CN201769269U - Conveyor belt deviation rectifying mechanism and conveyor belt type gypsum product forming device and production line - Google Patents
Conveyor belt deviation rectifying mechanism and conveyor belt type gypsum product forming device and production line Download PDFInfo
- Publication number
- CN201769269U CN201769269U CN2010202586999U CN201020258699U CN201769269U CN 201769269 U CN201769269 U CN 201769269U CN 2010202586999 U CN2010202586999 U CN 2010202586999U CN 201020258699 U CN201020258699 U CN 201020258699U CN 201769269 U CN201769269 U CN 201769269U
- Authority
- CN
- China
- Prior art keywords
- conveyer belt
- motor
- transhipment
- conveyor
- frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Landscapes
- Structure Of Belt Conveyors (AREA)
Abstract
The utility model discloses a conveyor belt deviation rectifying mechanism, which comprises deviation rectifying rollers, a control circuit, a left deviation sensor, a right deviation sensor and a deviation rectifying motor, wherein the deviation rectifying rollers are used for tensioning a conveyor belt, the deviation rectifying motor is connected with a speed reduction component, one end of each deviation rectifying roller is provided with a fixed spherical bearing fixed with a framework, and the other end of the deviation rectifying roller is provided with a movable spherical bearing slidably connected with the framework, the movable spherical bearing is connected with a nut base, the nut base is in threaded connection with a lead screw arranged on the movable spherical bearing, and the lead screw is connected with an output end of the speed reducer component. The utility model further discloses a conveyor belt type gypsum product forming device and a forming production line. The conveyor belt deviation rectifying mechanism has the advantages of simple structure and easy implement, the conveyor belt type gypsum product forming device has the advantages of high production efficiency, and the conveyor belt type gypsum product forming production line has the advantages of realizing low labor intensity and high production efficiency, saving raw materials, reducing labor cost and improving quality and appearance effect of gypsum products.
Description
Technical field
The utility model relates to a kind of inclined to one side mechanism in school of conveyer belt, reaches building mortion and production line by its gypsum based article that constitutes.
Background technology
In the prior art, the production and processing of gypsum based article (as gypsum plaster ceiling board), what adopt is semi-hand operation, semimechanized die forming mode, because these goods of gypsum plaster ceiling board will just can solidify through one time, in order to reduce labour intensity, treat that normally gypsum plaster ceiling board takes off from forming machine or gypsum conveyer belt after solidifying again.Its shortcoming is that operator's labour intensity is big, each process links does not link together, need the operator to change, and need take very big space, production efficiency is low, according to statistics, produces the gypsum plaster ceiling board of 400mm * 400mm～600mm * 600mm size, about 2000 of the dailys output, need operator 50～60 people.Though the CN201214272 of Patent Office of the People's Republic of China patent documentation also discloses a kind of gypsum plaster ceiling board forming machine, this equipment is not applied to actual production, and its structure is also unreasonable, fails to solve practical problem.
The inventor develops a kind of constantly automatic gypsum based article building mortion to contour forming of conveyer belt that utilizes based on the defective of above-mentioned prior art.
The utility model content
The purpose of this utility model is to provide a kind of conveyer belt constantly automatic gypsum based article building mortion and production line thereof to contour forming of utilizing for overcoming the deficiencies in the prior art, mix controller, realize the processing automatically continuously of gypsum based article, have that production efficiency height, labour intensity are low, less energy consumption, little characteristics take up room; As produce the gypsum plaster ceiling board of 400mm * 400mm～600mm * 600mm size, about 2000 of the dailys output only need operator 5～6 people.
The technology contents of the inclined to one side mechanism in a kind of conveyer belt school of the utility model is: the inclined to one side mechanism in a kind of conveyer belt school, comprise the inclined to one side roller in the school that is used for the tensioning conveyer belt, the inclined to one side roller in described school is fixedly arranged on the frame, the left avertence sensor that it is characterized in that also comprising control circuit and connect with control circuit, right avertence sensor, described left avertence sensor, right avertence sensor are located at conveyer belt left-external side, the right outside respectively; Also be provided with the inclined to one side motor in the school that electrically connects with control circuit, the inclined to one side motor in described school is connected with deceleration component, one end of the inclined to one side roller in described school is provided with and the fixing fixedly spherical bearing of frame, the other end is provided with the movable balls spherical bearing that is slidingly connected with frame, described movable balls spherical bearing is connected with nut seat, described nut seat connects with the wire rod thread that is provided with, and described screw mandrel connects with the output of deceleration component.
The technology contents of a kind of conveyor type gypsum based article building mortion of the utility model is: a kind of conveyor type gypsum based article building mortion, its feature comprise shaping patrix, forming lower die, be used to drive patrix conveyer belt that the shaping patrix moves, be used to drive the counterdie conveyer belt that forming lower die moves, the following conveyor frame that is used to support the last conveyor frame of patrix conveyer belt and is used to support the counterdie conveyer belt; The patrix conveyer belt is installed with several shaping patrixes successively, is provided with the forming lower die corresponding with the patrix that is shaped on the counterdie conveyer belt successively; The described leading portion of conveyor frame down is provided with charging mechanism and counterdie vibrating mechanism, and described upward conveyor frame is located at down the top of the posterior segment of conveyor frame, and the described leading portion of going up conveyor frame is provided with the patrix vibrating mechanism; The described conveyor frame that goes up also is provided with the inclined to one side mechanism in the described upper conveyor belt of claim 1 school, and the described conveyor frame that goes up is installed with last driving wheel and the last driven pulley that is used to drive the patrix conveyer belt; Described conveyor frame down is installed with following driving wheel and the following driven pulley that is used to drive the counterdie conveyer belt.
Its further technology contents is: described upward driving wheel is located at the front end of conveyor frame, the inclined to one side mechanism in described upper conveyor belt school is located at the leading portion top of conveyor frame, the leading portion below of last conveyor frame also is provided with support roller, and described patrix vibrating mechanism is located between driving wheel and the support roller.
