CN205571597U - Automatic equipment is handled to material loading corner - Google Patents
Automatic equipment is handled to material loading corner Download PDFInfo
- Publication number
- CN205571597U CN205571597U CN201620143231.2U CN201620143231U CN205571597U CN 205571597 U CN205571597 U CN 205571597U CN 201620143231 U CN201620143231 U CN 201620143231U CN 205571597 U CN205571597 U CN 205571597U
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- CN
- China
- Prior art keywords
- fixture
- lower mold
- topping machanism
- control system
- haul
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- Expired - Fee Related
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Abstract
The utility model relates to an automatic equipment is handled to material loading corner, handle the corner of the great punching press tensioning member of mainly used. It includes PLC control system, electric system and mechanical system, electric system includes servo and moving part control system, and mechanical system includes frame and rack -mounted control panel, loading attachment, first positioner, first processingequipment, smart processingequipment, servo 0, servo 1, servo 2. Electric system is controlled by PLC control system, and control panel and PLC control system are connected, servo control cutting device's motion, moving part control system controls loading attachment, first positioner, smart processingequipment, material transporting device and unloader's motion. The utility model discloses a duplex position processes, has guaranteed the precision of product, automated production, reduced personnel work load, improved the production efficiency and the qualification rate of product when improving the degree of safety to manufacturing cost has directly been reduced.
Description
Technical field
This utility model relates to a kind of automatic charging corner processing equipment, and the corner being mainly used in bigger punching stretch part processes.
Background technology
In production and processing field, many workpiece are all by punching press or drawing process molding.And during the firm molding of this type of workpiece, often there is stretching or the out-of-flatness of punching press edge or there is the phenomenons such as burr, leverage workability and the aesthetics of workpiece.
Generally, when solving problems, mostly use and manually workpiece is taken down, above clamping to lathe, carry out manually-operated turning process.But, often there is many problems in manual operation, the qualification rate the most precisely causing workpiece to process such as Artificial Control is low, workpiece disunity, manual operation technique is loaded down with trivial details causes processing speed slow, the excessive personnel of being easily caused of workpiece are tired thus add the danger of operation, to personnel's technology, technique requires that height causes personal management costly, production cost is high, and this series of problems then directly results in that the treatment effeciency of workpiece is low, qualification rate is low, unified rate is low, production cost is high.
Utility model content
The purpose of this utility model is to overcome above-mentioned deficiency present in prior art, and provides the automatic charging corner processing equipment that a kind of safety is high, efficiency is high.
The technical scheme in the invention for solving the above technical problem is: a kind of automatic charging corner processing equipment, it is characterised in that: include PLC control system, electrical system and mechanical system；Described electrical system includes servosystem and moving component control system, and described mechanical system includes frame and rack-mounted control panel, feeding device, first positioner, Preliminary working device, precise machining device, conveying device, topping machanism, blanking device.
Electrical system is controlled by PLC control system, and described control panel is connected with PLC control system；The motion of described servo system control topping machanism, described moving component control system controls feeding device, first positioner, precise machining device, conveying device and the motion of blanking device；Described feeding device and blanking device are responsible for lifting workpiece, and first positioner tentatively guarantees that the accuracy of the location of workpiece, the cooperation of Preliminary working device, precise machining device and topping machanism carry out preliminary working and polish to workpiece respectively；Conveying device is responsible for being transported to workpiece specify position.
Control panel achieves human-computer interaction, is used for arranging parameters.The cooperation of PLC control system, electrical system and mechanical system three achieves automated production of the present utility model, after parameter has been previously set, equipment is switched to automatic mode, expect that just location, preliminary working, polish, blanking process accomplish without any letup subsequently from above, it is no longer necessary to manually participate in, only in previous step, workpiece need to be placed on feeding device, improve production efficiency and the qualification rate of product while reducing the workload of personnel, raising degree of safety, thus directly reduce production cost.
