The saw cutting machine of two-way tape in length and breadth of waste residue cement foam strip plate or building block
Technical field
The present invention relates to band-saw machine, particularly relate to the saw cutting machine of two-way tape in length and breadth of waste residue cement foam strip plate or building block.
Background technology
Adopting cement, blowing agent to mix with waste residues such as stone flour, stone nitre, industrial residue, slag, ore deposit tailings, flyash or haydites, be processed into building slat or building block, is to save land resource, reduces a kind of good method of the cost of raw material.But the moulding of existing processing waste residue cement foam strip plate or building block, all to adopt the little mould of straight forming or with the soft cutting of steel wire, the straight forming mould is by the Multiple Type of mould, to meet the size of product, make more than number of molds and trouble, the use operation is various, and production efficiency and demoulding efficiency are low, and the shaped article surface is light too, be not easy to secondary and plaster, the product breakage rate is very high; The soft cutting of steel wire is by steel wire, the bulk idiosome to be cut into to small-sized products when batten or the firm initial set of building block, be difficult to clipping time hold, if the demoulding early, idiosome subsides, if a little later, steel wire is cut to be gone down, easily disconnected cutting, efficiency is low, and power consumption is large, breakage rate is high, and each cutting all needs sufficient demoulding time.
Summary of the invention
The objective of the invention is the shortcoming existed in order to overcome prior art, provide a kind of cutting speed fast, power consumption is little, and the product breakage rate is low, saves number of molds, reduces the waste residue cement foam strip plate of integrated cost or the saw cutting machine of two-way tape in length and breadth of building block.
The technical scheme of the saw cutting machine of two-way tape in length and breadth of waste residue cement foam strip plate of the present invention or building block is: it is characterized in that comprising transverse frame and longitudinal framing, the crosswise pushing cylinder is installed on transverse frame, transverse rollers and transverse cuts frame, the piston rod of crosswise pushing cylinder connects laterally pawls, laterally pawl and match with the idiosome on transverse rollers, the first motor is installed on the transverse cuts frame, transversely fixed head and laterally bottom plate are installed in the transverse cuts frame, transversely fixed head and horizontal bottom plate are more than two groups, transversely power wheel transversely is set in fixed head, laterally lower power wheel laterally is set in bottom plate, transversely on power wheel and laterally lower power wheel, Cross cut band saw machine is set, at each, transversely on power wheel, horizontal power transmission shaft is installed, laterally on power transmission shaft, horizontal eccentric block is installed, horizontal drive link is installed between each horizontal eccentric block, wherein on one group of horizontal power transmission shaft, the first belt pulley is installed, the first belt pulley connects the output shaft of the first motor through the first belt, on longitudinal framing, install and vertically push cylinder, vertical cylinder, vertical cutting rack and discharge rack, the piston rod that vertically pushes cylinder connects vertically pawls, vertically pawl and match with the idiosome on vertical cylinder, vertically on cutting rack, the second motor is installed, vertical upper mounted plate and vertical bottom plate vertically are installed in cutting rack, vertically upper mounted plate and vertical bottom plate are more than two groups, vertically upper power wheel vertically is set in upper mounted plate, vertically lower power wheel vertically is set in bottom plate, on vertically upper power wheel and vertically lower power wheel, the rip cutting band saw is set, on each is vertical, on power wheel, longitudinal drive shaft is installed, vertical eccentric block is installed on longitudinal drive shaft, vertical drive link is installed between each vertical eccentric block, wherein on one group of longitudinal drive shaft, the second belt pulley is installed, the second belt pulley connects the output shaft of the second motor through the second belt.
