CN103707407A - Pouring molding machine for light steel mixed prefabricated base plate with molding light fillers - Google Patents

Pouring molding machine for light steel mixed prefabricated base plate with molding light fillers Download PDF

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Publication number
CN103707407A
CN103707407A CN201310711639.6A CN201310711639A CN103707407A CN 103707407 A CN103707407 A CN 103707407A CN 201310711639 A CN201310711639 A CN 201310711639A CN 103707407 A CN103707407 A CN 103707407A
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CN
China
Prior art keywords
light
moulding
vibration
reinforced concrete
steel reinforced
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Application number
CN201310711639.6A
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Chinese (zh)
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CN103707407B (en
Inventor
吴顺红
王少重
黄胜
夏继
张军
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Hubei Hongyi Building Decoration Engineering Co Ltd
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Hubei Hongyi Building Decoration Engineering Co Ltd
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Priority to CN201310711639.6A priority Critical patent/CN103707407B/en
Publication of CN103707407A publication Critical patent/CN103707407A/en
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Publication of CN103707407B publication Critical patent/CN103707407B/en
Expired - Fee Related legal-status Critical Current
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00General arrangement or layout of plant ; Industrial outlines or plant installations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/08Producing shaped prefabricated articles from the material by vibrating or jolting
    • B28B1/087Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)

Abstract

The invention relates to a pouring molding machine for a light steel mixed prefabricated base plate with molding light fillers, and belongs to the field of building material machinery equipment. A steel mixed light molding plate middle steel mixed main rib molding area, a steel mixed longitudinal edge molding area and a light filler molding area correspondingly formed between the steel mixed light molding plate middle steel mixed main rib molding area and the steel mixed longitudinal edge molding area are respectively formed by concrete vibration molding separation plates of a vibration molding mechanism of the pouring molding machine. A discharging port of a concrete material hopper and a discharging port of a light filler material hopper of a material system correspond to the steel mixed main rib molding area, the steel mixed longitudinal edge molding area and the light filler molding area respectively, the discharging ports are controlled by a flow controller and respectively feed the concrete materials and the light filler materials into the corresponding steel mixed longitudinal edge molding area, the corresponding steel mixed main rib molding area and the corresponding light filler molding area, the light steel mixed prefabricated base plate with the molding light fillers is accordingly molded through vibration of the vibration molding mechanism, one-time simultaneous feeding molding on the two different materials is completed, and mechanical high-efficiency production on the light composite floor prefabricated base plate is achieved.