Its further technology contents is: described back segment top of going up conveyor frame is provided with the material scraper that contacts with the patrix conveyer belt.
Its further technology contents is: described driving wheel down is located at down the rear end of conveyor frame, and the front end below of described conveyor frame down is provided with the inclined to one side mechanism in lower conveyor belt school.
Its further technology contents is: described charging mechanism comprises mixing chamber and hybrid power assembly, and described mixing chamber is connected with gypsum class slurry input port and fiber material input port, is provided with the twisted axis with hybrid power assembly driving coupling in the mixing chamber.
The technology contents of a kind of conveyor type gypsum based article shaping production line of the utility model is: a kind of conveyor type gypsum based article shaping production line, its feature comprises conveyor type gypsum based article building mortion, reaches rear end transition belt, the front end transition belt, the backhaul conveyer belt that dock with the front end of counterdie conveyer belt, the two right angle transferring devices in rear end that are used to connect rear end transition belt and backhaul conveyer belt that dock with counterdie conveyer belt rear end, the two right angle transferring devices of front end that are used to connect backhaul conveyer belt and front end transition belt.
Its further technology contents is: also comprise the gypsum class slurry stirring device that connects with charging mechanism, described gypsum class slurry stirring device comprises the agitator of being located at the backhaul conveyer belt outside and the horizontal conveying pipeline that connects with the agitator lower end, the other end of described horizontal conveying pipeline connects with the mixing chamber of charging mechanism, is provided with screw propulsion rod in the described horizontal conveying pipeline.
Its further technology contents is: two right angle transferring devices in described rear end and the two right angle transferring devices of front end include: a frame, the upper end of described frame are provided with feed roller wheels that dock with feed end and the discharge roller wheels that dock with discharge end; Described feed roller wheels are provided with several charging rollers, and the discharge roller wheels are provided with several discharging rollers, and the initiating terminal of the clearing end of described feed roller wheels and discharge roller wheels is provided with 2～9 groups of corresponding charging rollers in position and discharging roller at least; Also comprise and feed roller wheels, transhipment conveyer belt that the discharge roller wheels are vertical, and with the main transhipment wheel of transhipment conveyer belt driving coupling with from the transhipment wheel described main transhipment wheel and be lower than the upper change point of charging roller, discharging roller from the upper change point of transhipment wheel; The supporting surface bottom of described transhipment conveyer belt is provided with supporting plate, and described supporting plate extension downwards is provided with support bar, and the lower end of support bar is hinged with the fork actuating unit, and described fork actuating unit is fixedly arranged on the frame; Described transhipment conveyer belt is provided with 2～6, and is located at and respectively organizes the corresponding charging roller in position, discharging roller interval; Described fork actuating unit comprises swing arm, swing arm bearing and Power Component, and an end of swing arm connects with support bar, described swing arm hinge-coupled in the fixing swing arm bearing of frame, the other end of swing arm connects with Power Component; Described support bar is provided with two at least; Described swing arm is provided with two at least, and the other end of each swing arm is hinged in coupling bar, and an end of coupling bar connects with Power Component by the connecting rod that is provided with; Described Power Component comprise the supporting plate motor, with the reducing gear of supporting plate motor driving coupling, reducing gear is provided with the swingle that connects with connecting rod; Also comprise the transhipment motor that is used to drive main transhipment wheel, the discharging motor that is used to drive the charging motor of feed roller wheels and is used to drive the discharge roller wheels.
Its further technology contents is: the charging motor of two right angle transferring devices in described rear end and the two right angle transferring devices of front end, transhipment motor, supporting plate motor, discharging motor constitute rear end transhipment group of motors and front end transhipment group of motors respectively; Also comprise upward transmission motor, the following transmission motor that is used to drive down driving wheel, the backhaul motor that is used to drive the backhaul conveyer belt, the last vibrating motor that is used to drive the patrix vibrating mechanism, the following vibrating motor that is used to drive the counterdie vibrating mechanism, the hybrid electric motor that is used to drive twisted axis that is used to drive driving wheel, the stirring motor that is used for the stirring of gypsum class slurry; Also comprise with rear end transhipment group of motors, front end transhipment group of motors, on transmit motor, down transmission motor, backhaul motor, go up vibrating motor, the controller that electrically connects of vibrating motor, hybrid electric motor, stirring motor down; The control button that also comprises aforementioned each motor that electrically connects with controller.
The utility model beneficial effect compared with prior art is: the inclined to one side mechanism in conveyer belt school of the utility model utilizes the inclined to one side roller in school of tensioning conveyer belt and automatic school that sensor can be realized conveyer belt inclined to one side, have simple in structure, easy characteristics of implementing; The conveyor type gypsum class of the utility model is made the shape device, utilizes upper and lower conveyer belt to realize the progressive forming of gypsum based article, has the high characteristics of production efficiency.The shaping production line of the conveyor type gypsum based article of the utility model, then further utilize backhaul conveyer belt and front end, two the two right angle transferring devices in rear end, realized the automatic transhipment of forming lower die, utilize the auto feed of agitating device realization again to forming lower die, realized the continuous production and processing of gypsum based article, have the advantages that labour intensity is low, production efficiency is high, and can save raw material and reduce cost of labor, after the vibration by mechanization, the density of favourable raising gypsum based article is improved the quality and the appearance of gypsum based article.Of the present utility model applying has excellent economic and social benefit.
Below in conjunction with the drawings and specific embodiments the utility model is further described.