The invention discloses the saw cutting machine of two-way tape in length and breadth of a kind of waste residue cement foam strip plate or building block, during production, at first by cement, blowing agent and stone flour, stone nitre, industrial residue, slag, the ore deposit tailings, the waste residue such as flyash or haydite is put into mould and is formed a larger idiosome through maintenance after mixing, then idiosome is put on the transverse rollers of transverse frame, the first machine operation now, the output shaft of the first motor drives the first belt pulley rotation through the first belt, the first belt pulley drives horizontal power transmission shaft rotation, laterally power transmission shaft drives transversely power wheel and laterally eccentric block rotation, transversely power wheel drives laterally lower power wheel rotation through Cross cut band saw machine, and laterally eccentric block drives the transversely power wheel of other each group through horizontal drive link, laterally lower power wheel and Cross cut band saw machine operation, make Cross cut band saw machine around transversely power wheel and laterally time power wheel high-speed cruising, then the piston rod of crosswise pushing cylinder drives laterally to pawl and pushes idiosome to the right, when idiosome moves to while with Cross cut band saw machine, contacting, the Cross cut band saw machine of high-speed cruising carries out transverse cuts to idiosome, until the piston rod of crosswise pushing cylinder stretches out fully, laterally having been cut fully and sent on vertical cylinder of longitudinal framing of monoblock idiosome is described, when longitudinal framing detects idiosome and sends into, the second machine operation, the output shaft of the second motor drives the second belt pulley rotation through the second belt, the second belt pulley drives the longitudinal drive shaft rotation, longitudinal drive shaft drives vertically upper power wheel and vertically eccentric block rotation, vertically upper power wheel drives vertically lower power wheel rotation through the rip cutting band saw, and vertically eccentric block drives the vertically upper power wheel of other each group through vertical drive link, vertically lower power wheel and the operation of rip cutting band saw, make the rip cutting band saw around vertically upper power wheel and vertically lower power wheel high-speed cruising, then the piston rod that vertically pushes cylinder drives vertically to pawl and pushes forward idiosome, when idiosome moves to while with the rip cutting band saw, contacting, the rip cutting band saw of high-speed cruising vertically cuts idiosome, until vertically push the piston rod of cylinder, stretch out fully, what the monoblock idiosome was described is vertically cut and is delivered on discharge rack fully, finally by embracing the brick machine, the idiosome gripping of well cutting is exported.The saw cutting machine of two-way tape in length and breadth of this programme waste residue cement foam strip plate or building block, adopt the driven by motor power wheel, by power wheel, driving the band saw high-speed cruising cuts idiosome, cutting speed is fast, and power consumption is little, and the product breakage rate is low, without the mould of manufacturing different size, model, just can produce batten or the building block of plurality of specifications, save number of molds, reduce integrated cost.
The saw cutting machine of two-way tape in length and breadth of waste residue cement foam strip plate of the present invention or building block, 2-6 groups transversely fixed head and horizontal bottom plate are installed on described transverse cuts frame, each is organized transversely fixed head and power wheel laterally is installed respectively in bottom plate transversely, is laterally descended power wheel and Cross cut band saw machine, the vertical upper mounted plate of 2-6 group and vertical bottom plate vertically are installed on cutting rack, and each is organized vertical upper mounted plate and vertically upper power wheel vertically is installed respectively in bottom plate, is vertically descended power wheel and rip cutting band saw.The band saw of not counting on the same group can be installed as required to be cut idiosome.4-6 groups transversely fixed head and horizontal bottom plate are installed on described transverse cuts frame, each is organized transversely fixed head and is divided into front and back double-layer partition setting with horizontal bottom plate, every layer is driven through the 4th belt through the first belt and the 4th motor by the first motor respectively, the vertical upper mounted plate of 4-6 group and vertical bottom plate vertically are installed on cutting rack, each organizes vertical upper mounted plate and vertical bottom plate is divided into front and back double-layer partition setting, and every layer is driven through the 5th belt through the second belt and the 5th motor by the second motor respectively.In the time idiosome will being cut