Description

A kind of have the light-duty steel reinforced concrete prefabricated panel of moulding light filling thing to build forming machine
Technical field
The present invention is a kind of has the light-duty steel reinforced concrete prefabricated panel of moulding light filling thing to build forming machine, belongs to building mechanical equipment field.
Background technology
In modern architecture, extensively adopt laminated floor slab, so-called laminated floor slab is comprised of upper board and lower panel two parts, lower panel is prefabricated board, upper board is the Bars In Poured Concrete Slab that field conduct is built, the citation form of laminated floor slab lower panel is single reinforced concrete prefabricated board, but the development along with building industry, energy-conservation to laminated floor slab, environmental protection and lightness have proposed new demand, single reinforced concrete prefabricated lower panel can not meet growing demand, for example, by armored concrete bottom, add the multi-form steel reinforced concrete prefabricated panel application that contains moulding light filling thing and give birth to, and the existing machinery that only limits to build single concrete material formation steel reinforced concrete prefabricated panel in the template of tying up in advance reinforcing bar, also just cannot meet the making demand that changes various laminated floor slab prefabricated panel, more cannot realize prefabricated panel disposable of the Novel superposed floor that contains lightweight filler and synchronously build moulding.For this reason, must develop the disposable forming machine of synchronously building of the bottom prefabricated panel of corresponding laminated floor slab.
Summary of the invention
The object of this invention is to provide a kind ofly has the light-duty steel reinforced concrete prefabricated panel of moulding light filling thing to build forming machine, to realize disposable moulding, the production efficiency of raising laminated floor slab of synchronously building of the steel reinforced concrete prefabricated panel containing moulding light filling material of Novel superposed floor.
The present invention is a kind of has the light-duty steel reinforced concrete prefabricated panel of moulding light filling material to build forming machine, comprise frame, driving wheel system, guide wheel system, vibration moulding mechanism and material system, described frame is comprised of longitudinal dual-side template and horizontal built-in beam, two cover directive wheel groups of guide wheel system are arranged on frame front end both sides by directive wheel bearing respectively, and two driving wheel groups of described driving wheel system are fixedly installed on frame tail end both sides by driving wheel bearing respectively; Drive wheels to be subject to Motor Drive run-in synchronism, frame is moved along ground rail; Vibration moulding mechanism is comprised of vibrator, concrete vibration moulding dividing plate, main vibration reduction support spring base and arrangement for adjusting height, by main vibration reduction support spring base, is fixedly installed on frame cheek board; Described concrete vibration moulding dividing plate transverse ends connecting plate is connected with frame two end floor beam upper surfaces by connecting bolt; Described concrete vibration moulding dividing plate is comprised of two vibration moulding side partitions and a pair of middle vibration moulding dividing plate, two vibration moulding side partitions are longitudinally symmetrical arranged, form respectively the steel reinforced concrete longitudinal edge shaping area of the light-duty profiled sheeting of steel reinforced concrete with the longitudinal edge of the light-duty forming panel of steel reinforced concrete, in the middle of a pair of, vibration moulding moulding dividing plate longitudinally arranges in opposite directions, the middle steel reinforced concrete main rib shaping area that forms the light-duty profiled sheeting of steel reinforced concrete, and between longitudinal edge shaping area, both sides and middle steel reinforced concrete main rib shaping area corresponding formation light filling material forming district; Described material system is comprised of concrete materials hopper, light filling material hopper, flow control device and stirring transmission mechanism, is respectively equipped with shaft, at its feed opening, is connected respectively through flow control device with the output of material stirring mechanism in concrete materials hopper, light filling material hopper; Concrete hopper discharging opening is corresponding with steel reinforced concrete longitudinal edge shaping area, the middle steel reinforced concrete main rib shaping area of concrete vibration moulding dividing plate respectively, and the discharging opening of light filler hopper is corresponding with light filling material forming district respectively; The feed opening of described concrete materials hopper and light filling material hopper, controlled by flow control device, to corresponding steel reinforced concrete longitudinal edge shaping area, middle steel reinforced concrete main rib shaping area and light filling material forming district, send into concrete materials and light filling thing material respectively, and be the light section reinforced concrete moulding floor that has moulding light filling thing by the vibrator vibration moulding of vibration moulding mechanism.
