CN110712301A - Aerated concrete block typesetting, processing and distributing system and processing method thereof - Google Patents
Aerated concrete block typesetting, processing and distributing system and processing method thereof Download PDFInfo
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- CN110712301A CN110712301A CN201810624604.1A CN201810624604A CN110712301A CN 110712301 A CN110712301 A CN 110712301A CN 201810624604 A CN201810624604 A CN 201810624604A CN 110712301 A CN110712301 A CN 110712301A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/003—Multipurpose machines; Equipment therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/02—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/02—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing
- B28D1/04—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with circular or cylindrical saw-blades or saw-discs
- B28D1/048—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with circular or cylindrical saw-blades or saw-discs with a plurality of saw blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/18—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by milling, e.g. channelling by means of milling tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/005—Devices for the automatic drive or the program control of the machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/04—Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work
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- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
The invention discloses a typesetting, processing and distributing system and a processing method of aerated concrete blocks, comprising the following steps: the aerated concrete block typesetting, processing and distributing system is used for processing the aerated concrete blocks. The aerated concrete block typesetting, processing and distributing system and the processing method thereof can be used for slotting the aerated concrete block with strength after steam curing is finished, have accurate position and smooth and uniform surface, can be used for quickly producing aerated concrete blocks with different sizes and shapes, and can be placed at corresponding positions, have complete internal structure and do not generate cracks.
Description
Technical Field
The invention belongs to the technical field of building material production and processing equipment, and particularly relates to a typesetting, processing and distribution system and a processing method for aerated concrete blocks.
Background
At present, more and more buildings adopt aerated concrete blocks as building materials, but equipment for processing the aerated concrete blocks, particularly equipment for slotting on the aerated concrete blocks, is lacked at present. Because the construction process needs to excavate grooves with various shapes and depths on the aerated concrete block, the current common practice is to perform manual grooving on a construction site, although the manual grooving has flexibility and can meet the construction requirements, the manual grooving has low efficiency and dust pollution, and the grooving quality is irregular due to different skill levels of workers, and a flexible or tough tool is used for grooving on the aerated concrete block in a blank stage, so that the aerated concrete block in the stage has insufficient strength and high viscosity, has a rough surface and large deviation, cracks are generated in the aerated concrete block, the strength of the aerated concrete block is low, and the aerated concrete block is easy to damage. Therefore, there is an urgent need for a typesetting, processing and distribution system and a processing method thereof, which can produce and process aerated concrete blocks with different specifications and shapes and aerated concrete blocks with grooves formed therein.
Disclosure of Invention
The invention develops an aerated concrete block typesetting, processing and distributing system and a processing method thereof, and solves the technical problems.
The technical means adopted by the invention are as follows: an aerated concrete block typesetting, processing and distribution system, comprising: the automatic cutting machine comprises a slotting saw, a block cutting machine and a mechanical arm arranged between the slotting saw and the block cutting machine;
the slotting saw comprises a slotting saw base, a processing platform, a processing saw supporting platform, a multi-blade saw, an auger saw, a reciprocating vehicle, a gantry support and a milling machine, wherein the processing platform is fixed on the slotting saw base, the processing saw supporting platform is fixed on the slotting saw base on one side of the processing platform, the multi-blade saw and the auger saw are fixed on the processing saw supporting platform side by side, a slotting saw guide rail is arranged on the processing platform, the reciprocating vehicle is connected to the processing platform in a sliding manner through the slotting saw guide rail, the lower end of the gantry support is fixed on the slotting saw base on two sides of the processing platform, and the milling machine is arranged on the upper part of the gantry support;
the dicing machine comprises a steel bottom plate, a conveying device, a cutting base, a transverse cutting device, a longitudinal cutting device and a traveling direction cutting device, wherein the conveying device is fixed on the cutting base, a belt conveyor is arranged on the upper surface of the conveying device, and the steel bottom plate is placed on the belt conveyor;
robotic arm includes that robotic arm base, first device, first supporting arm, second turn to device, second supporting arm, third and turn to device and manipulator, first supporting arm lower extreme passes through first turn to the device connect in on the robotic arm base, second supporting arm one end is passed through the second turn to the device connect in first supporting arm upper end, the manipulator passes through the third turn to the device connect in the second supporting arm other end.
Further, in above-mentioned technical scheme, still include the equipment foundation, robotic arm set up in the central authorities of equipment foundation, the slotting saw base is fixed in the robotic arm right side equipment foundation right side, the stripping and slicing machine base is fixed in the robotic arm is left the equipment foundation left side, the front portion of equipment foundation sets up preceding windrow district, equipment foundation rear portion sets up back windrow district.
Further, in the above technical solution, the transverse cutting device includes a transverse cutting steel frame with fixed positions of two side edges of the cutting base, and a transverse cutting steel wire is fixed on the transverse cutting steel frame;
the longitudinal cutting device comprises longitudinal cutting support columns fixedly arranged at the outermost ends of two sides of the cutting base in pairs, a longitudinal cutting steel frame is arranged between the longitudinal cutting support columns, and longitudinal cutting horizontal steel wires are fixedly connected to the longitudinal cutting steel frame;
the advancing direction cutting device comprises advancing direction cutting columns fixed at the two ends of the conveying device, two advancing direction cutting column top ends are fixedly connected with advancing direction cutting beams, fixing parts are fixedly arranged on the lower portions of the advancing direction cutting columns, bottom horizontal cutting steel wires are connected with the upper ends of the two opposite fixing parts, the two ends of each bottom positioning cutting steel wire are fixed at the lower ends of the two opposite fixing parts, and the upper ends and the lower ends of vertical cutting steel wires are respectively fixed at the middle portions of the advancing direction cutting beams and the bottom positioning cutting steel wires.
