CN102328805A - Conveying belt deflection mechanism, conveying belt gypsum product molding device and production line - Google Patents
Conveying belt deflection mechanism, conveying belt gypsum product molding device and production line Download PDFInfo
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- CN102328805A CN102328805A CN2010102268685A CN201010226868A CN102328805A CN 102328805 A CN102328805 A CN 102328805A CN 2010102268685 A CN2010102268685 A CN 2010102268685A CN 201010226868 A CN201010226868 A CN 201010226868A CN 102328805 A CN102328805 A CN 102328805A
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Abstract
The invention discloses a conveying belt deflection mechanism, which comprises a deflection roller, a control circuit, a left deviation sensor, a right deviation sensor and a deflection motor, wherein the deflection roller is used for tensioning a conveying belt; the deflection motor is connected with a speed reducing component; one end of the deflection roller is provided with a fixed spherical bearing which is fixed with a frame, and the other end of the deflection roller is provided with a movable spherical bearing which is connected with the frame in a sliding way; the movable spherical bearing is connected with a nut seat; the nut seat is in threaded connection with a screw rod; and the screw rod is connected with the output end of the speed reducing component. The invention further discloses a conveying belt gypsum product molding device and a molding production line. The conveying belt deflection mechanism has the characteristics of simple structure and easiness for implementing; the conveying belt gypsum product molding device has the characteristic of high production efficiency; and the conveying belt gypsum product molding production line has the characteristics of realization of continuous production and processing, low labor intensity, high production efficiency, saving in raw materials, reduction in labor cost and improvements on the quality and appearance effect of gypsum products.
Description
Technical field
The present invention relates to a kind of inclined to one side mechanism in school of belt conveyor, reach building mortion and manufacturing line by its gypsum based article that constitutes.
Background technology
In the prior art; The production and processing of gypsum based article (like gypsum plaster ceiling board); What adopt is semi-hand operation, semimechanized die forming mode;,, treat that normally gypsum plaster ceiling board takes off from forming machine or gypsum load-transfer device after solidifying again in order to reduce labour intensity because these goods of gypsum plaster ceiling board will can solidify through one time.Its shortcoming is that operator's labour intensity is big, and each process links does not link together, and needs the operator to change; And need take very big space; Production efficiency is low, according to statistics, produces the gypsum plaster ceiling board of 400mm * 400mm～600mm * 600mm size; About 2000 of current yield, need operator 50～60 people.Though the CN201214272 of Patent Office of the People's Republic of China patent documentation also discloses a kind of gypsum plaster ceiling board shaping machine, this equipment is not applied to actual production, and its structure is also unreasonable, fails to solve practical problems.
The inventor develops a kind of constantly automatic gypsum based article building mortion to contour forming of belt conveyor that utilizes based on the defective of above-mentioned prior art.
Summary of the invention
The objective of the invention is to provides a kind of constantly automatic gypsum based article building mortion to contour forming of belt conveyor that utilizes for the deficiency that overcomes prior art; And two two right angle transferring devices have been set up; Make it to become a manufacturing line; Mix controller, realize the processing automatically continuously of gypsum based article, have that production efficiency height, labour intensity are low, less energy consumption, little characteristics take up room; As produce the gypsum plaster ceiling board of 400mm * 400mm～600mm * 600mm size, about 2000 of current yield only need operator 5～6 people.
The technology contents of the present invention's the inclined to one side mechanism in a kind of belt conveyor school is: the inclined to one side mechanism in a kind of belt conveyor school; Comprise the inclined to one side roller in the school that is used for the tensioning belt conveyor; The inclined to one side roller in described school is fixedly arranged on the frame; The left avertence sensor that it is characterized in that also comprising control circuit and connect with control circuit, right avertence sensor, described left avertence sensor, right avertence sensor are located at belt conveyor left-external side, the right outside respectively; Also be provided with the inclined to one side motor in the school that electrically connects with control circuit; The inclined to one side motor in described school is connected with deceleration component; One end of the inclined to one side roller in described school is provided with and the fixing fixedly globe bearing of frame, and the other end is provided with the movable balls spherical bearing that is slidingly connected with frame, and described movable balls spherical bearing is connected with nut seat; Described nut seat connects with the wire rod thread that is provided with, and described screw mandrel connects with the mouth of deceleration component.
The technology contents of a kind of conveyor type gypsum based article building mortion of the present invention is: a kind of conveyor type gypsum based article building mortion, its characteristic comprise shaping patrix, forming lower die, be used to drive patrix belt conveyor that the shaping patrix moves, be used to drive the counterdie belt conveyor that forming lower die moves, the following conveyor frame that is used to support the last conveyor frame of patrix belt conveyor and is used to support the counterdie belt conveyor; The patrix belt conveyor is installed with several shaping patrixes successively, is provided with successively on the counterdie belt conveyor and the cooresponding forming lower die of patrix that is shaped; The described leading portion of conveyor frame down is provided with charging mechanism and counterdie vibrating mechanism, and described upward conveyor frame is located at down the top of the posterior segment of conveyor frame, and the said leading portion of going up conveyor frame is provided with the patrix vibrating mechanism; The said conveyor frame that goes up also is provided with the inclined to one side mechanism in the described upper conveyor belt of claim 1 school, and the described conveyor frame that goes up is installed with last driving wheel and the last flower wheel that is used to drive the patrix belt conveyor; Described conveyor frame down is installed with the following driving wheel and following flower wheel that is used to drive the counterdie belt conveyor.
Its further technology contents is: described upward driving wheel is located at the front end of conveyor frame; The inclined to one side mechanism in described upper conveyor belt school is located at the leading portion top of conveyor frame; The leading portion below of last conveyor frame also is provided with support roller, and described patrix vibrating mechanism is located between driving wheel and the support roller.