The connecting bolt of described vibration moulding mechanism and frame two end floor beams is provided with auxiliary vibration reduction support spring base.
The arrangement for adjusting height of described vibration moulding mechanism is comprised of pressing plate, centre pilot post, connecting bolt, main vibration reduction support spring base is positioned over centre pilot post, by pressing plate, be connected on the connecting stud of vibration moulding mechanism crossbeam two ends, pressing plate regulates main vibration reduction support spring base height.
In described concrete materials hopper, light filling material hopper, be respectively equipped with shaft, the shaft of concrete materials hopper and light filling material hopper is connected with the output shaft that stirs transmission mechanism by shaft coupling.
Described concrete materials hopper has three feed openings, and both sides feed opening is corresponding with the steel reinforced concrete longitudinal edge shaping area of vibration moulding mechanism, and intermediate blanking mouth is corresponding with steel reinforced concrete main rib shaping area in the middle of vibration moulding mechanism; Light filling material hopper has two feed openings, corresponding with vibration moulding mechanism light filling material forming district respectively.
Described stirring transmission mechanism is comprised of drive motors and break-in decelerator, is arranged on the side rack of frame.
Prefabricated panel with machine made of the present invention for the laminated floor slab of moulding, have steel reinforced concrete moulding limit, longitudinal both sides, central longitudinal to steel reinforced concrete moulding main rib and between longitudinal two lightweight filler forming blocks form.
The present invention adopts simple Bian Mojia dividing plate form, inner chamber hollow, and limit mould is the outline template of laminated floor slab moulding, and has inner chamber along frame trend, with assurance equipment, passes through smoothly complicated bar-mat reinforcement.Vibration moulding mechanism adopts spring base to support, between vibration moulding mechanism and frame, by main spring seat, be connected support, its first and last end is also connected with secondary spring seat, both guaranteed the vibrating effect of vibration moulding mechanism, avoided again vibration to pass to frame, cause the vibration of frame, affect the operation of equipment.Dividing plate on vibration moulding mechanism is the dividing plate that concrete and inserts separate moulding, is again the body vibration parts of vibration moulding, and this design is outstanding feature of the present invention.Material system adopts concrete and the disposable interval of inserts cloth, has improved the efficiency of cloth.This equipment has guaranteed two kinds of not jljl feeding moulding simultaneously, the situation that can adapt to the complicated bar-mat reinforcement of laminated floor slab and irregular section, realize the mechanization production of laminated floor slab prefabricated panel, and then promote building trade to energy-conserving and environment-protective, low cost, high efficiency future development.
Accompanying drawing explanation
Fig. 1 is laminated floor slab prefabricated panel structural representation of the present invention.
Fig. 2 is floor casting molding machine structural representation of the present invention.
Fig. 3 is the structural representation of frame of the present invention.
Fig. 4 is that vibration moulding mechanism of the present invention and frame are installed partial cutaway schematic diagram.
Fig. 5 is vibration moulding mechanism structural representation of the present invention.
Fig. 6 is material system partial cutaway schematic of the present invention.
The specific embodiment
How now further illustrate by reference to the accompanying drawings the present invention implements:
The present invention is a kind of has the light-duty steel reinforced concrete prefabricated panel of moulding light filling thing to build forming machine, see Fig. 2, comprise frame 1, driving wheel system 2, guide wheel system 3, vibration molding system 4 and material system 5, described frame 1 is comprised of longitudinal dual-side template 1-1 and horizontal built-in beam, two cover directive wheel groups of guide wheel system 3 are arranged on frame 1 front end both sides by directive wheel bearing 3-1 respectively, see Fig. 3, two of described driving wheel system 2 drive wheels 2-1 by driving wheel bearing 2-1a, to be fixedly installed on frame 1 tail end both sides respectively; Drive wheels to be subject to Motor Drive run-in synchronism, frame is along the operation of ground rail D; Vibration moulding mechanism 4 is by vibrator 4-1, concrete vibration moulding dividing plate 4-2, main vibration reduction support spring base 4-3 and highly regulate 4-4 installation composition, by main vibration reduction support spring base 4-3, is fixedly installed on frame cheek board 1-1; The connecting plate 4-5 of described concrete vibration moulding dividing plate 4-2 transverse ends is connected with frame two end floor beam upper surfaces by connecting bolt; Described concrete vibration moulding dividing plate 4-2 is comprised of two vibration moulding side partitions and a pair of middle vibration moulding dividing plate, two