Description of drawings
Figure 1A is the planar structure schematic diagram of the inclined to one side mechanism in the utility model conveyer belt school specific embodiment;
Figure 1B is the circuit block diagram of the inclined to one side mechanism in the utility model conveyer belt school specific embodiment;
Fig. 2 A is the side structure schematic diagram of the utility model conveyor type gypsum based article building mortion specific embodiment;
Fig. 2 B is the supporting structure schematic diagram of the last conveyor frame of the utility model conveyor type gypsum based article building mortion specific embodiment;
Fig. 2 C is the right view of Fig. 2 B;
Fig. 2 D is the I portion enlarged drawing of Fig. 2 A;
Fig. 3 A is the floor map of the conveyor type gypsum based article shaping production line of the utility model;
Fig. 3 B is the side schematic view of agitating device of the conveyor type gypsum based article shaping production line of the utility model;
Fig. 3 C is the side schematic view of backhaul conveyer belt of the conveyor type gypsum based article shaping production line of the utility model;
Fig. 3 D is the control circuit block diagram of the conveyor type gypsum based article shaping production line of the utility model;
Fig. 4 A is the rear end of the conveyor type gypsum based article shaping production line of the utility model, the schematic top plan view of the two right angle transferring devices of front end;
Fig. 4 B looks schematic diagram for the master of Fig. 4 A;
Fig. 4 C is for being the rear end of the conveyor type gypsum based article shaping production line of the utility model, the circuit block diagram of the two right angle transferring devices of front end.
Description of reference numerals
Figure 1A to Figure 1B
The S conveyer belt school S0 of inclined to one side mechanism conveyer belt
The inclined to one side roller S11 in S1 school is spherical bearing fixedly
S12 movable balls spherical bearing S2 frame
S3 control circuit S31 left avertence sensor
The inclined to one side motor in S32 right avertence sensor S4 school
S5 deceleration component S6 nut seat
S7 screw mandrel S71 bearing block
Fig. 2 A to Fig. 2 C
P conveyor type gypsum based article building mortion
P1 shaping patrix P2 forming lower die
P3 patrix conveyer belt P31 goes up conveyor frame
P311 crossbeam P312 frame roller
The last transmission of P313 support P314 double-screw bolt
P315 nut P316 backbar
The inclined to one side mechanism in P32 patrix vibrating mechanism P33 upper conveyor belt school
The last driving wheel P35 of P34 goes up driven pulley
P36 support roller P37 material scraper
Conveyor frame under the P4 counterdie conveyer belt P41
P42 charging mechanism P421 mixing chamber
P423 fiber material input port, P422 gypsum class slurry input port
Driving wheel under the P43 counterdie vibrating mechanism P44
The inclined to one side mechanism in driven pulley P46 lower conveyor belt school under the P45
P317 uploads and serves upward transmission bottom roller of roller P318
P411 transmits upper roller P412 down and transmits bottom roller down
Transmission motor P310 goes up and transmits motor under the P413
Fig. 3 A to Fig. 3 D
Q conveyor type gypsum based article shaping production line
Q1 rear end transition belt Q2 front end transition belt
Q3 backhaul conveyer belt Q31 leading portion conveyer belt
Q32 back segment conveyer belt Q33 transition wheel
The two right angle transferring device Q41 rear end transhipment in Q4 rear end group of motors
The two right angle transferring device Q51 front end transhipment of Q5 front end group of motors
Q42 rear end encoding transport signals group Q52 front end encoding transport signals group
Q6 gypsum class slurry stirring device Q61 agitator
The horizontal conveying pipeline Q63 of Q62 fiber material feeding device
Transmission motor under the last transmission of the Q71 motor Q72
Q73 backhaul motor Q74 goes up vibrating motor
Vibrating motor Q76 hybrid electric motor under the Q75
Q77 stirring motor Q8 controller
The Q80 control button
School module under colonel's Q81 module Q82
The inclined to one side transducing signal group in school under the inclined to one side transducing signal group of the colonel Q811 Q821
The inclined to one side motor in school under the inclined to one side motor Q822 of colonel Q812
Revolving die piece before the revolving die piece Q84 behind the Q83
Fig. 4 A to Fig. 4 C
A charge transport mechanism B discharging connecting gear
1 frame, 11 baffle plates
2 feed roller wheels
20 charging rollers, 21 charging motors
3 discharge roller wheels
30 discharging rollers, 31 discharging motors
4 transhipment conveyer belts
51 main transhipment wheels 52 are from the transhipment wheel
53 transhipment motors
6 supporting plates
61 support bars, 62 horizontal blocks
7 fork actuating units
71 swing arms, 72 swing arm bearings
73 coupling bars, 74 connecting rods
70 Power Components, 700 supporting plate motors
701 reducing gears, 702 swingles
8 controllers
81 charging start bit sensors, 82 charging stop bit sensors
83 supporting plate upper level sensor, 84 transhipment stop bit sensors
Level sensor 86 discharging stop bit sensors under 85 supporting plates
The specific embodiment
In order to more fully understand technology contents of the present utility model, below in conjunction with specific embodiment the technical solution of the utility model is further introduced and explanation, but be not limited to this.