Its further technology contents is: said back segment top of going up conveyor frame is provided with the material scraper that contacts with the patrix belt conveyor.
Its further technology contents is: described driving wheel down is located at down the rear end of conveyor frame, and the front end below of said conveyor frame down is provided with the inclined to one side mechanism in lower conveyor belt school.
Its further technology contents is: described charging mechanism comprises mixing chamber and hybrid power assembly, and described mixing chamber is connected with gypsum class slurry input port and fiber material input port, is provided with the twisted axis with hybrid power assembly driving coupling in the mixing chamber.
The technology contents of a kind of conveyor type gypsum based article shaping manufacturing line of the present invention is: a kind of conveyor type gypsum based article shaping manufacturing line; Its characteristic comprises conveyor type gypsum based article building mortion, reaches rear end transition belt, the front end transition belt, the backhaul belt conveyor that dock with the front end of counterdie belt conveyor, the two right angle transferring devices in rear end that are used to connect rear end transition belt and backhaul belt conveyor that dock with counterdie belt conveyor rear end, the two right angle transferring devices of front end that are used to connect backhaul belt conveyor and front end transition belt.
Its further technology contents is: also comprise the gypsum class slurry stirring device that connects with charging mechanism; Described gypsum class slurry stirring device comprises the agitator of being located at the backhaul belt conveyor outside and the horizontal conveying pipeline that connects with the agitator lower end; The other end of described horizontal conveying pipeline connects with the mixing chamber of charging mechanism, is provided with screw propulsion rod in the described horizontal conveying pipeline.
Its further technology contents is: two right angle transferring devices in said rear end and the two right angle transferring devices of front end include: a frame, the upper end of said frame are provided with feed roller wheels that dock with feed end and the discharge roller wheels that dock with discharge end; Described feed roller wheels are provided with several charging rollers, and the discharge roller wheels are provided with several discharging rollers, and the initiating terminal of the clearing end of said feed roller wheels and discharge roller wheels is provided with 2～9 groups of corresponding charging rollers in position and discharging roller at least; Also comprise and feed roller wheels, transhipment belt conveyor that the discharge roller wheels are vertical, and with the main transhipment wheel of transhipment belt conveyor driving coupling with from the transhipment wheel said main transhipment wheel and be lower than the upper change point of charging roller, discharging roller from the upper change point of transhipment wheel; The bearing surface bottom of said transhipment belt conveyor is provided with supporting plate, and said supporting plate is provided with strut bar to extending below, and the lower end of strut bar is hinged with the fork actuating unit, and described fork actuating unit is fixedly arranged on the frame; Described transhipment belt conveyor is provided with 2～6, and is located at and respectively organizes the corresponding charging roller in position, discharging roller interval; Described fork actuating unit comprises swing arm, swing arm bearing and Power Component, and an end of swing arm connects with strut bar, described swing arm hinge-coupled in the fixing swing arm bearing of frame, the other end of swing arm connects with Power Component; Described strut bar is provided with two at least; Described swing arm is provided with two at least, and the other end of each swing arm is hinged in pitman, and an end of pitman connects with Power Component through the connecting rod that is provided with; Described Power Component comprises supporting plate motor, the speed reduction gearing that connects with the supporting plate drive of motor, and speed reduction gearing is provided with the revolving bar that connects with connecting rod; Also comprise the transhipment motor that is used to drive main transhipment wheel, the discharging motor that is used to drive the charging motor of feed roller wheels and is used to drive the discharge roller wheels.
Its further technology contents is: the charging motor of two right angle transferring devices in said rear end and the two right angle transferring devices of front end, transhipment motor, supporting plate motor, discharging motor constitute rear end transhipment group of motors and front end transhipment group of motors respectively; Also comprise upward transmission motor, the following transmission motor that is used to drive down driving wheel, the backhaul motor that is used to drive the backhaul belt conveyor, the last vibrating motor that is used to drive the patrix vibrating mechanism, the following vibrating motor that is used to drive the counterdie vibrating mechanism, the hybrid electric motor that is used to drive twisted axis that is used to drive driving wheel, the stirring motor that is used for the stirring of gypsum class slurry; Also comprise with rear end transhipment group of motors, front end transhipment group of motors, on transmit motor, down transmission motor, backhaul motor, go up vibrating motor, the controller that electrically connects of vibrating motor, hybrid electric motor, stirring motor down; The control button that also comprises aforementioned each motor that electrically connects with controller.
The present invention's beneficial effect compared with prior art is: the present invention's the inclined to one side mechanism in belt conveyor school utilizes the inclined to one side roller in school of tensioning belt conveyor and automatic school that sensor can be realized belt conveyor inclined to one side, has simple in structurely, is prone to the characteristics of implementing; The present invention's conveyor type gypsum class is processed the shape device, utilizes upper and lower belt conveyor to realize the progressive forming of gypsum based article, has the high characteristics of production efficiency.The shaping manufacturing line of the present invention's conveyor type gypsum based article; Then further utilize backhaul belt conveyor and front end, two the two right angle transferring devices in rear end, realized the automatic transhipment of forming lower die, utilize mixing device to realize auto feed again forming lower die; Realized the continuous production and processing of gypsum based article; Have the advantages that labour intensity is low, production efficiency is high, and can save raw MAT'L and reduce cost of labor, after the vibration through mechanization; The density of favourable raising gypsum based article is improved the quality and the appearance of gypsum based article.Of the present invention applying has excellent economic and social benefit.
