CN206982970U - A kind of load bearing wall wall board forming equipment - Google Patents

Abstract

A kind of load bearing wall wall board forming equipment, belong to Architectural Equipment field, multiple stations of the wall board forming equipment including making sheet station, mould bases car is provided between multiple stations, making sheet mold is provided with mould bases car, reinforcing bar and shape core are preset with making sheet mold, boxcar is provided with above making sheet station, boxcar includes hopper, distributing device is provided with below hopper, by using the utility model, can be according to customer requirement, inside set built-in fitting cast dispensing, by making in advance, the wallboard of material requested can be made in advance in making sheet producer, directly installed in interior of building, it can use and repeatedly remove stacked system, it is big to manufacture intensity, it is in light weight, resistant to elevated temperatures prefabricated board, engineering construction speed is improved with this, be advantageous to enterprise's return of funds, speed up capital turnover speed, increase economic efficiency.

Description

A kind of load bearing wall wall board forming equipment

Technical field

A kind of former is the utility model is related to, more particularly to a kind of load bearing wall wall board forming equipment, belongs to building and sets Standby field.

Background technology

Traditional construction wall is typically all to be piled up using materials such as brick, sheet materials or fix what is formed, with section The development of skill, new requirement is proposed to construction process, building structure etc., in building trade, in order to improve construction quality, wall The material such as fast built speed, light weight, free of contamination green, sound insulation, fire-retardant is typically used, wall is carried out pre- in advance System, realize efficiently quickly building.Particularly in recent years, with the high development of real estate industry, in order in limited soil The maximization of interests is realized on area, skyscraper is a kind of effective approach, in addition, shorten flow of fund, when most short Interior to generate profit the development trend for having become real estate domain, at present, the development of prefabricated board has two main trend, and one kind is profit With extrusion forming, this forming method has the characteristics of shaping speed is fast, and intensity is good, but this material weight is big, sheet material work( Can be single, it is difficult to meet multi-functional quality requirement, another manufacture method is form, mainly utilizes foam pattern Shaping, has light weight, soundproof effect, but low intensity, the wallboard that above two preparation method manufactures all are to build How the prefabricated board set in thing framework, manufacture that intensity is big, weight is relatively light, has the load bearing wall of heat insulating effect pre- It making sheet, will further shorten the construction period, reach real estate's sales as early as possible, recoup funds as early as possible, these are also program of real estate enterprise A kind of common recognition, it is a kind of further effective way for shortening the construction period that wherein load bearing wall wallboard is prefabricated.

The content of the invention

For need at present lighter in weight, intensity it is big, can insulation, the Prefabricated slab type that and can shortens the construction period builds Material, the utility model provide a kind of load bearing wall wall board forming equipment, and the purpose is to by prefabricated panel, ensure timber intensity, protect Housing quality is demonstrate,proved, panel weight is reduced, realizes and can be incubated, the heat-insulated prefabricated board molding mode of and can, accelerate the construction in house Speed, accelerate the velocity of money, recoup funds as early as possible, realize the maximization of interests.

The technical solution of the utility model is：A kind of load bearing wall wall board forming equipment, including hopper, the wall board forming are set For multiple stations including making sheet station, mould bases car is provided between multiple stations, making sheet mold is provided with mould bases car, made Reinforcing bar and shape core are embedded with plate mold, boxcar is provided with above making sheet station, boxcar includes hopper, is provided with below hopper Distributing device and multiple vibrating devices, the ingredients in hopper are filled to making sheet equipped with controller, distributing device in equipment In mold, and vibrated simultaneously using vibrating device；

Further, the mould bases car is arranged on lower framework, and lower guideway, drag chain pull-over gear are provided with lower framework Structure, drag chain tractor dragging mould bases car intermittent movement between multiple stations along lower guideway；

Further, the boxcar is arranged in upper stand, and upper rail is provided with upper stand, and boxcar passes through material Trolley wheel rolling is arranged on upper rail, and boxcar is hung oneself is provided with distributing device provided with hopper, hopper lower section；

