CN111496945B - Control system and working method of computer board cutting saw - Google Patents

Control system and working method of computer board cutting saw Download PDF

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Publication number
CN111496945B
CN111496945B CN202010334807.4A CN202010334807A CN111496945B CN 111496945 B CN111496945 B CN 111496945B CN 202010334807 A CN202010334807 A CN 202010334807A CN 111496945 B CN111496945 B CN 111496945B
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China
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feeding device
main
auxiliary
plate
work clamp
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CN111496945A (en
Inventor
肖志群
郭飞
郭朝元
曹梦莲
闫河江
邱中风
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Nanxing Machinery Co Ltd
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Nanxing Machinery Co Ltd
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Priority to CN202010334807.4A priority Critical patent/CN111496945B/en
Publication of CN111496945A publication Critical patent/CN111496945A/en
Priority to PCT/CN2021/075248 priority patent/WO2021212959A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27CPLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
    • B27C9/00Multi-purpose machines; Universal machines; Equipment therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00Accessories specially adapted for use with machines or devices of the preceding groups
    • B28D7/005Devices for the automatic drive or the program control of the machines

Abstract

A control system of a computer board cutting saw comprises a main work clamp feeding device control unit and a secondary work clamp feeding device control unit; the main clamp feeding device control unit comprises a first main clamp mechanism control unit and a second main clamp mechanism control unit; the auxiliary clamp feeding device control unit comprises an auxiliary clamp mechanism control unit; the first main clamping mechanism control unit comprises a turnover control unit and a clamping control unit; the second main clamping mechanism control unit and the auxiliary clamping mechanism control unit both comprise a clamping control unit and a movable overturning control unit; the working method comprises the steps of using one feeding mode of asynchronous feeding of a main working clamp feeding device, asynchronous feeding of a secondary working clamp feeding device or synchronous feeding of the main working clamp feeding device and the secondary working clamp feeding device or independent feeding of the main working clamp feeding device or independent feeding of the secondary working clamp feeding device; the two-time saw cutting device has the advantages that the two-time saw cutting of the plates with different lengths can be completed by one-time saw cutting, so that the efficiency can be doubled.

Description

Control system and working method of computer board cutting saw
Technical Field
The invention relates to a cutting processing device for artificial boards (including density boards, particle boards, multilayer boards and the like) and the like, in particular to a control system and a working method of a large-scale precise computer board cutting saw which cuts boards and has a high-grade numerical control system.
Background
The assembly for producing the panel furniture is generally rectangular plate materials, and the assembly is formed by cutting large plate materials into small materials through a saw. The computerized board cutting saw is one kind of artificial board and its similar cutting equipment and is mainly used in the production process of board furniture. However, the current customization has become a development trend of the furniture industry, and the requirements of the customization on equipment are different from the prior art, so that the requirements of the customization on equipment are greatly changed. The number of sawing batch orders of the plates produced by the non-customized furniture in the production process is large, and the change between orders is small; an important feature of custom furniture is that each order board saw may vary in length and width and each order has a small throughput, with the board specifications required to saw from order to order varying greatly.
At present, a computer board cutting saw for cutting boards generally only has one set of feeding device, cannot saw in a staggered way, can cut boards of one length at a time, and has low efficiency and high labor intensity if two-time cutting is required for cutting the boards of two lengths longitudinally.
In the invention patent with the patent number of 20110336925. X and the publication date of 2013, 12 and 18, a rear loading computer board cutting saw is disclosed, and the rear loading computer board cutting saw comprises a machine main body, a feeding unit and a computer control system.
The machine main body comprises a workbench, a pressing device for pressing and positioning the plate on the workbench and a cutting device for cutting the plate on the workbench, wherein the pressing device and the cutting device are both arranged on the workbench.
The pressing device comprises a pressing beam, a movable seat, two first driving cylinder bodies, a second driving cylinder body and a third motor, wherein the two first driving cylinder bodies, the second driving cylinder bodies and the third motor are arranged at two ends of the pressing beam; the material pressing cross beam is transversely arranged right above the workbench, and the movable seat can be transversely movably arranged on the material pressing cross beam through a linear guide rail and moves up and down along with the material pressing cross beam; the second driving cylinder bodies are arranged on the movable seat and move transversely along with the movable seat, the second driving cylinder bodies are used for enhancing the compaction positioning effect of the middle part of the material pressing beam, the number of the second driving cylinder bodies is two, and the two second driving cylinder bodies are respectively positioned on the front side and the rear side of the material pressing beam; the third motor drives the movable seat to transversely move back and forth along the linear guide rail through the transmission chain, and the two second driving cylinder bodies synchronously move along with the movable seat, so that the material pressing cross beam can be used for consolidating, pressing and positioning the plate in a targeted manner, and the cutting operation is more accurate.
The cutting device comprises a movable base, a main saw assembly and an auxiliary saw assembly, wherein the movable base can be transversely and movably arranged below a workbench; the main saw component and the auxiliary saw component can be arranged on the movable base in an up-and-down movable mode and move transversely along with the movable base.
The main saw assembly comprises a main motor, a main saw blade, a main motor seat and a main driving cylinder body; the main motor drives the main saw blade to rotate through the first transmission belt, and the main driving cylinder body drives the main motor seat to move up and down relative to the movable base.
The auxiliary saw assembly comprises an auxiliary motor, an auxiliary saw blade, an auxiliary motor seat and an auxiliary driving cylinder body; the auxiliary motor drives the auxiliary saw blade to rotate through the second transmission belt, and the auxiliary driving cylinder body drives the auxiliary motor seat to move up and down relative to the movable base.
The feeding unit is positioned at the rear side of the machine main body and comprises a feeding device and a feeding device, and the feeding device is arranged between the machine main body and the feeding device; the feeding device comprises a feeding frame and a first pushing mechanism for pushing the plate materials from the feeding frame to the workbench; the feeding device comprises a feeding frame, a lifting table for lifting the plate upwards and a second pushing mechanism for pushing the plate from the feeding frame to the feeding frame.
The left side and the right side of the feeding frame are respectively provided with a first guide rail extending forwards and backwards, the first propulsion mechanism is arranged on the first guide rail and moves forwards and backwards along the first guide rail, and the bottom of the feeding frame is provided with a plurality of rows of roller assemblies; the first propelling mechanism comprises a first cross beam, a first motor and a plurality of clamping mechanisms for clamping the rear ends of the plates; the two ends of the first cross beam are respectively abutted against corresponding first guide rails, the first motor is fixed on the first cross beam and is a servo motor, and the first motor drives the first cross beam to move back and forth along the first guide rails through a first transmission shaft; the plurality of clamping mechanisms are arranged on the first cross beam at intervals and synchronously move along with the first cross beam.
The clamping mechanism comprises a support assembly and a clamping assembly; the support assembly comprises a fixing piece, a positioning block and two clamping jaw seats which are arranged left and right; the fixing piece is fixedly connected with the first cross beam and is connected between the rear ends of the two clamping jaw seats; the positioning block is fixedly connected between the front ends of the two clamping jaw seats; the clamp assembly is positioned between the two clamping jaw seats and comprises an upper driving cylinder body, a lower driving cylinder body, an upper clamping jaw, a lower clamping jaw, a swing rod and a connecting rod; the upper driving cylinder body and the lower driving cylinder body are pneumatic driving cylinder bodies, the rear end of the upper driving cylinder body is pivoted with the clamping jaw seat, the front end of the upper driving cylinder body extends forwards to form an upper piston rod, and the upper piston rod is pivoted with the upper end of the swing rod; the lower end of the swing rod is pivoted with the clamping jaw seat, and a limiting through groove is formed in the swing rod; the rear end of the lower driving cylinder body is pivoted with the clamping jaw seat, the front end of the lower driving cylinder body extends forwards to form a lower piston rod, the front end of the lower piston rod penetrates through the limiting through groove to extend forwards and is fixedly connected with the lower clamping jaw, and the lower piston rod drives the lower clamping jaw to movably extend forwards to the positioning block; the rear end of the upper clamping jaw is pivoted with the clamping jaw seat, and the front end of the upper clamping jaw extends forwards out of the positioning block; two ends of the connecting rod are respectively pivoted with the upper clamping jaw and the swing rod.
When the plate clamping device works, firstly, the lower driving cylinder body acts and drives the lower clamping jaw to extend out of the positioning block forwards through the lower piston rod, so that the lower clamping jaw is propped against the bottom of the rear end of the plate; then, the upper driving cylinder body acts on the upper driving cylinder body and drives the upper end of the swing rod to rotate forwards through the upper piston rod, the swing rod rotates forwards and drives the upper clamping jaw to rotate downwards through the connecting rod, so that the front end of the upper clamping jaw abuts against the top of the rear end of the plate, and the rear end of the plate is clamped firmly by the upper clamping jaw and the lower clamping jaw; when the plate is required to be loosened, the upper driving cylinder body and the lower driving cylinder body are required to be reset in sequence.
The left side and the right side of the feeding frame are respectively provided with a second guide rail extending back and forth, and the second propelling mechanism is arranged on the second guide rails and moves back and forth along the second guide rails.
The lifting platform comprises a frame, a plurality of guide rollers and at least four screw rods, wherein the four screw rods are respectively arranged at four corners of the frame, the guide rollers are arranged in the frame in a side-by-side rotatable manner, and the plates which are overlapped together can be easily conveyed onto the lifting platform by the rotation of the guide rollers.
The second propulsion mechanism comprises a second cross beam, a second motor and a plurality of push block assemblies; the two ends of the second cross beam are respectively propped against the corresponding second guide rail, the second motor is fixed on the second cross beam and is a servo motor, and the second motor drives the second cross beam to move back and forth along the second guide rail through a second transmission shaft; the plurality of push block assemblies are arranged on the second cross beam at intervals and synchronously move along with the second cross beam, the front side of the second cross beam is provided with a protection rod, and when the push block assembly works, the protection rod is propped against the upper surface of a plate, the push block assemblies are propped against the rear end surface of the plate, and the second cross beam is driven by the second motor to move forwards, so that the plate is pushed forwards onto the feeding frame.
The computer control system comprises a touch screen and a switch button, wherein the touch screen and the switch button are used for programming and controlling a machine, so that the work of the pressing device, the cutting device, the feeding device and the feeding device is controlled, and the pressing device, the cutting device, the feeding device and the feeding device are mutually matched to complete the cutting operation of the plate.
The invention is mainly used for cutting artificial fiber boards in the plate furniture manufacturing and woodworking industries, and comprises the following main working steps:
firstly, automatic feeding is performed by using a feeding device: stacking a plurality of plates together on a lifting table of a feeding frame, wherein the stacking height of the plates is not more than mm; then, the computer control system controls the lifting platform to work, so that the lifting platform lifts the piled plates together by a plate thickness distance, and at the moment, the plate positioned at the top of the lifting platform protrudes above the plane of the feeding frame; then, the computer control system controls the second propelling mechanism to work, so that the second motor drives the second cross beam to move forwards along the second track through the second transmission shaft, the push block assembly is propped against the rear end face of the plate material and synchronously moves forwards along with the second cross beam, the plate material is enabled to move forwards into the feeding frame, and after the plate material is completely fed into the feeding frame, the computer control system controls the second propelling mechanism to reset backwards.
Then, automatic feeding is performed by using a feeding device: the computer control system controls the first propulsion mechanism to work; when the first propelling mechanism works, firstly, a plurality of clamping mechanisms work simultaneously, the lower driving cylinder body acts on and drives the lower clamping jaw to extend out of the positioning block forwards through the lower piston rod, so that the lower clamping jaw is propped against the bottom of the rear end of the plate; then, the upper driving cylinder body acts on the upper driving cylinder body and drives the upper end of the swing rod to rotate forwards through the upper piston rod, the swing rod rotates forwards and drives the upper clamping jaw to rotate downwards through the connecting rod, so that the front end of the upper clamping jaw abuts against the top of the rear end of the plate, and the rear end of the plate is clamped firmly by the upper clamping jaw and the lower clamping jaw; then, the first motor drives the first cross beam to move forwards along the first track through the first transmission shaft, and the plurality of clamping mechanisms synchronously move forwards along with the first cross beam, so that the plate material moves forwards into a channel of the workbench according to the required size of the workpiece.
Then, the pressing device and the cutting device are matched for cutting the plate positioned on the workbench: when the plate is fed into a channel of a workbench according to the required size of a workpiece, the first pushing mechanism stops working, then a computer control system controls a pressing device to work, so that a pressing beam moves downwards to be pressed on the upper surface of the plate under the action of a first driving cylinder body, the plate is pressed and positioned, if the plate is required to be pressed and positioned better, a third electrode can drive a movable seat to move to a proper position along a linear guide rail, and a second driving cylinder body is pressed down to the plate, and the plate is pressed and positioned; then, the cutting device is controlled by the computer control system to work, the main motor drives the main saw blade to rotate, and the auxiliary motor drives the auxiliary saw blade to rotate, so that the plate is cut, a workpiece is obtained, and the workpiece is output to the discharging table; then resetting the cutting device and the pressing device, and then enabling the first pushing mechanism to work again, so that the plate moves forward by one workpiece length, and then repeating the actions, and cutting the plate by using the pressing device and the cutting device until the plate is completely cut into a plurality of workpieces.
After all the plates are cut into a plurality of workpieces, the first pushing mechanism is reset backwards, and the actions are repeated to continuously cut each plate on the lifting table into the required workpieces.
In the invention, even though the feeding is performed manually from the front side, as only one set of second pushing mechanism which moves synchronously is used for clamping the material, the clamping mechanisms which are used for clamping the rear end of the plate material and feeding the material move synchronously along with the first cross beam, so that the feeding amount of the first pushing mechanism for feeding the plate material to the workbench is the same at the same time, and the rear feeding computer plate cutting saw can only cut the plate material with one length at a time. Along with the increasing popularization of customized furniture, the requirements on the length and the width of the plate are quite different, and the labor cost is more and more expensive, so that the requirements of various furniture manufacturers on the productivity and the worker efficiency of the computer plate cutting saw are also improved, and the production efficiency of the post-feeding computer plate cutting saw capable of cutting only one plate length at a time cannot meet the current requirements.
On the other hand, in the patent, the second propelling mechanism drives the second cross beam to move forwards by the second motor, so that the plate material is pushed forwards onto the feeding frame. The first propelling mechanism drives the first cross beam to move forwards along the first track through the first transmission shaft by the first motor, and the plurality of clamping mechanisms synchronously move forwards along with the first cross beam, so that the plate material moves forwards into a channel of the workbench according to the required size of a workpiece. The first propulsion mechanism and the second propulsion mechanism are provided with independent driving motors, so that the structure is complex and the cost is high.