vibration moulding side partitions are longitudinally symmetrical arranged, form respectively the steel reinforced concrete longitudinal edge shaping area of the light-duty profiled sheeting of steel reinforced concrete with the longitudinal edge of the light-duty forming panel of steel reinforced concrete, in the middle of a pair of, vibration moulding moulding dividing plate longitudinally arranges in opposite directions, the middle steel reinforced concrete main rib shaping area that forms the light-duty profiled sheeting of steel reinforced concrete, and between longitudinal edge shaping area, both sides and middle steel reinforced concrete main rib shaping area corresponding formation light filling material forming district, as shown in Figure 4,5; Described material system 5 is by concrete materials hopper 5-1, light filling material hopper 5-2, flow control device 5-3 and stir transmission mechanism 5-4 and form, and the output that be respectively equipped with shaft 5-5 in concrete materials hopper 5-1, light filling material hopper 5-2, is respectively arranged with the flow control device 5-3Yu material stirring 5-4 of mechanism at its feed opening connects; Concrete hopper 5-1 discharging opening is corresponding with the steel reinforced concrete longitudinal edge shaping area B of concrete vibration moulding dividing plate, middle steel reinforced concrete main rib shaping area A respectively, and the discharging opening of light filler hopper 5-2 is corresponding with light filling material forming district C respectively; Described concrete materials hopper 5-1 and light filling material hopper 5-2 feed opening, controlled by flow control device 5-3, to corresponding steel reinforced concrete longitudinal edge shaping area B, middle steel reinforced concrete main rib shaping area A and light filling material forming district C, send into concrete materials and light filling thing material respectively, and be the light section reinforced concrete moulding floor that has light filling material forming piece by the vibrator 4-1 vibration moulding of vibration moulding mechanism, as shown in Figure 6.
The connecting bolt of described vibration moulding mechanism two ends cross connecting plate 4-5 and frame two end floor beams is provided with auxiliary vibration reduction support spring base 4-6.
The arrangement for adjusting height 4-4 of described vibration moulding mechanism is comprised of pressing plate 4-7, centre pilot post 4-8, connecting bolt 4-9, main vibration reduction support spring base 4-3 is positioned in centre pilot post 4-8, by pressing plate 4-7, be connected in vibration moulding mechanism crossbeam two ends connecting bolt 4-9 upper, pressing plate 4-7 regulates main vibration reduction support spring base 4-3 height.
The shaft 5-5 of described concrete materials hopper 5-1 and light filling material hopper 5-2 is connected with the output shaft that stirs transmission mechanism 5-4 by shaft coupling.
Described concrete materials hopper 5-1 has three feed openings, and both sides feed opening is corresponding with the steel reinforced concrete longitudinal edge shaping area B of vibration moulding mechanism, and intermediate blanking mouth is corresponding with steel reinforced concrete main rib shaping area A in the middle of vibration moulding mechanism; Light filling material hopper 5-2 has two feed openings, corresponding with vibration moulding mechanism light filling material forming district C respectively.
Described stirring transmission mechanism 5-4 is comprised of drive motors 5-4a and break-in decelerator 5-4b, is arranged on the side rack of frame 1.
Prefabricated panel with machine made of the present invention for the laminated floor slab of moulding, have longitudinal both sides steel reinforced concrete moulding limit C, central longitudinal to steel reinforced concrete moulding main rib A and between longitudinal two lightweight filler forming blocks B, as shown in Figure 1.
About the present invention, have the light-duty steel reinforced concrete prefabricated panel of moulding light filling thing to build the use of forming machine:
The steel reinforced concrete lower panel bottom plate X that builds the laminated floor slab of moulding is delivered to prefabricated panel of the present invention with its mould to build after the operation station of forming machine, start the present invention and build forming machine, immediately, driven by motor driving wheel system 2, by guide wheel system 3, along ground rail, leading A moves forward, adjust flux governor motion 5-3 according to demand, realize the adjusting of feed opening aperture size, starter motor drives and vibrator 4-1, stir transmission mechanism 5-4 and drive shaft 5-5 running, material system 5 uniform stirring materials are fallen in vibration moulding dividing plate 4-2, vibrator 4-1 drives shaking concrete moulding dividing plate 4-2 vibration, concrete vibration moulding dividing plate 4-2 drives concrete and inserts limit vibration edge forming, vibration molding system 4 is by the cushioning effect of main vibration reduction support spring base 4-3 and auxiliary vibration reduction support spring base 4-6, reduce vibration and pass to frame 1, support equipment normally moves, the cooperation of each motion above, move on the equipment limit of making, limit material stirring, limit vibration moulding, realize the machinery production of laminated floor slab prefabricated panel.