Shown in Figure 1A to Figure 1B, the inclined to one side S of mechanism in a kind of conveyer belt school of the utility model, comprise the inclined to one side roller S1 in the school that is used for tensioning conveyer belt S0, the inclined to one side roller S1 in school is fixedly arranged on the frame S2, the left avertence sensor S31 that also comprises control circuit S3 and connect, right avertence sensor S32 with control circuit S3, left avertence sensor S31, right avertence sensor S32 (adopt optoelectronic switch, have object near the time output detection signal) be located at the left-external side of conveyer belt SO, the right outside respectively; Also be provided with the inclined to one side motor S4 in the school that electrically connects with control circuit S3, the inclined to one side motor S4 in school is connected with deceleration component S5, the end of the inclined to one side roller S1 in school is provided with the fixing fixedly spherical bearing S11 with frame S2, the other end is provided with the movable balls spherical bearing S12 that is slidingly connected with frame S2, movable balls spherical bearing S12 is connected with nut seat S6, nut seat S6 and the screw mandrel S7 thread connection that is provided with, the end of screw mandrel S7 connects with the output of deceleration component S5, and the other end of screw mandrel S7 is fixed on the frame S2 by the bearing block S71 that is provided with.Wherein, movable balls spherical bearing S12 can be parallel or vertical with the conveyer belt direction with the glide direction of frame S2, perhaps other angle (but should perpendicular to the direction of the inclined to one side roller in school).Its operation principle is: when left avertence sensor S31 detects signal, show that conveyer belt is to left avertence, when control circuit S3 receives the signal of left avertence sensor S31, promptly starting the inclined to one side motor S4 in school just changes, after the transmission by screw mandrel S7, nut seat S6, movable balls spherical bearing S12 produces forward and moves, and the left side frictional force that makes conveyer belt S0 inclined to one side roller S1 in the school is greater than the right side friction, thereby conveyer belt is offset to the right, does not have detection signal output until left avertence sensor S31.When right avertence sensor S32 detects signal, show that conveyer belt is to right avertence, when control circuit S3 receives the signal of right avertence sensor S32, promptly start the inclined to one side motor S4 counter-rotating in school, after the transmission by screw mandrel S7, nut seat S6, movable balls spherical bearing S12 produces oppositely and moves, and the right side frictional force that makes conveyer belt SO inclined to one side roller S1 in the school is greater than the left side friction, thereby conveyer belt is offset to the left, does not have detection signal output until right avertence sensor S32.With this realized conveyer belt about the school inclined to one side, just can realize that by control circuit (such as PLC) the automatic school of conveyer belt is inclined to one side.
As Fig. 2 A to Fig. 2 C is the specific embodiment structure of a kind of conveyor type gypsum based article building mortion of the utility model.Conveyor type gypsum based article building mortion P comprises shaping patrix P1, forming lower die P2, is used to drive patrix conveyer belt P3 that shaping patrix P1 moves, is used to drive counterdie conveyer belt P4, the following conveyor frame P41 that is used to support the last conveyor frame P31 of patrix conveyer belt P3 and is used to support counterdie conveyer belt P4 that forming lower die P2 moves; Patrix conveyer belt P3 is installed with several shaping patrixes P1 successively, and (the two can be the structure of integral type, also can be split type fixed connection structure), be provided with successively on the counterdie conveyer belt P4 and the corresponding forming lower die P2 of patrix P1 that is shaped, wherein, the shaping patrix is to adopt up and down two layers to repeat shaping operation again and again in company with the patrix conveyer belt, and the shaping patrix separates with the gypsum based article in the rear end; Be to deliver to lock out operation platform (in the production line of back, on the backhaul conveyer belt, carrying out lock out operation exactly) behind the gypsum based article solidification forming in company with forming lower die, carry out after separating by the operator, again forming lower die is put back to the initiating terminal of counterdie conveyer belt.The leading portion of following conveyor frame P41 is provided with charging mechanism P42 and counterdie vibrating mechanism P43, last conveyor frame P31 is located at down the top of the posterior segment of conveyor frame P41, and the leading portion of last conveyor frame P31 is provided with patrix vibrating mechanism P32 (vibrating mechanism is meant a kind of common mechanism that utilizes motor vibration of the eccentric CF of generation together for power drives); Last conveyor frame P31 also is provided with the inclined to one side P33 of mechanism in upper conveyor belt school, and last conveyor frame P31 is installed with last driving wheel P34 and the last driven pulley P35 that is used to drive the patrix conveyer belt; Following conveyor frame P41 is installed with following driving wheel P44 and the following driven pulley P45 that is used to drive counterdie conveyer belt P4.Last driving wheel P34 is located at the front end of conveyor frame P31, the inclined to one side P33 of mechanism in upper conveyor belt school is located at the leading portion top of conveyor frame P31, the leading portion below of last conveyor frame P31 also is provided with support roller P36, and patrix vibrating mechanism P32 is located between driving wheel P34 and the support roller P36.The back segment top of last conveyor frame P31 is provided with the material scraper P37 that contacts with patrix conveyer belt P3.Following driving wheel P44 is located at down the rear end of conveyor frame P41, and the front end below of following conveyor frame P41 is provided with the inclined to one side P46 of mechanism in lower conveyor belt school.Charging mechanism P42 comprises mixing chamber P421 and hybrid power assembly (not shown), mixing chamber P421 is connected with gypsum class slurry input port P422 and fiber material input port P423, is provided with the twisted axis (not shown) with hybrid power assembly driving coupling in the mixing chamber P421.
Last conveyor frame wherein adopts the mode of Fig. 2 B to Fig. 2 C to fix, last conveyor frame P31 is provided with many crossbeam P311 (having adopted the channel-section steel structure in the present embodiment), on every crossbeam P311, be provided with two horizontal frame roller P312 (the favourable whole conveyor frame that goes up is adjusted position, the left and right sides), also comprise across on above the counterdie conveyer belt P4, transmitting support P313, last transmission support P313 two ends are provided with double-screw bolt P314, be provided with between two double-screw bolt P314 and use, the backbar P316 (having adopted the channel-section steel structure in the present embodiment) that following two nut P315 clamp, backbar P316 upper support two frame roller P312 of the said every crossbeam P311 in front.Adopt such rack support structure, not only can adjust the position, the left and right sides of conveyor frame P31 easily, also can adjust the height devices of conveyor frame P31, so that the gap between patrix conveyer belt P3 and the counterdie running belt P4 can be adjusted in installing and producing.