In the working flow of the invention, only main working steps are briefly described, and according to the working steps, only post feeding can be realized, and large plates with the same length are cut at the same time, so that the service efficiency of the equipment is greatly reduced.
The invention patent number 201710224666.9 and publication date 2017, 7 and 21 discloses a longitudinal and transverse cutting computer board saw device, which comprises a control unit, a feeding unit, a longitudinal sawing unit, a transitional feeding unit, a lifting longitudinal and transverse bidirectional conveying platform, a transverse sawing unit and a residue and waste treatment unit, wherein the feeding unit, the longitudinal sawing unit, the transitional feeding unit, the lifting longitudinal and transverse bidirectional conveying platform, the transverse sawing unit and the residue and waste treatment unit are respectively connected with the control unit.
The longitudinal sawing unit comprises a longitudinal sawing host machine frame, a longitudinal sawing vehicle, a longitudinal sawing pressure beam, a longitudinal sawing workbench, a longitudinal sawing plate front alignment device, a longitudinal sawing feeding push rod beam assembly and a first conveying platform; the longitudinal saw feeding push rod beam assembly pushes the plate to a longitudinal saw plate front alignment device along the first conveying platform for front and back alignment; the feeding unit is connected with the feeding end of the first conveying platform.
The transition feeding unit comprises a feeding hooking mechanism for hooking the longitudinally cut plate from the longitudinal sawing unit, a residual material blanking mechanism for feeding residual materials into the residual material and waste material treatment unit, and a second conveying platform connected to the output side of the longitudinal sawing unit.
The lifting type longitudinal and transverse bidirectional conveying platform comprises transverse conveying units and longitudinal conveying units which are arranged in a staggered mode; the transverse conveying unit is arranged in a lifting manner relative to the longitudinal conveying unit; the transverse conveying unit is connected with the output side of the second conveying platform; the front side of the longitudinal conveying unit is connected with the transverse sawing unit; the rear side of the longitudinal conveying unit is provided with a plate grabbing manipulator mechanism for pushing the plates forwards; the right side of the transverse conveying unit is provided with a first plate side aligning device, and the left side of the transverse conveying unit is provided with a second plate side aligning device.
The transverse sawing unit comprises a transverse sawing host machine frame, a transverse sawing vehicle, a transverse sawing pressure beam, a transverse sawing workbench, a transverse sawing plate front alignment device and a third conveying platform; the front end of the third conveying platform is connected with the position of the transverse saw pressure cross beam, and the rear end of the third conveying platform is provided with a transverse saw plate front alignment device.
The longitudinal saw feeding and longitudinal cutting working flow of the longitudinal and transverse cutting computer board saw equipment is as follows:
the plate enters a lifting platform of a power roller from a feeding unit (until a stack of plates is lifted to the total height of the plates on the requirement), then a push rod on a longitudinal saw feeding push rod beam assembly descends, then the beam advances to push the plate to a longitudinal saw plate front alignment device to realize front-back alignment of the plate, then a gripper on the beam of the longitudinal saw feeding push rod beam assembly clamps the plate into a longitudinal saw host frame, and the longitudinal saw vehicle cuts the plate longitudinally.
In the invention, although the same equipment can carry out transverse cutting and sawing at the same time, the processing efficiency of the plate is improved, two sets of sawing units are needed, the equipment cost is high, and the occupied area is large; and can not complete sawing of two boards with different lengths at a time.
In the working flow of the patent, the simple working flow of the rear feeding of the feeding device can only realize the rear feeding according to the working flow, and the large plates with the same length are cut at the same time, so that the use efficiency of the equipment is greatly reduced.
In addition, the prior art does not disclose a specific control system, and because only one set of work clamp feeding device is provided, the control requirement is not high, human-computer interaction is generally adopted to use HMI, the editable controller uses a common PLC+positioning module, and a common serial port RS485 mode is used in a communication mode. Since it involves multiple devices, multiple processing functions, and also multiple movements, it is a great inventive effort for the person skilled in the art how to make the movements most efficient without intervention, and how to implement them by means of a control system. In addition, the same equipment can realize different working methods, can be different control systems, can realize the most efficient and reliable working method and can be realized through the control system, so that the equipment needs creative labor more than a mechanical structure for a person skilled in the art, and is a key factor for restricting the development of the traditional numerical control equipment to intelligence.
The invention patent number CN201710224091.0 discloses an electrical control system of full-automatic longitudinal and transverse cutting computer board saw equipment, which comprises a man-machine interaction control unit, and a transverse saw PLC, a longitudinal saw PLC and an auxiliary machine PLC which are respectively connected with the man-machine interaction control unit in a communication way; the horizontal saw PLC is connected with the longitudinal saw PLC, and the horizontal saw PLC is connected with the auxiliary machine PLC; the longitudinal saw PLC is respectively connected with a longitudinal saw automatic feeding control unit and a longitudinal saw automatic cutting control unit in a control manner; the horizontal saw PLC is respectively connected with a horizontal saw side aligning and forward aligning plate control unit and a horizontal saw automatic cutting control unit in a control manner; the auxiliary machine PLC is respectively connected with an automatic transition feeding control unit, an automatic waste discharging and crushing control unit and a finished product automatic conveying control unit in a control manner. The patent does not disclose a specific system composition, but only a large modular unit. And the system can only cut the boards with the same length at the same time.
Disclosure of Invention
Aiming at the defects of the prior art, the first technical problem to be solved by the invention is to provide the computer board cutting saw which takes bus technology as a core, has high safety, strong fault tolerance, stability and high precision, can realize one cutting device, saw cutting at one time, can finish sawing of boards with two different lengths, and has a modularized structure, so that the efficiency can be improved by about one time.
The second technical problem to be solved by the invention is to provide a working method of the computer board cutting saw, which has reasonable and orderly movement logic, reliable movement, high efficiency, low cost realization by a control system, realization of one cutting device, one sawing, and completion of two kinds of board sawing with different lengths, so that the efficiency can be doubled.
The control system of the computer panel saw comprises a man-machine exchange control unit, a Programmable Logic Controller (PLC) which is connected with the man-machine exchange control unit in a bidirectional control way through an Ethernet, a data bus which is connected with the programmable logic controller, a feeding device control unit, a pushing device control unit, a front trimming device control unit, a main work clamp feeding device control unit, a secondary work clamp feeding device control unit, a synchronous device control unit, a side trimming device control unit, a pressing device control unit and a cutting device control unit which are connected to the data bus in parallel in a bidirectional control way;
the main clamp feeding device control unit comprises a main clamp feeding mechanism control unit, a plurality of first main clamp mechanism control units and more than one second main clamp mechanism control units, wherein the main clamp feeding mechanism control unit is connected to the data bus in parallel in a bidirectional control manner;
The main work clamp feeding mechanism control unit comprises an I/O module connected in parallel with the bidirectional control of the data bus, a main work clamp servo driver connected in series with the bidirectional control of the I/O module, and a main work clamp servo motor connected in series with the bidirectional control of the main work clamp servo driver;
the first main clamping mechanism control unit comprises two first main clamping mechanism overturning control units and a plurality of first main clamping mechanism clamping control units;
the first main clamping mechanism overturning control unit comprises an I/O module connected with the data bus in a bidirectional control parallel connection manner, an electromagnetic valve connected with the I/O module in a unidirectional control series connection manner, a main overturning cylinder connected with the electromagnetic valve in a unidirectional control series connection manner, and two inductive switches arranged on the main overturning cylinder, wherein the two inductive switches are connected with the I/O module in a bidirectional control manner after being connected in parallel; the I/O module unidirectionally controls an electromagnetic valve, and the electromagnetic valve unidirectionally controls the main overturning cylinder;
the first main clamping mechanism clamping control unit comprises an I/O module which is connected in parallel with the bidirectional control of the data bus, an electromagnetic valve which is connected in series with the unidirectional control of the I/O module, and a main clamping cylinder which is connected in series with the unidirectional control of the electromagnetic valve; the I/O module unidirectionally controls an electromagnetic valve, and the electromagnetic valve unidirectionally controls a main clamping cylinder;
The second main clamping mechanism control unit comprises a second main clamping mechanism clamping control unit and a second main clamping mechanism moving and overturning control unit which corresponds to the second main clamping mechanism clamping control unit one by one;
the second main clamping mechanism moving and overturning control unit comprises an I/O module connected in parallel with the bidirectional control of the data bus, an electromagnetic valve connected in series with the unidirectional control of the I/O module, a main moving and overturning cylinder connected in series with the unidirectional control of the electromagnetic valve, and two inductive switches arranged on the main moving and overturning cylinder, wherein the two inductive switches are connected in parallel and then in bidirectional control connection with the I/O module; the I/O module unidirectionally controls an electromagnetic valve, and the electromagnetic valve unidirectionally controls the main moving overturning cylinder;
the second main clamping mechanism clamping control unit comprises an I/O module connected in parallel with the bidirectional control of the data bus, an electromagnetic valve connected in series with the unidirectional control of the I/O module, and a second main clamping cylinder connected in series with the unidirectional control of the electromagnetic valve; the I/O module unidirectionally controls an electromagnetic valve, and the electromagnetic valve unidirectionally controls a second main clamping cylinder;
the auxiliary clamp feeding device control unit comprises an auxiliary clamp feeding mechanism control unit and more than one auxiliary clamp mechanism control unit which are connected to the data bus in parallel in a bidirectional control manner;
The auxiliary work clamp feeding mechanism control unit comprises an I/O module which is connected with the data bus in a bidirectional control parallel connection manner, an auxiliary work clamp servo driver which is connected with the I/O module in a unidirectional control series connection manner, and an auxiliary work clamp servo motor which is connected with the auxiliary work clamp servo driver in a bidirectional control series connection manner; the I/O module unidirectionally controls the auxiliary work clamp servo driver;
the auxiliary clamping mechanism control unit comprises auxiliary clamping mechanism clamping control units and auxiliary clamping mechanism moving and overturning control units which are in one-to-one correspondence with the auxiliary clamping mechanism clamping control units;
the auxiliary clamp mechanism moving and overturning control unit comprises an I/O module connected with the data bus in a bidirectional control parallel connection manner, an electromagnetic valve connected with the I/O module in a unidirectional control series connection manner, an auxiliary moving and overturning cylinder connected with the electromagnetic valve in a unidirectional control series connection manner, and two inductive switches arranged on the auxiliary moving and overturning cylinder, wherein the two inductive switches are connected with the I/O module in a bidirectional control manner after being connected in parallel; the I/O module unidirectionally controls an electromagnetic valve, and the electromagnetic valve unidirectionally controls a pair to move the overturning cylinder;
the auxiliary clamping mechanism clamping control unit comprises an I/O module connected in parallel with the bidirectional control of the data bus, an electromagnetic valve connected in series with the unidirectional control of the I/O module, and an auxiliary clamping cylinder connected in series with the unidirectional control of the electromagnetic valve; the I/O module unidirectionally controls an electromagnetic valve, and the electromagnetic valve unidirectionally controls the auxiliary clamping cylinder.
A working method of a computer board cutting saw comprises the following steps:
is the loading attachment post-loaded?
If not, adopting a feeding mode of feeding and placing the plates before, and using one feeding mode of asynchronous feeding of the main work clamp feeding device, the auxiliary work clamp feeding device or synchronous feeding of the main work clamp feeding device and the auxiliary work clamp feeding device or independent feeding of the main work clamp feeding device or independent feeding of the auxiliary work clamp feeding device;
asynchronous feeding using a main work clamp feeding device and a secondary work clamp feeding device comprises:
the clamp device avoids, and in the process that the main work clamp feeding device and the auxiliary work clamp feeding device move to the set material placing position, whether the main work clamp feeding device and the pushing device interfere is judged?
If the feeding device is in the working position, the pushing device stops or retreats to avoid interference, and then the main working clamp feeding device and the auxiliary working clamp feeding device are executed to move to the set discharging position; if not, executing the movement of the main work clamp feeding device and the auxiliary work clamp feeding device to the set discharging position;
after the main work clamp feeding device and the auxiliary work clamp feeding device move to the set discharging position, the plates are placed in a front feeding way;
after the plates are placed in the front feeding way, the main work clamp feeding device and the auxiliary work clamp feeding device clamp the plates; the main work clamp feeding device and the auxiliary work clamp feeding device clamp the corresponding plates respectively and back to a set initial feeding position; the main work clamp feeding device and the auxiliary work clamp feeding device advance to a sawing position; pressing by a pressing device; the cutting device cuts the plate;
After each sawing of the plate, the cutting device determines whether the same plate is sawed?
If not, namely the same plate is not sawed; if the plate clamped by the first main clamping device of the main clamp feeding device is not saw cut, the pressing device ascends, the main clamp feeding device advances for feeding by a set cutting length, and then returns to the pressing device for pressing; if the plate clamped by the clamping device of the main work clamp feeding device is not sawed and the plate clamped by the auxiliary clamping device of the auxiliary work clamp feeding device is not sawed, the main work clamp feeding device advances for feeding with a set cutting length, the auxiliary work clamp feeding device advances for feeding with a set cutting length different from that of the main work clamp feeding device, and then the plate is returned to the pressing device for pressing; if the sawing of the plate clamped by the auxiliary clamp device of the auxiliary work clamp feeding device is not finished, or the pressing device ascends, the auxiliary work clamp feeding device advances a preset cutting length for feeding, then returns to the pressing device for pressing, or the main work clamp feeding device moves to the starting position of work clamp clamping, and then returns to the main work clamp feeding device for feeding to the sawing position;
if yes, the same plate is sawed, that is, the sawing of the plate is completed, the upper clamping jaw and the lower clamping jaw of the auxiliary clamping device of the main clamping feeding device and the auxiliary clamping feeding device are opened, and after the main clamping feeding device and the auxiliary clamping feeding device are retreated to the set positions, whether all sawing is completed is judged? If not, returning to the feeding device to feed after the sawing is completed; if so, finishing the processing.