Claims (6)

1. one kind has the light-duty steel reinforced concrete prefabricated panel of moulding light filling material to build forming machine, comprise frame, driving wheel system, guide wheel system, vibration moulding mechanism and material system, described frame is comprised of longitudinal dual-side template and horizontal built-in beam, two cover directive wheel groups of guide wheel system are arranged on frame front end both sides by directive wheel bearing respectively, and two driving wheel groups of described driving wheel system are fixedly installed on frame tail end both sides by driving wheel bearing respectively; Drive wheels to be subject to Motor Drive run-in synchronism, frame is moved along ground rail, it is characterized in that, vibration moulding mechanism is comprised of vibrator, concrete vibration moulding dividing plate, main vibration reduction support spring base and arrangement for adjusting height, by main vibration reduction support spring base, is fixedly installed on frame cheek board; Described concrete vibration moulding dividing plate transverse ends connecting plate is connected with frame two end floor beam upper surfaces by connecting bolt; Described concrete vibration moulding dividing plate is comprised of two vibration moulding side partitions and a pair of middle vibration moulding dividing plate, two vibration moulding side partitions are longitudinally symmetrical arranged, form respectively the steel reinforced concrete longitudinal edge shaping area of the light-duty profiled sheeting of steel reinforced concrete with the longitudinal edge of the light-duty forming panel of steel reinforced concrete, in the middle of a pair of, vibration moulding moulding dividing plate longitudinally arranges in opposite directions, the middle steel reinforced concrete main rib shaping area that forms the light-duty profiled sheeting of steel reinforced concrete, and between longitudinal edge shaping area, both sides and middle steel reinforced concrete main rib shaping area corresponding formation light filling material forming district; Described material system is comprised of concrete materials hopper, light filling material hopper, flow control device and stirring transmission mechanism, is respectively equipped with shaft, at its feed opening, is connected respectively through flow control device with the output of material stirring mechanism in concrete materials hopper, light filling material hopper; Concrete hopper discharging opening is corresponding with steel reinforced concrete longitudinal edge shaping area, the middle steel reinforced concrete main rib shaping area of concrete vibration moulding dividing plate respectively, and the discharging opening of light filler hopper is corresponding with light filling material forming district respectively; The feed opening of described concrete materials hopper and light filling material hopper, controlled by flow controller, to corresponding steel reinforced concrete longitudinal edge shaping area, middle steel reinforced concrete main rib shaping area and light filling material forming district, send into concrete materials and light filling thing material respectively, and be the light section reinforced concrete moulding floor that has moulding light filling thing by the vibrator vibration moulding of vibration moulding mechanism.
2. according to claim 1 a kind ofly have the light-duty steel reinforced concrete prefabricated panel of moulding light filling material to build forming machine, it is characterized in that, the connecting bolt of vibration moulding mechanism and frame two end floor beams is provided with auxiliary vibration reduction support spring base.
3. according to claim 1 a kind ofly have the light-duty steel reinforced concrete prefabricated panel of moulding light filling material to build forming machine, it is characterized in that, the arrangement for adjusting height of vibration moulding mechanism is comprised of pressing plate, centre pilot post, connecting bolt, main vibration reduction support spring base is positioned over centre pilot post, by pressing plate, be connected on the connecting stud of vibration moulding mechanism crossbeam two ends, pressing plate regulates main vibration reduction support spring base height.
4. according to claim 1 a kind ofly have the light-duty steel reinforced concrete prefabricated panel of moulding light filling material to build forming machine, it is characterized in that, in concrete materials hopper, light filling material hopper, be respectively equipped with shaft, the shaft of concrete materials hopper and light filling material hopper is connected with the output shaft that stirs transmission mechanism by shaft coupling.
5. according to claim 1 a kind ofly have the light-duty steel reinforced concrete prefabricated panel of moulding light filling material to build forming machine, it is characterized in that, concrete materials hopper has three feed openings, both sides feed opening is corresponding with the steel reinforced concrete longitudinal edge shaping area of vibration moulding mechanism, and intermediate blanking mouth is corresponding with steel reinforced concrete main rib shaping area in the middle of vibration moulding mechanism; Light filling material hopper has two feed openings, corresponding with vibration moulding mechanism light filling material forming district respectively.
6. according to claim 1 a kind ofly have the light-duty steel reinforced concrete prefabricated panel of moulding light filling material to build forming machine, it is characterized in that, stirs transmission mechanism and be comprised of drive motors and break-in decelerator, is arranged on the side rack of frame.
CN201310711639.6A 2013-12-20 2013-12-20 A kind of have the light-duty steel reinforced concrete prefabricated panel of shaping light filling thing to build forming machine Expired - Fee Related CN103707407B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108407068A (en) * 2018-04-19 2018-08-17 山东永固绿建科技有限公司 A kind of automatic pouring machine
CN110014508A (en) * 2019-03-26 2019-07-16 江苏盛世伟业新材料有限公司 A kind of manufacturing and processing equipment and application method of prefabricated superimposed sheet
CN114147846A (en) * 2020-09-07 2022-03-08 广东博智林机器人有限公司 Discharging device, material distributor with discharging device and control method

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2047210U (en) * 1989-06-23 1989-11-08 建设部长沙建筑机械研究所 Movable concrete hollow block moulding machine
US5395228A (en) * 1994-02-07 1995-03-07 Columbia Machine, Inc. Apparatus for forming concrete products
CN2494257Y (en) * 1999-07-14 2002-06-05 李树贵 Movable formwork vibration board maker
CN102218769A (en) * 2011-06-14 2011-10-19 南京福臻再生资源科技股份有限公司 Plate material production equipment
CN202952370U (en) * 2012-11-26 2013-05-29 南京诺固新材料有限公司 Autoclaved aerated concrete block production equipment

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2047210U (en) * 1989-06-23 1989-11-08 建设部长沙建筑机械研究所 Movable concrete hollow block moulding machine
US5395228A (en) * 1994-02-07 1995-03-07 Columbia Machine, Inc. Apparatus for forming concrete products
CN2494257Y (en) * 1999-07-14 2002-06-05 李树贵 Movable formwork vibration board maker
CN102218769A (en) * 2011-06-14 2011-10-19 南京福臻再生资源科技股份有限公司 Plate material production equipment
CN202952370U (en) * 2012-11-26 2013-05-29 南京诺固新材料有限公司 Autoclaved aerated concrete block production equipment

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108407068A (en) * 2018-04-19 2018-08-17 山东永固绿建科技有限公司 A kind of automatic pouring machine
CN110014508A (en) * 2019-03-26 2019-07-16 江苏盛世伟业新材料有限公司 A kind of manufacturing and processing equipment and application method of prefabricated superimposed sheet
CN114147846A (en) * 2020-09-07 2022-03-08 广东博智林机器人有限公司 Discharging device, material distributor with discharging device and control method

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