing system 2 is made up of three-dimensional separation feed bin, and the three-dimensional separation feed bin includes funneled bin, if
Funneled bin upper port face two-way cutting agency and be located at the automatic door-opening mechanism in funneled bin lower port face, should
Two-way cutting agency is advantageous to sub-material, different aggregates is dispensed into different feed bins.
The funneled bin upper inside part is by upright dividing plate by inside points every two separate spaces or two or more
Separate space, funneled bin interior lower end mouth face every feed bin unit, should be hung down by several every feed bin unit and upright dividing plate
Setting directly is welded to connect, and two relative madial walls of funneled bin are fixedly welded on respectively every the two ends of feed bin unit
On.
The material-feeding mechanism is to include power transmission shaft by feed bin box, the transmission mechanism in feed bin box, the transmission mechanism
And motor；If one end in the feed bin box is uniformly laid with some tooth harrow axles to the other end, is located on the tooth harrow axle
Dry tooth harrow and it is fixed in feed bin box and is across by fabrication hole some every feed bin unit on tooth harrow axle by clamp；Every
Space in feed bin box is separated into some independent cloth material spaces by feed bin unit.
It is described some to form one every feed bin unit internal cavities every feed bin unit is each after on tooth harrow axle
Distribution cabins space, it is each that a distribution cabins space is formed between feed bin unit and not connected in each distribution cabins space,
But its volume is mutually fixed.
Operation principle of the present invention is：After slab feeding mechanism 5 conveys supporting plate in place, the conveyer belt in aggregate induction system 1 will
Different aggregates is respectively delivered to be stored inside aggregate-storing system 2, because the inner chamber of aggregate-storing system 2 is the vertical bond breaker of intersection
Storehouse, so after different aggregates enter aggregate-storing system 2, do not mix；Start cloth material oil cylinder 3, will move back and forth
Material-feeding mechanism 12 unite and be adjusted to the positive downside position of automatic door-opening mechanism 4 after, open bin gate, will be stored in aggregate-storing system 2
Different aggregates be respectively added in each cavity in material-feeding mechanism 12；Vibration on Start-up system 6 simultaneously（Time is adjustable）, shake
Dynamic charging, cloth system are proportionally filled into different materials are simultaneously well-regulated respectively among the inner chamber of building block mould, together
When the drive ram 9 of ram cylinder 10 decline, start compacting vibration (adjustable) and make pressurization and vibration to material in moulding box 8, reach building block
Highly (adjustable) when, vibration stop, delay 0.2 second after the pressurize of (elimination remained shock) ram cylinder 10, the oil cylinder of moulding box 8 coordinate pressure head oil
Cylinder 10 extrudes finished product from moulding box 8, in place after, pressure head 9 gos up, and that another block of supporting plate is served into vibration is flat for slab feeding mechanism 5 simultaneously
Platform, and finished bricks release is delivered to palletizing machine 11 by brick receiving machine 7 and carries out stacking, fork truck is transported to after stacking to certain number of plies
Place is conserved, that is, completes a production cycle；The program controls automatic operating by PLC main systems.
The present invention can extend to by aggregate-storing system be divided into the aggregate-storing system of multiple material and material-feeding mechanism cooperate with
Reach the Self-heat-preservatiblock block machine for making multiple material.
Claims (7)
1. machine for forming composite block, it is by aggregate induction system, aggregate-storing system, material-feeding mechanism and cloth on the downside of aggregate-storing system
Cloth system that material oil cylinder is formed, be connected with cloth system install block forming system, located at block forming system side
Slab feeding mechanism, brick receiving machine and palletizing machine located at block forming system opposite side；It is characterized in that：Aggregate-storing system is by three-dimensional
Separate feed bin composition, the three-dimensional separation feed bin inner chamber, which intersects, to be separated, and the three-dimensional bottom for separating feed bin sets automatic door operator
Structure；Material-feeding mechanism inner chamber inside cloth system is provided with some individual cavities, and each individual cavities are not communicated between each other,
But its volume is fixed.
2. machine for forming composite block according to claim 1, it is characterised in that：Aggregate-storing system is by three-dimensional separation feed bin
Composition, the three-dimensional separation feed bin include funneled bin, are located at the two-way cutting agency in funneled bin upper port face and set
Automatic door-opening mechanism in funneled bin lower port face.
3. machine for forming composite block according to claim 2, it is characterised in that：Funneled bin upper inside part is by straight
Inside points are had some by vertical dividing plate every two separate spaces or more than two separate spaces, funneled bin interior lower end mouth face
It is individual every feed bin unit, settings should be welded to connect every feed bin unit and upright divider upright, and divide every the two ends of feed bin unit
It is not fixedly welded on two relative madial walls of funneled bin.
4. machine for forming composite block according to claim 2, it is characterised in that：It is mutual by plurality of partitions every feed bin unit
Enclose the hollow compartment component being welded, and in the cavity and funneled bin of the hollow compartment component internal by upright
Dividing plate separates the space of one of them and is interconnected；Some clearance spaces formed between feed bin unit and infundibulate material
One of them another space separated by upright dividing plate be interconnected in storehouse.