Feeding device includes loading guide and upper material clamp；Just positioner includes just positioning fixture；Preliminary working device includes that preliminary working fixture and hydraulic cylinder one, described preliminary working fixture include upper mold one and lower mold one, and described upper mold one is arranged on the push rod of hydraulic cylinder one；Precise machining device includes that polish fixture and hydraulic cylinder two, described polish fixture include upper mold two and lower mold two, and described upper mold two is arranged on the push rod of hydraulic cylinder two；Described hydraulic cylinder one and hydraulic cylinder two are fixed in frame by "door" type support respectively；Described conveying device includes haul fixture one, haul fixture two, haul fixture three and haul guide rail；Described topping machanism includes that topping machanism one and topping machanism two, described topping machanism one and topping machanism two are equipped with unit head and cutterhead, and cutterhead is arranged on unit head；Described blanking device includes blanking clamp and blanking guide rail；Upper material clamp, first positioning fixture, hydraulic cylinder one, hydraulic cylinder two and conveying device are controlled by moving component control system.
Blanking guide rail and loading guide are separately mounted to the left and right sides of frame, material clamp, first positioning fixture, lower mold one, lower mold two and blanking clamp, described upper material clamp and blanking clamp are mounted side by side in frame the most successively and have been slidable connection with frame；Frame before described just positioning fixture, lower mold one and lower mold two is provided with haul guide rail, and described haul guide rail is slidably connected haul fixture one, haul fixture two and haul fixture three；Described topping machanism one and topping machanism two are separately fixed in lower mold one and frame corresponding to lower mold two, and cutterhead one is facing to lower mold one and lower mold two.
Upper material clamp is responsible for pinching first positioner by workpiece from loading guide, by the position of first positioning fixture location workpiece.It is transported to subsequent work stations by conveying device subsequently and carries out preliminary working and finishing step, by preliminary working fixture and polish fixture workpiece positioned respectively and fix, corresponding topping machanism one and topping machanism two workpiece being processed.Blanking clamp is responsible for the workpiece clamp machined is delivered to blanking guide rail.
This utility model also includes that scrap collection system, described scrap collection system are arranged in frame corresponding below Preliminary working device and precise machining device.The scrap collection produced in working angles is got up and can directly improve the cleaning of work place, save the follow-up trouble swept.
This utility model compared with prior art, has the following advantages and effect: this utility model uses double processing, it is ensured that the precision of product；Automated production, improves production efficiency and the qualification rate of product, thus directly reduces production cost while reducing the workload of personnel, raising degree of safety.
Accompanying drawing explanation
Fig. 1 is this utility model perspective view.
Fig. 2 is this utility model forward sight structural representation.
Fig. 3 is this utility model topping machanism partial enlargement structural representation.
In accompanying drawing: 1 is frame, 2 is scrap collection system, and 3 is loading guide, and 4 is upper material clamp, 5 is first positioning fixture, 6 haul guide rails, and 7 is haul fixture one, and 8 is hydraulic cylinder one, 9 is upper mold one, and 10 is lower mold one, and 11 is haul fixture two, and 12 is topping machanism one, 13 is hydraulic cylinder two, and 14 is upper mold two, and 15 is lower mold two, and 16 is haul fixture three, 17 is topping machanism two, and 18 is dynamic cutter head, and 19 is cutterhead, 20 is blanking guide rail, and 21 is blanking clamp, and 22 is control panel.
Detailed description of the invention
The utility model is described in further detail below in conjunction with the accompanying drawings and by embodiment, and following example are that this utility model is not limited to following example to explanation of the present utility model.
Seeing Fig. 1-Fig. 3, the present embodiment includes PLC control system, electrical system and mechanical system, and electrical system includes servosystem and moving component control system.Electrical system is controlled by PLC control system.
Mechanical system comprises a frame 1, is made up of square tube and steel plate, sound construction.Frame 1 is sequentially installed with feeding device, first positioner, Preliminary working device, precise machining device and blanking device from right to left, one group of topping machanism it is respectively fixed with in the position that Preliminary working device is corresponding with precise machining device rear, equipment is sequentially completed feeding, just location, the process of preliminary working, polish and blanking by the right side a to left side, and period is completed from first positional stations to the transport of polish station workpiece by conveying device.Be additionally provided with scrap collection system 2 in frame corresponding below Preliminary working device and precise machining device, for will cutting time the scrap collection that drop.It is additionally provided with switch cabinet at the rear of scrap collection system, is used for depositing circuit and PLC control system.