Wherein use the synchronous pay-off of main worker to press from both sides material feeding unit, vice worker to press from both sides material feeding unit includes:
in the process that the main work clamp feeding device and the auxiliary work clamp feeding device move to the set material placing position, whether the main work clamp feeding device and the pushing device interfere is judged? If yes, stopping or back-withdrawing the pushing device to avoid interference, and placing the plate on the front feeding; if not, feeding and placing the plate before executing; the main work clamp feeding device and the auxiliary work clamp feeding device clamp the plate; the main work clamp feeding device and the auxiliary work clamp feeding device clamp the plate and back to a set initial feeding position; pressing by a pressing device; the cutting device cuts the plate;
after each sawing is completed, determine if sawing is completed for the same board? If not, namely the same plate is not sawed, the pressing device ascends, the main work clamp feeding device and the auxiliary work clamp feeding device advance for feeding by a preset cutting length, and then the plates are returned to the pressing device for pressing; if the two clamping jaws are saw cut, the upper clamping jaw and the lower clamping jaw of the auxiliary clamping jaw of the main clamping feeding device and the auxiliary clamping feeding device are opened, and the main clamping feeding device and the auxiliary clamping feeding device are retreated to the set positions;
after the main work clamp feeding device and the auxiliary work clamp feeding device are retreated to the set positions, whether all sawing is completed is judged? If not, returning to the feeding device to feed materials at the rear; if so, the process is ended.
The independent feeding by using the main clamp feeding device comprises the following steps:
during the process that the main work clamp feeding device moves to the set material placing position, the main work clamp feeding device and the pushing device interfere? If not, feeding and placing the plate before executing; if yes, stopping or back-withdrawing the pushing device to avoid interference, and then feeding and placing the plate in front;
after the plates are placed in the front feeding way, the main clamp feeding device clamps the plates; the main clamp feeding device clamps the plate and retreats to a set initial feeding position; the main clamp feeding device advances to a sawing position; pressing by a pressing device; the cutting device cuts the plate;
every time sawing is completed, determine if sawing is completed for the same board? If not, namely the same plate is not saw cut, the lifting of the pressing device is executed, the feeding device of the main clamp advances for feeding by a set cutting length, and then the plate returns to the pressing device for pressing; if yes, that is, the same plate is sawed, the upper clamping jaw and the lower clamping jaw of the first main clamping device of the main clamp feeding device are opened, and after the main clamp feeding device retreats to the set position, whether all sawing is completed is judged? If not, returning to the feeding device to feed materials at the rear; if so, the process is ended.
The auxiliary clamp feeding device is used for feeding materials independently, and then comprises the following steps:
during the process that the auxiliary clamp feeding device moves to the set material placing position, the auxiliary clamp feeding device and the pushing device interfere? If not, feeding and placing the plate before executing; if yes, stopping or back-withdrawing the pushing device to avoid interference, and placing the plate on the front feeding;
after the plates are placed in the front feeding way, the auxiliary clamp feeding device clamps the plates; the auxiliary clamp feeding device clamps the plate and retreats to a set initial feeding position; the auxiliary clamp feeding device advances to a sawing position; pressing by a pressing device; the cutting device cuts the plate.
Every time sawing is completed, determine if sawing is completed for the same board? If not, namely the same plate is not sawed, the lifting of the pressing device is executed, the auxiliary clamp feeding device advances for feeding by a set cutting length, and then the plate returns to the pressing device for pressing; if yes, that is, the same plate is sawed, the upper clamping jaw and the lower clamping jaw of the first auxiliary clamping device of the auxiliary clamp feeding device are opened, and after the auxiliary clamp feeding device retreats to the set position, whether all sawing is completed is judged? If not, returning to the feeding device to feed materials at the rear; if so, the process is ended.
The control system of the computer board cutting saw has the beneficial effects that:
the control system of the computer board cutting saw adopts bus control, and reduces the production cost while considering the quick response and the processing precision and stability of the equipment.
The control system is divided into a plurality of large module units, namely a feeding device control unit, a pushing device control unit, a front leveling plate device control unit, a main work clamp feeding device control unit, a secondary work clamp feeding device control unit, a synchronous device control unit, a side leveling plate device control unit, a pressing device control unit, a cutting device control unit and the like, and each module unit is divided into a plurality of small control units which are controlled by specific parts. When the main clamp feeding device and the auxiliary clamp feeding device asynchronously move to realize that plates with different lengths are cut at the same time, a part of auxiliary clamp mechanisms can realize upward overturning avoidance and a part of auxiliary clamp mechanisms can realize downward overturning clamping of the plates, so that a computer plate cutting saw can complete sawing of plates with two different lengths at the same time, and the efficiency can be doubled.
The large module unit can be designed into an open and modularized structure, has a standardized interface, can be connected with a standardized interface and a remote I/O on a Programmable Logic Controller (PLC), has universality for hardware and software, and has high compatibility and strong portability.
Each module has independent functions, the modules of the same kind can be reused and interchanged in the product family, and products with different specifications can be processed by different combinations of related module rows.
By selecting and matching the combined configuration of various functional modules, products with different requirements can be created, the custom-made requirements of customers can be met, and the requirements of customers on different configurations and the market requirements can be flexibly met; the reuse of the similarity can make the purchase, manufacture and maintenance of the whole product more convenient.
And the module is modularized, so that functions are decomposed, and the coupling property between the functions is reduced. Therefore, in order to replace a certain module to achieve the improvement of quality or efficiency, the whole structure is not changed, and the workload is obviously reduced only by changing the corresponding module, so that the modularized application is the final design of each industry. The modular structure thus provides interoperability and portability between machine tools. By providing standardized interfaces, communication and interaction mechanisms, different function module functions are operated on a system platform through standard application program interfaces, equal interoperable capacity is obtained, and the functions are coordinated. The system has the advantages that the unified data format, interaction model and control mechanism are applied, each functional module forming the system can be sourced from different developers, and each functional module can be operated on hardware platforms provided by different suppliers through a consistent equipment interface, so that the development period is shortened, the development cost is controllable, and the like.
The advantage of dividing each module into a plurality of small control units is that:
1. the structure is more reasonable: the control system of the machine is divided into a plurality of small control units by adopting each module, so that the layout of each small control unit is more reasonable and scientific, the functions of each part can be well exerted, and the service life of the machine is prolonged.
2. Design of an optimal control system: each part of the control system is designed into a small control unit, and a plurality of small control units are combined into a module, so that the design of the control system can be simplified and optimized.
3. Maintenance is simpler: each part of the machine is a small control unit, the machine has problems, can be diagnosed quickly, only needs to replace the corresponding small control unit, and is simple to operate.
Due to the fact that the auxiliary work clamp feeding device control unit is added, two kinds of plates with different lengths can be sawed at the same time only by a cutting device, and efficiency can be doubled.
The control system with the structure has the advantages of quick response, high processing precision, stable operation and reliable operation. The control elements of the control system with the structure are matched for use, so that the compatibility is better, and the operation is more stable and reliable.
The working method of the computer board cutting saw has the beneficial effects that:
by adopting the working method, the logic is clear, and when a plurality of devices are used or not used, simultaneously or not used, and simultaneously or not simultaneously act in a plurality of ways, each motion device can be ensured not to interfere in the processing process, so that the motion is very reliable; and the control program design of the control system is greatly simplified, so that the design difficulty of the control system is greatly reduced. By adopting the working method, the work piece is processed in the most reasonable and most efficient mode by complex actions such as multiple processing modes, front feeding or rear feeding and the like which relate to multiple processing devices, and the working method has the advantages of reliable and efficient movement and low cost which can be realized by a control system.
The control system and the working method of the structure can realize the feeding and plate feeding program before starting or the feeding and plate feeding program after starting only by inputting processing patterns, replacing processing programs and the like, can select a main working clamp working mode and an auxiliary working clamp working mode according to the requirements, can select whether to start a backup plate running program and the like, can realize the feeding after using the feeding device or the feeding before manual operation, can realize the independent feeding of the main working clamp feeding device or the independent feeding of the auxiliary working clamp feeding device or the synchronous feeding of the main working clamp feeding device and the auxiliary working clamp feeding device or the asynchronous feeding of the main working clamp feeding device and the auxiliary working clamp feeding device, can realize various processing modes, can not interfere when various motions are carried out simultaneously or not simultaneously, and can realize reliable motion, stable running and high processing precision, thereby automatically processing plates with different sizes into workpieces with different sizes, greatly meeting the requirements of different sizes of customized furniture and greatly improving the working efficiency and intelligent control degree of computer saw equipment.
In order to more clearly illustrate the structural features and efficacy of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and examples.
Drawings
FIG. 1 is a schematic perspective view of a computer panel saw machine according to the present invention.
FIG. 2 is an exploded view of the main clamp feeding device of the present invention.
Fig. 3 is an exploded view of a portion of the first main clamping mechanism of the present invention.
Fig. 4 is an exploded view of a portion of a second main clamping device of the present invention.
Fig. 5 is a schematic perspective view of a secondary work clamp feeding device of the present invention.
FIG. 6 is a general schematic diagram of a control system of the computer panel saw of embodiment 1;
fig. 7 is a schematic diagram of a feeding device control unit, a pushing device control unit, and a front trimming device control unit of the control system of embodiment 1;
FIG. 8 is a schematic diagram of a control unit of a main clamp feeding device of the control system of embodiment 1;
FIG. 9 is a schematic diagram of a secondary work clamp feeding device control unit and a synchronization device control unit of the control system of example 1;
fig. 10 is a schematic diagram of a side trimming device control unit, a pressing device control unit, and a cutting device control unit of the control system of embodiment 1;
FIG. 11 is a first portion of the overall flowchart of the method of operation of example 2;
FIG. 12 is a second part of the overall flowchart of the method of operation of example 2;
FIG. 13 is a flow chart of the asynchronous feeding of the main and auxiliary clamp feeding devices of the working method of example 2;
FIG. 14 is a flow chart of the synchronous feeding of the main and auxiliary clamp feeding devices of the working method of example 2;
FIG. 15 is a flow chart of the main nip feed apparatus for the method of operation of example 2 feeding alone;
fig. 16 is a flow chart of the method of embodiment 2 in which the auxiliary clamp feeding device feeds alone.
Detailed Description
It should be noted that, in the following description, the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. refer to the directions or positional relationships based on the directions or positional relationships shown in the drawings, only for convenience in describing the technical solution of the present invention and simplifying the description, and do not indicate or imply that the apparatus or element referred to must have a specific direction or be configured and operated in a specific direction, and thus, the present invention should not be construed as being limited thereto.
As shown in fig. 1 and 2, the computer board cutting saw comprises a main frame 1, a machine main body 2, a feeding unit 3, a discharging unit 4 and a computer control system consisting of an industrial PC, a PLC and the like, wherein the machine main body 2, the feeding unit 3 and the discharging unit 4 are arranged on the main frame 1. The discharging unit 4 is positioned at the front side of the machine body 2, and a side positioning backup plate 5 is arranged at one side of the discharging unit 4. The feeding unit 3 is located at the rear side of the machine body 2.
The machine body 2 comprises a workbench 6, a pressing device 7 for pressing and positioning the plate on the workbench 6, a cutting device 8 for cutting the plate on the workbench 6, and a side alignment plate device 10 which is arranged on a pressing beam 9 of the pressing device 7 and is used for aligning the plate with the side positioning backup plate 5. The pressing device 7 and the cutting device 8 are both arranged on the workbench 6.
The main frame 1 includes left and right rail seats 11 and 12 provided at left and right sides of the feeding unit 3. The feeding unit 3 comprises a feeding device 13 and a feeding device 14. The feeding device 13 comprises a conveying device 15, a feeding frame 16 which is arranged between the left guide rail seat 11 and the right guide rail seat 12 in a lifting manner, and a feeding frame lifting mechanism 17 which drives the feeding frame 16 to lift up and down. After the plate materials are conveyed to the feeding frame 16 through the conveying device 15, the feeding frame 16 is driven to lift through the feeding frame lifting mechanism 17, and feeding is achieved.
The feeding device 14 includes a feeding frame 18 installed between the left rail housing 11 and the right rail housing 12, a pushing device 19 for fixing the plate thickness and pushing the plate material from the feeding device 13 to the feeding frame 18, two sets of front aligning plate devices (not shown) for front aligning the plate material pushed to the feeding frame 18, a front aligning plate device (not shown), and a main work clamp feeding device 20 and a sub work clamp feeding device 21 for clamping the plate material to the sawing position. The feeding frame 18 is arranged at the rear side of the workbench 6, the main clamp feeding device 20 is arranged at the rear side of the pressing device 7, the pushing device 19 is arranged at the rear side of the main clamp feeding device 20, and the feeding device 13 is arranged at the rear side of the feeding frame 18; the main work clamp feeding device 20 and the auxiliary work clamp feeding device 21 are arranged on the feeding frame 18 and the workbench 6 in a back-and-forth movement manner, and the pushing device 19 is arranged on the feeding frame 16 and the feeding frame 18 in a back-and-forth movement manner.
The computer control system controls the work of the feeding device 13, the pushing device 19, the two front trimming devices (not shown), the main work clamp feeding device 20, the auxiliary work clamp feeding device 21, the side trimming device 10, the pressing device 7, the cutting device 8 and the discharging unit 4.
As shown in fig. 2 and 3, the main clamp feeding device 20 includes a main clamp beam 40, main clamp mounting seats 41 and 42 respectively mounted at two ends of the main clamp beam 40, a beam feeding mechanism 43 respectively mounted between the main clamp beam 40 and the left and right rail seats 11 and 12 and driving the main clamp beam 40 to move horizontally back and forth so as to feed materials, a beam guiding mechanism 44 mounted between two ends of the main clamp beam 40 and two opposite inner sides of the left and right rail seats 11 and 12 and guiding the main clamp beam 40 to move horizontally back and forth, and a main clamp device mounted on the main clamp beam 40 and used for clamping the rear ends of the plates. The main clamping means comprises a first main clamping means 45 and a second main clamping means 46. The main clamp beam 40 is mounted on the left rail housing 11 and the right rail housing 12 at both ends thereof so as to be movable back and forth, and is supported on both inner sides of the left rail housing 11 and the right rail housing 12 opposite to each other by a beam guide mechanism 44. The main clamp beam 40 is arranged between the pushing device 19 and the pressing device 7.
The first main clamping device 45 includes a plurality of first main clamping mechanisms 47 mounted on the main clamp beam 40 and moving synchronously with the main clamp beam 40, and disposed on the side close to the right guide rail seat 12 and side by side. And clamp holders 48 for mounting the first main clamp mechanisms 47 in one-to-one correspondence with the plurality of first main clamp mechanisms 47. The clamp holders 48 are fixed at a set distance to the bottom of the main clamp beam 40.
The first main clamping mechanism 47 includes a pivot base 51, a flip base 52, an upper clamping jaw 53, a lower clamping jaw 54, and a first main clamping jaw opening and closing drive mechanism that drives the upper clamping jaw 53 to open and close relative to the lower clamping jaw 54.
