CN103707407B - A kind of have the light-duty steel reinforced concrete prefabricated panel of shaping light filling thing to build forming machine - Google Patents

A kind of have the light-duty steel reinforced concrete prefabricated panel of shaping light filling thing to build forming machine Download PDF

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Publication number
CN103707407B
CN103707407B CN201310711639.6A CN201310711639A CN103707407B CN 103707407 B CN103707407 B CN 103707407B CN 201310711639 A CN201310711639 A CN 201310711639A CN 103707407 B CN103707407 B CN 103707407B
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CN
China
Prior art keywords
reinforced concrete
steel reinforced
light filling
light
vibration moulding
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201310711639.6A
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Chinese (zh)
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CN103707407A (en
Inventor
吴顺红
王少重
黄胜
夏继
张军
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Hubei Hongyi Building Decoration Engineering Co Ltd
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Hubei Hongyi Building Decoration Engineering Co Ltd
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Publication date
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Priority to CN201310711639.6A priority Critical patent/CN103707407B/en
Publication of CN103707407A publication Critical patent/CN103707407A/en
Application granted granted Critical
Publication of CN103707407B publication Critical patent/CN103707407B/en
Expired - Fee Related legal-status Critical Current
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00General arrangement or layout of plant ; Industrial outlines or plant installations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/08Producing shaped prefabricated articles from the material by vibrating or jolting
    • B28B1/087Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)

Abstract

The present invention is a kind of has the light-duty steel reinforced concrete prefabricated panel of shaping light filling thing to build forming machine, belong to building mechanical equipment field, form steel reinforced concrete main rib shaping area in the middle of the light-duty profiled sheeting of steel reinforced concrete, steel reinforced concrete longitudinal edge shaping area and corresponding formation light filling thing shaping area therebetween respectively by the concrete vibration moulding dividing plate of vibration moulding mechanism of the present invention, the concrete materials hopper of material system and the discharging opening of light filling material hopper respectively with steel reinforced concrete main rib shaping area, longitudinal edge shaping area and light filling material forming district correspondence, its feed opening controls by flow controller, respectively to the steel reinforced concrete longitudinal edge shaping area of correspondence, middle steel reinforced concrete main rib shaping area and light filling material forming district send into concrete materials and light filling thing material, and be the light-duty steel reinforced concrete prefabricated panel having shaping light filling thing by vibration moulding mechanism vibration moulding, complete two kinds of different materials disposable while feeding shaping, achieve the mechanization high efficiency production of light-duty laminated floor slab prefabricated panel.