Further, the making sheet station fore-and-aft direction is provided with end and pushes away cylinder, and left and right directions is provided with side folder cylinder, and end pushes away cylinder and led to Lift cylinders are crossed to be connected on elevator platform；

Further, the distributing device includes cloth reducing motor, cloth reducing motor and material toggling axis connection, is set on material toggling axle The switch-plate of multiple different directions is equipped with, material toggling axle passes through sprocket wheel and chain and the stirring axis connection set in hopper, stirring The stirring rod of multiple different directions is provided with axle；

Further, finished product station is provided with front of the making sheet station, making sheet station rear is provided with preliminary station；

Further, cloth bin gate is provided with the distributing device, enabling cylinder is connected with cloth bin gate；

Further, the multiple vibrating device includes the vibrating head of distributing device front setting and shaking for distributing device rear setting Dynamic device；

Further, the drag chain tractor includes dragging motor, and the motor shaft of dragging motor couples with dragging axle, dragged Drag chain sprocket wheel is provided with axle, drag chain is provided with multiple drag chain sprocket wheels；

Further, boxcar reducing motor is provided with the boxcar, boxcar reducing motor is driven by boxcar Sprocket wheel, boxcar drive chain are connected to hopper axletree, and the boxcar wheel set on axletree, boxcar is on upper rail Reciprocate.

This wall board forming equipment can carry out the preparation of making sheet mold, into making sheet mold by setting multiple stations Cloth and making sheet, making sheet mold removed into multiple actions such as making sheet process；By setting boxcar energy above making sheet station Enough dispensings accepted top and prepared in proportion, and being further stirred in hopper, using being set on setting gauge Switch-plate, dispensing is pushed in making sheet mold from the distributing device door of opening, passes through pre-buried shape core and steel in making sheet mold Muscle, the material of unlike material, varying strength difference in functionality can be combined, improve wallboard strength, improve thermal insulation separation audio Fruit, reduce prefabricated board weight；By on lower framework set guide rail, sprocket wheel tractor, can according to controller set when Between, intermittently drive mould bases car to be moved between multiple stations；End is set to push away cylinder by the fore-and-aft direction in making sheet station, in left and right Direction is provided with side folder cylinder, and cylinder above-below direction is pushed away at end and sets lift cylinders, cylinder can be pushed away using end, side folder cylinder enters to making sheet mold Row positioning, end is pushed away cylinder using lift cylinder and decline, it can be ensured that mould bases car passes through making sheet station, and cylinder phase will not be pushed away with end Hit；By being provided with guide rail in upper stand, boxcar on guide rail, can be made below boxcar by hopper wheel rolling The distributing device of setting moves along making sheet mold length direction, and is filled into making sheet mold by ingredients, obtains preferably Wallboard；By setting finished product station in front of making sheet station, making sheet station rear sets preliminary station, can be incited somebody to action in preliminary station Making sheet mold is set onto mould bases car, and sets corresponding built-in fitting and shape core in making sheet mold as needed, can be formed The condition of making sheet, be advantageous to add dispensing in making sheet mold, the making sheet mold added with dispensing is then moved into rear, carry out The operation of next procedure, can be according to the time set in controller to being fed in making sheet mold by setting distributing device door. By using the utility model, corresponding wallboard can be made according to customer requirement, according to wallboard preparing ingredients, by making in advance Make, the wallboard of material requested can be made in advance in plate mill, directly installed in interior of building, wall construction can be improved Speed, this equipment can not only make traditional concrete prefabricated wallboard, and light material making can also be utilized to reduce and built Build the overall weight of thing, improve fire-retardant coefficient or improve the wallboard of soundproof effect, be advantageous to using local or existing raw material, Discarded object making sheet utilizes, and using the moulding process of embedded bar and shape core, forms that both intensity is big, and can sound-insulating, weight is also Compare light load bearing wall prefabricated panels, building trade is constructed using prefabricated board, can Accelerating The Construction speed, improve construction quality, have Recoup funds, speed up capital turnover speed, increase economic efficiency beneficial to construction unit or program of real estate enterprise.