into to the less product of size, can be at the transverse cuts frame and the transversely fixed head double-deck before and after 4-6 groups, laterally bottom plate, vertically upper mounted plate and vertical bottom plate vertically be installed on cutting rack, front and back double-layer partition setting, need not increase machine volume and just can place 4-6 groups transversely fixed head, horizontal bottom plate, vertical upper mounted plate and vertical bottom plate.Flat left fixed head, flat right fixed head and the 3rd motor cut cut is installed on described transverse cuts frame, flat cutting on left fixed head installed the flat left power wheel of cutting, flat cutting on right fixed head installed the flat right power wheel of cutting, flat cut left power wheel peace and cut on right power wheel the flat band saw of cutting is set, flatly cut left power wheel and connect the 3rd motor through the 3rd belt.When on the transverse rollers that idiosome is put into to transverse frame and by the piston rod of crosswise pushing cylinder, driving and laterally pawl while pushing idiosome to the right, first by the 3rd motor, drive the flat band saw operation of cutting by the 3rd belt, flat cut the band saw high-speed cruising and will above idiosome, scabble, thereby guarantee that product is smooth.Each mounting limit wheel on described transverse frame and longitudinal framing, position-limited wheel contacts with idiosome.Position-limited wheel carries out spacing to the idiosome both sides, avoiding that idiosome is excessive can't be by transverse cuts frame and vertical cutting rack.On described transversely fixed head and horizontal bottom plate, horizontal pinch wheels is installed.On described vertical upper mounted plate and vertical bottom plate, vertical pinch wheels is installed.Describedly flat cut left fixed head peace and cut on right fixed head the flat pinch wheels of cutting is installed.By regulating horizontal pinch wheels, peaceful position of cutting pinch wheels, vertical pinch wheels position, regulate Cross cut band saw machine, peaceful tightness and the position of cutting band saw of rip cutting band saw.Describedly flat cut left power wheel peace and cut on the transverse cuts frame between right power wheel powder collection frame and travelling gear are installed, powder collection frame one side is shaped with discharging opening, travelling gear is driven by small machine, travelling gear is provided with driving chain, scraper plate is installed on driving chain, and powder is exported from discharging opening through scraper plate.When flat can the generating portion powder after cutting band saw idiosome top being scabbled, when idiosome is fed forward, powder drives to flat and cuts in the powder collection frame of band saw front through idiosome, then by small machine band nutating gear, rotated, travelling gear drives the driving chain operation, by driving chain, drive the scraper plate operation, scraper plate is scraped the discharging opening output to a side by the powder in the powder collection frame, powder collection frame and scraper plate have been arranged, avoid powder to fall into the transverse cuts frame, affect the normal operation of Cross cut band saw machine.
The accompanying drawing explanation
Fig. 1 is the schematic perspective view of the saw cutting machine of two-way tape in length and breadth of waste residue cement foam strip plate or building block;
Fig. 2 is the schematic top plan view of the saw cutting machine of two-way tape in length and breadth of waste residue cement foam strip plate or building block;
Fig. 3 is that the master of transverse cuts frame looks schematic diagram;
Fig. 4 is the schematic perspective view of vertical cutting rack;
Fig. 5 is the schematic rear view of vertical cutting rack;
Fig. 6 installs the flat schematic perspective view of cutting band saw and powder collection frame on the transverse cuts frame;
Fig. 7 installs the schematic perspective view of double-deck (6 groups) Cross cut band saw machine in the transverse cuts frame;
Fig. 8 is that the master that double-deck (6 groups) rip cutting band saw is installed in vertical cutting rack looks schematic diagram.
The specific embodiment
The present invention relates to the saw cutting machine of two-way tape in length and breadth of a kind of waste residue cement foam strip plate or building block, as Figure 1-Figure 8, it is characterized in that: comprise transverse frame 1 and longitudinal framing 2, crosswise pushing cylinder 3 is installed on transverse frame, transverse rollers 4 and transverse cuts frame 5, the piston rod of crosswise pushing cylinder connects laterally pawls 6, laterally pawl and match with the idiosome 7 on transverse rollers, the first motor 8 is installed on transverse cuts frame 5, transversely fixed head 9 and laterally bottom plate 10 are installed in the transverse cuts frame, transversely fixed head and horizontal bottom plate are more than two groups, transversely power wheel 11 transversely is set in fixed head, laterally lower power