Description

A kind of have the light-duty steel reinforced concrete prefabricated panel of shaping light filling thing to build forming machine
Technical field
The present invention is a kind of has the light-duty steel reinforced concrete prefabricated panel of shaping light filling thing to build forming machine, belongs to building mechanical equipment field.
Background technology
Extensively laminated floor slab is adopted in modern architecture, so-called laminated floor slab is made up of upper board and lower panel two parts, lower panel is prefabricated board, upper board is the Bars In Poured Concrete Slab that field conduct is built, the citation form of laminated floor slab lower panel is single reinforced concrete prefabricated board, but along with the development of building industry, energy-conservation to laminated floor slab, environmental protection and lightness propose new demand, single reinforced concrete prefabricated lower panel can not meet growing demand, such as, applied by the armored concrete bottom multi-form steel reinforced concrete prefabricated panel added containing shaping light filling thing and give birth to, and existing being only limitted to builds the machinery that single concrete material forms steel reinforced concrete prefabricated panel in the template of tying up reinforcing bar in advance, also the making demand of the various laminated floor slab prefabricated panel of change cannot just be met, more cannot realize the prefabricated panel of the Novel superposed floor containing lightweight filler disposable synchronously build shaping.For this reason, the disposable of bottom prefabricated panel must developing corresponding laminated floor slab synchronously builds forming machine.
Summary of the invention
The object of this invention is to provide a kind ofly has the light-duty steel reinforced concrete prefabricated panel of shaping light filling thing to build forming machine, synchronously build shaping with steel reinforced concrete prefabricated panel disposable containing shaping light filling material realizing Novel superposed floor, improve the production efficiency of laminated floor slab.
The present invention is a kind of has the light-duty steel reinforced concrete prefabricated panel of shaping light filling material to build forming machine, comprise frame, driving wheel system, guide wheel system, vibration moulding mechanism and material system, described frame is made up of longitudinal dual-side template and horizontal built-in beam, two cover directive wheel groups of guide wheel system are respectively by directive wheel bearing settlement in both sides, frame front end, and two driving wheel groups of described driving wheel system are fixedly installed on frame tail end both sides respectively by driving wheel bearing; Drive the powered motivation of wheels to drive run-in synchronism, frame is run along ground rail; Vibration moulding mechanism is made up of vibrator, concrete vibration moulding dividing plate, main vibration reduction support spring base and arrangement for adjusting height, is fixedly installed on frame cheek board by main vibration reduction support spring base; Described concrete vibration moulding dividing plate transverse ends connecting plate is connected with frame two end floor beam upper surface by connecting bolt; Described concrete vibration moulding dividing plate is made up of two pieces of vibration moulding side partitions and a pair middle vibration moulding dividing plate, two pieces of vibration moulding side partitions are longitudinally symmetrical arranged, the longitudinal edge of light-duty forming panel forms the steel reinforced concrete longitudinal edge shaping area of the light-duty profiled sheeting of steel reinforced concrete with steel reinforced concrete respectively, a pair middle vibration moulding dividing plate is longitudinally arranged in opposite directions, the middle steel reinforced concrete main rib shaping area of composition steel reinforced concrete light-duty profiled sheeting, and between longitudinal edge shaping area, both sides to middle steel reinforced concrete main rib shaping area corresponding formation light filling material forming district; Described material system is made up of concrete materials hopper, light filling material hopper, flow control device and stirring transmission mechanism, is respectively equipped with shaft, is connected with the output shaft stirring transmission mechanism through flow control device respectively at its feed opening in concrete materials hopper, light filling material hopper; Concrete materials hopper discharging opening is corresponding with the steel reinforced concrete longitudinal edge shaping area of concrete vibration moulding dividing plate, middle steel reinforced concrete main rib shaping area respectively, and the discharging opening of light filler hopper is corresponding with light filling material forming district respectively; The feed opening of described concrete materials hopper and light filling material hopper, control by flow control device, send into concrete materials and light filling thing material respectively to the steel reinforced concrete longitudinal edge shaping area of correspondence, middle steel reinforced concrete main rib shaping area and light filling material forming district, and be the shaping floor of light section reinforced concrete having shaping light filling thing by the vibrator vibration moulding of vibration moulding mechanism.