Further, in the above technical solution, one end of the longitudinal cutting steel frame is provided with a traveling motor, the longitudinal cutting support column is provided with a saw-tooth guide rail, a motor shaft of the traveling motor is provided with a traveling gear, and the traveling gear is engaged with the saw-tooth guide rail.
Further, in the above technical solution, the milling machine includes a rod-shaped milling cutter, a milling cutter motor, a milling cutter frame, and a milling cutter vertical movement motor, the milling cutter frame is slidably connected to a milling cutter movement guide rail on one side of a cross beam of the gantry support, the milling cutter horizontal movement motor is fixed to one end of the upper portion of the gantry support, the milling cutter horizontal movement motor drives the milling cutter frame to move horizontally, the milling cutter motor is slidably connected to a milling cutter motor guide groove of the milling cutter frame, the rod-shaped milling cutter is connected to a motor shaft of the milling cutter motor, the milling cutter vertical movement motor is fixed to the top end of the milling cutter frame, and the milling cutter vertical movement motor drives the milling cutter motor to move vertically;
the processing saw support table comprises a support table main body, a support table sliding groove, a processing saw support and a processing saw positioning motor, wherein the support table sliding groove is formed in two sides of the upper portion of the support table main body;
the multi-blade saw comprises a saw blade group, a multi-blade saw cover, a multi-blade saw shaft and a multi-blade saw driving motor, wherein the multi-blade saw shaft is rotatably connected to the upper end of the front side of the processing saw bracket;
the auger saw comprises an auger bit and an auger driving motor, the auger bit is connected to a motor shaft of the auger driving motor, and the auger driving motor is fixed at the upper end of the rear side of the processing saw bracket;
the height of the center of the saw blade group on the multi-blade saw shaft is the same as the height of a motor shaft of the packing auger driving motor.
Further, in the above technical solution, the first steering device includes a first X-axis turntable, a first Y-axis turntable, a first X-axis cylinder and a first Y-axis cylinder, the first X-axis turntable is rotatably connected to the mechanical arm base, the first Y-axis turntable is fixedly connected to the first X-axis turntable, a lower end of the first support arm is rotatably connected to the Y-axis turntable, two ends of the first X-axis cylinder are respectively hinged to the first X-axis turntable and the mechanical arm base, and two ends of the first Y-axis cylinder are respectively hinged to the first Y-axis turntable and a lower end of the first support arm;
the second steering device comprises a second X-axis turntable, a second Y-axis turntable, a second X-axis cylinder and a second Y-axis cylinder, the second X-axis turntable is rotatably connected to the upper end of the first supporting arm, the second Y-axis turntable is fixedly connected to the second X-axis turntable, the second supporting arm is rotatably connected to the second Y-axis turntable, two ends of the second X-axis cylinder are respectively hinged to the upper ends of the second X-axis turntable and the first supporting arm, and two ends of the second Y-axis cylinder are respectively hinged to the second Y-axis turntable and the second supporting arm;
the third steering device comprises a third X-axis turntable, a third Y-axis turntable, a third X-axis cylinder and a third Y-axis cylinder, the third X-axis turntable is rotatably connected to the second supporting arm, the third Y-axis turntable is fixedly connected to the third X-axis turntable, the manipulator is rotatably connected to the third Y-axis turntable, two ends of the third X-axis cylinder are respectively hinged to the third X-axis turntable and the second supporting arm, and two ends of the third Y-axis cylinder are respectively hinged to the third Y-axis turntable and the manipulator.
Further, in above-mentioned technical scheme, still include control system, control system is including being used for control aerated concrete block composing, processing and distribution system's central control unit, be used for control the fluting saw control module of fluting saw, be used for controlling robotic arm's robotic arm the control unit and be used for control the slabbing machine control unit of slabbing machine, central control unit respectively with fluting saw control module robotic arm the control unit with slabbing machine control unit electricity is connected.
Further, in the above technical solution, the dicer control unit includes a dicer slave station module, a limit switch and a positioning switch, the limit switch and the positioning switch are sequentially fixed at the front end of the cutting base, and the dicer slave station module is respectively connected with the limit switch, the positioning switch, the belt conveyor, the traveling motor and the central control unit.
Further, in the above technical solution, the central control unit includes a substrate, a power module, a CPU, a positioning module, an input module, an output module, and a CC-link module, and the power module, the positioning module, the input module, the output module, and the CC-link module are respectively connected to the CPU through the substrate.