Brief description of the drawings

The side structure schematic diagram of Fig. 1 wall board forming equipment.

Fig. 2 Fig. 1 right side structural representation.

The mplifying structure schematic diagram of Fig. 3 boxcars.

The example structure schematic diagram of Fig. 4 load bearing wall wallboards.

Embodiment

The technical solution of the utility model is described in detail below in conjunction with accompanying drawing, by the shifting of making sheet mold in explanation Dynamic direction illustrates in vertical with fore-and-aft direction direction on a horizontal plane as left and right directions as fore-and-aft direction.

Label declaration：10- distributing devices door, 10a- enablings cylinder, 11- preliminary stations, 11a- mould bases car, 11b- making sheet mold, 12- making sheet station, 13- finished products station, 14- boxcars, 15- lower frameworks, 15a- lower guideways, 16- upper stands, lead on 16a- Rail, 17- hoppers, 18- distributing devices, 18a- switch-plates, 19- boxcars wheel, 20- boxcars reducing motor, 21- clothes slow down electric Machine, 22a- entrances side push away cylinder, 22b outlets side pushes away cylinder, 22c- lift cylinders, 23- drag chains sprocket wheel, folder cylinder in side on the left of 24a-, Side folder cylinder, 26a- boxcars drive sprocket, 26b- material togglings sprocket wheel, 27a- boxcars drive chain, 27b- material toggling chains on the right side of 24b- Bar, 28- agitating shafts, 28a- stirring rod, 29- dragging motors, 30- drag chains, 31- dragging axle, 32- cranes, 33a- vibrators, 33b- vibrating heads, 40- concrete layers, 41- reinforcing bars, 42- shape cores.

The technical solution of the utility model is a kind of load bearing wall wall board forming equipment, and Fig. 1 is the side of wall board forming equipment Structural representation.Fig. 2 is that Fig. 1 right side structural representation, Fig. 3 are the mplifying structure schematic diagrams of boxcar.Wall board forming is set Standby to include hopper 17, multiple stations of the board wall former including making sheet station 12, mould bases car 11a is in multiple stations Between intermittent movement, be provided with making sheet mold 11b on mould bases car 11a, the pre-buried reinforcing bar for being improved wallboard strength in making sheet mold 11b 41 and reduce the shape core 42 of weight and sound insulation, the top of making sheet station 12 is provided with boxcar 14, boxcar 14 include hopper 17, Distributing device 18, the vibrator 33 that the lower section of hopper 17 is set, vibrator 33 are arranged at the rear of distributing device 18, and distributing device 18 is by hopper Material in 17 is uniformly filled in making sheet mold 11b, while is vibrated.

The mould bases car 11a is arranged on lower framework 15, and lower guideway, drag chain pull-over gear are provided with lower framework 15 Structure, Duan Sheng mechanisms, drag chain tractor drags mould bases car 11a, and along lower guideway 15a, intermittently rolling is moved between multiple stations, is dragged Chain tractor includes dragging motor 29, and dragging motor 29 is reducing motor, and deceleration motor shaft couples with dragging axle 31, drags axle Drag chain sprocket wheel 23 is provided with 31, drag chain 30 is provided with multiple drag chain sprocket wheels 23.

Reference picture 3, the boxcar 14 are arranged in upper stand 16, and upper rail 16a is provided with upper stand 16, material Trolley 14 is rolled on upper rail 16a by boxcar wheel 19, and boxcar 14 is hung oneself to be set provided with hopper 17, the lower section of hopper 17 There is distributing device 18, when boxcar 14 moves, drive hopper 17, distributing device 18, vibrator 33 together to move.