The connecting bolt of described vibration moulding mechanism and frame two end floor beam is provided with auxiliary vibration reduction support spring base.
The arrangement for adjusting height of described vibration moulding mechanism is made up of pressing plate, centre pilot post, connecting bolt, main vibration reduction support spring base is positioned over centre pilot post, be connected on the connecting bolt of vibration moulding mechanism crossbeam two ends by pressing plate, pressing plate regulates main vibration reduction support spring base height.
Be respectively equipped with shaft in described concrete materials hopper, light filling material hopper, concrete materials hopper is connected with the output shaft stirring transmission mechanism by shaft coupling with the shaft of light filling material hopper.
Described concrete materials hopper has three feed openings, and both sides feed opening is corresponding with the steel reinforced concrete longitudinal edge shaping area of vibration moulding mechanism, and intermediate blanking mouth is corresponding with steel reinforced concrete main rib shaping area in the middle of vibration moulding mechanism; Light filling material hopper has two feed openings, corresponding with vibration moulding mechanism light filling material forming district respectively.
Described stirring transmission mechanism is made up of drive motors and break-in decelerator, is arranged on the side rack of frame.
With the prefabricated panel of machine of the present invention for shaping laminated floor slab, have the shaping limit of steel reinforced concrete, longitudinal both sides, the shaping main rib of middle longitudinal steel reinforced concrete and between longitudinally two pieces of lightweight filler forming blocks compositions.
The present invention adopts simple Bian Mojia dividing plate form, inner chamber hollow, and limit mould is the shaping outline template of laminated floor slab, and has inner chamber along frame trend, to ensure equipment smoothly by complicated bar-mat reinforcement.Vibration moulding mechanism adopts spring base to support, support is connected by main spring seat between vibration moulding mechanism with frame, its first and last end is also connected with secondary spring seat, both ensure that the vibrating effect of vibration moulding mechanism, turn avoid vibration passing to frame, cause the vibration of frame, affect the operation of equipment.Dividing plate on vibration moulding mechanism is that concrete separates shaping dividing plate with inserts, and be again the body vibration parts of vibration moulding, this design is outstanding feature of the present invention.Material system adopts concrete and inserts disposable interval cloth, improves the efficiency of cloth.This equipment ensure that the feeding simultaneously of two kinds of different materials is shaping, the situation of the complicated bar-mat reinforcement of laminated floor slab and irregular section can be adapted to, realize the mechanization production of laminated floor slab prefabricated panel, and then promote building trade to energy-conserving and environment-protective, low cost, high efficiency future development.
Accompanying drawing explanation
Fig. 1 is laminated floor slab prefabricated panel structural representation of the present invention.
Fig. 2 is floor casting molding machine structural representation of the present invention.
Fig. 3 is the structural representation of frame of the present invention.
Fig. 4 is that vibration moulding mechanism of the present invention and frame install partial cutaway schematic diagram.
Fig. 5 is vibration moulding mechanism structural representation of the present invention.
Fig. 6 is material system partial cutaway schematic of the present invention.
Detailed description of the invention
Now further illustrate the present invention by reference to the accompanying drawings how to implement:
The present invention is a kind of has the light-duty steel reinforced concrete prefabricated panel of shaping light filling thing to build forming machine, see Fig. 2, comprise frame 1, driving wheel system 2, guide wheel system 3, vibration molding system 4 and material system 5, described frame 1 is made up of longitudinal dual-side template 1-1 and horizontal built-in beam, two cover directive wheel groups of guide wheel system 3 are arranged on both sides, frame 1 front end respectively by directive wheel bearing 3-1, see Fig. 3, two of described driving wheel system 2 drive wheels 2-1 to be fixedly installed on frame 1 tail end both sides respectively by driving wheel bearing 2-1a; Drive the powered motivation of wheels to drive run-in synchronism, frame is along the operation of ground rail D; Vibration moulding mechanism 4 is made up of vibrator 4-1, concrete vibration moulding dividing plate 4-2, main vibration reduction support spring base 4-3 and arrangement for adjusting height 4-4, is fixedly installed on frame cheek board 1-1 by main vibration reduction support spring base 4-3; The connecting plate 4-5 of described concrete vibration moulding dividing plate 4-2 transverse ends is connected with frame two end floor beam upper surface by connecting bolt; Described concrete vibration moulding dividing plate 4-2 is made up of two pieces of vibration moulding side partitions and a pair middle