A processing method of an aerated concrete block typesetting, processing and distribution system comprises the following steps:
s1: placing the unset aerated concrete blank on a steel bottom plate;
s2: the conveying device conveys the unset aerated concrete blank to the position to be cut;
s3: cutting the aerated concrete blank into aerated concrete blocks by a dicer;
s4: after the block cutting is finished, the mechanical arm conveys the aerated concrete block at the tail end of the block cutting machine to a rear stacking area, and then the aerated concrete block is kept stand and solidified;
s5: after the aerated concrete blocks are solidified, the mechanical arm conveys the aerated concrete blocks in the front stacking area to the front end of a grooving saw, and the grooving saw performs grooving on the aerated concrete blocks;
s6: and after the grooving is finished, the mechanical arm conveys the aerated concrete block at the tail end of the block cutting machine to a rear stacking area.
The invention has the beneficial effects that:
(1) the aerated concrete block typesetting, processing and distribution system and the processing method thereof can groove on the aerated concrete block with strength after the steam curing is finished, and have accurate position, smooth and uniform surface;
(2) the aerated concrete block typesetting, processing and distributing system and the processing method thereof can quickly produce aerated concrete blocks with different sizes and shapes and place the aerated concrete blocks at corresponding positions;
(3) the aerated concrete block typesetting, processing and distributing system and the processing method thereof have the advantages that the internal structure is intact, and cracks can not be generated.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a schematic structural view of an aerated concrete block laying, processing and distribution system according to the present invention;
FIG. 2 is a schematic structural diagram of a dicer according to embodiment 2 of the present invention;
FIG. 3 is a schematic structural diagram of a dicer according to embodiment 2 of the present invention;
fig. 4 is a schematic structural view of a slotting saw according to embodiment 3 of the invention;
fig. 5 is a schematic structural view of a grooving saw according to embodiment 3 of the present invention;
fig. 6 is a schematic structural diagram of a robot arm according to embodiment 4 of the present invention;
fig. 7 is a schematic structural diagram of a robot arm according to embodiment 4 of the present invention;
fig. 8 is a schematic structural diagram of a robot arm according to embodiment 4 of the present invention;
FIG. 9 is a schematic structural diagram of a control system according to embodiment 5 of the present invention;
FIG. 10 is a schematic structural diagram of a central control unit according to embodiment 5 of the present invention;
FIG. 11 is a schematic structural diagram of an electrical portion of an aerated concrete block laying, processing and distribution system according to embodiment 5 of the present invention;
FIG. 12 is a schematic view of the working state of the dicing machine according to the present invention.
In the figure: 1. slotter saw, 2, dicer, 3, mechanical arm, 4, equipment foundation, 5, control system, 11, slotter saw base, 12, processing platform, 13, processing saw support table, 14, multi-blade saw, 15, auger saw, 16, reciprocating vehicle, 17, gantry support, 18, milling machine, 19, slotter saw guide, 31, mechanical arm base, 32, first steering device, 33, first support arm, 34, second steering device, 35, second support arm, 36, third steering device, 37, manipulator, 41, front stacker area, 42, rear stacker area, 51, central control unit, 52, slotter control module, 53, mechanical arm control unit, 54, dicer control unit, 131, support table main body, 132, support table chute, 133, processing saw support, 134, processing saw positioning motor, 141, saw blade group, 142, multi-blade saw cover, 143, processing saw base, 12, processing platform, 13, processing saw support table, 32, second steering device, 35, second support arm, 36, third steering device, 37, manipulator, 41, manipulator, saw arm, saw, A multi-blade saw shaft, 144, a multi-blade saw driving motor, 151, an auger bit, 152, an auger driving motor, 171, a milling cutter moving guide rail, 172, a milling cutter horizontal moving motor, 181, a rod-shaped milling cutter, 182, a milling cutter motor, 183, a milling cutter holder, 184, a milling cutter vertical moving motor, 185, a milling cutter motor guide groove, 201, a longitudinal cutting vertical steel wire, 202, a bottom positioning cutting steel wire, 203, a bottom horizontal cutting steel wire, 204, a fixing member, 205, a traveling direction cutting beam, 206, a transverse cutting steel wire, 207, a longitudinal cutting steel frame, 208, a blank, 209, a steel bottom plate, 210, a longitudinal cutting horizontal steel wire, 211, a cutting base, 212, a conveying device, 213, a belt conveyor, 214, a longitudinal cutting support column, 215, a traveling motor, 216, a transverse cutting steel frame, 217, a traveling direction cutting column, 321, a first X-axis turntable, 322, a first Y-axis turntable, 323. the cutting machine comprises a first X-axis cylinder, 324, a first Y-axis cylinder, 341, a second X-axis turntable, 342, a second Y-axis turntable, 343, a second X-axis cylinder, 344, a second Y-axis cylinder, 361, a third X-axis turntable, 362, a third Y-axis turntable, 363, a third X-axis cylinder, 364, a third Y-axis cylinder, 511, a substrate, 512, a power module, 513, a CPU, 514, a positioning module, 515, an input module, 516, an output module, 517, a CC-link module, 541, a slave station module of the cutting machine, 542, a limit switch, 543 and a positioning switch.