The first main jaw opening and closing driving mechanism includes an opening and closing cylinder 63, an opening and closing cylinder block 64, a fisheye joint 65, a first link 66, a second link 67, a third link (not shown), and a shaft mount 68. The fish eye joint 65 is fixed to a piston rod 70 of the opening and closing cylinder 63.
The first main clamping device 45 further comprises a main tilting mechanism which drives the tilting seats 52 of the plurality of first main clamping mechanisms 47 to rotate within a set angle. The main tilting mechanism is mounted between the main clamp beam 40 and the tilting mount 52. The main tilting mechanism comprises a driving rod 80, two sets of driving rod driving mechanisms arranged on the rear side surface of the main clamp beam 40, a driving rod mounting seat 81, a driving rod mounting seat 82, a driving rod mounting seat 83 and a first driving member assembly for driving the tilting seat 52 of the first main clamp mechanism 47 to rotate within a certain angle. Each set of drive rod drive mechanism includes a main inversion cylinder 87.
As shown in figure 4 of the drawings, the second main clamping device 46 comprises a clamp mounting plate 101 horizontally fixed on the bottom surface of the main clamp beam 40 and protruding backward from the main clamp beam 40, an air cylinder fixing plate 102 fixed on the bottom surface of the rear end of the clamp mounting plate 101, and three second main clamping mechanisms 103 arranged side by side on the clamp mounting plate 101.
The second main clamping mechanism 103 is identical in structure to the first main clamping mechanism 47.
The main moving turnover mechanism comprises a main clamp driving mechanism for driving the pivot base 104 to independently and horizontally move back and forth relative to the clamp mounting plate 101 and driving the turnover base 105 to independently rotate within a set angle, a main clamp pivot base guide mechanism which is arranged between the pivot base 104 and the bottom surface of the clamp mounting plate 101 and guides the pivot base 104 to horizontally move back and forth, and a main clamp turnover base guide mechanism which is arranged between the turnover base 105 and the bottom surface of the clamp mounting plate 101 and guides the turnover base 105 to turn over within the set angle; the pivot base 104 is horizontally movably mounted on the clamp mounting plate 101 back and forth and is suspended on the bottom surface of the clamp mounting plate 101 by a main clamp pivot base guide mechanism.
The main clamp drive mechanism includes a moving inversion cylinder 111.
As shown in fig. 5, the auxiliary clamp feeding device 21 includes an auxiliary clamp mounting seat 130, an auxiliary clamp feeding mechanism mounted between the auxiliary clamp mounting seat 130 and the outer side surface of the left guide rail seat 11 and driving the auxiliary clamp mounting seat 130 to horizontally move back and forth so as to realize feeding, an auxiliary clamp guiding mechanism mounted between the auxiliary clamp mounting seat 130 and the bottom surface of the left guide rail seat 11 and guiding the auxiliary clamp mounting seat 130 to horizontally move back and forth, and an auxiliary clamp device 131 mounted on the bottom surface of the auxiliary clamp mounting seat 130 and used for clamping the rear end of a plate. The auxiliary clamp mount 130 is mounted to the left rail mount 11 so as to be movable back and forth, and is suspended from the bottom surface of the left rail mount 11 by an auxiliary clamp guide mechanism.
The auxiliary clamp feed mechanism includes an auxiliary clamp servo motor 132.
The sub-clamp device 131 includes two sub-clamp mechanisms 133 and a sub-movement turning mechanism that drives the sub-clamp mechanisms 133 to be rotatable independently within a set angle and horizontally movable independently forward and backward. The secondary clamping mechanism 133 of the secondary clamping device 131 is configured and moves in the same manner as the second primary clamping mechanism 103 of the second primary clamping device 46. The secondary moving and tipping mechanism is identical in construction and movement to the primary moving and tipping mechanism of the second primary clamping device 46.
Example 1
As shown in FIG. 6, the control system of the computer panel saw comprises a man-machine exchange control unit, a programmable controller (PLC) which is in bidirectional control connection with the man-machine exchange control unit through an Ethernet, a data bus which is connected with the programmable controller, a feeding device control unit, a pushing device control unit, a front trimming device control unit, a main work clamp feeding device control unit, a secondary work clamp feeding device control unit, a synchronous device control unit, a side trimming device control unit, a pressing device control unit and a cutting device control unit which are connected to the data bus in parallel.
The man-machine exchange control unit comprises an industrial personal computer, a mouse and a keyboard which are connected with the industrial personal computer in a unidirectional control way, a factory local area network which is connected with the industrial personal computer in a bidirectional control way, and the industrial personal computer in the unidirectional control way of the mouse and the keyboard. The industrial personal computer is connected with the programmable controller in a bidirectional control way through the Ethernet.
The programmable controller (PLC) refers to a program control system of a computer numerical control machine tool (computer numerical control). The programmable controller controls the feeding device control unit, the pushing device control unit, the front trimming device control unit, the main work clamp feeding device control unit, the auxiliary work clamp feeding device control unit, the synchronous device control unit, the side trimming device control unit, the pressing device control unit and the cutting device control unit.
As shown in fig. 7, the feeding device control unit includes a feeding device feeding control unit and a feeding device feeding control unit.
The feeding control unit of the feeding device comprises an I/O module which is connected with the data bus in a bidirectional control parallel connection manner, a thermal relay which is connected with the I/O module in a unidirectional control series connection manner, a contactor which is connected with the thermal relay in a unidirectional control series connection manner, and a feeding motor which is connected with the contactor in a unidirectional control series connection manner; the I/O module unidirectionally controls the thermal relay, the thermal relay unidirectionally controls the contactor, and the contactor unidirectionally controls the feeding motor.
The feeding control unit of the feeding device comprises an I/O module connected in parallel with the bidirectional control of the data bus, a thermal relay connected in series with the unidirectional control of the I/O module, a contactor connected in series with the unidirectional control of the thermal relay, a hydraulic oil pump motor connected in series with the unidirectional control of the contactor, a hydraulic electromagnetic valve connected in series with the unidirectional control of the hydraulic oil pump motor, an oil cylinder connected in series with the unidirectional control of the hydraulic electromagnetic valve, and a travel switch arranged on the oil cylinder and connected with the bidirectional control of the I/O module; the I/O module is used for unidirectionally controlling the thermal relay, the thermal relay is used for unidirectionally controlling the contactor, the contactor is used for unidirectionally controlling the hydraulic oil pump motor, the hydraulic oil pump motor is used for unidirectionally controlling the hydraulic electromagnetic valve, and the hydraulic electromagnetic valve is used for unidirectionally controlling the oil cylinder.
The feeding control unit of the feeding device and the feeding control unit of the feeding device are controlled by the thermal relay and the contactor, the contactor controls the on-off of the motor, and the thermal relay is used for protecting the motor from overload, so that the motor is safer and more reliable to use. The I/O module is an input/output module.
The pushing device control unit comprises a pushing device movement control unit and two pushing device lifting control units.
The pushing device movement control unit comprises an I/O module connected in parallel with the bidirectional control of the data bus, a pushing servo driver connected in series with the bidirectional control of the I/O module, and a pushing servo motor connected in series with the bidirectional control of the pushing servo driver; the I/O module unidirectionally controls the pushing servo driver.
The pushing device lifting control unit comprises an I/O module connected with the data bus in parallel in a bidirectional control manner, a relay connected with the I/O module in series in a unidirectional control manner, a pushing lifting motor connected with the relay in series in a unidirectional control manner, a displacement sensor connected with the pushing lifting motor in series in a unidirectional control manner, an AI module connected with the displacement sensor in series in a unidirectional control manner, and the AI module in parallel connection with the data bus in a unidirectional control manner; the I/O module unidirectionally controls the relay, the relay unidirectionally controls the pushing lifting motor, the pushing lifting motor unidirectionally controls the displacement sensor, and the displacement sensor unidirectionally controls the AI module.
The pushing device control unit is provided with an independent pushing device movement control unit, so that the pushing device can independently move back and forth relative to the main clamp feeding device, and the pushing device can also perform pushing in the feeding process of the main clamp feeding device, and the working efficiency of the equipment is improved.
The lifting control unit of the pushing device controls the action of the pushing lifting motor through an I/O module and a relay by a Programmable Logic Controller (PLC), drives the quantitative pushing device of the pushing device to rise to a certain height, adopts a displacement sensor to accurately detect the thickness of the plate, inputs analog quantity signals to the Programmable Logic Controller (PLC) through an AI module, and ensures that the feeding quantity of the feeding device meets the system setting. And after detecting that the quantitative push plate device is lifted to the plate thickness enough for sawing, stopping lifting the feeding frame. The two pushing devices of the pushing device control unit are respectively controlled by the corresponding pushing device lifting control unit, and the two pushing devices can move more synchronously due to the displacement sensor, so that the movement is more reliable. The AI module is an analog signal input module.
The front trimming device control unit comprises two front trimming device lifting control units; the lifting control unit of the front leveling plate device comprises an I/O module connected with the data bus in a bidirectional control parallel connection manner, an electromagnetic valve connected with the I/O module in a unidirectional control series connection manner, a cylinder connected with the electromagnetic valve in a unidirectional control series connection manner, and two inductive switches arranged on the cylinder, wherein the two inductive switches are connected with the I/O module in a bidirectional control manner after being connected in parallel. The I/O module unidirectionally controls the electromagnetic valve and the electromagnetic valve unidirectionally controls the air cylinder.
The front alignment control unit sends signals to the electromagnetic valve through the I/O module by a Programmable Logic Controller (PLC), controls the cylinder of the front alignment plate device lifting control unit to advance or retreat, and feeds back detection signals of corresponding inductive switches to the Programmable Logic Controller (PLC) after the cylinder advances or retreats to a proper position, so that the function of front alignment of the plates and the avoidance function of the plates when the plates need to pass through the front alignment plate device are realized. The cylinder of the front leveling plate device is provided with two inductive switches, so that the height of the front leveling plate device higher than the feeding plane of the feeding frame and the height of the front leveling plate device lower than the feeding plane of the feeding frame are determined, the front side of the plate is flush when the front leveling plate device ascends, and the feeding plane lower than the feeding frame is ensured to avoid interference with other devices when the front leveling plate device descends.
As shown in fig. 8, the main clamp feeding device control unit comprises a main clamp feeding mechanism control unit, a plurality of first main clamp mechanism control units and more than one second main clamp mechanism control units, wherein the main clamp feeding mechanism control unit is connected to the data bus in parallel in a bidirectional control manner;
the main work clamp feeding mechanism control unit comprises an I/O module connected in parallel with the bidirectional control of the data bus, a main work clamp servo driver connected in series with the bidirectional control of the I/O module, and a main work clamp servo motor connected in series with the bidirectional control of the main work clamp servo driver;
The first main clamping mechanism control unit comprises two first main clamping mechanism overturning control units and a plurality of first main clamping mechanism clamping control units;
the first main clamping mechanism overturning control unit comprises an I/O module connected with the data bus in a bidirectional control parallel connection manner, an electromagnetic valve connected with the I/O module in a unidirectional control series connection manner, a main overturning cylinder connected with the electromagnetic valve in a unidirectional control series connection manner, and two inductive switches arranged on the main overturning cylinder, wherein the two inductive switches are connected with the I/O module in a bidirectional control manner after being connected in parallel; the I/O module unidirectionally controls an electromagnetic valve, and the electromagnetic valve unidirectionally controls the main overturning cylinder;
the first main clamping mechanism clamping control unit comprises an I/O module which is connected in parallel with the bidirectional control of the data bus, an electromagnetic valve which is connected in series with the unidirectional control of the I/O module, and a main clamping cylinder which is connected in series with the unidirectional control of the electromagnetic valve; the I/O module unidirectionally controls an electromagnetic valve, and the electromagnetic valve unidirectionally controls a main clamping cylinder;
the second main clamping mechanism control unit comprises a second main clamping mechanism clamping control unit and a second main clamping mechanism moving and overturning control unit which corresponds to the second main clamping mechanism clamping control unit one by one;
the second main clamping mechanism moving and overturning control unit comprises an I/O module connected in parallel with the bidirectional control of the data bus, an electromagnetic valve connected in series with the unidirectional control of the I/O module, a main moving and overturning cylinder connected in series with the unidirectional control of the electromagnetic valve, and two inductive switches arranged on the main moving and overturning cylinder, wherein the two inductive switches are connected in parallel and then in bidirectional control connection with the I/O module; the I/O module unidirectionally controls an electromagnetic valve, and the electromagnetic valve unidirectionally controls the main moving overturning cylinder;
The second main clamping mechanism clamping control unit and the first main clamping mechanism clamping control unit have the same structure, connection mode and control mode.
The main clamp feeding device is controlled by a main clamp feeding mechanism control unit, and has simple structure and reliable action.
The splicing positions of the corresponding plates are close to the auxiliary clamping devices, so that most of the main clamping devices do not need to avoid when cutting work is performed, only the main clamping devices close to the auxiliary clamping devices need to overturn and even retreat to avoid, and the main clamping mechanism control units are divided into two groups, namely a first main clamping mechanism control unit and a second main clamping mechanism control unit, and the first main clamping mechanism control unit only uses two first main clamping mechanism overturn control units to control the overturn of a plurality of first main clamping mechanisms, so that the consumption of the first main clamping mechanism overturn control units is greatly reduced, the installation and the cost are greatly reduced, the synchronous overturn of the first main clamping mechanisms can be ensured, and the movement precision is provided.
The programmable controller (PLC) sends a signal to the electromagnetic valve through the I/O module to control the main overturning cylinder to act, after the overturning action of the plate grabbing manipulator is in place, the corresponding detection signals of the upper limit and lower limit inductive switches are fed back to the programmable controller (PLC), so that the highest position and the lowest position of the first main clamping mechanism are determined, the first main clamping mechanism can accurately clamp a plate at the lowest position, the first main clamping mechanism can avoid interference with other devices at the highest position, and the overturning safety and reliability of the plate grabbing manipulator are ensured.
A Programmable Logic Controller (PLC) sends a signal to an electromagnetic valve through an I/O module, and controls a main clamping cylinder for clamping and grabbing the plate to act so as to realize clamping and plate releasing; the main clamping cylinder is provided with no inductive switch, so that the upper clamp of the first main clamp mechanism can be stopped at any position, thereby being capable of clamping the plate with continuously variable width and ensuring the clamping of the plate.
