CN102390063B - Back loading high-speed computer panel saw - Google Patents
Back loading high-speed computer panel saw Download PDFInfo
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Abstract
本发明公开一种后上料高速电脑裁板锯,包括有机台主体、送料单元和电脑控制系统;该机台主体包括有工作台、压料装置和裁切装置,该压料装置和裁切装置均安装于工作台上;该送料单元位于机台主体的后侧,该送料单元包括有进料装置和上料装置,该进料装置设置于机台主体和上料装置之间;进料装置包括有进料架以及第一推进机构;该上料装置包括有上料架、升降台和第二推进机构;该电脑操控系统控制前述压料装置、裁切装置、进料装置和上料装置的工作;藉此,可实现对板料裁切全过程的自动化作业,有利于保证板料的裁切精度,并有效提高了工作效率,减少操作人员数量及减轻工人劳动强度,从而降低企业的生产成本,利于企业的生存。
The invention discloses a rear-feeding high-speed computerized panel saw, which includes an organic table main body, a feeding unit and a computer control system; the machine main body includes a working table, a pressing device and a cutting device, and the pressing device and the cutting device Installed on the workbench; the feeding unit is located on the rear side of the main body of the machine, the feeding unit includes a feeding device and a feeding device, the feeding device is arranged between the main body of the machine and the feeding device; the feeding device includes There is a feeding frame and a first propulsion mechanism; the feeding device includes a feeding frame, a lifting platform and a second propulsion mechanism; the computer control system controls the aforementioned pressing device, cutting device, feeding device and feeding device work; in this way, the automatic operation of the whole process of sheet metal cutting can be realized, which is conducive to ensuring the cutting accuracy of the sheet metal, effectively improving work efficiency, reducing the number of operators and reducing the labor intensity of workers, thereby reducing the production of enterprises cost, which is conducive to the survival of the enterprise.
Description
技术领域 technical field
本发明涉及木工机械领域技术,尤其是指一种可大幅提高工作效率的后上料高速电脑裁板锯。 The invention relates to the technology in the field of woodworking machinery, in particular to a post-feeding high-speed computerized panel saw that can greatly improve work efficiency.
背景技术 Background technique
裁板锯主要用于板式家具制造和木制品行业对人造纤维板等各种板材作裁板作业之用,目前国内的绝大部分裁板锯均为半自动化形式,其包括有机架和设置于机架上锯片,锯片由电机带动转动,使用时,通过人工送料将板料移至锯片,利用电机带动锯片转动而完成对板料的裁切作用。 Panel saws are mainly used in the manufacture of panel furniture and wood products for various panels such as man-made fiberboards. At present, most of the panel saws in China are semi-automatic. The saw blade is on the frame, and the saw blade is driven by the motor to rotate. When in use, the sheet is moved to the saw blade by manual feeding, and the motor is used to drive the saw blade to rotate to complete the cutting of the sheet.
上述现有的裁板锯虽然能够实现对板料进行裁切,然而,该种裁板锯工作效率低,裁切精度不能准备控制,操作人员的劳动强度大,并且需要操作人员的数量多,增加了企业的生产成本,尤其是在目前劳力资源紧缺的情况下,采用现有裁板锯进行生产作业更加不利于企业的生存,企业急望裁板锯结构能够得到较大的改进,以有效提高裁板作业效率,同时降低作业生产成本。 Although the above-mentioned existing panel saw can realize the cutting of panels, however, this kind of panel saw has low working efficiency, the cutting precision cannot be prepared and controlled, the labor intensity of the operator is high, and a large number of operators are required. Increase the production cost of the enterprise, especially in the current shortage of labor resources, using the existing panel saw for production operations is not conducive to the survival of the enterprise, the enterprise is eager to improve the structure of the panel saw to effectively Improve the efficiency of panel cutting operations while reducing operation production costs.
发明内容 Contents of the invention
有鉴于此,本发明针对现有技术存在之缺失,其主要目的是提供一种后上料高速电脑裁板锯,能有效解决利用现有之裁板锯进行裁板作业其工作效率较低问题。 In view of this, the present invention aims at the deficiencies of the prior art, and its main purpose is to provide a high-speed computerized panel saw with post-loading, which can effectively solve the problem of low work efficiency of the panel saw for panel cutting operations. .