Feeding device includes loading guide 3 and upper material clamp 4, and loading guide 3 is arranged on the right side of frame, for placing pending workpiece；Upper material clamp 4 is then slidably mounted in frame by track, is controlled by moving component control system, can be added by the pending workpiece on loading guide 3 and deliver to just positioner.
Just positioner includes just positioning fixture 5, is controlled by moving component control system, can be positioned by the pending workpiece that upper material clamp 4 is put.Laterally it is fixed with a haul guide rail 6 in frame before first positioner, Preliminary working device and precise machining device, the haul guide rail 6 before first positioning fixture 5 is slidably connected haul fixture 1.
Preliminary working device includes preliminary working fixture and hydraulic cylinder 1, and preliminary working fixture 8 is divided into upper mold 1 and lower mold 1.Lower mold 1 is arranged on the left side of just positioning fixture 5, and upper mold 1 is arranged on the push rod of hydraulic cylinder 1, and hydraulic cylinder one 8 is fixed on the surface of lower mold 1 by a "door" type support.Hydraulic cylinder 1 is controlled by moving component control system, upper mold 1 can be pushed and coordinate with lower mold 1, thus is positioned by workpiece.Be slidably connected haul fixture 2 11 on haul guide rail 6 before lower mold 1, after be provided with topping machanism 1.
Precise machining device includes polish fixture and hydraulic cylinder 2 13, and polish fixture is divided into upper mold 2 14 and lower mold 2 15.Lower mold 2 15 is arranged on the left side of preliminary working fixture, and upper mold 2 14 is arranged on the push rod of hydraulic cylinder 2 13, and hydraulic cylinder 2 13 is fixed on the surface of lower mold 2 15 by a "door" type support.Hydraulic cylinder 2 13 is controlled by moving component control system, upper mold 2 14 can be pushed and coordinate with lower mold 2 15, thus is positioned by workpiece.Be slidably connected haul fixture 3 16 on haul guide rail 6 before lower mold 2 15, after be provided with topping machanism 2 17.
Haul fixture 1, haul fixture 2 11 and haul fixture 3 16 are controlled by moving component control system, can be transported to workpiece specify station.Topping machanism 1 and topping machanism 2 17 all comprise unit head 18 and cutterhead 19, servo system control unit head 18 rotarily drive cutterhead 19 and rotate and advance to workpiece, thus reach the purpose of cutting.
Blanking device includes blanking guide rail 20 and blanking clamp 21, and blanking guide rail 20 is arranged on the left side of frame 1, for placing the workpiece processed；Blanking clamp 21 is then slidably mounted in frame 1 by track, is controlled by moving component control system, can be taken off by the workpiece processed and be put on blanking guide rail 20 from polish station.
Control panel 22 is fixed in frame 1, and is connected with PLC control system.Touch screen and functional keys is comprised, the parameters needed for can being inputted by touch screen on control panel.
Before opening of device, first set parameter by technical staff by control panel 22, comprise unit head 18 rotary speed, unit head displacement, hydraulic pressure etc., then start the machine to auto state, the rotation that the machine will be gone round and begun again according to parameter.
Secondly by operator, pending workpiece is put on loading guide 3, upper material clamp 4 workpiece clamp is picked and placeed to first positioner.By pay-off, workpiece being transported to preliminary working station after having positioned, now hydraulic cylinder 1 promotes upper mold 1 downward cooperation with lower mold 1 to be fixed by workpiece, and topping machanism 1 carries out preliminary working to workpiece forward subsequently.After preliminary working completes, by pay-off, workpiece being transported to polish station again, hydraulic cylinder 2 13 promotes upper mold 2 14 to coordinate with lower mold 2 15 downwards and is fixed by workpiece, and topping machanism 2 17 carries out polish to workpiece forward subsequently.After polish completes, blanking clamp 21 take off workpiece and put to blanking guide rail 20, so far complete the processing of a workpiece.So it is repeatedly completed the Continuous maching of workpiece.
Although this utility model is open as above with embodiment; but it is not limited to protection domain of the present utility model; any technical staff being familiar with this technology, the change made in without departing from spirit and scope of the present utility model and retouching, protection domain of the present utility model all should be belonged to.