vibration moulding dividing plate, two pieces of vibration moulding side partitions are longitudinally symmetrical arranged, the longitudinal edge of light-duty forming panel forms the steel reinforced concrete longitudinal edge shaping area of the light-duty profiled sheeting of steel reinforced concrete with steel reinforced concrete respectively, a pair middle vibration moulding dividing plate is longitudinally arranged in opposite directions, the middle steel reinforced concrete main rib shaping area of the light-duty profiled sheeting of composition steel reinforced concrete, and between longitudinal edge shaping area, both sides to middle steel reinforced concrete main rib shaping area corresponding formation light filling material forming district, as shown in Figure 4,5; Described material system 5 is by concrete materials hopper 5-1, light filling material hopper 5-2, flow control device 5-3 and stir transmission mechanism 5-4 and form, and is respectively equipped with shaft 5-5, is respectively arranged with flow control device 5-3 is connected with the output shaft of stirring transmission mechanism 5-4 at its feed opening in concrete materials hopper 5-1, light filling material hopper 5-2; Concrete hopper 5-1 discharging opening is corresponding with the steel reinforced concrete longitudinal edge shaping area B of concrete vibration moulding dividing plate, middle steel reinforced concrete main rib shaping area A respectively, and the discharging opening of light filler hopper 5-2 is corresponding with light filling material forming district C respectively; Described concrete materials hopper 5-1 and light filling material hopper 5-2 feed opening, control by flow control device 5-3, concrete materials and light filling thing material is sent into respectively to the steel reinforced concrete longitudinal edge shaping area B of correspondence, middle steel reinforced concrete main rib shaping area A and light filling material forming district C, and be the shaping floor of light section reinforced concrete having light filling material forming block by the vibrator 4-1 vibration moulding of vibration moulding mechanism, as shown in Figure 6.
The connecting bolt of described vibration moulding mechanism two ends cross connecting plate 4-5 and frame two end floor beam is provided with auxiliary vibration reduction support spring base 4-6.
The arrangement for adjusting height 4-4 of described vibration moulding mechanism is made up of pressing plate 4-7, centre pilot post 4-8, connecting bolt 4-9, main vibration reduction support spring base 4-3 is positioned in centre pilot post 4-8, be connected on the connecting bolt 4-9 of vibration moulding mechanism crossbeam two ends by pressing plate 4-7, pressing plate 4-7 regulates main vibration reduction support spring base 4-3 height.
Described concrete materials hopper 5-1 is connected with the output shaft stirring transmission mechanism 5-4 by shaft coupling with the shaft 5-5 of light filling material hopper 5-2.
Described concrete materials hopper 5-1 has three feed openings, and both sides feed opening is corresponding with the steel reinforced concrete longitudinal edge shaping area B of vibration moulding mechanism, and intermediate blanking mouth is corresponding with steel reinforced concrete main rib shaping area A in the middle of vibration moulding mechanism; Light filling material hopper 5-2 has two feed openings, corresponding with vibration moulding mechanism light filling material forming district C respectively.
Described stirring transmission mechanism 5-4 is made up of drive motors 5-4a and break-in decelerator 5-4b, is arranged on the side rack of frame 1.
With the prefabricated panel of machine of the present invention for shaping laminated floor slab, have steel reinforced concrete longitudinal edge shaping area B, middle steel reinforced concrete main rib shaping area A and between light filling material forming district C, as shown in Figure 1.
The light-duty steel reinforced concrete prefabricated panel of shaping light filling thing is had to build the use of forming machine about the present invention:
The steel reinforced concrete lower panel bottom plate X building shaping laminated floor slab is delivered to after prefabricated panel of the present invention builds the operation station of forming machine with its mould, start the present invention and build forming machine, immediately, driven by motor driving wheel system 2, lead D by guide wheel system 3 along ground rail to run forward, adjust flux governor motion 5-3 according to demand, realize the adjustment of feed opening aperture size, starter motor drives and vibrator 4-1, stir transmission mechanism 5-4 and drive shaft 5-5 running, material system 5 uniform stirring material is made to fall in vibration moulding dividing plate 4-2, vibrator 4-1 drives shaking concrete shaped partition 4-2 vibration, concrete vibration moulding dividing plate 4-2 drives concrete and inserts limit vibration edge forming, vibration molding system 4 is by the cushioning effect of main vibration reduction support spring base 4-3 and auxiliary vibration reduction support spring base 4-6, reduce vibration passing to frame 1, support equipment normally runs, the cooperation of each motion above, the equipment limit of making is moved, limit material stirring, limit vibration moulding, realize the machinery production of laminated floor slab prefabricated panel.