为实现上述目的,本发明采用如下之技术方案: To achieve the above object, the present invention adopts the following technical solutions:
一种后上料高速电脑裁板锯,包括有 A rear-loading high-speed computerized panel saw, comprising
一机台主体,该机台主体包括有工作台、用于将板料压紧定位于工作台上的压料装置以及用于对位于工作台上的板料进行裁切作业的裁切装置,该压料装置和裁切装置均安装于工作台上; A main body of the machine table, the main body of the machine table includes a worktable, a pressing device for pressing and positioning the sheet material on the worktable, and a cutting device for cutting the sheet material on the worktable, Both the pressing device and the cutting device are installed on the workbench;
一送料单元,该送料单元位于机台主体的后侧,该送料单元包括有进料装置和上料装置,该进料装置设置于机台主体和上料装置之间;进料装置包括有进料架以及用于将板料从进料架推至工作台上的第一推进机构;该上料装置包括有上料架、用于将板料向上提起的升降台以及用于将板料从上料架推至进料架的第二推进机构; A feeding unit, the feeding unit is located at the rear side of the main body of the machine, the feeding unit includes a feeding device and a feeding device, the feeding device is arranged between the main body of the machine and the feeding device; the feeding device includes a feeding device material rack and the first propulsion mechanism used to push the board from the feed rack to the workbench; The second push mechanism that pushes the loading frame to the feeding frame;
一电脑操控系统,该电脑操控系统控制前述压料装置、裁切装置、进料装置和上料装置的工作。 A computer control system, the computer control system controls the work of the aforementioned pressing device, cutting device, feeding device and feeding device.
作为一种优选方案,所述进料架的左右两侧均设置有前后延伸的第一导轨,前述第一推进机构设置于该第一导轨上沿第一导轨前后移动。 As a preferred solution, first guide rails extending forward and backward are provided on the left and right sides of the feed frame, and the aforementioned first propulsion mechanism is arranged on the first guide rails to move forward and backward along the first guide rails.
作为一种优选方案,所述第一推进机构包括有第一横梁、第一电机和多个用于夹住板料后端的夹钳机构;该第一横梁的两端分别抵于对应的第一导轨上,该第一电机固定于第一横梁上,第一电机通过第一传动轴带动第一横梁沿第一导轨前后移动;该多个夹钳机构间隔设置于第一横梁上随第一横梁同步移动。 As a preferred solution, the first propulsion mechanism includes a first beam, a first motor, and a plurality of clamping mechanisms for clamping the rear end of the sheet; the two ends of the first beam respectively abut against the corresponding first On the guide rail, the first motor is fixed on the first beam, and the first motor drives the first beam to move back and forth along the first guide rail through the first transmission shaft; Synchronized movement.
作为一种优选方案,所述夹钳机构包括有支座组件和夹钳组件;该支座组件包括有固定片、定位块和两左右设置的夹爪座;该固定片与第一横梁固定连接并连接于两夹爪座的后端之间;该定位块固定连接于两夹爪座的前端之间;该夹钳组件位于两夹爪座之间,夹钳组件包括有上驱动缸体、下驱动缸体,上夹爪、下夹爪、摆杆和连杆;该上驱动缸体的后端与夹爪座枢接,上驱动缸体的前端向前伸出有上活塞杆,该上活塞杆与摆杆的上端枢接;该摆杆的下端与夹爪座枢接,摆杆上设置有限位通槽;该下驱动缸体的后端与夹爪座枢接,下驱动缸体的前端向前伸出有下活塞杆,该下活塞杆的前端穿过前述限位通槽向前伸出并与下夹爪固定连接,该下活塞杆带动下夹爪可活动地向前伸出前述定位块;该上夹爪的后端与夹爪座枢接,上夹爪的前端向前伸出前述定位块;该连杆的两端分别与上夹爪和摆杆枢接。 As a preferred solution, the clamp mechanism includes a support assembly and a clamp assembly; the support assembly includes a fixed piece, a positioning block and two jaw seats arranged on the left and right; the fixed piece is fixedly connected to the first beam And connected between the rear ends of the two jaw bases; the positioning block is fixedly connected between the front ends of the two jaw bases; the clamp assembly is located between the two jaw bases, and the clamp assembly includes an upper drive cylinder, The lower driving cylinder, the upper jaw, the lower jaw, the swing rod and the connecting rod; The upper piston rod is pivotally connected to the upper end of the swing rod; the lower end of the swing rod is pivotally connected to the gripper seat, and a limit channel is arranged on the swing rod; the rear end of the lower drive cylinder is pivotally connected to the gripper seat, and the lower drive cylinder The front end of the body protrudes forward with a lower piston rod, the front end of the lower piston rod protrudes forward through the aforementioned limiting channel and is fixedly connected with the lower jaw, and the lower piston rod drives the lower jaw to move forward Extend the aforementioned positioning block; the rear end of the upper jaw is pivotally connected with the jaw base, and the front end of the upper jaw protrudes forward from the aforementioned positioning block; the two ends of the connecting rod are pivotally connected with the upper jaw and the swing bar respectively.
作为一种优选方案,所述上料架的左右两侧均设置有前后延伸的第二导轨,前述第二推进机构设置于该第二导轨上沿第二导轨前后移动。 As a preferred solution, the left and right sides of the loading rack are provided with second guide rails extending forward and backward, and the aforementioned second propulsion mechanism is arranged on the second guide rails to move forward and backward along the second guide rails.