Detailed Description
In the following description of the present invention, it is to be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only used for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
Example 1
As shown in fig. 1, an aerated concrete block composing, processing and distributing system includes: the automatic cutting machine comprises a slotting saw 1, a dicer 2 and a mechanical arm 3 arranged between the slotting saw 1 and the dicer 2;
the slotting saw 1 comprises a slotting saw base 11, a processing platform 12, a processing saw support table 13, a multi-blade saw 14, an auger saw 15, a reciprocating motion vehicle 16, a gantry support 17 and a milling machine 18, wherein the processing platform 12 is fixed on the slotting saw base 11, the processing saw support table 13 is fixed on the slotting saw base 11 on one side of the processing platform 12, the multi-blade saw 14 and the auger saw 15 are fixed on the processing saw support table 13 side by side, a slotting saw guide rail 19 is arranged on the processing platform 12, the reciprocating motion vehicle 16 is connected to the processing platform 12 in a sliding mode through the slotting saw guide rail 19, the lower end of the gantry support 17 is fixed on the slotting saw base 11 on two sides of the processing platform 12, and the milling machine 18 is arranged on the upper portion of the gantry support 17;
the dicer 2 comprises a steel bottom plate 209, a conveying device 212 and a cutting base 211, wherein the conveying device 212 is fixed on the cutting base 211, a belt conveyor 213 is arranged on the upper surface of the conveying device 212, and the steel bottom plate 209 is placed on the belt conveyor 213;
robotic arm 3 includes that robotic arm base 31, first device 32, the first support arm 33, the second that turns to turn to device 34, second support arm 35, the third turns to device 36 and manipulator 37, first support arm 33 lower extreme passes through first turning to device 32 connect in on the robotic arm base 31, second support arm 35 one end is passed through the second turn to device 34 connect in first support arm 33 upper end, manipulator 37 passes through the third turn to device 36 connect in the second support arm 35 other end.
Further, in above-mentioned technical scheme, still include equipment foundation 4, robotic arm 3 set up in the central authorities of equipment foundation 4, slotting saw base 11 is fixed in robotic arm 3 right side equipment foundation 4 right side, stripping and slicing machine base 24 is fixed in robotic arm 3 is left side equipment foundation 4 is left side, equipment foundation 4 front portion sets up preceding windrow district 41, equipment foundation 4 rear portion sets up back windrow district 42.
The robotic arm 3 can with the aerated concrete block of preceding windrow district 41 place in go up processing on the hacking saw 1 perhaps slabbing machine 2, the back of finishing processing robotic arm 3 can with the hacking saw 1 perhaps the aerated concrete block after the processing on slabbing machine 2 typesets and places in back windrow district 44.
Example 2
As shown in fig. 2, fig. 3 and fig. 12, the present embodiment is different from embodiment 1 in that the transverse cutting steel frames 216 are fixed to the two side edges of the cutting base 211, and the transverse cutting steel wires 206 are fixed to the transverse cutting steel frames 216;
the outermost ends of the two sides of the cutting base 211 are fixedly provided with longitudinal cutting support columns 214 in pairs, a longitudinal cutting steel frame 207 is arranged between the longitudinal cutting support columns 214, and the longitudinal cutting horizontal steel wire 210 is fixedly connected to the longitudinal cutting steel frame 207;
the two ends of the conveying device 212 are fixedly provided with advancing direction cutting columns 217, the top ends of the two advancing direction cutting columns 217 are fixedly connected with the advancing direction cutting beam 205, the lower parts of the advancing direction cutting columns 217 are fixedly provided with fixing pieces 204, the upper ends of the two opposite fixing pieces 204 are connected with the bottom horizontal cutting steel wire 203, the two ends of the bottom positioning cutting steel wire 202 are fixed at the lower ends of the two opposite fixing pieces 204, and the upper end and the lower end of the vertical cutting steel wire 201 are respectively fixed at the middle parts of the advancing direction cutting beam 205 and the bottom positioning cutting steel wire 202.
Further, in the above technical solution, the diameter of the bottom positioning cutting steel wire 202 is 0.5 to 3.0mm, and the diameter of the bottom horizontal cutting steel wire 203 and the diameter of the longitudinal cutting vertical steel wire 201 are 0.5 to 2.0 mm.
Further, in the above technical solution, one end of the longitudinal cutting steel frame 207 is provided with a traveling motor 215, the longitudinal cutting support column 214 is provided with a saw-tooth guide rail, and a motor shaft of the traveling motor 215 is provided with a traveling gear, and the traveling gear is engaged with the saw-tooth guide rail.
The bottom positioning cutting wire 202 can position the angle and the position of the longitudinal cutting vertical wire 201, the bottom horizontal cutting wire 203 can cut the bottom of the blank 208 to be flat, and the blank 208 is unset aerated concrete, so that the cut waste materials are conveyed to other equipment for manufacturing the blank 208 to be re-made and recycled, and no waste is generated.