Below in conjunction with accompanying drawing and specific embodiment the present invention is further described.
Description of drawings
Figure 1A is the planar structure scheme drawing of the inclined to one side mechanism in belt conveyor of the present invention school specific embodiment;
Figure 1B is the circuit block diagram of the inclined to one side mechanism in belt conveyor of the present invention school specific embodiment;
Fig. 2 A is the construction profile scheme drawing of conveyor type gypsum based article building mortion specific embodiment of the present invention;
Fig. 2 A is the construction profile scheme drawing of conveyor type gypsum based article building mortion specific embodiment of the present invention;
Fig. 2 B is the supporting structure scheme drawing of the last conveyor frame of conveyor type gypsum based article building mortion specific embodiment of the present invention;
Fig. 2 C is the right elevation of Fig. 2 B;
Fig. 2 D is the I portion enlarged drawing of Fig. 2 A;
Fig. 3 A is the plan sketch of the present invention's conveyor type gypsum based article shaping manufacturing line;
Fig. 3 B is the side schematic view of the mixing device of the present invention's conveyor type gypsum based article shaping manufacturing line;
Fig. 3 C is the side schematic view of the backhaul belt conveyor of the present invention's conveyor type gypsum based article shaping manufacturing line;
Fig. 3 D is the control circuit block scheme of the present invention's conveyor type gypsum based article shaping manufacturing line;
Fig. 4 A is the rear end of the present invention's conveyor type gypsum based article shaping manufacturing line, the schematic top plan view of the two right angle transferring devices of front end;
Fig. 4 B looks scheme drawing for the master of Fig. 4 A;
Fig. 4 C is for being the rear end of the present invention's conveyor type gypsum based article shaping manufacturing line, the circuit block diagram of the two right angle transferring devices of front end.
Description of reference numerals
Figure 1A to Figure 1B
The S belt conveyor school S0 of inclined to one side mechanism belt conveyor
The inclined to one side roller S11 in S1 school is globe bearing fixedly
S12 movable balls spherical bearing S2 frame
S3 control circuit S31 left avertence sensor
The inclined to one side motor in S32 right avertence sensor S4 school
S5 deceleration component S6 nut seat
S7 screw mandrel S71 bearing seat
Fig. 2 A to Fig. 2 C
P conveyor type gypsum based article building mortion
P1 shaping patrix P2 forming lower die
P3 patrix belt conveyor P31 goes up conveyor frame
P311 crossbeam P312 frame roller
The last transmission of P313 support P314 double-screw bolt
P315 nut P316 support beam
The inclined to one side mechanism in P32 patrix vibrating mechanism P33 upper conveyor belt school
The last driving wheel P35 of P34 goes up flower wheel
P36 support roller P37 material scraper
Conveyor frame under the P4 counterdie belt conveyor P41
P42 charging mechanism P421 mixing chamber
P422 gypsum class slurry input port P423 fiber material input port
Driving wheel under the P43 counterdie vibrating mechanism P44
The inclined to one side mechanism in flower wheel P46 lower conveyor belt school under the P45
P317 uploads and serves upward transmission bottom roller of roller P318
P411 transmits upper roller P412 down and transmits bottom roller down
Transmission motor P310 goes up and transmits motor under the P413
Fig. 3 A to Fig. 3 D
Q conveyor type gypsum based article shaping manufacturing line
Q1 rear end transition belt Q2 front end transition belt
Q3 backhaul belt conveyor Q31 leading portion belt conveyor
Q32 back segment belt conveyor Q33 transition wheel
The two right angle transferring device Q41 rear end transhipment in Q4 rear end group of motors
The two right angle transferring device Q51 front end transhipment of Q5 front end group of motors
Q42 rear end encoding transport signals group Q52 front end encoding transport signals group
Q6 gypsum class slurry stirring device Q61 agitator
The horizontal conveying pipeline Q63 of Q62 fiber material feeding device
Transmission motor under the last transmission of the Q71 motor Q72
Q73 backhaul motor Q74 goes up vibrating motor
Vibrating motor Q76 hybrid electric motor under the Q75
Q77 stirring motor Q8 controller
The Q80 control button
School module under colonel's Q81 module Q82
The inclined to one side transducing signal group in school under the inclined to one side transducing signal group of the colonel Q811 Q821
The inclined to one side motor in school under the inclined to one side motor Q822 of colonel Q812
Revolving die piece before the revolving die piece Q84 behind the Q83
Fig. 4 A to Fig. 4 C
A charge transport mechanism B discharging connecting gear
1 frame, 11 baffle plates
2 feed roller wheels
20 charging rollers, 21 charging motors
3 discharge roller wheels
30 discharging rollers, 31 discharging motors
4 transhipment belt conveyor
51 main transhipment wheels 52 are from the transhipment wheel
53 transhipment motors
6 supporting plates
61 strut bars, 62 horizontal blocks
7 fork actuating units
71 swing arms, 72 swing arm bearings
73 pitmans, 74 connecting rods
70 Power Components, 700 supporting plate motors
701 speed reduction gearings, 702 revolving bars
8 controllers
81 charging start bit sensors, 82 charging stop bit sensors
83 supporting plate upper level sensor, 84 transhipment stop bit sensors
The specific embodiment
In order more to make much of technology contents of the present invention, below in conjunction with specific embodiment technical scheme of the present invention is further introduced and explanation, but be not limited to this.