wheel 12 laterally is set in bottom plate, transversely on power wheel and laterally lower power wheel, Cross cut band saw machine 13 is set, at each, transversely on power wheel, horizontal power transmission shaft 14 is installed, laterally on power transmission shaft, horizontal eccentric block 15 is installed, horizontal drive link 16 is installed between each horizontal eccentric block, wherein on one group of horizontal power transmission shaft 14, the first belt pulley 17 is installed, the first belt pulley connects the output shaft of the first motor 8 through the first belt 18, on longitudinal framing 2, install and vertically push cylinder 19, vertical cylinder 20, vertical cutting rack 21 and discharge rack 22, the piston rod that vertically pushes cylinder connects vertically pawls 23, vertically pawl and match with the idiosome 7 on vertical cylinder, vertically on cutting rack 21, the second motor 24 is installed, vertical upper mounted plate 25 and vertical bottom plate 26 vertically are installed in cutting rack, vertically upper mounted plate and vertical bottom plate are more than two groups, vertically upper power wheel 27 vertically is set in upper mounted plate, vertically lower power wheel 28 vertically is set in bottom plate, on vertically upper power wheel and vertically lower power wheel, rip cutting band saw 29 is set, on each is vertical, on power wheel, longitudinal drive shaft 30 is installed, vertical eccentric block 31 is installed on longitudinal drive shaft, vertical drive link 32 is installed between each vertical eccentric block, wherein on one group of longitudinal drive shaft 30, the second belt pulley 33 is installed, the second belt pulley connects the output shaft of the second motor 24 through the second belt 34.During production, at first by cement, blowing agent and stone flour, stone nitre, industrial residue, slag, the ore deposit tailings, the waste residue such as flyash or haydite is put into mould and is formed a larger idiosome 7 through maintenance after mixing, then idiosome is put on the transverse rollers 4 of transverse frame 1, now the first motor 8 work, the output shaft of the first motor drives the first belt pulley 17 rotations through the first belt 18, the first belt pulley drives horizontal power transmission shaft 14 rotations, laterally power transmission shaft drives transversely power wheel 11 and laterally eccentric block 15 rotations, transversely power wheel drives laterally lower power wheel 12 rotations through Cross cut band saw machine 13, and laterally eccentric block drives the transversely power wheel 11 of other each group through horizontal drive link 16, laterally lower power wheel 12 and Cross cut band saw machine 13 operations, make Cross cut band saw machine around transversely power wheel and laterally time power wheel high-speed cruising, then the piston rod of crosswise pushing cylinder 3 drives laterally to pawl and 6 pushes idiosome 7 to the right, when idiosome moves to while with Cross cut band saw machine 13, contacting, the Cross cut band saw machine of high-speed cruising carries out transverse cuts to idiosome, until the piston rod of crosswise pushing cylinder 3 stretches out fully, laterally having been cut fully and sent on vertical cylinder 20 of longitudinal framing 2 of monoblock idiosome is described, when longitudinal framing detects idiosome 7 and sends into, the second motor 24 work, the output shaft of the second motor drives the second belt pulley 33 rotations through the second belt 34, the second belt pulley drives longitudinal drive shaft 30 rotations, longitudinal drive shaft drives vertically upper power wheel 27 and vertically eccentric block 31 rotations, vertically upper power wheel drives vertically lower power wheel 28 rotations through rip cutting band saw 29, and vertically the vertical drive link 32 of eccentric block warp drives other respectively vertical above power wheel 27 of group, vertically lower power wheel 28 and 29 operations of rip cutting band saw, make the rip cutting band saw around vertically upper power wheel and vertically lower power wheel high-speed cruising, then the piston rod that vertically pushes cylinder 19 drives vertically to pawl and 23 pushes forward idiosome 7, when idiosome moves to while with rip cutting band saw 29, contacting, the rip cutting band saw of high-speed cruising vertically cuts idiosome, until vertically push the piston rod of cylinder 19, stretch out fully, vertically being cut fully and deliver on discharge rack 22 of monoblock idiosome is described, finally by embracing the brick machine, the idiosome gripping of well cutting is exported.The saw cutting machine of two-way tape in length and breadth of this programme waste residue cement foam strip plate or building block, adopt the driven by motor power wheel, by power wheel, driving the band saw high-speed cruising cuts idiosome, cutting speed is fast, and power consumption is little, and the product breakage rate is low, without the mould of manufacturing different size, model, just can produce batten or the building