作为一种优选方案,所述第二推进机构包括有第二横梁、第二电机和多个推块组件;该第二横梁的两端分别抵于对应的第二导轨上,该第二电机固定于第二横梁上,第二电机通过第二传动轴带动第二横梁沿第二导轨前后移动;该多个推块组件间隔设置于第二横梁上随第二横梁同步移动。 As a preferred solution, the second propulsion mechanism includes a second crossbeam, a second motor and a plurality of push block assemblies; the two ends of the second crossbeam respectively abut on the corresponding second guide rails, and the second motor is fixed On the second crossbeam, the second motor drives the second crossbeam to move back and forth along the second guide rail through the second transmission shaft; the plurality of push block assemblies are arranged at intervals on the second crossbeam to move synchronously with the second crossbeam.
作为一种优选方案,所述压料装置包括有压料横梁、活动座、第一驱动缸体、第二驱动缸体和第三电机;该压料横梁横向设置于工作台的正上方,该活动座通过直线导轨可横向活动地设置于压料横梁上并随压料横梁上下活动;该第一驱动缸体带动压料横梁上下活动,该第二驱动缸体设置于活动座上随活动座横向移动,该第三电机通过传动链带动活动座沿直线导轨横向来回移动。 As a preferred solution, the pressing device includes a pressing beam, a movable seat, a first driving cylinder, a second driving cylinder and a third motor; the pressing beam is arranged laterally directly above the workbench, the The movable seat can be set horizontally and movable on the binder beam through the linear guide rail and moves up and down with the binder beam; the first drive cylinder drives the binder beam to move up and down, and the second drive cylinder is set on the movable seat and moves up and down with the binder beam. To move laterally, the third motor drives the movable seat to move back and forth laterally along the linear guide rail through the transmission chain.
作为一种优选方案,所述裁切装置包括有活动基座和主锯组件和副锯组件,该活动基座可左右横向活动地设置于工作台的下方;该主锯组件和副锯组件均可上下活动地设置于活动基座上并随活动基座左右横向活动。 As a preferred solution, the cutting device includes a movable base, a main saw assembly and an auxiliary saw assembly. The utility model can be arranged on the movable base so as to move up and down, and move left and right along with the movable base.
作为一种优选方案,所述主锯组件包括有主电机、主锯片、主电机座和主驱动缸体;该主电机和主锯片分离式设置于主电机座上,主锯片位于主电机的上方,主电机通过第一传动带带动主锯片转动,该主驱动缸体带动主电机座相对活动基座上下活动。 As a preferred solution, the main saw assembly includes a main motor, a main saw blade, a main motor base and a main drive cylinder; the main motor and the main saw blade are separately arranged on the main motor base, and the main saw blade is located on the main Above the motor, the main motor drives the main saw blade to rotate through the first transmission belt, and the main drive cylinder drives the main motor seat to move up and down relative to the movable base.
作为一种优选方案,所述副锯组件包括有副电机、副锯片、副电机座和副驱动缸体;该副电机和副锯片分离式设置于副电机座上,副锯片位于副电机的上方,副电机通过第二传动带带动副锯片转动,该副驱动缸体带动副电机座相对活动基座上下活动。 As a preferred solution, the auxiliary saw assembly includes an auxiliary motor, an auxiliary saw blade, an auxiliary motor base and an auxiliary drive cylinder; the auxiliary motor and the auxiliary saw blade are separately arranged on the auxiliary motor base, and the auxiliary saw blade is located on the auxiliary Above the motor, the auxiliary motor drives the auxiliary saw blade to rotate through the second transmission belt, and the auxiliary driving cylinder drives the auxiliary motor seat to move up and down relative to the movable base.
本发明与现有技术相比具有明显的优点和有益效果,具体而言,由上述技术方案可知: Compared with the prior art, the present invention has obvious advantages and beneficial effects. Specifically, it can be known from the above technical solutions:
一、通过于机台主体后侧设置有送料单元,配合利用送料单元的上料装置和进料装置完成对板料的送料,并配合利用电脑控制系统控制压料装置、裁切装置、进料装置和上料装置的工作,以此实现对板料裁切全过程的自动化作业,有利于保证板料的裁切精度,并有效提高了工作效率,减少操作人员数量及减轻工人劳动强度,从而降低企业的生产成本,利于企业的生存。 1. A feeding unit is installed on the rear side of the main body of the machine, and the feeding device and feeding device of the feeding unit are used to complete the feeding of the sheet metal, and the computer control system is used to control the pressing device, cutting device, and feeding device. The work of the device and the feeding device, in order to realize the automatic operation of the whole process of sheet cutting, is conducive to ensuring the cutting accuracy of the sheet, and effectively improving work efficiency, reducing the number of operators and reducing the labor intensity of workers, thus Reduce the production cost of the enterprise, which is conducive to the survival of the enterprise.