As shown in fig. 9, the auxiliary clamp feeding device control unit comprises an auxiliary clamp feeding mechanism control unit and more than one auxiliary clamp mechanism control unit which are connected to the data bus in parallel in a bidirectional control manner. The auxiliary clamping mechanism control unit comprises auxiliary clamping mechanism clamping control units and auxiliary clamping mechanism moving and overturning control units which are in one-to-one correspondence with the auxiliary clamping mechanism clamping control units.
The auxiliary work clamp feeding mechanism control unit comprises an I/O module which is connected with the data bus in a bidirectional control parallel connection manner, an auxiliary work clamp servo driver which is connected with the I/O module in a unidirectional control series connection manner, and an auxiliary work clamp servo motor which is connected with the auxiliary work clamp servo driver in a bidirectional control series connection manner; the I/O module unidirectionally controls the auxiliary clamp servo driver.
The auxiliary clamp mechanism moving and overturning control unit and the auxiliary clamp mechanism clamping control unit are respectively identical to the main and auxiliary clamp mechanism moving and overturning control unit and the main and auxiliary clamp mechanism clamping control unit in structure and connection mode and control mode.
The auxiliary work clamp feeding mechanism control unit comprises an I/O module connected in parallel with the bidirectional control of the data bus, an auxiliary work clamp servo driver connected in series with the unidirectional control of the I/O module, and an auxiliary work clamp servo motor connected in series with the bidirectional control of the auxiliary work clamp servo driver; the I/O module unidirectionally controls the auxiliary clamp servo driver.
The auxiliary clamp feeding device control unit is provided with an independent auxiliary clamp feeding mechanism control unit, so that all auxiliary clamp mechanisms can synchronously feed and move independently of the first main clamp mechanism; each auxiliary clamp mechanism is controlled by an independent auxiliary clamp mechanism moving overturning control unit and an auxiliary clamp mechanism clamping control unit, so that each auxiliary clamp mechanism can independently overturn and independently clamp the plates.
The synchronous device control unit comprises an I/O module connected with the data bus in a bidirectional control parallel connection manner, an electromagnetic valve connected with the I/O module in a unidirectional control series connection manner, a synchronous separation cylinder connected with the electromagnetic valve in a unidirectional control series connection manner, and two inductive switches arranged on the synchronous separation cylinder, wherein the two inductive switches are connected with the I/O module in a bidirectional control connection manner after being connected in parallel; the I/O module unidirectionally controls the electromagnetic valve, and the electromagnetic valve unidirectionally controls the synchronous separation cylinder.
The second main clamp mechanism control unit and the auxiliary clamp mechanism control unit both comprise a movable overturning control unit, so that the auxiliary clamp mechanism of the auxiliary clamp device can independently rotate and independently move forwards and backwards horizontally in a set angle, and the second main clamp device of the main clamp device can independently rotate and independently move forwards and backwards horizontally in the set angle, so that the up-down and forward-backward avoidance can be better realized; therefore, under the requirement of avoiding, the first main clamping device of the main clamping device can not need to horizontally move back and forth and independently overturn in a certain angle relative to the main clamping beam, can only need to overturn together, can not need to horizontally move back and forth relative to the main clamping beam, greatly simplifies the structure of the first main clamping device of the main clamping device, and reduces the cost.
A set of synchronous device is arranged between the main work clamp feeding device and the auxiliary work clamp feeding device, a synchronous separation cylinder for controlling the action of a synchronous rod is arranged on a synchronous device control unit of the synchronous device, when the main feeding device and the auxiliary feeding device select a synchronous working mode, a Programmable Logic Controller (PLC) sends a signal to an electromagnetic valve through an I/O module, the synchronous separation cylinder is controlled to act, and the synchronous rod on the synchronous device is driven to extend, so that the main work clamp feeding device and the auxiliary work clamp feeding device are accurately mechanically connected, and synchronous working of the main feeding device and the auxiliary feeding device is realized; when the main feeding device and the auxiliary feeding device select an asynchronous working mode, a Programmable Logic Controller (PLC) controls a synchronous separation cylinder to act, drives a synchronous rod of the synchronous device to retract, and breaks the mechanical connection between the main feeding device and the auxiliary feeding device to realize asynchronous working. The two inductive switches detect synchronous separation cylinder action signals and feed back to a Programmable Logic Controller (PLC) to ensure that the synchronous rod extends or retracts to a certain distance, so that the safe action of the main and auxiliary work clamp feeding devices during synchronization or separation is ensured.
As shown in fig. 10, the pressing device control unit includes two pressing device lifting control units.
The lifting control unit of the pressing device comprises an I/O module connected in parallel with the bidirectional control of the data bus, an electromagnetic valve connected in series with the unidirectional control of the I/O module, a cylinder connected in series with the unidirectional control of the electromagnetic valve, and an inductive switch arranged on the cylinder, wherein the inductive switch is connected in series with the bidirectional control of the I/O module. The I/O module unidirectionally controls the electromagnetic valve and the electromagnetic valve unidirectionally controls the air cylinder.
The pressing device control unit comprises a left pressing device lifting control unit and a right pressing device lifting control unit, so that the pressing beams are balanced in the lifting process. Each set of lifting control unit of the pressing device is provided with an air cylinder for controlling the lifting of the pressing beam. The Programmable Logic Controller (PLC) sends signals to the electromagnetic valve for controlling the lifting cylinder of the pressing beam, the pressing beam is controlled to ascend or descend, the sensing detection signals for detecting the action of the cylinder are fed back to the Programmable Logic Controller (PLC), and the air cylinder of the lifting control unit of the pressing device is provided with a sensing switch, so that the pressing device can stay at any position, the lifting height of the pressing beam can be designated every time, the lifting top of the pressing beam every time is not required, the working efficiency can be improved, and the safety in the lifting process of the pressing beam is ensured.
The side trimming device control unit comprises two side trimming device lifting control units, a side trimming device movement control unit and a side trimming device trimming control unit.
The lifting control unit of the side-aligning plate device comprises an I/O module connected in parallel with the bidirectional control of the data bus, an electromagnetic valve connected in series with the unidirectional control of the I/O module, a cylinder connected in series with the unidirectional control of the electromagnetic valve, and two inductive switches arranged on the cylinder, wherein the two inductive switches are connected in parallel and then connected with the bidirectional control of the I/O module; the I/O module unidirectionally controls the electromagnetic valve and the electromagnetic valve unidirectionally controls the air cylinder.
The side alignment plate device movement control unit comprises an I/O module connected in parallel with the bidirectional control of the data bus, a contactor connected in series with the unidirectional control of the I/O module, and a side alignment plate feeding servo motor connected in series with the unidirectional control of the contactor; the I/O module unidirectionally controls the contactor, and the contactor unidirectionally controls the side-aligning plate feeding servo motor.
The side-trimming plate device trimming plate control unit comprises an I/O module connected in parallel with the bidirectional control of the data bus, an electromagnetic valve connected in series with the unidirectional control of the I/O module, a cylinder connected in series with the unidirectional control of the electromagnetic valve, and an inductive switch arranged on the cylinder, wherein the inductive switch is connected in series with the bidirectional control of the I/O module; the I/O module unidirectionally controls the electromagnetic valve and the electromagnetic valve unidirectionally controls the air cylinder.
Each set of side trimming device lifting control unit is provided with a cylinder for controlling the lifting of the side trimming plate, a Programmable Logic Controller (PLC) sends a signal to the trimming plate lifting electromagnetic valve, the side trimming plate is controlled to lift or descend, the corresponding two inductive switches detect the in-place signal and feed back the in-place signal to the Programmable Logic Controller (PLC), and the side trimming device lifting control unit realizes the function of trimming the plate to the side positioning reference.
The air cylinder of the side trimming plate device trimming plate control unit is horizontally arranged on the side trimming plate, an inductive switch is arranged on the air cylinder, when the side trimming plate device moves to a approximate position under the drive of the side trimming plate feeding servo motor, the I/O module of the side trimming plate device trimming plate control unit controls the electromagnetic valve, and the air cylinder connected with the electromagnetic valve is controlled to advance, so that the side trimming plate is pressed against the side surface of the plate, and the purpose of trimming the plate is achieved. The air cylinder is used for acting the trimming plate, the compaction force can be adjusted through the air pressure, the trimming of the plate is facilitated, the buffering effect can be achieved in the trimming process, and overload of the mechanical structure and the lateral trimming plate feeding servo motor is protected.
The cutting device control unit comprises a cutting device feeding control unit, a cutting device lifting control unit, a main saw driving control unit, an auxiliary saw left-right adjusting mechanism control unit, an auxiliary saw up-down adjusting mechanism control unit and a board width detection device control unit.
The cutting device feeding control unit comprises a cutting device servo driver which is connected with the data bus in a bidirectional control parallel connection mode, and a cutting device servo motor which is connected with the cutting device servo driver in a bidirectional control serial connection mode.
The lifting control unit of the cutting device comprises an I/O module connected with the data bus in a bidirectional control parallel connection manner, an electromagnetic valve connected with the I/O module in a unidirectional control series connection manner, a cylinder connected with the electromagnetic valve in a unidirectional control series connection manner, and two inductive switches arranged on the cylinder, wherein the two inductive switches are connected with the I/O module in a bidirectional control connection manner after being connected in parallel; the I/O module unidirectionally controls the electromagnetic valve and the electromagnetic valve unidirectionally controls the air cylinder.
The main saw driving control unit comprises an I/O module connected in parallel with the bidirectional control of the data bus, a thermal relay connected in series with the unidirectional control of the I/O module, a contactor connected in series with the unidirectional control of the thermal relay, and a main saw motor connected in series with the unidirectional control of the contactor; the I/O module unidirectionally controls the thermal relay, the thermal relay unidirectionally controls the contactor, and the contactor unidirectionally controls the main saw motor.
The auxiliary saw driving control unit comprises an I/O module connected in parallel with the bidirectional control of the data bus, a thermal relay connected in series with the unidirectional control of the I/O module, a contactor connected in series with the unidirectional control of the thermal relay, and an auxiliary saw motor connected in series with the unidirectional control of the contactor; the I/O module unidirectionally controls the thermal relay, the thermal relay unidirectionally controls the contactor, and the contactor unidirectionally controls the auxiliary saw motor.
The control unit of the left-right regulating mechanism of the auxiliary saw comprises an I/O module which is connected in parallel with the bidirectional control of the data bus, an auxiliary saw stepping driver which is connected in series with the unidirectional control of the I/O module, and an auxiliary saw stepping motor which is connected in series with the bidirectional control of the auxiliary saw stepping driver; the I/O module unidirectionally controls the auxiliary saw stepping driver.
The auxiliary saw up-down regulating mechanism control unit comprises an I/O module connected in parallel with the bidirectional control of the data bus, an intermediate relay connected in series with the unidirectional control of the I/O module, and an auxiliary saw up-down motor connected in series with the unidirectional control of the intermediate relay; the I/O module unidirectionally controls the intermediate relay, and the intermediate relay unidirectionally controls the upper motor and the lower motor of the auxiliary saw.
The control unit of the plate width detection device comprises an I/O module which is connected with the data bus in a bidirectional control parallel connection manner, a photoelectric switch which is connected with the I/O module in a unidirectional control manner, an electromagnetic valve which is connected with the I/O module in a unidirectional control manner, and an air nozzle which is connected with the electromagnetic valve in a unidirectional control series connection manner; the photoelectric switch unidirectionally controls the I/O module, the I/O module unidirectionally controls the electromagnetic valve, and the electromagnetic valve unidirectionally controls the air tap.
The control unit of the auxiliary saw left-right adjusting mechanism sends a signal to the auxiliary saw stepping driver through a Programmable Logic Controller (PLC), and the auxiliary saw stepping driver controls the auxiliary saw stepping motor to adjust the left-right position of the auxiliary saw, and the adjustment is accurate.
The auxiliary saw up-down adjusting mechanism control unit sends signals to the intermediate relay through the Programmable Logic Controller (PLC), the intermediate relay controls the auxiliary saw up-down motor to adjust the up-down position of the auxiliary saw, and the cost is low.
The photoelectric switch of the control unit of the plate width detection device is arranged on the cutting device, the plate width is detected along with the movement of the cutting device, the cutting device is stopped, the work clamp feeding device pulls the plate to move, the length of the plate can be detected, so that the plate width detection device can be used, the plate can be randomly placed at any position of a table top, the plate can be unnecessarily moved to one end of a machine to be aligned for oversized plates, the operation of operators is facilitated, and the production efficiency is improved.
The cutting device feeding control unit, the main work clamp feeding mechanism control unit, the auxiliary work clamp feeding mechanism control unit and the side alignment plate device moving control unit adopt servo driving systems, a Programmable Logic Controller (PLC) and each servo driver adopt a pulse control mode with accurate positioning, and control corresponding servo motors to realize accurate positioning movement.
Example 2
The working method of the computer board cutting saw comprises all the steps shown in fig. 11 to 16.
As shown in fig. 11, the following steps are first performed in order:
Initializing a starting system;
the original point is reset, and the original point resetting device comprises a cutting device, a main work clamp feeding device, a secondary work clamp feeding device and a pushing device which move to a set original point position; after the origin is reset, the processing pattern is input.
Inputting a processing pattern; manually editing the processing pattern or automatically importing the processing pattern, selecting the processing pattern, clicking the download data, downloading the processing pattern to the PLC, and finishing inputting the processing pattern;
after inputting the processing pattern, execute the loading and loading procedure after start?
If not, feeding and loading the plate program before starting; and starting a feeding and plate loading program before starting, and only manually feeding and placing the plates before starting. And after the feeding and plate loading program is started, selecting a main work clamp working mode and a secondary work clamp working mode.
If yes, feeding and loading the plate program after starting; and after the feeding and plate loading procedure is started, the plate can be placed by manual front feeding and can be placed by rear feeding of the feeding device. After the loading and plate feeding program is started, selecting a main work clamp working mode and a secondary work clamp working mode;
after the operation mode of the main and auxiliary work clamp operation modes is selected, execute the backup plate operation program?
If yes, starting a backup plate running program; the method comprises the steps of preparing for pressing a saw blade starting button, pressing a fan starting button and then pressing a continuous starting button;
If not, the saw blade is ready to be pressed, the fan start button is pressed, and then the continuous start button is pressed;
after the continuous start button is pressed, the push plate running program is started, the main work clamp running program and the auxiliary work clamp running program are started, the pressing running program is started, and the cutting plate running program is started.