block of plurality of specifications, save number of molds, reduce integrated cost.2-6 groups transversely fixed head 9 and horizontal bottom plate 10 are installed on described transverse cuts frame 5, each is organized transversely fixed head and power wheel 11 laterally is installed respectively in bottom plate transversely, is laterally descended power wheel 12 and Cross cut band saw machine 13, the vertical upper mounted plate 25 of 2-6 group and vertical bottom plate 26 vertically are installed on cutting rack 21, and each is organized vertical upper mounted plate and vertically upper power wheel 27 vertically is installed respectively in bottom plate, is vertically descended power wheel 28 and rip cutting band saw 29.The band saw of not counting on the same group can be installed as required to be cut idiosome 7.4-6 groups transversely fixed head 9 and horizontal bottom plate 10 are installed on described transverse cuts frame 5, each is organized transversely fixed head and is divided into front and back double-layer partition setting with horizontal bottom plate, every layer is driven through the 4th belt 47 through the first belt 18 and the 4th motor 46 by the first motor 8 respectively, the vertical upper mounted plate 25 of 4-6 group and vertical bottom plate 26 vertically are installed on cutting rack 21, each organizes vertical upper mounted plate and vertical bottom plate is divided into front and back double-layer partition setting, and every layer is driven through the 5th belt 49 through the second belt 34 and the 5th motor 48 by the second motor 24 respectively.In the time idiosome 7 will being cut into to the less product of size, can be at transverse cuts frame 5 and the transversely fixed head 9 double-deck before and after 4-6 groups, laterally bottom plate 10, vertically upper mounted plate 25 and vertical bottom plate 26 vertically be installed on cutting rack 21, front and back double-layer partition setting, need not increase machine volume and just can place 4-6 groups transversely fixed head, horizontal bottom plate, vertical upper mounted plate and vertical bottom plate.Flat left fixed head 38, flat right fixed head 39 and the 3rd motor 40 cut cut is installed on described transverse cuts frame 5, flat cutting on left fixed head installed the flat left power wheel 41 of cutting, flat cutting on right fixed head installed the flat right power wheel 42 of cutting, flat cut left power wheel peace and cut on right power wheel the flat band saw 43 of cutting is set, flatly cut left power wheel 41 and connect the 3rd motors 40 through the 3rd belt 44.When on the transverse rollers 4 that idiosome 7 is put into to transverse frame 1 and by the piston rod of crosswise pushing cylinder 3, driving and laterally pawl 6 while pushing idiosome to the right, first by the 3rd motor 40, drive flat band saw 43 operations of cutting by the 3rd belt 44, flat cut the band saw high-speed cruising and will above idiosome 7, scabble, thereby guarantee that product is smooth.Each mounting limit wheel 35 on described transverse frame 1 and longitudinal framing 2, position-limited wheel contacts with idiosome 7.35 pairs of idiosome 7 both sides of position-limited wheel are carried out spacing, and avoiding that idiosome is excessive can't be by transverse cuts frame 5 and vertical cutting rack 21.On described transversely fixed head 9 and horizontal bottom plate 10, horizontal pinch wheels 36 is installed.On described vertical upper mounted plate 25 and vertical bottom plate 26, vertical pinch wheels 37 is installed.Describedly flat cut left fixed head 38 peace and cut on right fixed head 39 the flat pinch wheels 45 of cutting is installed.By regulating horizontal pinch wheels 36, the peaceful position of cutting pinch wheels 45 of vertical pinch wheels 37, regulate Cross cut band saw machine 13, peaceful tightness and the position of cutting band saw 43 of rip cutting band saw 29.Describedly flat cut left power wheel 41 peace and cut on the transverse cuts frame 5 between right power wheel 42 powder collection frame 50 and travelling gear 51 are installed, powder collection frame one side is shaped with discharging opening 52, travelling gear is driven by small machine 53, travelling gear is provided with driving chain 54, scraper plate 55 is installed on driving chain, and powder is exported from discharging opening through scraper plate.When flat cutting after scabble on 43 pairs of idiosome 7 tops of band saw understood the generating portion powder, when idiosome is fed forward, powder drives to flat and cuts in the powder collection frame 50 of band saw 43 fronts through idiosome, then by small machine 53 band nutating gear 51 rotations, travelling gear drives driving chain 54 operations, by driving chain, drive scraper plate 55 operations, scraper plate is scraped discharging opening 52 outputs to a side by the powder in powder collection frame 50, powder collection frame 50 and scraper plate 55 have been arranged, avoid powder to fall into transverse cuts frame 5, affect the normal operation of Cross cut band saw machine 13.