Shown in Fig. 3 A to Fig. 3 D, a kind of conveyor type gypsum based article shaping production line Q of the utility model, the conveyor type gypsum based article building mortion P that comprises the front reaches rear end transition belt Q1, the front end transition belt Q2, the backhaul conveyer belt Q3 that dock with the front end of counterdie conveyer belt P41, the two right angle transferring device Q4 in rear end that are used to connect rear end transition belt Q1 and backhaul conveyer belt Q3 that dock with counterdie conveyer belt P41 rear end, the two right angle transferring device Q5 of front end that are used to connect backhaul conveyer belt Q3 and front end transition belt Q2.Also comprise the gypsum class slurry stirring device Q6 that connects with charging mechanism P42, gypsum class slurry stirring device Q6 comprises agitator Q61 that is located at the backhaul conveyer belt Q3 outside and the horizontal conveying pipeline Q62 that connects with agitator Q61 lower end, the other end of horizontal conveying pipeline Q62 connects (promptly docking with gypsum class slurry input port P422) with the mixing chamber P421 of charging mechanism P42, be provided with screw propulsion rod Q621 in the horizontal conveying pipeline Q62, also comprise the fiber material feeding device Q63 (can be automatic feeder, also can be manual feeder) that docks with fiber material input port P423.The charging motor of two right angle transferring device Q4 in rear end and the two right angle transferring device Q5 of front end, transhipment motor, supporting plate motor, discharging motor constitute rear end transhipment group of motors Q41 and front end transhipment group of motors Q51 respectively; Also comprise upward transmission motor Q71, the following transmission motor Q72 that is used to drive down driving wheel, the backhaul motor Q73 that is used to drive the backhaul conveyer belt, the last vibrating motor Q74 that is used to drive the patrix vibrating mechanism, the following vibrating motor Q75 that is used to drive the counterdie vibrating mechanism, the hybrid electric motor Q76 that is used to drive twisted axis that is used to drive driving wheel, the stirring motor Q77 that is used for the stirring of gypsum class slurry; Also comprise with rear end transhipment group of motors Q41, front end transhipment group of motors Q51, on transmit motor Q71, down transmission motor Q72, backhaul motor Q73, go up vibrating motor Q74, the controller Q8 that electrically connects of vibrating motor Q75, hybrid electric motor Q76, stirring motor Q77 down; The control button Q80 that also comprises aforementioned each motor that electrically connects with controller Q8.Aforementioned each motor can dispose frequency converter according to need, also comprises the switch board that is used for ccontaining controller Q8 and other electric device, control button Q80 be located at switch board above, it is good that controller adopts the PLC controller.Controller Q8 includes these functional modules: colonel's module Q81 (inclined to one side mechanism controls to the upper conveyor belt school), following school module Q82 (inclined to one side mechanism controls to the lower conveyor belt school), back revolving die piece Q83 (the two right angle transferring devices in rear end are controlled) and preceding revolving die piece Q84 (the two right angle transferring devices of front end are controlled).These functional modules can realize by the control program of controller, and promptly the control program to the controller of PLC and so on carries out modularized design.
The two right angle transferring devices in rear end wherein are identical with the structure of the two right angle transferring devices of front end, shown in Fig. 4 A to Fig. 4 C, specify as follows: two right angle transferring devices, comprise be located at charge transport mechanism A (feedstock direction: the two right angle transferring device middle fingers in rear end be exactly the rear end transition belt, the two right angle transferring device middle fingers of front end be exactly the initiating terminal of backhaul conveyer belt) and discharging connecting gear B (the discharging direction: rear end pair right angle transferring device middle fingers be exactly the clearing end of backhaul conveyer belt, the two right angle transferring device middle fingers of front end be exactly the front end transition belt) connect the frame 1 of corner, the charge transport mechanism A of institute is parallel with discharging connecting gear B, and the upper end of frame 1 is provided with feed roller wheels 2 that dock with charge transport mechanism A and the discharge roller wheels 3 that dock with discharging connecting gear B; Feed roller wheels 2 are provided with several charging rollers 20, and discharge roller wheels 3 are provided with several discharging rollers 30, and the initiating terminal of the clearing end of feed roller wheels 2 and discharge roller wheels 3 is provided with 3 groups of corresponding charging rollers in position and discharging roller at least; Also comprise the transhipment conveyer belt 4 vertical with feed roller wheels 2, discharge roller wheels 3, and with the main transhipment wheel 51 of transhipment conveyer belt 4 driving coupling with from transhipment wheel 52, main transhipment wheel 51 and be lower than the upper change point of charging roller 20, discharging roller 30 from the upper change point of transhipment wheel 52; The supporting surface bottom of transhipment conveyer belt 4 is provided with supporting plate 6, and supporting plate 6 extension downwards is provided with support bar 61, and the lower end of support bar 61 is hinged with fork actuating unit 7, and fork actuating unit 7 is fixedly arranged on the frame 1.Transhipment conveyer belt 4 is provided with 4, and is located at and respectively organizes the corresponding charging roller in position, discharging roller interval and adjacent side place.Fork actuating unit 7 comprises swing arm 71, swing arm bearing 72 and Power Component 70, one end of swing arm 71 connects with the lower end of support bar 61, swing arm 71 hinge-coupled in the fixing swing arm bearing 72 (a kind of bearing block structure) of frame 1, the other end of swing arm 71 connects with Power Component 70.Support bar 61 is provided with two; Swing arm 71 is provided with two, and the other end of two swing arm 71 is hinged in coupling bar 73, and an end of coupling bar 73 connects with Power Component 70 by the connecting rod 74 that is provided with.Power Component 70 comprise supporting plate motor 700, with the reducing gear 701 of supporting plate motor 700 driving coupling, reducing gear 701 is provided with the swingle 702 that connects with connecting rod 74.Also comprise the transhipment motor 53 that is used to drive main transhipment wheel 51, the discharging motor 31 that is used to drive the charging motor 21 of feed roller wheels 2 and is used to drive discharge roller wheels 3.Also comprise and charging motor 21, transhipment motor 53, two right angle transferring control circuits 8 that supporting plate motor 700 and discharging motor 31 electrically connect, and the charging start bit sensor 81 that connects with two right angle transferring control circuits 8, charging stop bit sensor 82, supporting plate upper level sensor 83, transhipment stop bit sensor 84, level sensor 85 and discharging stop bit sensor 86 under the supporting plate, charging start bit sensor 81 is located at the initiating terminal of feed roller wheels 2, charging stop bit sensor 82 is located at the clearing end of feed roller wheels 2, supporting plate upper level sensor 83 is located at the upper position-arresting of supporting plate 6, the clearing end that transhipment stop bit sensor 84 is located at transhipment conveyer belt 4 (stops to reserve certain deceleration time for what give the transhipment conveyer belt, transhipment stop bit sensor 84 is located at from the clearing end outermost certain deceleration distance, generally about 0.2～1 meter), level sensor 85 under the supporting plate (being provided with a horizontal block 62 that is used for sensor is produced detection signal on the supporting plate 6 in addition), be located at the lower position-arresting of supporting plate 6, discharging stop bit sensor 86 is located at the clearing end of discharge roller wheels 3.The outside of frame 1 is provided with and is used for ending the baffle plate 11 that supports the article feedstock direction.