二、通过配合利用第一电机和第一传动轴带动第一横梁沿第一导轨来回移动,并配合利用夹钳机构夹紧板料的后端进行进料作业,使得板料的进料平稳,保证了送料动作的准确性,有利于提高板料的裁切精度。 2. By cooperating with the first motor and the first transmission shaft to drive the first beam to move back and forth along the first guide rail, and cooperating with the clamp mechanism to clamp the rear end of the sheet to carry out the feeding operation, the feeding of the sheet is stable, The accuracy of the feeding action is guaranteed, which is beneficial to improving the cutting accuracy of the sheet.
三、通过利用下驱动缸体带动下夹爪向前伸出并抵于板料的后端底面上,并配合利用上驱动杆体通过摆杆和连杆带动上夹爪向下摆动而压抵于板料的上表面,从而牢固地夹紧住板料,结构和操作都很简单,有利于实现板料的快速平稳进料。 3. Use the lower driving cylinder to drive the lower jaws to extend forward and touch the bottom surface of the rear end of the sheet, and use the upper driving rod to drive the upper jaws to swing downward through the swing rod and connecting rod to press against the bottom surface of the rear end of the sheet. The upper surface of the sheet metal is firmly clamped to the sheet material. The structure and operation are very simple, which is conducive to the rapid and stable feeding of the sheet material.
为更清楚地阐述本发明的结构特征和功效,下面结合附图与具体实施例来对本发明进行详细说明。 In order to more clearly illustrate the structural features and functions of the present invention, the present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
附图说明 Description of drawings
图1是本发明之较佳实施例的组装立体示意图; Fig. 1 is the perspective view of the assembly of the preferred embodiment of the present invention;
图2是本发明之较佳实施例的分解图; Fig. 2 is an exploded view of a preferred embodiment of the present invention;
图3是本发明之较佳实施例中工作台的放大示意图; Fig. 3 is the enlarged schematic diagram of workbench in the preferred embodiment of the present invention;
图4是本发明之较佳实施例中压料装置的放大示意图; Fig. 4 is the enlarged schematic view of the pressing device in a preferred embodiment of the present invention;
图5是本发明之较佳实施例中裁切装置的放大示意图; Figure 5 is an enlarged schematic view of a cutting device in a preferred embodiment of the present invention;
图6是本发明之较佳实施例中主锯组件的放大示意图; Figure 6 is an enlarged schematic view of the main saw assembly in a preferred embodiment of the present invention;
图7是本发明之较佳实施例中副锯组件的放大示意图; Figure 7 is an enlarged schematic view of the secondary saw assembly in a preferred embodiment of the present invention;
图8是本发明之较佳实施例中进料架的放大示意图; Fig. 8 is the enlarged schematic diagram of feeding rack in the preferred embodiment of the present invention;
图9是本发明之较佳实施例中第一推进机构的放大示意图; Figure 9 is an enlarged schematic view of the first propulsion mechanism in a preferred embodiment of the present invention;
图10是图9的局部分解图; Figure 10 is a partial exploded view of Figure 9;
图11是图10中夹钳机构的放大示意图; Fig. 11 is an enlarged schematic view of the clamp mechanism in Fig. 10;
图12是图11的分解图; Figure 12 is an exploded view of Figure 11;
图13是图12中夹钳组件的放大示意图; Fig. 13 is an enlarged schematic view of the clamp assembly in Fig. 12;
图14是图13的分解图; Figure 14 is an exploded view of Figure 13;
图15是本发明之较佳实施例中升降台的放大示意图; Fig. 15 is an enlarged schematic view of the lifting platform in a preferred embodiment of the present invention;
图16是本发明之较佳实施例中第二推进机构的放大示意图。 Fig. 16 is an enlarged schematic view of the second propulsion mechanism in a preferred embodiment of the present invention.
附图标识说明: Explanation of the accompanying drawings:
10、机台主体 11、工作台
10. The main body of the
111、锯座 112、罩盖
111. Saw
101、通道 12、压料装置
101.
121、压料横梁 122、活动座
121.
123、第一驱动缸体 124、第二驱动缸体
123. The
125、第三电机 126、直线导轨
125. The
127、传动链 13、裁切装置
127.
131、活动基座 132、主锯组件
131.
1321、主电机 1322、主锯片
1321.
1323、主电机座 1324、主驱动缸体
1323.
1325、第一传动带 133、副锯组件
1325. The
1331、副电机 1332、副锯片
1331.
1333、副电机座 1334、副驱动缸体
1333.
1335、第二传动带 20、送料单元
1335.
21、进料装置 211、进料架
21.
2111、第一导轨 2112、滚轮组件
2111. The
2113、护栏 212、第一推进机构
2113.
2121、第一横梁 2122、第一电机
2121. The
2123、夹钳机构 2124、第一传动轴
2123.
2000、限位通槽 201、支座组件
2000.
2011、固定片 2012、定位块
2011.
2013、夹爪座 202、夹钳组件
2013.