Example 3
As shown in fig. 4 to 5, the present embodiment is different from embodiment 1 in that the milling machine 18 includes a rod-shaped milling cutter 181, a milling cutter motor 182, a milling cutter holder 183, and a milling cutter vertical movement motor 184, the milling cutter holder 183 is slidably connected to a milling cutter movement guide rail 171 on one side of a cross beam of the gantry support 17, the milling cutter horizontal movement motor 172 is fixed to one end of an upper portion of the gantry support 17, the milling cutter horizontal movement motor 172 drives the milling cutter holder 183 to move horizontally, the milling cutter motor 182 is slidably connected to a milling cutter motor guide groove 185 of the milling cutter holder 183, the rod-shaped milling cutter 181 is connected to a motor shaft of the milling cutter motor 182, the milling cutter vertical movement motor 184 is fixed to a top end of the milling cutter holder 183, and the milling cutter vertical movement motor 184 drives the milling cutter;
the processing saw support platform 13 comprises a support platform main body 131, a support platform sliding groove 132, a processing saw bracket 133 and a processing saw positioning motor 134, wherein the support platform sliding groove 132 is arranged on two sides of the upper part of the support platform main body 131, the processing saw bracket 133 is in sliding connection with the support platform sliding groove 132, the processing saw positioning motor 134 is fixed on the support platform main body 131, and the processing saw positioning motor 134 is in driving connection with the processing saw bracket 133;
the multi-blade saw 14 comprises a saw blade group 141, a multi-blade saw cover 142, a multi-blade saw shaft 143 and a multi-blade saw driving motor 144, wherein the multi-blade saw shaft 143 is rotatably connected to the upper end of the front side of the processing saw bracket 133, the center of the saw blade group 141 is fixed in the middle of the multi-blade saw shaft 143, the multi-blade saw driving motor 144 is fixed on the processing saw bracket 133, the multi-blade saw driving motor 144 is in driving connection with the multi-blade saw shaft 143, the multi-blade saw cover 142 is covered outside the saw blade group 141, and one end of the multi-blade saw cover 142 is fixed on the processing saw bracket 133;
the auger saw 15 comprises an auger bit 151 and an auger driving motor 152, the auger bit 151 is connected to a motor shaft of the auger driving motor 152, and the auger driving motor 152 is fixed at the upper end of the rear side of the processing saw bracket 133;
the height of the center of the saw blade group 141 on the multi-blade saw shaft 143 is the same as the height of the motor shaft of the auger drive motor 152.
Example 4
As shown in fig. 6 to 8, the present embodiment is different from embodiment 1 in that the first steering device 32 includes a first X-axis turntable 321, a first Y-axis turntable 322, a first X-axis cylinder 323, and a first Y-axis cylinder 324, the first X-axis turntable 321 is rotatably connected to the robot base 31, the first Y-axis turntable 322 is fixedly connected to the first X-axis turntable 321, the lower end of the first support arm 33 is rotatably connected to the Y-axis turntable, two ends of the first X-axis cylinder 323 are respectively and hingedly connected to the first X-axis turntable 321 and the robot base 31, and two ends of the first Y-axis cylinder 324 are respectively and hingedly connected to the first Y-axis turntable 322 and the lower end of the first support arm 33;
the second steering device 34 comprises a second X-axis turntable 341, a second Y-axis turntable 342, a second X-axis cylinder 343 and a second Y-axis cylinder 344, the second X-axis turntable 341 is rotatably connected to the upper end of the first support arm 33, the second Y-axis turntable 342 is fixedly connected to the second X-axis turntable 341, the second support arm 35 is rotatably connected to the second Y-axis turntable 342, two ends of the second X-axis cylinder 343 are respectively and hingedly connected to the upper ends of the second X-axis turntable 341 and the first support arm 33, and two ends of the second Y-axis cylinder 344 are respectively and hingedly connected to the second Y-axis turntable 342 and the second support arm 35;
the third steering device 36 includes a third X-axis turntable 361, a third Y-axis turntable 362, a third X-axis cylinder 363, and a third Y-axis cylinder 364, the third X-axis turntable 361 is rotatably connected to the second support arm 35, the third Y-axis turntable 362 is fixedly connected to the third X-axis turntable 361, the manipulator 37 is rotatably connected to the third Y-axis turntable 362, two ends of the third X-axis cylinder 363 are respectively hinged to the third X-axis turntable 361 and the second support arm 35, and two ends of the third Y-axis cylinder 364 are respectively hinged to the third Y-axis turntable 362 and the manipulator 37.
The first X-axis cylinder 323, the first Y-axis cylinder 324, the second X-axis cylinder 343, the second Y-axis cylinder 344, the third X-axis cylinder 363, and the third Y-axis cylinder 364 are respectively connected to an inflation device for inflating through an inflation pipe, where the inflation device includes an inflator, or an inflation tank.
Example 5
As shown in fig. 9 to 10, the present embodiment is different from embodiment 1 in that the present embodiment further includes a control system 5, where the control system 5 includes a central control unit 51 for controlling the aerated concrete block typesetting, processing and distributing system, a grooving saw control module 52 for controlling the grooving saw 1, a manipulator arm control unit 53 for controlling the manipulator arm 3, and a block cutting machine control unit 54 for controlling the block cutting machine 2, and the central control unit 51 is electrically connected to the grooving saw control module 52, the manipulator arm control unit 53, and the block cutting machine control unit 54 respectively.
Further, in the above technical solution, the dicer control unit 54 includes a dicer slave station module 541, a limit switch 542 and a positioning switch 543, the limit switch 542 and the positioning switch 543 are sequentially fixed at the front end of the cutting base 211, and the dicer slave station module 541 is respectively connected to the limit switch 542, the positioning switch 543, the belt conveyor 213, the traveling motor 215 and the central control unit 51.
Preferably, the limit switch 542 and the positioning switch 543 are travel switches.
Further, in the above technical solution, the central control unit 51 includes a substrate 511, a power module 512, a CPU513, a positioning module 514, an input module 515, an output module 516, and a CC-link module 517, and the power module 512, the positioning module 514, the input module 515, the output module 516, and the CC-link module 517 are respectively connected to the CPU513 through the substrate 511.