The fore-and-aft direction of making sheet station 12 is provided with end and pushes away cylinder, wherein, 22a is that entrance side pushes away cylinder, 22b is outlet side End pushes away cylinder, and entrance side, which pushes away cylinder 22a outlets side and pushes away cylinder 22b end sets, end push plate, and side is provided with side folder cylinder, its In, 24a is left side side folder cylinder, 24b is right side side folder cylinder, and left side side folder cylinder 24a, right side side folder cylinder 24b sections portion are provided with clamping Plate, end pushes away cylinder and is connected to by lift cylinders 22c on crane 32, when preliminary station 11 and the mould bases car 11a set above exist When being moved forward under the dragging of drag chain tractor, the lift cylinders 22c on crane 32 drives entrance side to push away cylinder 22a, outlet side End pushes away cylinder 22b declines, can prevent from mutually colliding, and after mould bases car 11a stops, entrance side pushes away cylinder 22a, outlet side pushes away cylinder 22b rises, to the making sheet mold 11b for being arranged on making sheet station 12 pushes away cylinder 22a using entrance side, outlet side pushes away cylinder 22b and determined Position.

Reference picture 3, the distributing device 18 include cloth reducing motor 21, cloth reducing motor 21 and material toggling axis connection, dialled Multiple different directions switch-plate 18a are provided with material axle, the other end of material toggling axle is arranged at material toggling sprocket wheel 26b, material toggling sprocket wheel 26b is rotatablely connected by material toggling chain 27b with the agitating shaft 28 set in hopper 17, and it is more to be provided with different directions on agitating shaft 28 Individual stirring rod 28a, is stirred to the dispensing in hopper 17, to prevent solidification or dispensing precipitation.

The front of making sheet station 12 is provided with finished product station 13, and the rear of making sheet station 12 is provided with preliminary station 11, structure Into automatic operating system.In the process of this equipment, the separation between wallboard and making sheet mold 11b is carried out, to system Plate mold 11b is cleaned, oiled, shaping etc., is prepared to recycle.

Distributing device door 10 is provided with the distributing device 18, enabling cylinder 10a is connected with cloth bin gate, enabling cylinder 10a is being controlled Under the control of device processed, action is opened and closed, dispensing is filled to making sheet mold 11b.

Dragging motor 29 is provided with the drag chain tractor, the motor shaft of dragging motor 29 couples with dragging axle, dragged Drag chain sprocket wheel 23 is provided with moving axis, drag chain 30 is provided with drag chain sprocket wheel 23, wheel, drag chain is provided below in mould bases car 11a 30 dragging mould bases car 11a, make wheel be moved along lower guideway 15a.

The multiple vibrating device includes the 2-4 vibrating head 33b and distributing device rear that below distributing device or front is set The vibrator 33a of setting, the compactness that can increase concrete layer 40 is directed to using vibrating head 33b, passes through shaking for vibrator 33a It is dynamic, smooth surface can not only be formed, and further improve the compactness of concrete layer 40, be advantageous to shape core 42 and The combination of reinforcing bar 41.

Boxcar reducing motor 20 is provided with the boxcar 14, boxcar reducing motor 20 passes through boxcar drive chain Wheel 26a, boxcar drive chain 27a are connected to hopper axletree, the boxcar wheel 19 set on axletree, boxcar wheel 19 under the driving of boxcar reducing motor 20, is reciprocated on upper rail 16a.