2021上驱动缸体 2022、下驱动缸体
2021
2023、上夹爪 2024、下夹爪
2023,
2025、摆杆 2026、连杆
2025.
2027、上活塞杆 2028、下活塞杆
2027.
22、上料装置 221、上料架
22.
2211、第二导轨 2212、护栏
2211.
222、升降台 2221、框架
222.
2222、导辊 2223、丝杆
2222.
223、第二推进机构 2231、第二横梁
223. The
2232、第二电机 2233、推块组件
2232.
2234、第二传动轴 2235、护杆
2234.
30、电脑操控系统 31、触摸屏
30.
32、开关按钮 40、出料台。
32.
具体实施方式 Detailed ways
请参照图1至图16所示,其显示出了本发明之较佳实施例的具体结构,包括有一机台主体10、一送料单元20和一电脑操控系统30。
Please refer to FIGS. 1 to 16 , which show the specific structure of a preferred embodiment of the present invention, including a
其中,该机台主体10包括有工作台11、用于将板料压紧定位于工作台11上的压料装置12以及用于对位于工作台11上的板料进行裁切作业的裁切装置13,该压料装置12和裁切装置13均安装于工作台11上。
Wherein, the
如图3所示,该工作台11包括有锯座111和设置于锯座111上的罩盖112,该罩盖112和锯座111之间形成有供板料穿过的通道101,裁切好的板料从该通道101向前输出;如图2所示,该工作台11的前侧进一步设置有出料台40,该出料台40用于承接通道101输出的板料,该出料台40的上表面与工作台11的上平面平齐,并且该出料台40为气浮滚珠式平台,以方便板料的出料。
As shown in Figure 3, the
如图4所示,该压料装置12包括有压料横梁121、活动座122、第一驱动缸体123、第二驱动缸体124和第三电机125;该压料横梁121横向设置于工作台11的正上方,该活动座122通过直线导轨126可横向活动地设置于压料横梁121上并随压料横梁121上下活动;该第一驱动缸体123带动压料横梁121上下活动,该压料横梁121的两端均设置有一前述第一驱动缸体123,通过配合利用该两第一驱动缸体123使得压料横梁121上下活动更加平稳,该第一驱动缸体123为气压式驱动缸体,不以为限;该第二驱动缸体124设置于活动座122上随活动座122横向移动,该第二驱动缸体124用于加强压料横梁121中部的压紧定位效果,该第二驱动缸体124为两个,该两第二驱动缸体124分别位于压料横梁121的前侧和后侧;该第三电机125通过传动链127带动活动座122沿直线导轨126横向来回移动,该两第二驱动缸体124随活动座122同步移动而使得压料横梁121有针对性地对板料进行巩固地压紧定位,从而使得裁切作业更加精确。
As shown in Figure 4, the
该裁切装置13内置于工作台11中,裁切装置13的锯切长度为3300mm,锯切厚度为120mm,如图5所示,该裁切装置13包括有活动基座131和主锯组件132和副锯组件133,该活动基座131可左右横向活动地设置于工作台11的下方,活动基座131的前进速度(无级)为9~100m/min;该主锯组件132和副锯组件133均可上下活动地设置于活动基座131上并随活动基座131左右横向活动。
The cutting
如图6所示,该主锯组件132包括有主电机1321、主锯片1322、主电机座1323和主驱动缸体1324;该主电机1321和主锯片1322分离式设置于主电机座1323上,主锯片1322位于主电机1321的上方,主锯片1322转速为3910r/min,该主电机1321通过第一传动带1325带动主锯片转动,该主电机1321的功率为15KW,该主驱动缸体1324带动主电机座1323相对活动基座131上下活动,该主驱动缸体1324为气压式驱缸体,不以为限。
As shown in Figure 6, the
如图7所示,该副锯组件133包括有副电机1331、副锯片1332、副电机座1333和副驱动缸体1334;该副电机1331和副锯片1332分离式设置于副电机座1333上,副锯片1332位于副电机1331的上方,副锯片1332转速为5100r/min,副电机1331通过第二传动带1335带动副锯片1332转动,该副驱动缸体1334带动副电机座1333相对活动基座131上下活动,该副驱动缸体1334为气压式驱动缸体,不以为限。
As shown in Figure 7, the auxiliary saw
该送料单元20位于机台主体10的后侧,该送料单元20包括有进料装置21和上料装置22,该进料装置21设置于机台主体10和上料装置22之间;进料装置21包括有进料架211以及用于将板料从进料架211推至工作台11上的第一推进机构212;该上料装置22包括有上料架221、用于将板料向上提起的升降台222以及用于将板料从上料架221推至进料架211的第二推进机构223。
The
如图8所示,该进料架211的左右两侧均设置有前后延伸的第一导轨2111,前述第一推进机构212设置于该第一导轨2111上沿第一导轨2111前后移动,且该进料架211的底部设置有多排滚轮组件2112,该多个滚轮组件2112可有效减少板料进料过程中所受的摩擦力,使得板料通过第一推进机构212更加容易实现快速进料;以及,该进料架211的左右两侧均设置有护栏2113;如图9和图10所示,该第一推进机构212的推进速度为60m/min,该第一推进机构212包括有第一横梁2121、第一电机2122和多个用于夹住板料后端的夹钳机构2123;该第一横梁2121的两端分别抵于对应的第一导轨2111上,该第一电机2122固定于第一横梁2121上,第一电机2122为伺服电机,第一电机2122通过第一传动轴2124带动第一横梁2121沿第一导轨2111前后移动;该多个夹钳机构2123间隔设置于第一横梁2121上随第一横梁2121同步移动。 As shown in Figure 8, the left and right sides of the feed frame 211 are provided with first guide rails 2111 extending forward and backward, the aforementioned first propulsion mechanism 212 is arranged on the first guide rail 2111 and moves forward and backward along the first guide rail 2111, and the The bottom of the feed frame 211 is provided with multiple rows of roller assemblies 2112, which can effectively reduce the frictional force suffered during the sheet material feeding process, making it easier for the sheet material to