Shown in Figure 1A to Figure 1B; The present invention's the inclined to one side S of mechanism in a kind of belt conveyor school; Comprise the inclined to one side roller S1 in the school that is used for tensioning belt conveyor S0, the inclined to one side roller S1 in school is fixedly arranged on the frame S2, the left avertence sensor S31 that also comprises control circuit S3 and connect with control circuit S3, right avertence sensor S32; Left avertence sensor S31, right avertence sensor S32 (adopt photoelectric switch, have object near the time output detection signal) be located at the left-external side of belt conveyor S0, the right outside respectively; Also be provided with the inclined to one side motor S4 in the school that electrically connects with control circuit S3; The inclined to one side motor S4 in school is connected with deceleration component S5; The end of the inclined to one side roller S1 in school is provided with the fixing fixedly globe bearing S11 with frame S2; The other end is provided with the movable balls spherical bearing S12 that is slidingly connected with frame S2, and movable balls spherical bearing S12 is connected with nut seat S6, nut seat S6 and the screw mandrel S7 thread connection that is provided with; The end of screw mandrel S7 connects with the mouth of deceleration component S5, and the other end of screw mandrel S7 is fixed on the frame S2 through the bearing seat S71 that is provided with.Wherein, movable balls spherical bearing S12 can be parallel or vertical with the belt conveyor direction with the direction of slip of frame S2, perhaps other angle (but should perpendicular to the direction of the inclined to one side roller in school).Its principle of work is: when left avertence sensor S31 detects signal, show belt conveyor to left avertence, when control circuit S3 receives the signal of left avertence sensor S31; Promptly starting the inclined to one side motor S4 in school just changes; After the transmission through screw mandrel S7, nut seat S6, movable balls spherical bearing S12 produces forward and moves, and the left side friction force that makes belt conveyor S0 inclined to one side roller S1 in the school is greater than the right side friction; Thereby belt conveyor is squinted to the right, do not have detection signal output until left avertence sensor S31.When right avertence sensor S32 detects signal, show belt conveyor to right avertence, when control circuit S3 receives the signal of right avertence sensor S32; Promptly start the inclined to one side motor S4 counter-rotating in school; After the transmission through screw mandrel S7, nut seat S6, movable balls spherical bearing S12 produces reverse moving, and the right side friction force that makes belt conveyor S0 inclined to one side roller S1 in the school is greater than the left side friction; Thereby belt conveyor is squinted to the left, do not have detection signal output until right avertence sensor S32.With this realized belt conveyor about the school inclined to one side, just can realize that through control circuit (such as PLC) the automatic school of belt conveyor is inclined to one side.
Like the specific embodiment structure of Fig. 2 A to Fig. 2 C for a kind of conveyor type gypsum based article building mortion of the present invention.Conveyor type gypsum based article building mortion P comprises shaping patrix P1, forming lower die P2, is used to drive patrix belt conveyor P3 that shaping patrix P1 moves, is used to drive the counterdie belt conveyor P4 that forming lower die P2 moves, the following conveyor frame P41 that is used to support the last conveyor frame P31 of patrix belt conveyor P3 and is used to support counterdie belt conveyor P4; Patrix belt conveyor P3 is installed with several shaping patrixes P1 successively, and (the two can be the structure of integral type; Also can be split type fixed connection structure); Be provided with successively on the counterdie belt conveyor P4 and the corresponding forming lower die P2 of patrix P1 that is shaped; Wherein, the shaping patrix is to adopt up and down two layers to repeat shaping operation again and again in company with the patrix belt conveyor, and the shaping patrix separates with the gypsum based article in the rear end; Be to deliver to lock out operation platform (in the manufacturing line of back, on the backhaul belt conveyor, carrying out lock out operation exactly) behind the gypsum based article solidification forming, carry out after separating, again forming lower die is put back to the initiating terminal of counterdie belt conveyor by the operator in company with forming lower die.The leading portion of following conveyor frame P41 is provided with charging mechanism P42 and counterdie vibrating mechanism P43; Last conveyor frame P31 is located at down the top of the posterior segment of conveyor frame P41, and the leading portion of last conveyor frame P31 is provided with patrix vibrating mechanism P32 (vibrating mechanism is meant a kind of common mechanism that utilizes motor vibration of the eccentric CF of generation together for power drives); Last conveyor frame P31 also is provided with the inclined to one side P33 of mechanism in upper conveyor belt school, and last conveyor frame P31 is installed with last driving wheel P34 and the last flower wheel P35 that is used to drive the patrix belt conveyor; Following conveyor frame P41 is installed with the following driving wheel P44 and following flower wheel P45 that is used to drive counterdie belt conveyor P4.Last driving wheel P34 is located at the front end of conveyor frame P31; The inclined to one side P33 of mechanism in upper conveyor belt school is located at the leading portion top of conveyor frame P31; The leading portion below of last conveyor frame P31 also is provided with support roller P36, and patrix vibrating mechanism P32 is located between driving wheel P34 and the support roller P36.The back segment top of last conveyor frame P31 is provided with the material scraper P37 that contacts with patrix belt conveyor P3.Following driving wheel P44 is located at down the rear end of conveyor frame P41, and the front end below of following conveyor frame P41 is provided with the inclined to one side P46 of mechanism in lower conveyor belt school.Charging mechanism P42 comprises mixing chamber P421 and hybrid power assembly (not shown); Mixing chamber P421 is connected with gypsum class slurry input port P422 and fiber material input port P423, is provided with the twisted axis (not shown) with hybrid power assembly driving coupling in the mixing chamber P421.
Last conveyor frame wherein adopts the mode of Fig. 2 B to Fig. 2 C to fix; Last conveyor frame P31 is provided with many crossbeam P311 (having adopted the channel-section steel structure in the present embodiment); On every crossbeam P311, be provided with two horizontal frame roller P312 (the favourable whole conveyor frame adjustment position, the left and right sides of going up); Also comprise across on above the counterdie belt conveyor P4, transmitting support P313; Last transmission support P313 two ends are provided with double-screw bolt P314, are provided with the support beam P316 (having adopted the channel-section steel structure in the present embodiment) that clamps with upper and lower two nut P315 between two double-screw bolt P314, and support beam P316 upper support two frame roller P312 of the said every crossbeam P311 in front.Adopt such rack support structure; Not only can adjust the position, the left and right sides of conveyor frame P31 easily; Also can adjust the height devices of conveyor frame P31, so that the gap between patrix belt conveyor P3 and the counterdie running belt P4 can be adjusted in installing and producing.
Shown in Fig. 3 A to Fig. 3 D; A kind of conveyor type gypsum based article shaping manufacturing line Q of the present invention; Comprise front said conveyor type gypsum based article building mortion P, reach rear end transition belt Q1, the front end transition belt Q2, the backhaul belt conveyor Q3 that dock with the front end of counterdie belt conveyor P41, the two right angle transferring device Q4 in rear end that are used to connect rear end transition belt Q1 and backhaul belt conveyor Q3 that dock with counterdie belt conveyor P41 rear end, the two right angle transferring device Q5 of front end that are used to connect backhaul belt conveyor Q3 and front end transition belt Q2.Also comprise the gypsum class slurry stirring device Q6 that connects with charging mechanism P42; Gypsum class slurry stirring device Q6 comprises agitator Q61 that is located at the backhaul belt conveyor Q3 outside and the horizontal conveying pipeline Q62 that connects with agitator Q61 lower end; The other end of horizontal conveying pipeline Q62 connects (promptly docking with gypsum class slurry input port P422) with the mixing chamber P421 of charging mechanism P42; Be provided with screw propulsion rod Q621 in the horizontal conveying pipeline Q62; Also comprise the fiber material feeding device Q63 (can be automatic feeder, also can be the manually operated feeder) that docks with fiber material input port P423.The charging motor of two right angle transferring device Q4 in rear end and the two right angle transferring device Q5 of front end, transhipment motor, supporting plate motor, discharging motor constitute rear end transhipment group of motors Q41 and front end transhipment group of motors Q51 respectively; Also comprise upward transmission motor Q71, the following transmission motor Q72 that is used to drive down driving wheel, the backhaul motor Q73 that is used to drive the backhaul belt conveyor, the last vibrating motor Q74 that is used to drive the patrix vibrating mechanism, the following vibrating motor Q75 that is used to drive the counterdie vibrating mechanism, the hybrid electric motor Q76 that is used to drive twisted axis that is used to drive driving wheel, the stirring motor Q77 that is used for the stirring of gypsum class slurry; Also comprise with rear end transhipment group of motors Q41, front end transhipment group of motors Q51, on transmit motor Q71, down transmission motor Q72, backhaul motor Q73, go up vibrating motor Q74, the controller Q8 that electrically connects of vibrating motor Q75, hybrid electric motor Q76, stirring motor Q77 down; The control button Q80 that also comprises aforementioned each motor that electrically connects with controller Q8.Aforementioned each motor can be according to the control housing that needs the configuration frequency converter, also comprise to be used for ccontaining controller Q8 and other electric device, control button Q80 be located at control housing above, it is good that controller adopts the PLC controller.Controller Q8 includes these functional modules: colonel's module Q81 (inclined to one side mechanism controls to the upper conveyor belt school), following school module Q82 (inclined to one side mechanism controls to the lower conveyor belt school), back revolving die piece Q83 (the two right angle transferring devices in rear end are controlled) and preceding revolving die piece Q84 (the two right angle transferring devices of front end are controlled).These functional modules can realize through the control program of controller, and promptly the control program to the controller of PLC and so on carries out modular design.
The two right angle transferring devices in rear end wherein are identical with the structure of the two right angle transferring devices of front end; Shown in Fig. 4 A to Fig. 4 C; Specify as follows: two right angle transferring devices; Comprise be located at charge transport mechanism A (feedstock direction: the two right angle transferring device middle fingers in rear end be exactly the rear end transition belt; The two right angle transferring device middle fingers of front end be exactly the initiating terminal of backhaul belt conveyor) with discharging connecting gear B (the discharging direction: rear end pair right angle transferring device middle fingers be exactly the clearing end of backhaul belt conveyor; The two right angle transferring device middle fingers of front end be exactly the front end transition belt) connect the frame 1 of corner, the charge transport mechanism A of institute is parallel with discharging connecting gear B, the upper end of frame 1 is provided with feed roller wheels 2 that dock with charge transport mechanism A and the discharge roller wheels 3 that dock with discharging connecting gear B; Feed roller wheels 2 are provided with several charging rollers 20, and discharge roller wheels 3 are provided with several discharging rollers 30, and the initiating terminal of the clearing end of feed roller wheels 2 and discharge roller wheels 3 is provided with 3 groups of corresponding charging rollers in position and discharging roller at least; Also comprise the transhipment belt conveyor 4 vertical with feed roller wheels 2, discharge roller wheels 3; And with the main transhipment wheel 51 of transhipment belt conveyor 4 driving coupling with from transhipment wheel 52, main transhipment wheel 51 and be lower than the upper change point of charging roller 20, discharging roller 30 from the upper change point of transhipment wheel 52; The bearing surface bottom of transhipment belt conveyor 4 is provided with supporting plate 6, and supporting plate 6 is provided with strut bar 61 to extending below, and the lower end of strut bar 61 is hinged with fork actuating unit 7, and fork actuating unit 7 is fixedly arranged on the frame 1.Transhipment belt conveyor 4 is provided with 4, and is located at and respectively organizes the corresponding charging roller in position, discharging roller interval and adjacent side place.Fork actuating unit 7 comprises swing arm 71, swing arm bearing 72 and Power Component 70; One end of swing arm 71 connects with the lower end of strut bar 61; Swing arm 71 hinge-coupled in the fixing swing arm bearing 72 (a kind of bearing block structure) of frame 1, the other end of swing arm 71 connects with Power Component 70.Strut bar 61 is provided with two; Swing arm 71 is provided with two, and the other end of two swing arm 71 is hinged in pitman 73, and an end of pitman 73 connects with Power Component 70 through the connecting rod 74 that is provided with.Power Component 70 comprise supporting plate motor 700, with the speed reduction gearing 701 of supporting plate motor 700 driving coupling, speed reduction gearing 701 is provided with the revolving bar 702 that connects with connecting rod 74.Also comprise the transhipment motor 53 that is used to drive main transhipment wheel 51, the discharging motor 31 that is used to drive the charging motor 21 of feed roller wheels 2 and is used to drive discharge roller wheels 3.Also comprise the two right angle transferring control circuits 8 that electrically connect with charging motor 21, transhipment motor 53, supporting plate motor 700 and discharging motor 31; And the charging start bit sensor 81 that connects with two right angle transferring control circuits 8, charging stop bit sensor 82, supporting plate upper level sensor 83, transport level sensor 85 and discharging stop bit sensor 86 under stop bit sensor 84, the supporting plate; Charging start bit sensor 81 is located at the initiating terminal of feed roller wheels 2; Charging stop bit sensor 82 is located at the clearing end of feed roller wheels 2; Supporting plate upper level sensor 83 is located at the upper position-arresting of supporting plate 6; The clearing end that transhipment stop bit sensor 84 is located at transhipment belt conveyor 4 (stops to reserve certain deceleration time for what give the transhipment belt conveyor; Transhipment stop bit sensor 84 is located at from the clearing end outermost has certain deceleration distance, generally about 0.2～1 meter), level sensor 85 under the supporting plate (being provided with a horizontal block 62 that is used for sensor is produced detection signal on the supporting plate 6 in addition); Be located at the lower position-arresting of supporting plate 6, discharging stop bit sensor 86 is located at the clearing end of discharge roller wheels 3.The outside of frame 1 is provided with and is used for ending the baffle plate 11 that supports the article feedstock direction.
Article (plastering; Like gypsum plaster ceiling board) transport process be: feed roller wheels 2 dock with charge transport mechanism A; When feeding connecting gear A delivered to the initiating terminal of feed roller wheels 2, controller 8 started charging motor 21 when receiving the detection signal of charging start bit sensor 81 as article.When article were delivered to the clearing end that approaches the feed roller wheels soon by feed roller wheels 2, the detection signal that two right angle transferring control circuits 8 receive charging stop bit sensor 82 promptly stopped charging motor 21 and starts supporting plate motor 700.Supporting plate motor 700 transmission of powers through parts such as swing arms; Supporting plate 6 is upwards risen; Transhipment belt conveyor 4 is to be made by flexible material; Has certain plastic deformation ability; The bearing surface of transhipment belt conveyor 4 is lifted and surpasses the upper change point of feed roller wheels 2 by supporting plate 6, thereby article are supported on the bearing surface of transhipment belt conveyor, and two right angle transferring control circuits 8 stop supporting plate motor 700 and start transhipment motor 53 (the two have regular hour poor) when receiving the detection signal of supporting plate upper level sensor 83 (vertex).Transhipment motor 53 drives the initiating terminal (promptly transporting the clearing end of belt conveyor) that transhipment belt conveyor 4 is sent to article discharge roller wheels 3; When article approach to transport the clearing end of belt conveyor 4 soon, when receiving the detection signal of transhipment stop bit sensor 84, stop to transport motor 53 and start supporting plate motor 700 (the two have regular hour poor).Supporting plate motor 700 transmission of powers through parts such as swing arms; Again supporting plate 6 is reduced downwards, stop supporting plate motor 700 during the detection signal of two right angle transferring control circuits 8 level sensor 85 (nadir) under receiving supporting plate and launch discharging motor 31 (the two have regular hour poor).Because after supporting plate 6 descended, article were supported by the discharge roller wheels, article move to the discharging direction under the effect of discharge roller wheels 3.Two right angle transferring control circuits 8 stop discharging motor 31 when receiving the detection signal of discharging stop bit sensor 86, promptly accomplished two right angle transferrings of article with this, and promptly 180 degree change, but the direction of article itself does not change.By that analogy, article constantly get into from the feed roller wheels, see off from the discharge roller wheels again.Because whole device has comprised several processes; The cycle that the whole pair of right angle passes on must be less than or equal to the step duration (be time that Individual Items move a position) of Individual Items on original charge transport mechanism; So the speed of feed roller wheels, supporting plate, transhipment belt conveyor and discharge roller wheels must be more a lot of soon than original charge transport mechanism and discharging connecting gear, these can carry out Collaborative Control by two right angle transferring control circuits.
Backhaul belt conveyor Q3 wherein comprises leading portion belt conveyor Q31, back segment belt conveyor Q32 and the transition wheel Q33 between the two; Leading portion leading portion belt conveyor Q31 is the flexibility band of thicker broad; Back segment belt conveyor Q32 then adopts three or four narrower thin flexibility bands; Because here as the lock out operation platform; Can make and fall into collection supporting plate or the collecting bin that is arranged in the below the space of gypsum leftover pieces between the flexibility band when separating, simultaneously the backhaul belt conveyor is divided into two sections, the inconvenience in the time of reducing because of the long I&M that causes of belt conveyor.
The production process of whole production line is: raw material after mix stirs well, is poured the forming lower die that is arranged in the counterdie belt conveyor from mixing device (planter cast slurry) and fiber material feeding device (add glass fiber, strengthen the intensity of plastering) into; Under the induced effect through the counterdie belt conveyor, pass through the vibration of counterdie vibrating mechanism at a slow speed, slurry and fiber material are fully tamped in forming lower die; Again with the shaping patrix to mould, pass through the vibration of patrix vibrating mechanism again, get rid of bubble wherein; After support roller is with shaping patrix and forming lower die completion matched moulds, transmit through about 30 to 80 meters matched moulds, the patrix belt conveyor separates with the counterdie belt conveyor again; Plastering after the patrix that is shaped this moment solidifies is attached to forming lower die; To send the transition belt in the rear end, two right angle transferring devices through the rear end are delivered to the backhaul load-transfer device again; Back segment at the backhaul load-transfer device
In sum, the present invention's the inclined to one side mechanism in belt conveyor school utilizes the inclined to one side roller in school of tensioning belt conveyor and automatic school that sensor can be realized belt conveyor inclined to one side, has simple in structurely, is prone to the characteristics of implementing; The present invention's conveyor type gypsum class is processed the shape device, utilizes upper and lower belt conveyor to realize the progressive forming of gypsum based article, has the high characteristics of production efficiency.The shaping manufacturing line of the present invention's conveyor type gypsum based article; Then further utilize backhaul belt conveyor and front end, two the two right angle transferring devices in rear end, realized the automatic transhipment of forming lower die, utilize mixing device to realize auto feed again forming lower die; Realized the continuous production and processing of gypsum based article; Have the advantages that labour intensity is low, production efficiency is high, and can save raw MAT'L and reduce cost of labor, after the vibration through mechanization; The density of favourable raising gypsum based article is improved the quality and the appearance of gypsum based article.Of the present invention applying has excellent economic and social benefit.
The above only further specifies technology contents of the present invention with embodiment, so that the reader is more readily understood, but does not represent embodiment of the present invention to only limit to this, anyly extends or recreation according to the technology that the present invention did, and all receives protection of the present invention.
Claims (10)
1. inclined to one side mechanism in belt conveyor school; Comprise the inclined to one side roller in the school that is used for the tensioning belt conveyor; The inclined to one side roller in described school is fixedly arranged on the frame; The left avertence sensor that it is characterized in that also comprising control circuit and connect with control circuit, right avertence sensor, described left avertence sensor, right avertence sensor are located at belt conveyor left-external side, the right outside respectively; Also be provided with the inclined to one side motor in the school that electrically connects with control circuit; The inclined to one side motor in described school is connected with deceleration component; One end of the inclined to one side roller in described school is provided with and the fixing fixedly globe bearing of frame, and the other end is provided with the movable balls spherical bearing that is slidingly connected with frame, and described movable balls spherical bearing is connected with nut seat; Described nut seat connects with the wire rod thread that is provided with, and described screw mandrel connects with the mouth of deceleration component.
2. conveyor type gypsum based article building mortion, its characteristic comprise shaping patrix, forming lower die, be used to drive patrix belt conveyor that the shaping patrix moves, be used to drive the counterdie belt conveyor that forming lower die moves, the following conveyor frame that is used to support the last conveyor frame of patrix belt conveyor and is used to support the counterdie belt conveyor; The patrix belt conveyor is installed with several shaping patrixes successively, is provided with successively on the counterdie belt conveyor and the cooresponding forming lower die of patrix that is shaped; The described leading portion of conveyor frame down is provided with charging mechanism and counterdie vibrating mechanism, and described upward conveyor frame is located at down the top of the posterior segment of conveyor frame, and the said leading portion of going up conveyor frame is provided with the patrix vibrating mechanism; The said conveyor frame that goes up also is provided with the inclined to one side mechanism in the described upper conveyor belt of claim 1 school, and the described conveyor frame that goes up is installed with last driving wheel and the last flower wheel that is used to drive the patrix belt conveyor; Described conveyor frame down is installed with the following driving wheel and following flower wheel that is used to drive the counterdie belt conveyor.
3. a kind of conveyor type gypsum based article building mortion according to claim 2; It is characterized in that the described front end that driving wheel is located at conveyor frame of going up; The inclined to one side mechanism in described upper conveyor belt school is located at the leading portion top of conveyor frame; The leading portion below of last conveyor frame also is provided with support roller, and described patrix vibrating mechanism is located between driving wheel and the support roller.
4. a kind of conveyor type gypsum based article building mortion according to claim 3 is characterized in that said back segment top of going up conveyor frame is provided with the material scraper that contacts with the patrix belt conveyor.
5. a kind of conveyor type gypsum based article building mortion according to claim 4 is characterized in that described down driving wheel is located at down the rear end of conveyor frame, is provided with the inclined to one side mechanism in lower conveyor belt school below the front end of said conveyor frame down.
6. a kind of conveyor type gypsum based article building mortion according to claim 5; It is characterized in that described charging mechanism comprises mixing chamber and hybrid power assembly; Described mixing chamber is connected with gypsum class slurry input port and fiber material input port, is provided with the twisted axis with hybrid power assembly driving coupling in the mixing chamber.
7. conveyor type gypsum based article shaping manufacturing line; Its characteristic comprises each described conveyor type gypsum based article building mortion of claim 2 to 6, reaches rear end transition belt, the front end transition belt, the backhaul belt conveyor that dock with the front end of counterdie belt conveyor, the two right angle transferring devices in rear end that are used to connect rear end transition belt and backhaul belt conveyor that dock with counterdie belt conveyor rear end, the two right angle transferring devices of front end that are used to connect backhaul belt conveyor and front end transition belt.