When making wallboard, ready making sheet mold 11b is set and arrives mould bases car 11a by mould bases car 11a in preliminary station 11 On, mould bases car 11a and making sheet mold 11b are dragged to making sheet station 12 by drag chain tractor, and lift cylinders 22c pushes away entrance side Cylinder 22a, outlet side push away cylinder 22b liftings, and left side side folder cylinder 24a and right side side folder cylinder 24b drive the clamping board clamping of left and right sides Making sheet mold 11b, entrance side pushes away cylinder 22a, outlet side pushes away cylinder 22b and drives fore-and-aft direction end push plate to clamp making sheet mold 11b, making sheet mold 11b, which are positioned, to be clamped and positions, and cloth reducing motor 21 rotates, and agitating shaft 28, which rotates, to be started to stir, and will Dispensing delivers to cloth material mouth, and boxcar 14 starts at the uniform velocity to advance with driven distributing device 18, while vibrator produces vibration, 18 turns of switch-plate It is dynamic, it is filled into making sheet mold 11b by ingredients and is vibrated, complete cloth, boxcar 14 starts to return to start bit Put, at the same time, the end push plate of fore-and-aft direction, the clamping plate of left and right sides are respectively away from making sheet mold 11b, then lift cylinders Entrance side is pushed away cylinder 22a by 22c, outlet side pushes away cylinder 22b and fallen, and mould bases car 11a is dragged and changed station by drag chain tractor, Making sheet mold 11b at preliminary station 11 is transferred to making sheet station 12, meanwhile, the finished product of making sheet station 12 is sent to finished product work Position 13, a cycle of making sheet is completed, start the cycle period of next making sheet.

In the present embodiment, prefabricated board uses embedded bar and shape core, is then filled the mode of concrete, and Fig. 4 is The example structure schematic diagram of Fig. 4 load bearing wall wallboards, using the big material of concrete layer 40 of intensity, periphery is provided with steel on both sides Muscle 41, centre are provided with novel light material shape core 42, and prefabricated board is formed using one-shot forming mode, this structure it is prefabricated Plate, can play the effect of support, insulation, sound insulation, can particularly use the wallboard of load bearing wall, with being set in existing framework Prefabricated board is compared, and saves the building time,, being capable of the company of utilizing by the pre-manufactured hole on prefabricated board or punching the features such as proof strength Fitting connects prefabricated board and collar tie beam or floor etc., pours mortar etc. and forms integrative-structure.

This wall board forming equipment can carry out making sheet mold 11b preparation by setting multiple stations, to making sheet mold Cloth and making sheet in 11b, making sheet mold 11b removed into multiple actions such as making sheet process；By above making sheet station 12 Set boxcar 14 to accept the dispensing that top prepares in proportion, and can be further stirred in hopper 17, Using the switch-plate 18a set on setting gauge, dispensing is pushed into making sheet mold 11b by dispensing from the distributing device door 10 of opening In, by pre-buried shape core 42 and reinforcing bar 41 in making sheet mold 11b, can by unlike material, varying strength, difference in functionality material Material combines, and improves wallboard strength, improves heat preservation and soundproof effect, reduces prefabricated board weight；By being set on lower framework 15 Guide rail, sprocket wheel tractor are put, the time that can be set according to controller, intermittently drives mould bases car 11a to be moved between multiple stations It is dynamic；Set end to push away cylinder by the fore-and-aft direction in making sheet station 12, left and right directions is provided with side folder cylinder, cylinder upper and lower is pushed away at end To set lift cylinders 22c, can be pushed away using end cylinder, side press from both sides cylinder making sheet mold 11b is positioned, push away end using lift cylinder Cylinder declines, it can be ensured that mould bases car 11a passes through making sheet station 12, and cylinder collision will not be pushed away with end；By in upper stand 16 On be provided with guide rail, boxcar 14 by hopper wheel rolling on guide rail, distributing device that boxcar 14 can be provided below 18 move along making sheet mold 11b fore-and-aft directions, and are added in making sheet mold 11b by ingredients, obtain preferable wall Plate；By being provided with finished product station 13 in the front of making sheet station 12, after making sheet station 12 after be provided with preliminary station 11, Neng Gou Preliminary station sets making sheet mold 11b onto mould bases car 11a, and setting is corresponding pre- in making sheet mold 11b as needed Embedded part, the condition of making sheet is formed, be advantageous to fill dispensing in making sheet mold 11b, then will filled using drag chain tractor The making sheet mold 11b for having dispensing is removed, and carries out the operation of next procedure, can be according in controller by setting distributing device door 10 The time of setting in making sheet mold 11b to feeding.By using the utility model, can according to customer requirement, according to wall Plate preparing ingredients make corresponding wallboard, by making in advance, can make the wallboard of material requested in advance in plate mill, Directly installed in interior of building, wall construction speed can be improved, this equipment can not only make traditional concrete prefabricated wall Plate, light material can also be utilized, which to make, can reduce the overall weight of building, improves fire-retardant coefficient or improve soundproof effect Wallboard, be advantageous to using local or existing raw material, discarded object making sheet, the technique that presetting preburied part or shape core can be used, Form that both intensity is big, and can sound-insulating, the also lighter prefabricated panel sheet material of weight, building trade using prefabricated board construction, Can Accelerating The Construction speed, improve construction quality, be advantageous to construction unit or program of real estate enterprise and recoup funds, speed up capital turnover speed Degree, increases economic efficiency.