Preferably, the substrate 511 is a Q38B type substrate, for example, a Q38B type substrate of QPLC series of mitsubishi, the power module 512 is a Q61P type power module, the CPU513 is a Q25HCPU type central processing unit, the positioning module 514 is a QD75MH4 type positioning module, the input module 515 is a QX42 type input module, the output module 516 is a QY42P type output module, the CC-link module 517 is a QJ61BT11N type module, for example, a mitsubishi QJ61BT11N type CC-link communication module, and the slave station module 541 is an AJ65SBTB1-16D type slave station module.
The slave dicer station module 541 transmits the position switch signals detected by the limit switch 542 and the positioning switch 543 to the CPU513 through the CC-link module 517, and the control signal of the CPU513 is transmitted to the belt conveyor 213 through the CC-link module 517 and the slave dicer station module 541.
The slabbing machine slave station module 541 transmits control signals to the belt conveyor 213 and the traveling motor 215, so that the belt conveyor 213 and the traveling motor 215 are controlled.
The internal structure of the electrical module and the electronic components adopted in the invention belongs to the prior art and is familiar to those skilled in the art, and those skilled in the art cannot think that the electronic components are adopted to realize the function of controlling the aerated concrete block typesetting, processing and distribution system before the description of the invention is not seen, and after the description of the invention is seen, the connection of the electronic components can be easily completed by those skilled in the art according to the content of the description.
Example 6
A processing method of an aerated concrete block typesetting, processing and distribution system comprises the following steps:
s1: placing the unset aerated concrete blank on a steel bottom plate;
s2: the conveying device conveys the unset aerated concrete blank to the position to be cut;
s3: the slabbing machine 2 cuts the aerated concrete blank into aerated concrete blocks;
s4: after the block cutting is finished, the mechanical arm 3 conveys the aerated concrete block at the tail end of the block cutting machine 2 to a rear stacking area 42, and then the aerated concrete block is kept stand and solidified;
s5: after the aerated concrete blocks are solidified, the mechanical arm 3 conveys the aerated concrete blocks in the front stacking area 41 to the front end of a grooving saw, and the grooving saw performs grooving on the aerated concrete blocks;
s6: after the grooving is completed, the mechanical arm 3 conveys the aerated concrete block at the tail end of the dicer 2 to the rear stacking area 42.
Example 7
The embodiment of the aerated concrete block typesetting, processing and distributing system is different from the embodiment 1 in that the aerated concrete block typesetting, processing and distributing system further comprises a plurality of button switches, and each button switch is respectively connected with a processing saw positioning motor 134, a multi-blade saw driving motor 144, an auger driving motor 152, a milling cutter horizontal moving motor 172, a milling cutter motor 182, a milling cutter vertical moving motor 184, a belt conveyor driving motor 218, a single-blade saw driving motor 224, a first X-axis cylinder 323, a first Y-axis cylinder 324, a second X-axis cylinder 343, a second Y-axis cylinder 344, a third X-axis cylinder 363 and a third Y-axis cylinder 364.
The failure rate can be reduced by adopting a common switch, and the aerated concrete block typesetting, processing and distribution system can be controlled under any condition.
Example 8
The embodiment of the aerated concrete block typesetting, processing and distribution system is different from the embodiment 3 in that two milling machines 18 are provided, and the two milling machines 18 are respectively fixed on the front side and the rear side of a gantry support 17.
The milling cutter motors 182 of the two milling machines 18 can stay at different positions, and the two rod-shaped milling cutters 181 which are staggered can cut grooves with different intervals and specifications on the aerated concrete block to be processed.
Example 9
As shown in fig. 11, the aerated concrete block typesetting, processing and distribution system is different from the embodiment 5 in that the slotting saw control module 52 includes a slotting saw slave station module 521, the processing saw positioning motor 134, the multi-blade saw driving motor 144, the auger driving motor 152, the milling cutter horizontal movement motor 172, the milling cutter motor 182 and the milling cutter vertical movement motor 184 are respectively connected to the slotting saw slave station module 521, and the slotting saw slave station module 521 is in communication connection with the CC-link module 517.
Preferably, the slotting saw slave station module 521 is an AJ65SBTB1-16T type slave station module.
Preferably, the manipulator control unit 53 includes a manipulator slotting and sawing slave station module 531, the first X-axis cylinder 323, the first Y-axis cylinder 324, the second X-axis cylinder 343, the second Y-axis cylinder 344, the third X-axis cylinder 363, and the third Y-axis cylinder 364 are respectively connected to the manipulator slotting and sawing slave station module 531, and the manipulator slotting and sawing slave station module 531 is in communication connection with the CC-link module 517.
Preferably, the slave station module 531 is an AJ65SBTB1-16T slave station module.
Example 10
A method for processing an aerated concrete block typesetting, processing and distribution system, which is different from the embodiment 6 in that the step S3 further comprises:
s31: placing an uncured aerated concrete blank 208 on a steel bottom plate 209;
s32: the blank 208 advances forwards, the vertical cutting steel wire 201 performs central longitudinal cutting on the blank 208, the bottom horizontal cutting steel wire 203 cuts off waste materials at the bottom of the blank 208 to enable the bottom of the blank 208 to be flat, and the transverse cutting steel wire 206 performs transverse cutting on the blank 208;
s33: when the blank 208 runs between the two longitudinal cutting support columns 214, the traveling motor 215 drives the longitudinal cutting steel frame 207 to move downwards;
s34: the longitudinal cutting horizontal steel wire 210 performs longitudinal cutting on the blank 208 perpendicular to the traveling direction;
s35: the blank 208 continues to move forward, and continues to cut longitudinally and transversely;
s36: the blank 208 is cut by advancing the tail to the front of the two front longitudinal cutting support columns 214.
The aerated concrete block produced by the method can be adjusted in the direction of X, Y, Z, and the aerated concrete block with the required size can be rapidly produced.
By adopting the technical scheme, the aerated concrete block typesetting, processing and distributing system can be used for grooving the aerated concrete blocks with strength after the steam curing is finished, is accurate in position, smooth and uniform in surface, can be used for quickly producing aerated concrete blocks with different sizes and shapes, is good in internal structure and cannot generate cracks when placed at corresponding positions. The invention is suitable for the technical field of building material production and processing equipment, and has wide application prospect.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (10)
1. The utility model provides an aerated concrete block composing, processing and distribution system which characterized in that includes: the automatic cutting machine comprises a slotting saw, a block cutting machine and a mechanical arm arranged between the slotting saw and the block cutting machine;
the slotting saw comprises a slotting saw base, a processing platform, a processing saw supporting platform, a multi-blade saw, an auger saw, a reciprocating vehicle, a gantry support and a milling machine, wherein the processing platform is fixed on the slotting saw base, the processing saw supporting platform is fixed on the slotting saw base on one side of the processing platform, the multi-blade saw and the auger saw are fixed on the processing saw supporting platform side by side, a slotting saw guide rail is arranged on the processing platform, the reciprocating vehicle is connected to the processing platform in a sliding manner through the slotting saw guide rail, the lower end of the gantry support is fixed on the slotting saw base on two sides of the processing platform, and the milling machine is arranged on the upper part of the gantry support;
the dicing machine comprises a steel bottom plate, a conveying device, a cutting base, a transverse cutting device, a longitudinal cutting device and a traveling direction cutting device, wherein the conveying device is fixed on the cutting base, a belt conveyor is arranged on the upper surface of the conveying device, and the steel bottom plate is placed on the belt conveyor;
robotic arm includes that robotic arm base, first device, first supporting arm, second turn to device, second supporting arm, third and turn to device and manipulator, first supporting arm lower extreme passes through first turn to the device connect in on the robotic arm base, second supporting arm one end is passed through the second turn to the device connect in first supporting arm upper end, the manipulator passes through the third turn to the device connect in the second supporting arm other end.
2. The aerated concrete block laying, processing and dispensing system of claim 1, wherein: still include the equipment foundation, robotic arm set up in the central authorities of equipment foundation, the slotting saw base is fixed in the robotic arm right side equipment foundation right side, the stripping and slicing machine base is fixed in robotic arm is left equipment foundation left side, the windrow district before the equipment foundation front portion sets up, equipment foundation rear portion sets up the back windrow district.
3. The aerated concrete block laying, processing and dispensing system of claim 1, wherein: the transverse cutting device comprises a transverse cutting steel frame with fixed edge positions at two sides of the cutting base, and transverse cutting steel wires are fixed on the transverse cutting steel frame;
the longitudinal cutting device comprises longitudinal cutting support columns fixedly arranged at the outermost ends of two sides of the cutting base in pairs, a longitudinal cutting steel frame is arranged between the longitudinal cutting support columns, and longitudinal cutting horizontal steel wires are fixedly connected to the longitudinal cutting steel frame;
the advancing direction cutting device comprises advancing direction cutting columns fixed at the two ends of the conveying device, two advancing direction cutting column top ends are fixedly connected with advancing direction cutting beams, fixing parts are fixedly arranged on the lower portions of the advancing direction cutting columns, bottom horizontal cutting steel wires are connected with the upper ends of the two opposite fixing parts, the two ends of each bottom positioning cutting steel wire are fixed at the lower ends of the two opposite fixing parts, and the upper ends and the lower ends of vertical cutting steel wires are respectively fixed at the middle portions of the advancing direction cutting beams and the bottom positioning cutting steel wires.
4. The aerated concrete block laying, processing and dispensing system of claim 3, wherein: and one end of the longitudinal cutting steel frame is provided with a travelling motor, the longitudinal cutting support column is provided with a sawtooth guide rail, a motor shaft of the travelling motor is provided with a travelling gear, and the travelling gear is meshed with the sawtooth guide rail.
5. The aerated concrete block laying, processing and dispensing system of claim 1, wherein: the milling machine comprises a rod-shaped milling cutter, a milling cutter motor, a milling cutter frame and a milling cutter vertical moving motor, wherein the milling cutter frame is connected to a milling cutter moving guide rail on one side of a cross beam of the gantry support in a sliding manner, the milling cutter horizontal moving motor is fixed at one end of the upper part of the gantry support, the milling cutter horizontal moving motor drives the milling cutter frame to move horizontally, the milling cutter motor is connected into a milling cutter motor guide groove of the milling cutter frame in a sliding manner, the rod-shaped milling cutter is connected to a motor shaft of the milling cutter motor, the milling cutter vertical moving motor is fixed at the top end of the milling cutter frame, and the milling cutter vertical moving motor;
the processing saw support table comprises a support table main body, a support table sliding groove, a processing saw support and a processing saw positioning motor, wherein the support table sliding groove is formed in two sides of the upper portion of the support table main body;
the multi-blade saw comprises a saw blade group, a multi-blade saw cover, a multi-blade saw shaft and a multi-blade saw driving motor, wherein the multi-blade saw shaft is rotatably connected to the upper end of the front side of the processing saw bracket;
the auger saw comprises an auger bit and an auger driving motor, the auger bit is connected to a motor shaft of the auger driving motor, and the auger driving motor is fixed at the upper end of the rear side of the processing saw bracket;
the height of the center of the saw blade group on the multi-blade saw shaft is the same as the height of a motor shaft of the packing auger driving motor.
6. The aerated concrete block laying, processing and dispensing system of claim 1, wherein: the first steering device comprises a first X-axis turntable, a first Y-axis turntable, a first X-axis cylinder and a first Y-axis cylinder, the first X-axis turntable is rotatably connected to the mechanical arm base, the first Y-axis turntable is fixedly connected to the first X-axis turntable, the lower end of the first support arm is rotatably connected to the Y-axis turntable, two ends of the first X-axis cylinder are respectively hinged to the first X-axis turntable and the mechanical arm base, and two ends of the first Y-axis cylinder are respectively hinged to the first Y-axis turntable and the lower end of the first support arm;
the second steering device comprises a second X-axis turntable, a second Y-axis turntable, a second X-axis cylinder and a second Y-axis cylinder, the second X-axis turntable is rotatably connected to the upper end of the first supporting arm, the second Y-axis turntable is fixedly connected to the second X-axis turntable, the second supporting arm is rotatably connected to the second Y-axis turntable, two ends of the second X-axis cylinder are respectively hinged to the upper ends of the second X-axis turntable and the first supporting arm, and two ends of the second Y-axis cylinder are respectively hinged to the second Y-axis turntable and the second supporting arm;
the third steering device comprises a third X-axis turntable, a third Y-axis turntable, a third X-axis cylinder and a third Y-axis cylinder, the third X-axis turntable is rotatably connected to the second supporting arm, the third Y-axis turntable is fixedly connected to the third X-axis turntable, the manipulator is rotatably connected to the third Y-axis turntable, two ends of the third X-axis cylinder are respectively hinged to the third X-axis turntable and the second supporting arm, and two ends of the third Y-axis cylinder are respectively hinged to the third Y-axis turntable and the manipulator.
7. The aerated concrete block laying, processing and dispensing system of claim 1, wherein: still include control system, control system is including being used for control aerated concrete block composing, processing and delivery system's central control unit, be used for control the hacksaw control module of hacksaw, the robotic arm the control unit that is used for controlling robotic arm and be used for control the slabbing machine the control unit of slabbing machine, central control unit respectively with hacksaw control module the robotic arm the control unit with the slabbing machine the control unit electricity is connected.
8. The aerated concrete block laying, processing and dispensing system of claim 7, wherein: the dicer control unit comprises a dicer slave station module, a limit switch and a positioning switch, the limit switch and the positioning switch are sequentially fixed at the front end of the cutting base, and the dicer slave station module is respectively connected with the limit switch, the positioning switch, the belt conveyor, the traveling motor and the central control unit.
9. The aerated concrete block laying, processing and dispensing system of claim 7, wherein: the central control unit comprises a substrate, a power module, a CPU, a positioning module, an input module, an output module and a CC-link module, wherein the power module, the positioning module, the input module, the output module and the CC-link module are respectively connected with the CPU through the substrate.
10. A processing method of aerated concrete block typesetting, processing and distribution system is characterized in that: the aerated concrete block typesetting, processing and distribution system comprises the following steps:
s1: placing the unset aerated concrete blank on a steel bottom plate;
s2: the conveying device conveys the unset aerated concrete blank to the position to be cut;
s3: cutting the aerated concrete blank into aerated concrete blocks by a dicer;
s4: after the block cutting is finished, the mechanical arm conveys the aerated concrete block at the tail end of the block cutting machine to a rear stacking area, and then the aerated concrete block is kept stand and solidified;
s5: after the aerated concrete blocks are solidified, the mechanical arm conveys the aerated concrete blocks in the front stacking area to the front end of a grooving saw, and the grooving saw performs grooving on the aerated concrete blocks;
s6: and after the grooving is finished, the mechanical arm conveys the aerated concrete block at the tail end of the block cutting machine to a rear stacking area.
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| CN201810624604.1A CN110712301B (en) | 2018-07-13 | 2018-07-13 | Aerated concrete block typesetting, processing and distributing system and processing method thereof |
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| CN201810624604.1A CN110712301B (en) | 2018-07-13 | 2018-07-13 | Aerated concrete block typesetting, processing and distributing system and processing method thereof |
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Cited By (2)
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| CN111590764A (en) * | 2020-06-23 | 2020-08-28 | 贵州隆筑宜装配式建材有限公司 | Dry-type slotting system for processing autoclaved aerated concrete slabs and control method |
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| CN110712301B (en) | 2022-11-01 |
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