pass through the first propulsion mechanism 212 to achieve rapid feeding and, the left and right sides of the feed frame 211 are provided with guardrails 2113; as shown in Figure 9 and Figure 10, the propulsion speed of the first propulsion mechanism 212 is 60m/min, the first propulsion mechanism 212 includes a second A crossbeam 2121, a first motor 2122 and a plurality of clamp mechanisms 2123 for clamping the rear end of the sheet; the two ends of the first crossbeam 2121 respectively abut on the corresponding first guide rail 2111, and the first motor 2122 is fixed on On the first beam 2121, the first motor 2122 is a servo motor, and the first motor 2122 drives the first beam 2121 to move forward and backward along the first guide rail 2111 through the first transmission shaft 2124; the plurality of clamp mechanisms 2123 are arranged on the first beam at intervals 2121 moves synchronously with the first beam 2121.
如图11和图12所示,该夹钳机构2123包括有支座组件201和夹钳组件202;该支座组件201包括有固定片2011、定位块2012和两左右设置的夹爪座2013;该固定片2011与第一横梁2121固定连接,且该固定片2011连接于两夹爪座2013的后端之间;该定位块2012固定连接于两夹爪座2013的前端之间;该夹钳组件202位于两夹爪座2013之间,如图13和图14所示,夹钳组件202包括有上驱动缸体2021、下驱动缸体2022、上夹爪2023、下夹爪2024、摆杆2025和连杆2026;该上驱动缸体2021和下驱动缸体2022均为气压式驱动缸体,不以为限,该上驱动缸体2021的后端与夹爪座2013枢接,上驱动缸体2021的前端向前伸出有上活塞杆2027,该上活塞杆2027与摆杆2025的上端枢接;该摆杆2025的下端与夹爪座2013枢接,摆杆2025上设置有限位通槽2000;该下驱动缸体2022的后端与夹爪座2013枢接,下驱动缸体2022的前端向前伸出有下活塞杆2028,该下活塞杆2028的前端穿过前述限位通槽2000向前伸出并与下夹爪2024固定连接,该下活塞杆2028带动下夹爪2024可活动地向前伸出前述定位块2012;该上夹爪2023的后端与夹爪座2013枢接,上夹爪2023的前端向前伸出前述定位块2012;该连杆2026的两端分别与上夹爪2023和摆杆2025枢接。
As shown in Figure 11 and Figure 12, the clamp mechanism 2123 includes a support assembly 201 and a clamp assembly 202; the support assembly 201 includes a fixed piece 2011, a positioning block 2012 and two jaw seats 2013 arranged left and right; The fixed piece 2011 is fixedly connected with the first beam 2121, and the fixed piece 2011 is connected between the rear ends of the two jaw seats 2013; the positioning block 2012 is fixedly connected between the front ends of the two jaw seats 2013; the clamp The assembly 202 is located between the two jaw seats 2013, as shown in Figure 13 and Figure 14, the clamp assembly 202 includes an upper drive cylinder 2021, a lower drive cylinder 2022, an upper jaw 2023, a lower jaw 2024, a swing rod 2025 and connecting rod 2026; the upper drive cylinder 2021 and the lower drive cylinder 2022 are pneumatic drive cylinders, not limited, the rear end of the upper drive cylinder 2021 is pivotally connected with the jaw seat 2013, and the upper drive cylinder The front end of the body 2021 protrudes forward with an upper piston rod 2027, the upper piston rod 2027 is pivotally connected with the upper end of the swing rod 2025; Slot 2000; the rear end of the lower driving cylinder 2022 is pivotally connected to the jaw seat 2013, and the front end of the lower driving cylinder 2022 protrudes forward with a lower piston rod 2028, and the front end of the lower piston rod 2028 passes through the aforementioned limit passage. The
工作时,首先,由下驱动缸体2022作用并通过下活塞杆2028带动下夹爪2024向前伸出定位块2012,以此使得下夹爪2024抵于板料后端的底部;接着,由上驱动缸体2021作用并通过上活塞杆2027带动摆杆2025的上端向前转动,由该摆杆2025向前转动而通过连杆2026带动上夹爪2023向下转动,从而使得上夹爪2023的前端抵于板料后端的顶部上,以此,利用上夹爪2023和下夹爪2024牢固夹住板料的后端;当需要将板料松开时,只需依次使上驱动缸体2021和下驱动缸体2022复位即可。