Article (plastering, as gypsum plaster ceiling board) transport process be: feed roller wheels 2 dock with charge transport mechanism A, when feeding connecting gear A delivered to the initiating terminal of feed roller wheels 2, controller 8 started charging motor 21 when receiving the detection signal of charging start bit sensor 81 as article.Article are fed roller set 2 when delivering to the clearing end that approaches the feed roller wheels soon, and the detection signal that two right angle transferring control circuits 8 receive charging stop bit sensor 82 promptly stops charging motor 21 and starts supporting plate motor 700.Supporting plate motor 700 transmission of power by parts such as swing arms, supporting plate 6 is upwards risen, transhipment conveyer belt 4 is to be made by flexible material, has certain plastic deformation ability, the supporting surface of transhipment conveyer belt 4 is lifted and surpasses the upper change point of feed roller wheels 2 by supporting plate 6, thereby article are supported on the supporting surface of transhipment conveyer belt, two right angle transferring control circuits 8 stop supporting plate motor 700 and start transhipment motor 53 (the two have regular hour poor) when receiving the detection signal of supporting plate upper level sensor 83 (peak).Transhipment motor 53 drives the initiating terminal (promptly transporting the clearing end of conveyer belt) that transhipment conveyer belt 4 is sent to article discharge roller wheels 3, when article approach to transport the clearing end of conveyer belt 4 soon, when receiving the detection signal of transhipment stop bit sensor 84, stop to transport motor 53 and start supporting plate motor 700 (the two have regular hour poor).Supporting plate motor 700 transmission of power by parts such as swing arms, again supporting plate 6 is reduced downwards, stop supporting plate motor 700 during the detection signal of two right angle transferring control circuits 8 level sensor 85 (minimum point) under receiving supporting plate and enable discharging motor 31 (the two have regular hour poor).Because after supporting plate 6 descended, article were supported by the discharge roller wheels, article move to the discharging direction under the effect of discharge roller wheels 3.Two right angle transferring control circuits 8 stop discharging motor 31 when receiving the detection signal of discharging stop bit sensor 86, promptly finished two right angle transferrings of article with this, and promptly 180 degree change, but the direction of article itself does not change.By that analogy, article constantly enter from the feed roller wheels, send from the discharge roller wheels again.Because whole device has comprised several processes, the cycle that the whole pair of right angle passes on must be less than or equal to the stepping time (be time that Individual Items move a position) of Individual Items on original charge transport mechanism, so the speed of feed roller wheels, supporting plate, transhipment conveyer belt and discharge roller wheels must be more a lot of soon than original charge transport mechanism and discharging connecting gear, these can carry out Collaborative Control by two right angle transferring control circuits.
Backhaul conveyer belt Q3 wherein comprises leading portion conveyer belt Q31, back segment conveyer belt Q32 and the transition wheel Q33 between the two, leading portion leading portion conveyer belt Q31 is the flexibility band of thicker broad, back segment conveyer belt Q32 then adopts three or four narrower thin flexibility bands, because herein as the lock out operation platform, can make and fall into collection supporting plate or the collecting bin that is arranged in the below the space of gypsum leftover pieces between the flexibility band when separating, simultaneously the backhaul conveyer belt is divided into two sections, can reduces because the inconvenience during the long I﹠M that causes of conveyer belt.
The production process of whole production line is: raw material (adds glass fiber from agitating device (planter cast slurry) and fiber material feeding device, the intensity of enhancing plastering) after the process mixing stirs well, pour the forming lower die that is arranged in the counterdie conveyer belt into, under the induced effect through the counterdie conveyer belt, pass through the vibration of counterdie vibrating mechanism at a slow speed, slurry and fiber material are fully tamped in forming lower die, again with the shaping patrix to mould, pass through the vibration of patrix vibrating mechanism again, get rid of bubble wherein, again after support roller is finished matched moulds with shaping patrix and forming lower die, transmit through about 30 to 80 meters matched moulds, the patrix conveyer belt separates with the counterdie conveyer belt, and the plastering after the patrix that is shaped this moment solidifies is attached to forming lower die, will send in the rear end transition belt, two right angle transferring devices through the rear end again, deliver to the backhaul conveyer belt, at the back segment of backhaul conveyer belt
In sum, the inclined to one side mechanism in conveyer belt school of the utility model utilizes the inclined to one side roller in school of tensioning conveyer belt and automatic school that sensor can be realized conveyer belt inclined to one side, have simple in structure, easy characteristics of implementing; The conveyor type gypsum class of the utility model is made the shape device, utilizes upper and lower conveyer belt to realize the progressive forming of gypsum based article, has the high characteristics of production efficiency.The shaping production line of the conveyor type gypsum based article of the utility model, then further utilize backhaul conveyer belt and front end, two the two right angle transferring devices in rear end, realized the automatic transhipment of forming lower die, utilize the auto feed of agitating device realization again to forming lower die, realized the continuous production and processing of gypsum based article, have the advantages that labour intensity is low, production efficiency is high, and can save raw material and reduce cost of labor, after the vibration by mechanization, the density of favourable raising gypsum based article is improved the quality and the appearance of gypsum based article.Of the present utility model applying has excellent economic and social benefit.