8. a kind of conveyor type gypsum based article shaping manufacturing line according to claim 7; It is characterized in that also comprising the gypsum class slurry stirring device that connects with charging mechanism; Described gypsum class slurry stirring device comprises the agitator of being located at the backhaul belt conveyor outside and the horizontal conveying pipeline that connects with the agitator lower end; The other end of described horizontal conveying pipeline connects with the mixing chamber of charging mechanism, is provided with screw propulsion rod in the described horizontal conveying pipeline.
9. a kind of conveyor type gypsum based article shaping manufacturing line according to claim 8 is characterized in that two right angle transferring devices in said rear end and the two right angle transferring devices of front end include:
One frame, the upper end of said frame are provided with feed roller wheels that dock with feed end and the discharge roller wheels that dock with discharge end; Described feed roller wheels are provided with several charging rollers, and the discharge roller wheels are provided with several discharging rollers, and the initiating terminal of the clearing end of said feed roller wheels and discharge roller wheels is provided with 2～9 groups of corresponding charging rollers in position and discharging roller at least; Also comprise and feed roller wheels, transhipment belt conveyor that the discharge roller wheels are vertical, and with the main transhipment wheel of transhipment belt conveyor driving coupling with from the transhipment wheel said main transhipment wheel and be lower than the upper change point of charging roller, discharging roller from the upper change point of transhipment wheel; The bearing surface bottom of said transhipment belt conveyor is provided with supporting plate, and said supporting plate is provided with strut bar to extending below, and the lower end of strut bar is hinged with the fork actuating unit, and described fork actuating unit is fixedly arranged on the frame;
Described transhipment belt conveyor is provided with 2～6, and is located at and respectively organizes the corresponding charging roller in position, discharging roller interval; Described fork actuating unit comprises swing arm, swing arm bearing and Power Component, and an end of swing arm connects with strut bar, described swing arm hinge-coupled in the fixing swing arm bearing of frame, the other end of swing arm connects with Power Component; Described strut bar is provided with two at least; Described swing arm is provided with two at least, and the other end of each swing arm is hinged in pitman, and an end of pitman connects with Power Component through the connecting rod that is provided with; Described Power Component comprises supporting plate motor, the speed reduction gearing that connects with the supporting plate drive of motor, and speed reduction gearing is provided with the revolving bar that connects with connecting rod; Also comprise the transhipment motor that is used to drive main transhipment wheel, the discharging motor that is used to drive the charging motor of feed roller wheels and is used to drive the discharge roller wheels.
10. a kind of conveyor type gypsum based article shaping manufacturing line according to claim 9, the charging motor of two right angle transferring devices in the said rear end of its characteristic and the two right angle transferring devices of front end, transhipment motor, supporting plate motor, discharging motor constitute rear end transhipment group of motors and front end transhipment group of motors respectively; Also comprise upward transmission motor, the following transmission motor that is used to drive down driving wheel, the backhaul motor that is used to drive the backhaul belt conveyor, the last vibrating motor that is used to drive the patrix vibrating mechanism, the following vibrating motor that is used to drive the counterdie vibrating mechanism, the hybrid electric motor that is used to drive twisted axis that is used to drive driving wheel, the stirring motor that is used for the stirring of gypsum class slurry; Also comprise with rear end transhipment group of motors, front end transhipment group of motors, on transmit motor, down transmission motor, backhaul motor, go up vibrating motor, the controller that electrically connects of vibrating motor, hybrid electric motor, stirring motor down; The control button that also comprises aforementioned each motor that electrically connects with controller.
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| CN 201010226868 CN102328805B (en) | 2010-07-14 | 2010-07-14 | Conveying belt deflection mechanism, conveying belt gypsum product molding device and production line |
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| CN 201010226868 CN102328805B (en) | 2010-07-14 | 2010-07-14 | Conveying belt deflection mechanism, conveying belt gypsum product molding device and production line |
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| CN102328805A true CN102328805A (en) | 2012-01-25 |
| CN102328805B CN102328805B (en) | 2013-06-19 |
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| CN102561128A (en) * | 2012-02-04 | 2012-07-11 | 尹元利 | Accelerated passing system used in intersection |
| CN102774600A (en) * | 2012-09-04 | 2012-11-14 | 昆山市圣吉川工业自动化设备有限公司 | Automatic correcting device for mesh belt |
| CN107471822A (en) * | 2017-08-30 | 2017-12-15 | 瑞安市华威印刷机械有限公司 | The conveying device of the local gold stamping all-in-one of coding of numeral and the local ink jet numbering machine of numeral |
| CN107486942A (en) * | 2017-07-17 | 2017-12-19 | 宁波北新建材有限公司 | The system that a kind of flexible mouth blanking device prepares plasterboard |
| CN108582455A (en) * | 2018-04-27 | 2018-09-28 | 重庆奥丽特建材有限公司 | High crystalline substance plate molds shaping system up and down |
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| CN102328805B (en) | 2013-06-19 |
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Effective date of registration: 20180523 Address after: 518000 Longhua District, Shenzhen, Guangdong, Guanlan street, three of the five of Xingfa Road, Patentee after: Shenzhen green Yi Ya Technology Co., Ltd. Address before: 518000 No. 401, F building, Jinxiu Garden, Longhua, Baoan District, Shenzhen, Guangdong. Patentee before: Wang Henglu |
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Granted publication date: 20130619 Termination date: 20190714 |