When working, at first, the
如图8所示,该上料架221用于堆积板料,其板料堆积的高度为1000mm,该上料架221的左右两侧均设置有前后延伸的第二导轨2211,前述第二推进机构223设置于该第二导轨2211上沿第二导轨2211前后移动;以及,该上料架221的后侧面和右侧面均设置有护栏2212。
As shown in Figure 8, the
如图15所示,该升降台222包括有一框架2221、多个导辊2222和至少四丝杆2223,该四丝杆2223分别设置于框架2221的四个边角处,该多个导辊2222左右并排可转动地设置于框架2221内,由该多个导辊2222的转动可轻易将叠合一起的板料送上升降台222上。
As shown in Figure 15, the
如图16所示,该第二推进机构223的推进速度为60m/min,该第二推进机构223包括有第二横梁2231、第二电机2232和多个推块组件2233;该第二横梁2231的两端分别抵于前述对应的第二导轨2211上,该第二电机2232固定于第二横梁2231上,第二电机2232为伺服电机,第二电机2232通过第二传动轴2234带动第二横梁2231沿第二导轨2211前后移动;该多个推块组件2233间隔设置于第二横梁2231上随第二横梁2231同步移动,且该第二横梁2231的前侧设置有护杆2235,工作时,该护杆2235抵于板料的上表面,该推块组件2233抵于板料后端面上,并由第二电机2232带动第二横梁2231向前移动,从而实现将板料向前推入进料架211上。
As shown in Figure 16, the propulsion speed of the
该电脑操控系统30包括有触摸屏31和开关按钮32,利用该触摸屏31和开关按钮32进行编程和对机器进行操控,以此控制前述压料装置12、裁切装置13、进料装置21和上料装置22的工作,使压料装置12、裁切装置13、进料装置21和上料装置22相互配合完成对板料的裁切作业。
The
本发明主要用于板式家具制造及木制品行业对人造纤维板作裁板作业用,主要的工作步骤如下: The present invention is mainly used in panel furniture manufacturing and wood products industry for cutting man-made fiberboards. The main working steps are as follows:
首先,利用上料装置22进行自动上料:将多个板料叠合一起并堆积于上料架221的升降台222上,板料的堆积高度不超过1000mm;接着,由电脑控制系统30控制升降台222工作,使升降台222将堆积一起板料提升一个板厚距离,此时,位于升降台222最顶部的板料凸起于进料架211之平面的上方;然后,由电脑控制系统30控制第二推进机构223工作,使得第二电机2232通过第二传动轴2234带动第二横梁2231沿第二轨道2211向前移动,该推块组件2233抵于板料的后端面上随第二横梁2231同步向前移动,从而使得板料向前移动至进料架211中,当板料被完全送入进料架211中后,由电脑控制系统30控制第二推进机构223向后复位。
First, use the
接着,利用进料装置21进行自动进料:由电脑控制系统30控制第一推进机构212工作;该第一推进机构212工作时,首先,使多个夹钳机构2123同时工作,由下驱动缸体2022作用并通过下活塞杆2028带动下夹爪2024向前伸出定位块2012,以此使得下夹爪2024抵于板料后端的底部;接着,由上驱动缸体2021作用并通过上活塞杆2027带动摆杆2025的上端向前转动,由该摆杆2025向前转动而通过连杆2026带动上夹爪2023向下转动,从而使得上夹爪2023的前端抵于板料后端的顶部上,以此,利用上夹爪2023和下夹爪2024牢固夹住板料的后端;然后,由该第一电机2122通过第一传动轴2124带动第一横梁2121沿第一轨道2111向前移动,该多个夹钳机构2123随第一横梁2121同步向前移动,从而使得板料按工件所需的尺寸向前移动进入工作台11的通道101中。
Then, utilize the
然后,配合利用压料装置12和裁切装置13对位于工作台11上的板料进行裁切作业:当上述板料按工件所需的尺寸送入工作台11的通道101中,使第一推进机构212停止工作,接着,由电脑控制系统30控制压料装置12工作,使得压料横梁121在第一驱动缸体123的作用下向下移动压于板料的上表面上,以此对板料进行压紧定位,若需要对板料进行更好的压紧定位,可使第三电极125带动活动座122沿直线导轨移动到合适的位置上,并使第二驱动缸体124下压到板料上,将板料压紧定位;然后,由电脑控制系统30控制裁切装置13工作,由主电机1321带动主锯片1322转动,并配合由副电机1331带动副锯片1332转动,以此对板料进行裁切,得到了一个工件,工件向出料台40输出;接着,以此使裁切装置13和压料装置12复位,然后使该第一推进机构212再次工作,使得板料向前移动一个工件的长度,接着,重复上述动作,利用压料装置12和裁切装置13对板料进行裁切,直至将该板料全部裁切成多个工件。
Then, use the
当该板料全部裁切成多个工件后,使第一推进机构212向后复位,并重复以上动作依次不断地将升降台222上各块板料裁切成所需的工件。
After the sheet material is all cut into a plurality of workpieces, the
本发明的设计重点在于:首先,通过于机台主体后侧设置有送料单元,配合利用送料单元的上料装置和进料装置完成对板料的送料,并配合利用电脑控制系统控制压料装置、裁切装置、进料装置和上料装置的工作,以此实现对板料裁切全过程的自动化作业,有利于保证板料的裁切精度,并有效提高了工作效率,减少操作人员数量及减轻工人劳动强度,从而降低企业的生产成本,利于企业的生存。其次,通过配合利用第一电机和第一传动轴带动第一横梁沿第一导轨来回移动,并配合利用夹钳机构夹紧板料的后端进行进料作业,使得板料的进料平稳,保证了送料动作的准确性,有利于提高板料的裁切精度。再者,通过利用下驱动缸体带动下夹爪向前伸出并抵于板料的后端底面上,并配合利用上驱动杆体通过摆杆和连杆带动上夹爪向下摆动而压抵于板料的上表面,从而牢固地夹紧住板料,结构和操作都很简单,有利于实现板料的快速平稳进料。 The key points of the design of the present invention are as follows: firstly, by providing a feeding unit on the rear side of the main body of the machine, the material feeding device and the feeding device of the feeding unit are used to complete the feeding of the sheet metal, and the computer control system is used to control the pressing device , cutting device, feeding device and feeding device, so as to realize the automatic operation of the whole process of sheet cutting, which is conducive to ensuring the cutting accuracy of the sheet, effectively improving work efficiency and reducing the number of operators And reduce the labor intensity of workers, thereby reducing the production cost of the enterprise, which is conducive to the survival of the enterprise. Secondly, by cooperating with the first motor and the first transmission shaft to drive the first crossbeam to move back and forth along the first guide rail, and cooperating with the clamp mechanism to clamp the rear end of the sheet to carry out the feeding operation, the feeding of the sheet is made stable, The accuracy of the feeding action is guaranteed, which is beneficial to improving the cutting accuracy of the sheet. Furthermore, by using the lower drive cylinder to drive the lower jaws to protrude forward and touch the bottom surface of the rear end of the sheet, and use the upper drive rod to drive the upper jaws to swing downward through the swing rod and the connecting rod to press against On the upper surface of the sheet, so as to firmly clamp the sheet, the structure and operation are very simple, which is conducive to the rapid and stable feeding of the sheet.
以上所述,仅是本发明的较佳实施例而已,并非对本发明的技术范围作任何限制,故凡是依据本发明的技术实质对以上实施例所作的任何细微修改、等同变化与修饰,均仍属于本发明技术方案的范围内。 The above descriptions are only preferred embodiments of the present invention, and do not limit the technical scope of the present invention in any way, so any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention are still valid. It belongs to the scope of the technical solutions of the present invention.
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| CN102962875A (en) * | 2012-11-16 | 2013-03-13 | 石台县八达木业有限公司 | Pressing device for wood chip automatic cutting machine |
| CN103692496A (en) * | 2013-12-12 | 2014-04-02 | 石英 | Novel woodworking saw bench |
| CN103950071B (en) * | 2014-04-25 | 2016-05-04 | 广州弘亚数控机械股份有限公司 | The charging method of material loading after a kind of numerical control cut-to-size saw |
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Address after: 523000, Guangdong City, Dongguan Province Sha Tai town, large mud village, Dongguan City, South Hing furniture equipment manufacturing Limited by Share Ltd Applicant after: Nanxing Furniture Machinery & Equipment Co., Ltd. Address before: 523000, Guangdong City, Dongguan Province Sha Tau Town, big mud big village, Dongguan City, South Hing furniture equipment manufacturing Limited by Share Ltd Applicant before: Nanxing Furniture Machinery & Equipment Co., Ltd. |
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Address after: 523000, Dongguan, Guangdong province Houjie Town Science and Technology Industrial Park South Road Patentee after: Nam Hing equipment Limited by Share Ltd Address before: 523000, Guangdong City, Dongguan Province Sha Tai town, large mud village, Dongguan City, South Hing furniture equipment manufacturing Limited by Share Ltd Patentee before: Nanxing Furniture Machinery & Equipment Co., Ltd. |