As shown in fig. 12, after the push plate running program is started, the main and auxiliary work clamp running programs are started, the pressing running program is started, and the cutting plate running program is started, whether the feeding device is feeding after the cutting plate running program is started?
If yes, the feeding device is used for feeding the plates at the rear, namely a feeding mode of feeding the plates at the rear of the feeding device is adopted;
after the plate is placed after the feeding device is fed, whether the process of pushing the plate by the pushing device to the initial position of the clamping material of the working clamp is interfered with the feeding device of the main working clamp is judged?
If not, the process of pushing the material to the initial position of the work clamp by the pushing device is not interfered with the feeding device of the main work clamp, and the pushing of the pushing device to the initial position of the work clamp is executed;
if so, the process of pushing the material by the pushing device to the initial position of the material clamping by the working clamp is interfered with the feeding device of the main working clamp, and then whether the feeding device of the main working clamp feeds or avoids?
If the main work clamp feeding device moves forwards to avoid, the pushing device is executed to push materials to the work clamp clamping starting position; if the main clamping and conveying device feeds to the sawing position, the pressing device is used for pressing materials, and the cutting device is used for sawing the plates; after each sawing of the sheet material by the cutting device, determining whether the same sheet material is sawed? If not, namely the same plate is not sawed, the lifting of the pressing device is executed, the feeding device of the main clamp advances for feeding by a set distance, and then the plate returns to the pressing device for pressing; if yes, the same plate sawing is completed, and then determine if all sawing is completed?
After the pushing device pushes materials to the initial position of the clamping materials of the working clamp, the main working clamp feeding device is carried out to feed materials to the sawing position, and the pressing device presses the materials; after the pressing device presses the plate to be sawed clamped by the first main clamping device of the main clamp feeding device, the cutting device is executed to saw the plate; sawing a finished or semi-finished workpiece by the cutting device once; after each time the cutting device completes sawing the plate, it is determined whether the same plate is sawn? If not, the same plate is not sawed, the first main clamping device of the main clamp feeding device continuously holds the clamped plate, the pressing device is lifted, the main clamp feeding device advances for feeding by a set distance, the set distance is equal to the length of the plate to be cut, and then the pressing device presses the plate;
if yes, then determine if all sawing is complete?
If not, not completing all sawing, and re-executing whether the feeding device feeds materials at the back; if so, finishing the processing.
If not, namely the feeding device does not feed materials after, but adopts a feeding mode of placing plates by front feeding, one feeding mode of asynchronous feeding of the main work clamp feeding device, the auxiliary work clamp feeding device or synchronous feeding of the main work clamp feeding device, the auxiliary work clamp feeding device or independent feeding of the main work clamp feeding device or independent feeding of the auxiliary work clamp feeding device is used.
As shown in fig. 13, wherein asynchronous feeding using the main clamp feeding device, the sub clamp feeding device includes:
judging whether the main work clamp feeding device and the auxiliary work clamp feeding device are mechanically connected synchronously? If yes, the main work clamp feeding device and the auxiliary work clamp feeding device are disconnected mechanically through the synchronizing device; after the main work clamp feeding device and the auxiliary work clamp feeding device are disconnected mechanically through the synchronizing device, the clamp device is executed to avoid, and whether the main work clamp feeding device and the pushing device interfere or not is judged in the process that the main work clamp feeding device and the auxiliary work clamp feeding device move to a set material placing position? If not, the main work clamp feeding device and the auxiliary work clamp feeding device are not synchronously mechanically connected, the clamp device is executed to avoid, and whether the main work clamp feeding device and the pushing device interfere or not is judged in the process that the main work clamp feeding device and the auxiliary work clamp feeding device move to the set material placing position?
If the feeding device is in the working position, the pushing device stops or retreats to avoid interference, and then the main working clamp feeding device and the auxiliary working clamp feeding device are executed to move to the set discharging position; if not, executing the movement of the main work clamp feeding device and the auxiliary work clamp feeding device to the set discharging position.
And after the main work clamp feeding device and the auxiliary work clamp feeding device move to the set discharging position, the plates are placed in the front feeding mode.
After the plate is placed in the front feeding, the main work clamp feeding device and the auxiliary work clamp feeding device clamp the plate, and judging whether to use the side alignment plate device? If not, the side trimming plate device is not used, and the main work clamp feeding device and the auxiliary work clamp feeding device clamp the corresponding plates respectively to retreat to the set initial feeding positions.
The main work clamp feeding device and the auxiliary work clamp feeding device respectively clamp corresponding plates and back to a set initial feeding position, and then the main work clamp feeding device and the auxiliary work clamp feeding device advance to a sawing position; and pressing by a pressing device.
If so, using a side-trim panel device; the main work clamp feeding device and the auxiliary work clamp feeding device respectively clamp corresponding plates and retreat to a set initial feeding position, the side leveling plate device descends after moving to a set position, and the set position is a certain distance away from the rightmost side of the plates placed in front; and then the main work clamp feeding device and the auxiliary work clamp feeding device are advanced to sawing positions, the side alignment plate devices are used for aligning materials, and the material pressing device is used for pressing materials.
After the pressing device presses the material, the cutting device saw cuts the plate.
After each sawing of the plate, the cutting device determines whether the same plate is sawed?
If not, namely the same plate is not sawed; if the plate clamped by the first main clamping device of the main clamp feeding device is not saw cut, the pressing device ascends, the main clamp feeding device advances for feeding by a set cutting length, and then returns to the pressing device for pressing; if the plate clamped by the clamping device of the main work clamp feeding device is not sawed and the plate clamped by the auxiliary clamping device of the auxiliary work clamp feeding device is not sawed, the main work clamp feeding device advances for feeding with a set cutting length, the auxiliary work clamp feeding device advances for feeding with a set cutting length different from that of the main work clamp feeding device, and then the plate is returned to the pressing device for pressing; if the plate clamped by the auxiliary clamp device of the auxiliary clamp feeding device is not sawed, or the pressing device is lifted, the auxiliary clamp feeding device advances for feeding by a set cutting length and returns to the pressing device for pressing, or the main clamp feeding device moves to the initial position of clamping the workpiece, and returns to the main clamp feeding device for feeding to the sawing position.
If yes, the same plate is sawed, that is, the sawing of the plate is completed, the upper clamping jaw and the lower clamping jaw of the auxiliary clamping device of the main clamping feeding device and the auxiliary clamping feeding device are opened, and after the main clamping feeding device and the auxiliary clamping feeding device are retreated to the set positions, whether all sawing is completed is judged? If not, returning to the feeding device to feed after the sawing is completed; if so, finishing the processing.
As shown in fig. 14, the synchronous feeding using the main work clamp feeding device and the auxiliary work clamp feeding device comprises:
is the primary work clamp feed device and the secondary work clamp feed device mechanically connected in synchrony?
If not, the main work clamp feeding device and the auxiliary work clamp feeding device are mechanically connected through the synchronous device, namely after the positions of the main work clamp feeding device and the auxiliary work clamp feeding device are calibrated, a piston rod of the third cylinder stretches out to drive the driving piece to move, and the driving piece drives the synchronous plug-in unit to move along the guiding mechanism of the driving piece, so that the movable synchronous plug-in unit stretches out to be wedged between the fixed idler wheel and the fine adjustment idler wheel on the auxiliary work clamp feeding device to be tightly matched, and the mechanical accurate connection of the main work clamp feeding device and the auxiliary work clamp feeding device is realized; after the main work clamp feeding device and the auxiliary work clamp feeding device are mechanically connected through the synchronization device, in the process that the main work clamp feeding device and the auxiliary work clamp feeding device move to the set material placing position, whether the main work clamp feeding device and the pushing device interfere is judged?
If yes, the main work clamp feeding device and the auxiliary work clamp feeding device are mechanically connected synchronously, and in the process that the main work clamp feeding device and the auxiliary work clamp feeding device move to the set material placing position, whether the main work clamp feeding device and the pushing device interfere is judged?
If yes, stopping or back-withdrawing the pushing device to avoid interference, and placing the plate on the front feeding; if not, feeding and placing the plate before executing.
After the plate is placed in the front feeding, the main work clamp feeding device and the auxiliary work clamp feeding device are executed to clamp the plate, and whether the side alignment plate device is used is judged? If not, the side trimming plate device is not used, and after the main work clamp feeding device and the auxiliary work clamp feeding device clamp the plate material to retreat to the set initial feeding position, the material pressing device is used for pressing materials; if the plate is positioned at the right side of the plate, the side trimming plate device is used for carrying out the clamping of the main work clamp feeding device and the auxiliary work clamp feeding device to the set initial feeding position, the side trimming plate device is lowered after moving to the set position, the set position is a certain distance away from the rightmost side of the plate which is placed from the front, then the main work clamp feeding device and the auxiliary work clamp feeding device are carried out for advancing to the sawing position, the side trimming plate device is used for trimming, and the material pressing device is used for pressing materials.
After the pressing device presses the material, a cutting device is executed to saw the plate; after each sawing is completed, determine if sawing is completed for the same board? If not, namely the same plate is not sawed, the pressing device ascends, the main work clamp feeding device and the auxiliary work clamp feeding device advance for feeding by a preset cutting length, and then the plates are returned to the pressing device for pressing; if the sawing of the same plate is completed, the upper clamping jaw and the lower clamping jaw of the auxiliary clamping jaw of the main work clamp feeding device and the auxiliary work clamp feeding device are opened, and the main work clamp feeding device and the auxiliary work clamp feeding device are retreated to the set positions.
After the main work clamp feeding device and the auxiliary work clamp feeding device are retreated to the set positions, whether all sawing is completed is judged? If not, returning to the feeding device to feed materials at the rear; if so, the process is ended.
As shown in fig. 15, wherein the feeding using the main clamp feeding device alone includes:
during the process that the main work clamp feeding device moves to the set material placing position, the main work clamp feeding device and the pushing device interfere? If not, feeding and placing the plate before executing; if so, stopping or back-withdrawing the pushing device to avoid interference, and then feeding and placing the plate.
After the plate is placed in the front loading, the main clamp feeding device is executed to clamp the plate, and a side alignment plate device is used? If not, the side trimming plate device is not used, the main clamp feeding device is executed to clamp the plate and back to the set initial feeding position, the main clamp feeding device is advanced to the sawing position, and the pressing device presses the plate; if the plate is positioned at the right side of the plate, the main clamp feeding device is used for clamping the plate and retreating to a set initial feeding position, the side clamp feeding device is lowered after moving to the set position, the set position is a certain distance away from the rightmost side of the plate which is placed in front, the main clamp feeding device is then used for advancing to a sawing position, the side clamp feeding device is used for trimming, and the material pressing device is used for pressing.
After the pressing device presses the material, a cutting device is executed to saw the plate; every time sawing is completed, determine if sawing is completed for the same board? If not, namely the same plate is not saw cut, the lifting of the pressing device is executed, the feeding device of the main clamp advances for feeding by a set cutting length, and then the plate returns to the pressing device for pressing; if yes, that is, the same plate is sawed, the upper clamping jaw and the lower clamping jaw of the first main clamping device of the main clamp feeding device are opened, and after the main clamp feeding device retreats to the set position, whether all sawing is completed is judged? If not, returning to the feeding device to feed materials at the rear; if so, the process is ended.
As shown in fig. 16, the auxiliary clamp feeding device is used for feeding separately, and then the method comprises the following steps:
during the process that the auxiliary clamp feeding device moves to the set material placing position, the auxiliary clamp feeding device and the pushing device interfere? If not, feeding and placing the plate before executing; if so, stopping or back-withdrawing the pushing device to avoid interference, and placing the plate on the front feeding.
After the plate is placed in the front loading, the auxiliary clamp feeding device is executed to clamp the plate, and the side alignment plate device is used? If not, the side trimming plate device is not used, the auxiliary work clamp feeding device is executed to clamp the plate and back to the set initial feeding position, the auxiliary work clamp feeding device is advanced to the sawing position, and the pressing device presses the plate; if the plate is at the right side, the auxiliary clamp feeding device is used for clamping the plate and retreating to a set initial feeding position, the auxiliary clamp feeding device is lowered after moving to the set position, the set position is a certain distance away from the rightmost side of the plate placed in front, the auxiliary clamp feeding device is then advanced to a sawing position, the auxiliary clamp feeding device is used for trimming, and the material pressing device is used for pressing.
And after the pressing device presses the material, the cutting device is executed to saw the plate.
Every time sawing is completed, determine if sawing is completed for the same board? If not, namely the same plate is not sawed, the lifting of the pressing device is executed, the auxiliary clamp feeding device advances for feeding by a set cutting length, and then the plate returns to the pressing device for pressing; if yes, that is, the same plate is sawed, the upper clamping jaw and the lower clamping jaw of the first auxiliary clamping device of the auxiliary clamp feeding device are opened, and after the auxiliary clamp feeding device retreats to the set position, whether all sawing is completed is judged? If not, returning to the feeding device to feed materials at the rear; if so, the process is ended.
In summary, the design focus of the invention is that the computer board cutting saw comprises a main work clamp feeding device control unit and a subsidiary work clamp feeding device control unit, and as the subsidiary work clamp feeding device control unit is added, two kinds of boards with different lengths can be sawed by only one cutting device and sawing at the same time, so that the efficiency can be doubled.
The foregoing is only a preferred embodiment of the present invention, and is not intended to limit the technical scope of the present invention, so any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical principles of the present invention are still within the scope of the technical solutions of the present invention.