The above only further specifies technology contents of the present utility model with embodiment, and any technology of doing according to foregoing is extended or recreation, all is subjected to protection of the present utility model.
Claims (10)
1. inclined to one side mechanism in conveyer belt school, comprise the inclined to one side roller in the school that is used for the tensioning conveyer belt, the inclined to one side roller in described school is fixedly arranged on the frame, the left avertence sensor that it is characterized in that also comprising control circuit and connect with control circuit, right avertence sensor, described left avertence sensor, right avertence sensor are located at conveyer belt left-external side, the right outside respectively; Also be provided with the inclined to one side motor in the school that electrically connects with control circuit, the inclined to one side motor in described school is connected with deceleration component, one end of the inclined to one side roller in described school is provided with and the fixing fixedly spherical bearing of frame, the other end is provided with the movable balls spherical bearing that is slidingly connected with frame, described movable balls spherical bearing is connected with nut seat, described nut seat connects with the wire rod thread that is provided with, and described screw mandrel connects with the output of deceleration component.
2. conveyor type gypsum based article building mortion, its feature comprise shaping patrix, forming lower die, be used to drive patrix conveyer belt that the shaping patrix moves, be used to drive the counterdie conveyer belt that forming lower die moves, the following conveyor frame that is used to support the last conveyor frame of patrix conveyer belt and is used to support the counterdie conveyer belt; The patrix conveyer belt is installed with several shaping patrixes successively, is provided with the forming lower die corresponding with the patrix that is shaped on the counterdie conveyer belt successively; The described leading portion of conveyor frame down is provided with charging mechanism and counterdie vibrating mechanism, and described upward conveyor frame is located at down the top of the posterior segment of conveyor frame, and the described leading portion of going up conveyor frame is provided with the patrix vibrating mechanism; The described conveyor frame that goes up also is provided with the inclined to one side mechanism in the described upper conveyor belt of claim 1 school, and the described conveyor frame that goes up is installed with last driving wheel and the last driven pulley that is used to drive the patrix conveyer belt; Described conveyor frame down is installed with following driving wheel and the following driven pulley that is used to drive the counterdie conveyer belt.
3. a kind of conveyor type gypsum based article building mortion according to claim 2, it is characterized in that the described front end that driving wheel is located at conveyor frame of going up, the inclined to one side mechanism in described upper conveyor belt school is located at the leading portion top of conveyor frame, the leading portion below of last conveyor frame also is provided with support roller, and described patrix vibrating mechanism is located between driving wheel and the support roller.
4. a kind of conveyor type gypsum based article building mortion according to claim 3 is characterized in that described back segment top of going up conveyor frame is provided with the material scraper that contacts with the patrix conveyer belt.
5. a kind of conveyor type gypsum based article building mortion according to claim 4 is characterized in that described down driving wheel is located at down the rear end of conveyor frame, is provided with the inclined to one side mechanism in lower conveyor belt school below the front end of described conveyor frame down.
6. a kind of conveyor type gypsum based article building mortion according to claim 5, it is characterized in that described charging mechanism comprises mixing chamber and hybrid power assembly, described mixing chamber is connected with gypsum class slurry input port and fiber material input port, is provided with the twisted axis with hybrid power assembly driving coupling in the mixing chamber.
7. conveyor type gypsum based article shaping production line, its feature comprises each described conveyor type gypsum based article building mortion of claim 2 to 6, reaches rear end transition belt, the front end transition belt, the backhaul conveyer belt that dock with the front end of counterdie conveyer belt, the two right angle transferring devices in rear end that are used to connect rear end transition belt and backhaul conveyer belt that dock with counterdie conveyer belt rear end, the two right angle transferring devices of front end that are used to connect backhaul conveyer belt and front end transition belt.
8. a kind of conveyor type gypsum based article shaping production line according to claim 7, it is characterized in that also comprising the gypsum class slurry stirring device that connects with charging mechanism, described gypsum class slurry stirring device comprises the agitator of being located at the backhaul conveyer belt outside and the horizontal conveying pipeline that connects with the agitator lower end, the other end of described horizontal conveying pipeline connects with the mixing chamber of charging mechanism, is provided with screw propulsion rod in the described horizontal conveying pipeline.
9. a kind of conveyor type gypsum based article shaping production line according to claim 8 is characterized in that two right angle transferring devices in described rear end and the two right angle transferring devices of front end include:
One frame, the upper end of described frame are provided with feed roller wheels that dock with feed end and the discharge roller wheels that dock with discharge end; Described feed roller wheels are provided with several charging rollers, and the discharge roller wheels are provided with several discharging rollers, and the initiating terminal of the clearing end of described feed roller wheels and discharge roller wheels is provided with 2～9 groups of corresponding charging rollers in position and discharging roller at least; Also comprise and feed roller wheels, transhipment conveyer belt that the discharge roller wheels are vertical, and with the main transhipment wheel of transhipment conveyer belt driving coupling with from the transhipment wheel described main transhipment wheel and be lower than the upper change point of charging roller, discharging roller from the upper change point of transhipment wheel; The supporting surface bottom of described transhipment conveyer belt is provided with supporting plate, and described supporting plate extension downwards is provided with support bar, and the lower end of support bar is hinged with the fork actuating unit, and described fork actuating unit is fixedly arranged on the frame;
Described transhipment conveyer belt is provided with 2～6, and is located at and respectively organizes the corresponding charging roller in position, discharging roller interval; Described fork actuating unit comprises swing arm, swing arm bearing and Power Component, and an end of swing arm connects with support bar, described swing arm hinge-coupled in the fixing swing arm bearing of frame, the other end of swing arm connects with Power Component; Described support bar is provided with two at least; Described swing arm is provided with two at least, and the other end of each swing arm is hinged in coupling bar, and an end of coupling bar connects with Power Component by the connecting rod that is provided with; Described Power Component comprise the supporting plate motor, with the reducing gear of supporting plate motor driving coupling, reducing gear is provided with the swingle that connects with connecting rod; Also comprise the transhipment motor that is used to drive main transhipment wheel, the discharging motor that is used to drive the charging motor of feed roller wheels and is used to drive the discharge roller wheels.