Claims (10)

1. a kind of load bearing wall wall board forming equipment, including hopper, it is characterised in that：The wall board forming equipment includes making sheet station Multiple stations inside, mould bases car is provided between multiple stations, making sheet mold is provided with mould bases car, is embedded with making sheet mold Reinforcing bar and shape core, are provided with boxcar above making sheet station, and boxcar includes hopper, provided with distributing device and multiple are shaken below hopper Device is moved, is filled the ingredients in hopper to making sheet mold equipped with controller, distributing device in equipment, and it is simultaneously sharp Vibrated with vibrating device.

A kind of 2. load bearing wall wall board forming equipment according to claim 1, it is characterised in that：The mould bases car is arranged on down Lower guideway, drag chain tractor are provided with portion's frame, on lower framework, drag chain tractor drags mould bases car along lower guideway The intermittent movement between multiple stations.

A kind of 3. load bearing wall wall board forming equipment according to claim 1, it is characterised in that：The boxcar is arranged on In portion's frame, upper rail is provided with upper stand, boxcar is arranged on upper rail by boxcar wheel rolling, boxcar Hang oneself and be provided with hopper, distributing device is provided with below hopper.

A kind of 4. load bearing wall wall board forming equipment according to claim 1, it is characterised in that：The making sheet station front and back Cylinder is pushed away to end is provided with, left and right directions is provided with side folder cylinder, and end pushes away cylinder and is connected to by lift cylinders on elevator platform.

A kind of 5. load bearing wall wall board forming equipment according to claim 1, it is characterised in that：The distributing device includes cloth Reducing motor, cloth reducing motor and material toggling axis connection are provided with the switch-plates of multiple different directions on material toggling axle, and material toggling axle leads to Sprocket wheel and chain and the stirring axis connection set in hopper are crossed, the stirring rod of multiple different directions is provided with agitating shaft.

A kind of 6. load bearing wall wall board forming equipment according to claim 1, it is characterised in that：Set in front of the making sheet station Finished product station is equipped with, making sheet station rear is provided with preliminary station.

A kind of 7. load bearing wall wall board forming equipment according to claim 1, it is characterised in that：It is provided with the distributing device Cloth bin gate, enabling cylinder is connected with cloth bin gate.

A kind of 8. load bearing wall wall board forming equipment according to claim 1, it is characterised in that：The multiple vibrating device bag Include the vibrating head set in front of distributing device and the vibrator of distributing device rear setting.

A kind of 9. load bearing wall wall board forming equipment according to claim 2, it is characterised in that：The drag chain tractor bag Dragging motor is included, the motor shaft of dragging motor couples with dragging axle, drags and drag chain sprocket wheel is provided with axle, on multiple drag chain sprocket wheels It is provided with drag chain.

A kind of 10. load bearing wall wall board forming equipment according to claim 3, it is characterised in that：Set on the boxcar There is boxcar reducing motor, boxcar reducing motor is connected to boxcar by boxcar drive sprocket, boxcar drive chain Wheel shaft, the boxcar wheel set on axletree, boxcar reciprocate on upper rail.