Claims (12)

1. A control system of a computer panel saw comprises a programmable controller (PLC), a data bus connected with the PLC, a pushing device control unit, a front panel device control unit, a pressing device control unit and a cutting device control unit, wherein the pushing device control unit, the front panel device control unit, the pressing device control unit and the cutting device control unit are connected to the data bus in parallel in a bidirectional control mode; the method is characterized in that: the device also comprises a main work clamp feeding device control unit and a secondary work clamp feeding device control unit which are connected to the data bus in parallel in a bidirectional control manner;
the main clamp feeding device control unit comprises a main clamp feeding mechanism control unit, a plurality of first main clamp mechanism control units and more than one second main clamp mechanism control units, wherein the main clamp feeding mechanism control unit is connected to the data bus in parallel in a bidirectional control manner;
the main work clamp feeding mechanism control unit comprises an I/O module connected in parallel with the bidirectional control of the data bus, a main work clamp servo driver connected in series with the bidirectional control of the I/O module, and a main work clamp servo motor connected in series with the bidirectional control of the main work clamp servo driver;
the first main clamping mechanism control unit comprises two first main clamping mechanism overturning control units and a plurality of first main clamping mechanism clamping control units;
The first main clamping mechanism overturning control unit comprises an I/O module connected with the data bus in a bidirectional control parallel connection manner, an electromagnetic valve connected with the I/O module in a unidirectional control series connection manner, a main overturning cylinder connected with the electromagnetic valve in a unidirectional control series connection manner, and two inductive switches arranged on the main overturning cylinder, wherein the two inductive switches are connected with the I/O module in a bidirectional control manner after being connected in parallel; the I/O module unidirectionally controls an electromagnetic valve, and the electromagnetic valve unidirectionally controls the main overturning cylinder;
the first main clamping mechanism clamping control unit comprises an I/O module which is connected in parallel with the bidirectional control of the data bus, an electromagnetic valve which is connected in series with the unidirectional control of the I/O module, and a main clamping cylinder which is connected in series with the unidirectional control of the electromagnetic valve; the I/O module unidirectionally controls an electromagnetic valve, and the electromagnetic valve unidirectionally controls a main clamping cylinder;
the second main clamping mechanism control unit comprises a second main clamping mechanism clamping control unit and a second main clamping mechanism moving and overturning control unit which corresponds to the second main clamping mechanism clamping control unit one by one;
the second main clamping mechanism moving and overturning control unit comprises an I/O module connected in parallel with the bidirectional control of the data bus, an electromagnetic valve connected in series with the unidirectional control of the I/O module, a main moving and overturning cylinder connected in series with the unidirectional control of the electromagnetic valve, and two inductive switches arranged on the main moving and overturning cylinder, wherein the two inductive switches are connected in parallel and then in bidirectional control connection with the I/O module; the I/O module unidirectionally controls an electromagnetic valve, and the electromagnetic valve unidirectionally controls the main moving overturning cylinder;
The second main clamping mechanism clamping control unit comprises an I/O module connected in parallel with the bidirectional control of the data bus, an electromagnetic valve connected in series with the unidirectional control of the I/O module, and a second main clamping cylinder connected in series with the unidirectional control of the electromagnetic valve; the I/O module unidirectionally controls an electromagnetic valve, and the electromagnetic valve unidirectionally controls a second main clamping cylinder;
the auxiliary clamp feeding device control unit comprises an auxiliary clamp feeding mechanism control unit and more than one auxiliary clamp mechanism control unit which are connected to the data bus in parallel in a bidirectional control manner;
the auxiliary work clamp feeding mechanism control unit comprises an I/O module which is connected with the data bus in a bidirectional control parallel connection manner, an auxiliary work clamp servo driver which is connected with the I/O module in a unidirectional control series connection manner, and an auxiliary work clamp servo motor which is connected with the auxiliary work clamp servo driver in a bidirectional control series connection manner; the I/O module unidirectionally controls the auxiliary work clamp servo driver;
the auxiliary clamping mechanism control unit comprises auxiliary clamping mechanism clamping control units and auxiliary clamping mechanism moving and overturning control units which are in one-to-one correspondence with the auxiliary clamping mechanism clamping control units;
the auxiliary clamp mechanism moving and overturning control unit comprises an I/O module connected with the data bus in a bidirectional control parallel connection manner, an electromagnetic valve connected with the I/O module in a unidirectional control series connection manner, an auxiliary moving and overturning cylinder connected with the electromagnetic valve in a unidirectional control series connection manner, and two inductive switches arranged on the auxiliary moving and overturning cylinder, wherein the two inductive switches are connected with the I/O module in a bidirectional control manner after being connected in parallel; the I/O module unidirectionally controls an electromagnetic valve, and the electromagnetic valve unidirectionally controls a pair to move the overturning cylinder;
The auxiliary clamping mechanism clamping control unit comprises an I/O module connected in parallel with the bidirectional control of the data bus, an electromagnetic valve connected in series with the unidirectional control of the I/O module, and an auxiliary clamping cylinder connected in series with the unidirectional control of the electromagnetic valve; the I/O module unidirectionally controls an electromagnetic valve, and the electromagnetic valve unidirectionally controls the auxiliary clamping cylinder.
2. A control system for a computer panel saw as defined in claim 1, wherein: the cutting device control unit comprises a cutting device feeding control unit, a cutting device lifting control unit, a main saw driving control unit, an auxiliary saw left-right adjusting mechanism control unit, an auxiliary saw up-down adjusting mechanism control unit and a board width detection device control unit;
the cutting device feeding control unit comprises a cutting device servo driver which is connected with the data bus in a bidirectional control parallel connection manner, and a cutting device servo motor which is connected with the cutting device servo driver in a bidirectional control serial connection manner;
the lifting control unit of the cutting device comprises an I/O module connected in parallel with the bidirectional control of the data bus, an electromagnetic valve connected in series with the unidirectional control of the I/O module, a cylinder connected in series with the unidirectional control of the electromagnetic valve, and two inductive switches arranged on the cylinder, wherein the two inductive switches are connected in parallel and then connected with the bidirectional control of the I/O module; the I/O module unidirectionally controls the electromagnetic valve and the electromagnetic valve unidirectionally controls the air cylinder;
The main saw driving control unit comprises an I/O module connected in parallel with the bidirectional control of the data bus, a thermal relay connected in series with the unidirectional control of the I/O module, a contactor connected in series with the unidirectional control of the thermal relay, and a main saw motor connected in series with the unidirectional control of the contactor; the I/O module unidirectionally controls the thermal relay, the thermal relay unidirectionally controls the contactor, and the contactor unidirectionally controls the main saw motor;
the auxiliary saw driving control unit comprises an I/O module connected in parallel with the bidirectional control of the data bus, a thermal relay connected in series with the unidirectional control of the I/O module, a contactor connected in series with the unidirectional control of the thermal relay, and an auxiliary saw motor connected in series with the unidirectional control of the contactor; the I/O module unidirectionally controls the thermal relay, the thermal relay unidirectionally controls the contactor, and the contactor unidirectionally controls the auxiliary saw motor;
the control unit of the left-right adjusting mechanism of the auxiliary saw comprises an I/O module which is connected in parallel with the bidirectional control of the data bus, an auxiliary saw stepping driver which is connected in series with the unidirectional control of the I/O module, and an auxiliary saw stepping motor which is connected in series with the bidirectional control of the auxiliary saw stepping driver; the I/O module unidirectionally controls the auxiliary saw stepping driver;
the auxiliary saw up-down regulating mechanism control unit comprises an I/O module connected in parallel with the bidirectional control of the data bus, an intermediate relay connected in series with the unidirectional control of the I/O module, and an auxiliary saw up-down motor connected in series with the unidirectional control of the intermediate relay; the I/O module unidirectionally controls the intermediate relay, and the intermediate relay unidirectionally controls the upper motor and the lower motor of the auxiliary saw;
The control unit of the plate width detection device comprises an I/O module which is connected with the data bus in a bidirectional control parallel connection manner, a photoelectric switch which is connected with the I/O module in a unidirectional control manner, an electromagnetic valve which is connected with the I/O module in a unidirectional control manner, and an air nozzle which is connected with the electromagnetic valve in a unidirectional control series connection manner; the photoelectric switch unidirectionally controls the I/O module, the I/O module unidirectionally controls the electromagnetic valve, and the electromagnetic valve unidirectionally controls the air tap.
3. A control system for a computer panel saw as defined in claim 1, wherein: the pressing device control unit comprises two pressing device lifting control units;
the lifting control unit of the pressing device comprises an I/O module connected in parallel with the bidirectional control of the data bus, an electromagnetic valve connected in series with the unidirectional control of the I/O module, a cylinder connected in series with the unidirectional control of the electromagnetic valve, and an inductive switch arranged on the cylinder, wherein the inductive switch is connected in series with the bidirectional control of the I/O module; the I/O module unidirectionally controls the electromagnetic valve and the electromagnetic valve unidirectionally controls the air cylinder.
4. A control system for a computer panel saw as defined in claim 1, wherein: the feeding device control unit is connected to the data bus in parallel in a bidirectional control manner;
The feeding device control unit comprises a feeding device feeding control unit and a feeding device feeding control unit;
the feeding control unit of the feeding device comprises an I/O module which is connected in parallel with the bidirectional control of the data bus, a thermal relay which is connected in series with the unidirectional control of the I/O module, a contactor which is connected in series with the unidirectional control of the thermal relay, and a feeding motor which is connected in series with the unidirectional control of the contactor; the I/O module unidirectionally controls the thermal relay, the thermal relay unidirectionally controls the contactor, and the contactor unidirectionally controls the feeding motor;
the feeding control unit of the feeding device comprises an I/O module connected in parallel with the bidirectional control of a data bus, a thermal relay connected in series with the unidirectional control of the I/O module, a contactor connected in series with the unidirectional control of the thermal relay, a hydraulic oil pump motor connected in series with the unidirectional control of the contactor, a hydraulic electromagnetic valve connected in series with the unidirectional control of the hydraulic oil pump motor, an oil cylinder connected in series with the unidirectional control of the hydraulic electromagnetic valve, and a travel switch arranged on the oil cylinder and connected with the bidirectional control of the I/O module; the I/O module is used for unidirectionally controlling the thermal relay, the thermal relay is used for unidirectionally controlling the contactor, the contactor is used for unidirectionally controlling the hydraulic oil pump motor, the hydraulic oil pump motor is used for unidirectionally controlling the hydraulic electromagnetic valve, and the hydraulic electromagnetic valve is used for unidirectionally controlling the oil cylinder;
The pushing device control unit comprises a pushing device movement control unit and two pushing device lifting control units;
the pushing device movement control unit comprises an I/O module connected in parallel with the bidirectional control of the data bus, a pushing servo driver connected in series with the bidirectional control of the I/O module, and a pushing servo motor connected in series with the bidirectional control of the pushing servo driver; the I/O module unidirectionally controls the pushing servo driver;
the pushing device lifting control unit comprises an I/O module connected with the data bus in parallel in a bidirectional control manner, a relay connected with the I/O module in series in a unidirectional control manner, a pushing lifting motor connected with the relay in series in a unidirectional control manner, a displacement sensor connected with the pushing lifting motor in series in a unidirectional control manner, an AI module connected with the displacement sensor in series in a unidirectional control manner, and the AI module in parallel connection with the data bus in a unidirectional control manner; the I/O module unidirectionally controls the relay, the relay unidirectionally controls the pushing lifting motor, the pushing lifting motor unidirectionally controls the displacement sensor, and the displacement sensor unidirectionally controls the AI module;
the front trimming device control unit comprises two front trimming device lifting control units; the lifting control unit of the front leveling plate device comprises an I/O module connected in parallel with the bidirectional control of the data bus, an electromagnetic valve connected in series with the unidirectional control of the I/O module, a cylinder connected in series with the unidirectional control of the electromagnetic valve, and two inductive switches arranged on the cylinder, wherein the two inductive switches are connected in parallel and then connected with the bidirectional control of the I/O module; the I/O module unidirectionally controls the electromagnetic valve and the electromagnetic valve unidirectionally controls the air cylinder.
5. A control system for a computer panel saw as defined in claim 1, wherein: the system also comprises a side flush plate device control unit which is connected to the data bus in parallel in a bidirectional control manner; the side trimming device control unit comprises two side trimming device lifting control units, a side trimming device moving control unit and a side trimming device trimming control unit;
the lifting control unit of the side leveling plate device comprises an I/O module connected in parallel with the bidirectional control of the data bus, an electromagnetic valve connected in series with the unidirectional control of the I/O module, a cylinder connected in series with the unidirectional control of the electromagnetic valve, and two inductive switches arranged on the cylinder, wherein the two inductive switches are connected in parallel and then connected with the bidirectional control of the I/O module; the I/O module unidirectionally controls the electromagnetic valve and the electromagnetic valve unidirectionally controls the air cylinder;
the side alignment plate device movement control unit comprises an I/O module connected in parallel with the bidirectional control of a data bus, a contactor connected in series with the unidirectional control of the I/O module, and a side alignment plate feeding servo motor connected in series with the unidirectional control of the contactor; the I/O module unidirectionally controls the contactor, and the contactor unidirectionally controls the side-trimming plate feeding servo motor;
the side trimming plate device trimming plate control unit comprises an I/O module connected in parallel with the bidirectional control of the data bus, an electromagnetic valve connected in series with the unidirectional control of the I/O module, a cylinder connected in series with the unidirectional control of the electromagnetic valve, and an inductive switch arranged on the cylinder, wherein the inductive switch is connected in series with the bidirectional control of the I/O module; the I/O module unidirectionally controls the electromagnetic valve and the electromagnetic valve unidirectionally controls the air cylinder.
6. A control system for a computer panel saw as defined in claim 1, wherein: the synchronous device control unit is connected with the data bus in a bidirectional control parallel connection manner; the synchronous device control unit comprises an I/O module connected with the data bus in a bidirectional control parallel connection manner, an electromagnetic valve connected with the I/O module in a unidirectional control series connection manner, a synchronous separation cylinder connected with the electromagnetic valve in a unidirectional control series connection manner, and two inductive switches arranged on the synchronous separation cylinder, wherein the two inductive switches are connected with the I/O module in a bidirectional control connection manner after being connected in parallel; the I/O module unidirectionally controls the electromagnetic valve, and the electromagnetic valve unidirectionally controls the synchronous separation cylinder.
7. A control system for a computer panel saw as defined in claim 1, wherein: the electronic ruler reading head is connected with the main clamp servo driver in series in a bidirectional control mode.
8. A control system for a computer panel saw as defined in claim 1, wherein: the system also comprises a man-machine exchange control unit which is connected with a Programmable Logic Controller (PLC) in a bidirectional control way through an Ethernet; the man-machine exchange control unit comprises an industrial personal computer, a mouse and a keyboard which are connected with the industrial personal computer in a unidirectional control way, and a factory local area network which is connected with the industrial personal computer in a bidirectional control way; the mouse and the keyboard control the industrial personal computer unidirectionally; the industrial personal computer is connected with the programmable controller in a bidirectional control way through the Ethernet.
9. A method of operating a computer panel saw comprising the control system of a computer panel saw as claimed in any one of claims 1 to 8, the method comprising the steps of:
is the loading attachment post-loaded?
If not, adopting a feeding mode of feeding and placing the plates before, and using one feeding mode of asynchronous feeding of the main work clamp feeding device, the auxiliary work clamp feeding device or synchronous feeding of the main work clamp feeding device and the auxiliary work clamp feeding device or independent feeding of the main work clamp feeding device or independent feeding of the auxiliary work clamp feeding device;
asynchronous feeding using a main work clamp feeding device and a secondary work clamp feeding device comprises:
the clamp device avoids, and in the process that the main work clamp feeding device and the auxiliary work clamp feeding device move to the set material placing position, whether the main work clamp feeding device and the pushing device interfere is judged?