10. a kind of conveyor type gypsum based article shaping production line according to claim 9, the charging motor of two right angle transferring devices in the described rear end of its feature and the two right angle transferring devices of front end, transhipment motor, supporting plate motor, discharging motor constitute rear end transhipment group of motors and front end transhipment group of motors respectively; Also comprise upward transmission motor, the following transmission motor that is used to drive down driving wheel, the backhaul motor that is used to drive the backhaul conveyer belt, the last vibrating motor that is used to drive the patrix vibrating mechanism, the following vibrating motor that is used to drive the counterdie vibrating mechanism, the hybrid electric motor that is used to drive twisted axis that is used to drive driving wheel, the stirring motor that is used for the stirring of gypsum class slurry; Also comprise with rear end transhipment group of motors, front end transhipment group of motors, on transmit motor, down transmission motor, backhaul motor, go up vibrating motor, the controller that electrically connects of vibrating motor, hybrid electric motor, stirring motor down; The control button that also comprises aforementioned each motor that electrically connects with controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202586999U CN201769269U (en) | 2010-07-14 | 2010-07-14 | Conveyor belt deviation rectifying mechanism and conveyor belt type gypsum product forming device and production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202586999U CN201769269U (en) | 2010-07-14 | 2010-07-14 | Conveyor belt deviation rectifying mechanism and conveyor belt type gypsum product forming device and production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201769269U true CN201769269U (en) | 2011-03-23 |
Family
ID=43749105
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010202586999U Expired - Lifetime CN201769269U (en) | 2010-07-14 | 2010-07-14 | Conveyor belt deviation rectifying mechanism and conveyor belt type gypsum product forming device and production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201769269U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102275217A (en) * | 2011-08-18 | 2011-12-14 | 河南省四达仙龙实业有限公司 | Feeder for precast concrete forming machine |
| CN102328805A (en) * | 2010-07-14 | 2012-01-25 | 王亨录 | Conveying belt deflection mechanism, conveying belt gypsum product molding device and production line |
| CN105873734A (en) * | 2013-09-30 | 2016-08-17 | 美国石膏公司 | Systems and methods for controlling a conveyor system during product changeovers |
-
2010
- 2010-07-14 CN CN2010202586999U patent/CN201769269U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102328805A (en) * | 2010-07-14 | 2012-01-25 | 王亨录 | Conveying belt deflection mechanism, conveying belt gypsum product molding device and production line |
| CN102328805B (en) * | 2010-07-14 | 2013-06-19 | 王亨录 | Conveying belt deflection mechanism, conveying belt gypsum product molding device and production line |
| CN102275217A (en) * | 2011-08-18 | 2011-12-14 | 河南省四达仙龙实业有限公司 | Feeder for precast concrete forming machine |
| CN105873734A (en) * | 2013-09-30 | 2016-08-17 | 美国石膏公司 | Systems and methods for controlling a conveyor system during product changeovers |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN100563966C (en) | Environment-friendly energy-saving full-automatic small-sized block forming machine | |
| CN102328805B (en) | Conveying belt deflection mechanism, conveying belt gypsum product molding device and production line | |
| CN204450834U (en) | A kind of fireproof brick press machine automatic Weighing metering feeding device | |
| CN104191513A (en) | Automatic production line of small plastic-concrete components | |
| CN106313297B (en) | A kind of device for automatically molding for non-burning brick production | |
| CN206201176U (en) | Building walling intelligent multifunctional production line | |
| CN211729664U (en) | Automatic concrete block production line | |
| CN208084649U (en) | A kind of full-automation brick production line | |
| CN201769269U (en) | Conveyor belt deviation rectifying mechanism and conveyor belt type gypsum product forming device and production line | |
| CN106626003B (en) | A kind of processing method of non-burning brick extrusion forming | |
| CN201834513U (en) | Double-right-angle transfer device for object | |
| CN103406984A (en) | Longitudinal and horizontal two-way band saw cutting machine for waste slag cement foamed slabs or building blocks | |
| CN202318558U (en) | Novel full-automatic plate charging machine for brick machine | |
| CN2464523Y (en) | Production line for mechanization continuous production of double-fibre gypsum board | |
| CN207088162U (en) | A kind of multifunction composite wall panel automatic production line | |
| CN206357685U (en) | A kind of automatic clamp brick machine | |
| CN205043933U (en) | Building walling intelligence production line | |
| CN206255646U (en) | A kind of waste material turnover panel rack device | |
| CN202655230U (en) | Device for screening brick making raw materials | |
| CN110181653B (en) | Prestressed component sliding paving forming machine | |
| CN102133801A (en) | Automatic forming machine for construction wastes | |
| CN201151158Y (en) | Automatic production line of foamed concrete blocks | |
| CN203471912U (en) | Full-automatic flue production line | |
| CN105599126B (en) | Build the intelligent production line of walling | |
| CN106476120B (en) | A kind of non-burning brick continuous type hydraulic pressure system of processing |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20110323 Effective date of abandoning: 20130619 |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20110323 Effective date of abandoning: 20130619 |
|
| RGAV | Abandon patent right to avoid regrant |