Claims (6)

1. one kind has the light-duty steel reinforced concrete prefabricated panel of shaping light filling material to build forming machine, comprise frame, driving wheel system, guide wheel system, vibration moulding mechanism and material system, described frame is made up of longitudinal dual-side template and horizontal built-in beam, two cover directive wheel groups of guide wheel system are respectively by directive wheel bearing settlement in both sides, frame front end, and two driving wheel groups of described driving wheel system are fixedly installed on frame tail end both sides respectively by driving wheel bearing; The powered motivation of wheels is driven to drive run-in synchronism, frame is run along ground rail, it is characterized in that, vibration moulding mechanism is made up of vibrator, concrete vibration moulding dividing plate, main vibration reduction support spring base and arrangement for adjusting height, is fixedly installed on frame cheek board by main vibration reduction support spring base; Described concrete vibration moulding dividing plate transverse ends connecting plate is connected with frame two end floor beam upper surface by connecting bolt; Described concrete vibration moulding dividing plate is made up of two pieces of vibration moulding side partitions and a pair middle vibration moulding dividing plate, two pieces of vibration moulding side partitions are longitudinally symmetrical arranged, the longitudinal edge of light-duty forming panel forms the steel reinforced concrete longitudinal edge shaping area of the light-duty profiled sheeting of steel reinforced concrete with steel reinforced concrete respectively, a pair middle vibration moulding dividing plate is longitudinally arranged in opposite directions, the middle steel reinforced concrete main rib shaping area of composition steel reinforced concrete light-duty profiled sheeting, and between longitudinal edge shaping area, both sides to middle steel reinforced concrete main rib shaping area corresponding formation light filling material forming district; Described material system is made up of concrete materials hopper, light filling material hopper, flow control device and stirring transmission mechanism, is respectively equipped with shaft, is connected with the output shaft stirring transmission mechanism through flow control device respectively at its feed opening in concrete materials hopper, light filling material hopper; Concrete materials hopper discharging opening is corresponding with the steel reinforced concrete longitudinal edge shaping area of concrete vibration moulding dividing plate, middle steel reinforced concrete main rib shaping area respectively, and the discharging opening of light filler hopper is corresponding with light filling material forming district respectively; The feed opening of described concrete materials hopper and light filling material hopper, control by flow controller, send into concrete materials and light filling thing material respectively to the steel reinforced concrete longitudinal edge shaping area of correspondence, middle steel reinforced concrete main rib shaping area and light filling material forming district, and be the shaping floor of light section reinforced concrete having shaping light filling thing by the vibrator vibration moulding of vibration moulding mechanism.
2. according to claim 1 a kind ofly have the light-duty steel reinforced concrete prefabricated panel of shaping light filling material to build forming machine, and it is characterized in that, the connecting bolt of vibration moulding mechanism and frame two end floor beam is provided with auxiliary vibration reduction support spring base.
3. according to claim 1 a kind ofly have the light-duty steel reinforced concrete prefabricated panel of shaping light filling material to build forming machine, it is characterized in that, the arrangement for adjusting height of vibration moulding mechanism is made up of pressing plate, centre pilot post, connecting bolt, main vibration reduction support spring base is positioned over centre pilot post, be connected on the connecting bolt of vibration moulding mechanism crossbeam two ends by pressing plate, pressing plate regulates main vibration reduction support spring base height.
4. according to claim 1 a kind ofly have the light-duty steel reinforced concrete prefabricated panel of shaping light filling material to build forming machine, it is characterized in that, be respectively equipped with shaft in concrete materials hopper, light filling material hopper, concrete materials hopper is connected with the output shaft stirring transmission mechanism by shaft coupling with the shaft of light filling material hopper.
5. according to claim 1 a kind ofly have the light-duty steel reinforced concrete prefabricated panel of shaping light filling material to build forming machine, it is characterized in that, concrete materials hopper has three feed openings, both sides feed opening is corresponding with the steel reinforced concrete longitudinal edge shaping area of vibration moulding mechanism, and intermediate blanking mouth is corresponding with steel reinforced concrete main rib shaping area in the middle of vibration moulding mechanism; Light filling material hopper has two feed openings, corresponding with vibration moulding mechanism light filling material forming district respectively.
6. according to claim 1 a kind ofly have the light-duty steel reinforced concrete prefabricated panel of shaping light filling material to build forming machine, it is characterized in that, stirs transmission mechanism and be made up of drive motors and break-in decelerator, be arranged on the side rack of frame.
CN201310711639.6A 2013-12-20 2013-12-20 A kind of have the light-duty steel reinforced concrete prefabricated panel of shaping light filling thing to build forming machine Expired - Fee Related CN103707407B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU219385U1 (en) * 2023-04-20 2023-07-13 Общество с ограниченной ответственностью Специализированный застройщик "Мир" DEVICE FOR CONTINUOUS FORMING WITHOUT FORMING REINFORCED CONCRETE PRODUCTS

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CN108407068A (en) * 2018-04-19 2018-08-17 山东永固绿建科技有限公司 A kind of automatic pouring machine
CN110014508A (en) * 2019-03-26 2019-07-16 江苏盛世伟业新材料有限公司 A kind of manufacturing and processing equipment and application method of prefabricated superimposed sheet
CN114147846B (en) * 2020-09-07 2023-01-24 广东博智林机器人有限公司 Discharging device, material distributor with discharging device and control method

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US5395228A (en) * 1994-02-07 1995-03-07 Columbia Machine, Inc. Apparatus for forming concrete products
CN2494257Y (en) * 1999-07-14 2002-06-05 李树贵 Movable formwork vibration board maker
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CN2047210U (en) * 1989-06-23 1989-11-08 建设部长沙建筑机械研究所 Movable concrete hollow block moulding machine
US5395228A (en) * 1994-02-07 1995-03-07 Columbia Machine, Inc. Apparatus for forming concrete products
CN2494257Y (en) * 1999-07-14 2002-06-05 李树贵 Movable formwork vibration board maker
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Publication number Priority date Publication date Assignee Title
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