If the feeding device is in the working position, the pushing device stops or retreats to avoid interference, and then the main working clamp feeding device and the auxiliary working clamp feeding device are executed to move to the set discharging position; if not, executing the movement of the main work clamp feeding device and the auxiliary work clamp feeding device to the set discharging position;
after the main work clamp feeding device and the auxiliary work clamp feeding device move to the set discharging position, the plates are placed in a front feeding way;
After the plates are placed in the front feeding way, the main work clamp feeding device and the auxiliary work clamp feeding device clamp the plates; the main work clamp feeding device and the auxiliary work clamp feeding device clamp the corresponding plates respectively and back to a set initial feeding position; the main work clamp feeding device and the auxiliary work clamp feeding device advance to a sawing position; pressing by a pressing device; the cutting device cuts the plate;
after each sawing of the plate, the cutting device determines whether the same plate is sawed?
If not, namely the same plate is not sawed; if the plate clamped by the first main clamping device of the main clamp feeding device is not saw cut, the pressing device ascends, the main clamp feeding device advances for feeding by a set cutting length, and then returns to the pressing device for pressing; if the plate clamped by the clamping device of the main work clamp feeding device is not sawed and the plate clamped by the auxiliary clamping device of the auxiliary work clamp feeding device is not sawed, the main work clamp feeding device advances for feeding with a set cutting length, the auxiliary work clamp feeding device advances for feeding with a set cutting length different from that of the main work clamp feeding device, and then the plate is returned to the pressing device for pressing; if the sawing of the plate clamped by the auxiliary clamp device of the auxiliary work clamp feeding device is not finished, or the pressing device ascends, the auxiliary work clamp feeding device advances a preset cutting length for feeding, then returns to the pressing device for pressing, or the main work clamp feeding device moves to the starting position of work clamp clamping, and then returns to the main work clamp feeding device for feeding to the sawing position;
If yes, the same plate is sawed, that is, the sawing of the plate is completed, the upper clamping jaw and the lower clamping jaw of the auxiliary clamping device of the main clamping feeding device and the auxiliary clamping feeding device are opened, and after the main clamping feeding device and the auxiliary clamping feeding device are retreated to the set positions, whether all sawing is completed is judged? If not, returning to the feeding device to feed after the sawing is completed; if yes, finishing the whole sawing process;
wherein use the synchronous pay-off of main worker to press from both sides material feeding unit, vice worker to press from both sides material feeding unit includes:
in the process that the main work clamp feeding device and the auxiliary work clamp feeding device move to the set material placing position, whether the main work clamp feeding device and the pushing device interfere is judged? If yes, stopping or back-withdrawing the pushing device to avoid interference, and placing the plate on the front feeding; if not, feeding and placing the plate before executing; the main work clamp feeding device and the auxiliary work clamp feeding device clamp the plate; the main work clamp feeding device and the auxiliary work clamp feeding device clamp the plate and back to a set initial feeding position; pressing by a pressing device; the cutting device cuts the plate;
after each sawing is completed, determine if sawing is completed for the same board? If not, namely the same plate is not sawed, the pressing device ascends, the main work clamp feeding device and the auxiliary work clamp feeding device advance for feeding by a preset cutting length, and then the plates are returned to the pressing device for pressing; if the two clamping jaws are saw cut, the upper clamping jaw and the lower clamping jaw of the auxiliary clamping jaw of the main clamping feeding device and the auxiliary clamping feeding device are opened, and the main clamping feeding device and the auxiliary clamping feeding device are retreated to the set positions;
After the main work clamp feeding device and the auxiliary work clamp feeding device are retreated to the set positions, whether all sawing is completed is judged? If not, returning to the feeding device to feed materials at the rear; if yes, finishing processing;
the independent feeding by using the main clamp feeding device comprises the following steps:
during the process that the main work clamp feeding device moves to the set material placing position, the main work clamp feeding device and the pushing device interfere? If not, feeding and placing the plate before executing; if yes, stopping or back-withdrawing the pushing device to avoid interference, and then feeding and placing the plate in front; after the plates are placed in the front feeding way, the main clamp feeding device clamps the plates; the main clamp feeding device clamps the plate and retreats to a set initial feeding position; the main clamp feeding device advances to a sawing position; pressing by a pressing device; the cutting device cuts the plate;
every time sawing is completed, determine if sawing is completed for the same board? If not, namely the same plate is not saw cut, the lifting of the pressing device is executed, the feeding device of the main clamp advances for feeding by a set cutting length, and then the plate returns to the pressing device for pressing; if yes, that is, the same plate is sawed, the upper clamping jaw and the lower clamping jaw of the first main clamping device of the main clamp feeding device are opened, and after the main clamp feeding device retreats to the set position, whether all sawing is completed is judged? If not, returning to the feeding device to feed materials at the rear; if yes, finishing processing;
The auxiliary clamp feeding device is used for feeding materials independently, and then comprises the following steps:
during the process that the auxiliary clamp feeding device moves to the set material placing position, the auxiliary clamp feeding device and the pushing device interfere? If not, feeding and placing the plate before executing; if yes, stopping or back-withdrawing the pushing device to avoid interference, and placing the plate on the front feeding;
after the plates are placed in the front feeding way, the auxiliary clamp feeding device clamps the plates; the auxiliary clamp feeding device clamps the plate and retreats to a set initial feeding position; the auxiliary clamp feeding device advances to a sawing position; pressing by a pressing device; the cutting device cuts the plate;
every time sawing is completed, determine if sawing is completed for the same board? If not, namely the same plate is not sawed, the lifting of the pressing device is executed, the auxiliary clamp feeding device advances for feeding by a set cutting length, and then the plate returns to the pressing device for pressing; if yes, that is, the same plate is sawed, the upper clamping jaw and the lower clamping jaw of the first auxiliary clamping device of the auxiliary clamp feeding device are opened, and after the auxiliary clamp feeding device retreats to the set position, whether all sawing is completed is judged? If not, returning to the feeding device to feed materials at the rear; if so, the process is ended.
10. The method of claim 9, wherein using the main clamp feeding device and the auxiliary clamp feeding device for asynchronous feeding further comprises:
the clamp device avoids, and before judging whether the main work clamp feeding device and the pushing device interfere with each other or not in the process that the main work clamp feeding device and the auxiliary work clamp feeding device move to the set material placing position, whether the main work clamp feeding device and the auxiliary work clamp feeding device are synchronously and mechanically connected or not?
If yes, the main work clamp feeding device and the auxiliary work clamp feeding device are disconnected mechanically through the synchronizing device; after the main work clamp feeding device and the auxiliary work clamp feeding device are disconnected mechanically through the synchronous device, the clamp mechanism is carried out to avoid, and the main work clamp feeding device and the auxiliary work clamp feeding device move to the set discharging positions;
if not, the main work clamp feeding device and the auxiliary work clamp feeding device are in a state of disconnecting the mechanical connection, the clamp mechanism is carried out to avoid, and the main work clamp feeding device and the auxiliary work clamp feeding device move to set discharging positions;
after the main work clamp feeding device and the auxiliary work clamp feeding device clamp the plates, and before the main work clamp feeding device and the auxiliary work clamp feeding device clamp the corresponding plates respectively and retreat to the set initial feeding position, the main work clamp feeding device and the auxiliary work clamp feeding device also comprise a side aligning plate device?
If not, the side trimming plate device is not used, and the main work clamp feeding device and the auxiliary work clamp feeding device respectively clamp the corresponding plates and retreat to the set initial feeding position;
if the plate is at the preset initial feeding position, the side plate aligning device is used, and the main work clamp feeding device and the auxiliary work clamp feeding device respectively clamp the corresponding plates and retreat to the preset initial feeding position, and then the side plate aligning device descends after moving to the preset position; after the side aligning plate device moves to a set position and descends, the main work clamp feeding device and the auxiliary work clamp feeding device advance to sawing positions, and then the side aligning plate device aligns materials and the material pressing device presses materials; synchronous feeding by using the main work clamp feeding device and the auxiliary work clamp feeding device further comprises: in the process that the main work clamp feeding device and the auxiliary work clamp feeding device move to the set material placing position, before whether the main work clamp feeding device interferes with the material pushing device, whether the main work clamp feeding device and the auxiliary work clamp feeding device are synchronously and mechanically connected is judged?
If not, the main work clamp feeding device and the auxiliary work clamp feeding device are synchronously and mechanically connected through a synchronous device; after the main work clamp feeding device and the auxiliary work clamp feeding device are synchronously and mechanically connected through the synchronous device, executing whether the main work clamp feeding device and the auxiliary work clamp feeding device interfere with each other or not in the process that the main work clamp feeding device and the auxiliary work clamp feeding device move to a set material placing position;
If not, the main work clamp feeding device and the auxiliary work clamp feeding device are in a state of disconnecting the mechanical connection, and whether the main work clamp feeding device and the pushing device interfere or not is executed in the process that the main work clamp feeding device and the auxiliary work clamp feeding device move to a set material placing position;
after the main work clamp feeding device and the auxiliary work clamp feeding device clamp the plates, and before the main work clamp feeding device and the auxiliary work clamp feeding device clamp the corresponding plates respectively and retreat to the set initial feeding position, the main work clamp feeding device and the auxiliary work clamp feeding device also comprise a side aligning plate device?
If not, the side trimming plate device is not used, and the main work clamp feeding device and the auxiliary work clamp feeding device respectively clamp the corresponding plates and retreat to the set initial feeding position;
if the plate is at the preset initial feeding position, the side plate aligning device is used, and the main work clamp feeding device and the auxiliary work clamp feeding device respectively clamp the corresponding plates and retreat to the preset initial feeding position, and then the side plate aligning device descends after moving to the preset position; after the side aligning plate device moves to a set position and descends, the main work clamp feeding device and the auxiliary work clamp feeding device advance to sawing positions, and then the side aligning plate device aligns materials and the material pressing device presses materials; the independent main worker of using presss from both sides material feeding unit still includes:
after the main clamp feeding device clamps the plate, and before the main clamp feeding device clamps the plate retreats to the set initial feeding position, the plate clamping device also comprises a side alignment plate device?
If not, the side trimming plate device is not used, and the main clamp feeding device is used for clamping the plate and retreating to a set initial feeding position;
if the plate is positioned at the right side of the plate, the main clamp feeding device clamps the plate to retract to a set initial feeding position, and the plate moves to a set position and descends, wherein the set position is a certain distance away from the rightmost side of the plate which is placed from the front; the main clamp feeding device advances to a sawing position; the side aligning plate device aligns materials; then, pressing by a pressing device;
the auxiliary clamp feeding device used independently further comprises:
after the auxiliary clamp feeding device clamps the plate material, and before the auxiliary clamp feeding device clamps the plate material retreats to the set initial feeding position, the auxiliary clamp feeding device also comprises a side plate aligning device?
If not, the auxiliary clamp feeding device is not used for clamping the plate and retreating to a set initial feeding position;
if the plate is positioned at the right side of the plate, the auxiliary clamp feeding device clamps the plate to retract to a set initial feeding position, and the plate moves to a set position and descends, wherein the set position is a certain distance away from the rightmost side of the plate which is placed from the front; the auxiliary clamp feeding device advances to a sawing position; the side aligning plate device aligns materials; and then performing pressing by a pressing device.
11. A method of operating a computer panel saw as defined in claim 9, wherein: is the loading attachment post-loaded? If yes, feeding the plate after the feeding device;
after the plate is placed after the feeding device is fed, whether the process of pushing the plate by the pushing device to the initial position of the clamping material of the working clamp is interfered with the feeding device of the main working clamp is judged? If not, the process of pushing the material to the initial position of the work clamp by the pushing device is not interfered with the feeding device of the main work clamp, and the pushing of the pushing device to the initial position of the work clamp is executed;
if so, the process of pushing the material by the pushing device to the initial position of the material clamping by the working clamp is interfered with the feeding device of the main working clamp, and then whether the feeding device of the main working clamp feeds or avoids? If the main work clamp feeding device moves forwards to avoid, the pushing device is executed to push materials to the work clamp clamping starting position; if the main clamping and conveying device feeds to the sawing position, the pressing device is used for pressing materials, and the cutting device is used for sawing the plates; after each sawing of the sheet material by the cutting device, determining whether the same sheet material is sawed? If not, namely the same plate is not sawed, the lifting of the pressing device is executed, the feeding device of the main clamp advances for feeding by a set distance, and then the plate returns to the pressing device for pressing; if yes, the same plate sawing is completed, and then determine if all sawing is completed?
After the pushing device pushes the material to the initial position of the clamping material of the working clamp, the main working clamp feeding device is executed to feed the material to the sawing position; pressing by a pressing device; the cutting device cuts the plate; sawing a finished or semi-finished workpiece by the cutting device once; after each time the cutting device completes sawing the plate, it is determined whether the same plate is sawn? If not, the same plate is not sawed, the first main clamping device of the main clamp feeding device continuously holds the clamped plate, the pressing device is lifted, the main clamp feeding device advances for feeding by a set distance, the set distance is equal to the length of the plate to be cut, and then the pressing device presses the plate; if yes, then determine if all sawing is complete?
If not, not completing all sawing, and re-executing whether the feeding device feeds materials at the back; if so, finishing the processing.
12. The method of claim 9, wherein the step of loading the computer panel saw further comprises:
initializing a starting system; resetting an origin; inputting a processing pattern;
after inputting the processing pattern, execute the loading and loading procedure after start? If not, the feeding and loading program is started, and a main work clamp working mode and an auxiliary work clamp working mode are selected; if yes, feeding and loading the plate program after starting, and selecting a main work clamp working mode and an auxiliary work clamp working mode;
After the operation mode of the main and auxiliary work clamp operation modes is selected, execute the backup plate operation program? If yes, starting a backup plate running program; the method comprises the steps of preparing for pressing a saw blade starting button, pressing a fan starting button and then pressing a continuous starting button; if not, the saw blade is ready to be pressed, the fan start button is pressed, and then the continuous start button is pressed;
after the continuous start button is pressed, the push plate running program is started, the main work clamp running program and the auxiliary work clamp running program are started, the pressing running program is started, and the cutting plate running program is started.
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CN212602382U (en) * 2020-04-24 2021-02-26 南兴装备股份有限公司 Control system of computer cut-to-size saw

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