5. machine for forming composite block according to claim 2, it is characterised in that：Two-way cutting agency includes returning face plate, rotation
The actuating unit that rotating shaft and driving rotary shaft are rotated, the returning face plate is set on the rotary shaft, and is entered with the rotation of rotary shaft
Row upset.
6. machine for forming composite block according to claim 1, it is characterised in that：Material-feeding mechanism in cloth system is by expecting
Storehouse box, the transmission mechanism in feed bin box, the transmission mechanism include power transmission shaft and motor；One in the feed bin box
End is uniformly laid with some tooth harrow axles, some tooth harrows being located on the tooth harrow axle to the other end and is fixed on feed bin by clamp
It is across in box and by fabrication hole some every feed bin unit on tooth harrow axle；The space in feed bin box is separated every feed bin unit
Into some independent cloth material spaces.
7. machine for forming composite block according to claim 6, it is characterised in that：It is some every feed bin unit across installed in tooth
It is each after harrowing on axle to form a distribution cabins space every feed bin unit internal cavities, it is each that a cloth is formed between feed bin unit
Feed bin space, and it is not connected in each distribution cabins space, but its volume is mutually fixed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310442205.0A CN103481361B (en) | 2013-09-26 | 2013-09-26 | Machine for forming composite block |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310442205.0A CN103481361B (en) | 2013-09-26 | 2013-09-26 | Machine for forming composite block |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103481361A CN103481361A (en) | 2014-01-01 |
| CN103481361B true CN103481361B (en) | 2017-11-24 |
Family
ID=49822127
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310442205.0A Active CN103481361B (en) | 2013-09-26 | 2013-09-26 | Machine for forming composite block |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103481361B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104029288B (en) * | 2014-05-16 | 2016-06-08 | 王宜杰 | A kind of composite self-heat-insulation concrete building block/brick forming machine and production method thereof |
| CN106276287B (en) * | 2016-09-06 | 2018-09-07 | 深圳市动力飞扬自动化设备有限公司 | A kind of carton stacking machine and its working method |
| CN106755971B (en) * | 2017-01-03 | 2018-05-11 | 湖南恒晟环保科技有限公司 | A kind of automatic brick machine device |
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| CN200951597Y (en) * | 2006-09-11 | 2007-09-26 | 徐四通 | Novel block forming machine |
| CN101186079A (en) * | 2006-11-17 | 2008-05-28 | 怀方林 | Composite wire-lacing block-building shaping machine |
| DE202010002946U1 (en) * | 2009-09-09 | 2011-02-03 | Rb International Gmbh & Co. Kg | Betonformlingherstellvorrichtung |
| CN103144188A (en) * | 2013-03-14 | 2013-06-12 | 谢景志 | Solidified block former |
| CN203045965U (en) * | 2013-01-28 | 2013-07-10 | 湖南协盛环保设备有限公司 | Full-automatic block forming machine with stacker crane |
| CN203092746U (en) * | 2012-12-29 | 2013-07-31 | 武汉新德龙环保机械设备有限公司 | Full-automatic hydraulic brick machine production line |
| CN103252836A (en) * | 2013-05-31 | 2013-08-21 | 德州天元集团有限责任公司 | Brick making system device |
| KR101302069B1 (en) * | 2011-03-22 | 2013-09-05 | 한성만 | Apparatus for manufacturing brick and movable equipment for manufacturing brick containing the same |
| CN203510445U (en) * | 2013-09-26 | 2014-04-02 | 泉州市三联机械制造有限公司 | Composite block making machine |
-
2013
- 2013-09-26 CN CN201310442205.0A patent/CN103481361B/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2714274Y (en) * | 2003-10-15 | 2005-08-03 | 河北农业大学 | Small-sized energy-saving hollow light skeletal material building block shaping machine |
| CN200951597Y (en) * | 2006-09-11 | 2007-09-26 | 徐四通 | Novel block forming machine |
| CN101186079A (en) * | 2006-11-17 | 2008-05-28 | 怀方林 | Composite wire-lacing block-building shaping machine |
| DE202010002946U1 (en) * | 2009-09-09 | 2011-02-03 | Rb International Gmbh & Co. Kg | Betonformlingherstellvorrichtung |
| KR101302069B1 (en) * | 2011-03-22 | 2013-09-05 | 한성만 | Apparatus for manufacturing brick and movable equipment for manufacturing brick containing the same |
| CN203092746U (en) * | 2012-12-29 | 2013-07-31 | 武汉新德龙环保机械设备有限公司 | Full-automatic hydraulic brick machine production line |
| CN203045965U (en) * | 2013-01-28 | 2013-07-10 | 湖南协盛环保设备有限公司 | Full-automatic block forming machine with stacker crane |
| CN103144188A (en) * | 2013-03-14 | 2013-06-12 | 谢景志 | Solidified block former |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN103481361A (en) | 2014-01-01 |
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