Claims (3)
1. an automatic charging corner processing equipment, it is characterised in that: include PLC control system, electrical system and mechanical system；Described electrical system includes servosystem and moving component control system, and described mechanical system includes frame and rack-mounted control panel, feeding device, first positioner, Preliminary working device, precise machining device, conveying device, topping machanism, blanking device；Described electrical system is controlled by PLC control system, and described control panel is connected with PLC control system；The motion of described servo system control topping machanism, described moving component control system controls feeding device, first positioner, precise machining device, conveying device and the motion of blanking device；Described feeding device and blanking device are responsible for lifting workpiece, and first positioner tentatively guarantees that the accuracy of the location of workpiece, the cooperation of Preliminary working device, precise machining device and topping machanism carry out preliminary working and polish to workpiece respectively；Conveying device is responsible for being transported to workpiece specify position.
Automatic charging corner the most according to claim 1 processing equipment, it is characterised in that: described feeding device includes loading guide and upper material clamp；Just positioner includes just positioning fixture；Preliminary working device includes that preliminary working fixture and hydraulic cylinder one, described preliminary working fixture include upper mold one and lower mold one, and described upper mold one is arranged on the push rod of hydraulic cylinder one；Precise machining device includes that polish fixture and hydraulic cylinder two, described polish fixture include upper mold two and lower mold two, and described upper mold two is arranged on the push rod of hydraulic cylinder two；Described hydraulic cylinder one and hydraulic cylinder two are fixed in frame by "door" type support respectively；Described conveying device includes haul fixture one, haul fixture two, haul fixture three and haul guide rail；Described topping machanism includes that topping machanism one and topping machanism two, described topping machanism one and topping machanism two are equipped with unit head and cutterhead, and cutterhead is arranged on unit head；Described blanking device includes blanking clamp and blanking guide rail；Upper material clamp, first positioning fixture, hydraulic cylinder one, hydraulic cylinder two and conveying device are controlled by moving component control system；Described blanking guide rail and loading guide are separately mounted to the left and right sides of frame, material clamp, first positioning fixture, lower mold one, lower mold two and blanking clamp, described upper material clamp and blanking clamp are mounted side by side in frame the most successively and have been slidable connection with frame；Frame before described just positioning fixture, lower mold one and lower mold two is provided with haul guide rail, and described haul guide rail is slidably connected haul fixture one, haul fixture two and haul fixture three；Described topping machanism one and topping machanism two are separately fixed in lower mold one and frame corresponding to lower mold two, and cutterhead one is facing to lower mold one and lower mold two.
Automatic charging corner the most according to claim 1 processing equipment, it is characterised in that: also include that scrap collection system, described scrap collection system are arranged in frame corresponding below Preliminary working device and precise machining device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620143231.2U CN205571597U (en) | 2016-02-26 | 2016-02-26 | Automatic equipment is handled to material loading corner |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620143231.2U CN205571597U (en) | 2016-02-26 | 2016-02-26 | Automatic equipment is handled to material loading corner |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205571597U true CN205571597U (en) | 2016-09-14 |
Family
ID=56871101
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620143231.2U Expired - Fee Related CN205571597U (en) | 2016-02-26 | 2016-02-26 | Automatic equipment is handled to material loading corner |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205571597U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115816674A (en) * | 2022-12-02 | 2023-03-21 | 日月新半导体(威海)有限公司 | Semiconductor discrete device deburring device and semiconductor discrete device process system |
| CN118204570A (en) * | 2024-05-20 | 2024-06-18 | 河南酷博减震科技有限公司 | Chamfering device for cylinder body of hydraulic cylinder |
-
2016
- 2016-02-26 CN CN201620143231.2U patent/CN205571597U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115816674A (en) * | 2022-12-02 | 2023-03-21 | 日月新半导体(威海)有限公司 | Semiconductor discrete device deburring device and semiconductor discrete device process system |
| CN118204570A (en) * | 2024-05-20 | 2024-06-18 | 河南酷博减震科技有限公司 | Chamfering device for cylinder body of hydraulic cylinder |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160914 Termination date: 20170226 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |