CN207273527U - A kind of production line for cutting shaping haydite concrete prefabricated panel - Google Patents
A kind of production line for cutting shaping haydite concrete prefabricated panel Download PDFInfo
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- CN207273527U CN207273527U CN201720974698.6U CN201720974698U CN207273527U CN 207273527 U CN207273527 U CN 207273527U CN 201720974698 U CN201720974698 U CN 201720974698U CN 207273527 U CN207273527 U CN 207273527U
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Abstract
It the utility model is related to a kind of production line for cutting shaping haydite concrete prefabricated panel, including feed proportioning system, automatic blending system, formation system, curing system, shaping system, packaging system, transportation system, central control system, it is characterised in that：The production line is made of block or plate body forming module, block or plate body maintenance module, wallboard sizing three modules of module, and the shaping system is cut and polished by wallboard thickness set in advance to haydite concrete block or plate body using machinery is cut.The utility model provides a kind of haydite concrete solid wall plate production line; for automatic continuous production pattern; it is provided with module of shaping and cuts machinery to cut the plate body that haydite concrete block forms preset thickness; the very convenient drilling of solid plate body and grooving, provide the user the free degree flexibly transformed after sizing.
Description
Technical field
A kind of production technology of prefabricated panel is the utility model is related to, it is pre- to cut shaping haydite concrete for more particularly to one kind
The production line of wallboard processed.
Background technology
Building interior room partitioning wall is generally built by laying bricks or stones using traditional scene or traditional lightweight inner partition wall plate such as GRC lightweights
Internal partition wall, aerated concrete panel etc., although light cellular partition board is in the properties such as key index side such as sound insulation, surface density, intensity
Face meets standard《Light partition board for building》（GBT 23451-2009）It is required that but still suffer from following defect：
Crack：After the installation of such wallboard, crack has become the product quality common fault, is always the lightweights such as puzzlement GRC
Crack between a great problem of plate industry, especially whole plate, some projects can account for 80% of all slits or so, seriously affect
Using effect.
Hanging force：In use, since such wallboard hole influences, user carries out nail extension in use
When, such wallboard cannot fully meet requirement.
To solve the above problem of traditional lightweight partition plate, building industrialization field, which does not turn off, sends board, wherein
Solid haydite wallboard due to have the advantages that density is low, intensity is high, it is corrosion-resistant and can cut can dig, sound-insulating and just widely pushed away
It is high.
The turnover of mould and blank is with utilizing the artificial method of shipment of generally use, i.e. people in current haydite wall board production technology
Reinforcing bar is loaded after mould to be sent to agitating device position with fork truck by work to be poured into a mould, and is sent again with fork truck to steam-cured room after casting complete
Conserved, production efficiency is relatively low, cost of labor is of a relatively high.In order to improve production efficiency, reduce cost of labor, part
The links of production are together in series to form production line by haydite wallboard manufacturing enterprise using conveying mechanism, and this kind of series connection makes haydite
Wallboard production line structure is more single, and floor space is relatively large, and mould and the recycling rate of waterused of waggon on production line
It is relatively low.
In view of this, institution of higher education of Anhui Province physicism project（KJ2015A336）With institution of higher education of Anhui Province people
Literary social sciences research project（SK2015A678）Ceramsite concrete wall panel is had made intensive studies, there is this case generation then.
Utility model content
The purpose of this utility model is to provide a kind of floor space is relatively small, production efficiency is relatively high, human cost
Relatively low haydite concrete solid wall plate production line, is automatic continuous production pattern, obtained wallboard unit weight is small, intensity
Greatly, have plate face it is smooth, without laitance, it is Nian Jie with coat of plaster or putty layer firm and reduction grid cloth paving process.
The purpose of this utility model is achieved through the following technical solutions：One kind cuts shaping haydite concrete dry wall
The production line of plate, including feed proportioning system, automatic blending system, formation system, curing system, shaping system, packaging system, transport
System, central control system, it is characterised in that：The production line is by block（Or plate body）Forming module, block（Or plate body）Support
Protect three module, wallboard sizing module module compositions, wall board forming module, block（Or plate body）Maintenance module passes through cross moving track
And conveying track forms mould and utilizes the circulatory system, block（Or plate body）Forming module passes through cross moving track with wallboard sizing module
Connection；The shaping system is mechanical to haydite concrete block using cutting（Or plate body）Carried out by wallboard thickness set in advance
Cut and polish.
Preferably, block（Or plate body）Forming module includes upper mold station, die sinking station, jacking and falls station, clear mould after rise
Station, molding station, line station, cloth muscle station, stringing station, pour station, vibration station, piling station, the dispensing
It is located at the outside that station is poured into a mould in forming module with automatic blending system.
Preferably, block（Or plate body）Conserving module includes steaming maintaining vehicle, ferry bus, storehouse outside closed concentration maintenance bin, storehouse
Interior outside track and power and heat source, steaming maintaining vehicle quantity is 8-20 platforms wherein outside storehouse, specifically by concrete steam-cured parameter and warehouse entry before
Indwelling time determines.
Preferably, wallboard sizing module includes storage plate station, once cuts station, 180 ° of turnover panel stations, secondary cuts work
Position, 90 ° of turnover panel stations, packing station, wherein once cut station sets up waste material recovery device with the secondary station that cuts.
Preferably, transportation system is made of track and driving, and orbital fashion is used wherein being transported between each station, concrete,
The transport of wallboard finished product uses running mode.
Preferably, upper mold station sets upper mold manipulator by the block after maintenance（Or plate body）And mould is by maintenance mould
Block is transported to upper mold station.
Preferably, jack and fall station after rise and clamping plate manipulator is set by block（Or plate body）With mold separation, and by block
（Or plate body）It is transported to storage plate station.
Preferably, piling station sets palletizing mechanical arm by molding block（Or plate body）And mould carries out palletizing operation.
Compared with prior art, the beneficial effects of the utility model are：（1）One set of die can produce a haydite coagulation
Soil block body, then by cutting machinery by block cutting into plate body, mould utilization ratio can be effectively improved, and greatly reduce material
The waste of resource, reduces production cost；（2）Forming module, maintenance module and sizing module are provided with production line, and is passed through
Rail system connects, and realizes the closed circulation of shaping and maintenance, improves quantity-produced the degree of automation, saved production field
Ground, Production Line Configured is reasonable, and production environment is good, effectively reduces production cost, improves production efficiency；（3）Sizing module
In be provided with cut machinery, haydite concrete block is cut, this is specially adapted to prefabricated solid interior wall, the plate after sizing
Body have plate face it is smooth, without laitance, Nian Jie with coat of plaster or putty layer firm and reduction grid cloth paving process, and solid plate body
Very convenient drilling and grooving, provide the user the free degree flexibly transformed.
Brief description of the drawings
Fig. 1 is the production line schematic diagram for cutting shaping haydite concrete prefabricated panel of the utility model.
Fig. 2 is the block of the utility model（Or plate body）The schematic diagram of forming module.
Fig. 3 is the block of the utility model（Or plate body）Conserve the schematic diagram of module.
Fig. 4 is the schematic diagram of the production line of the wallboard sizing module of the utility model.
In figure：1- blocks（Or plate body）Forming module, 2- blocks（Or plate body）Conserve module, 3- wallboards sizing module, 4-
Cross moving track, 10- dispensings and automatic blending system, 11- upper mold stations, 12- die sinking stations, 13- jackings and falling station, 14-
Clear die worker position, 15- molding stations, 16- line stations, 17- cloth muscle stations, 18- stringing stations, 19- pour station, 110- vibrations
Station, 111- piling stations, 111a- palletizing mechanical arms, 21- maintenance bins, 22- steaming maintaining vehicles, 23- ferry buses, 24- conveying tracks,
31- stores up plate station, 31a- clamping plate manipulators, and 32- once cuts station, 32a- waste material recovery devices, 33-180 ° of turnover panel station,
34- cuts station, 35-90 ° of turnover panel station, 36- packing stations for bis- times.
Embodiment
The utility model is described in further detail below in conjunction with the accompanying drawings：As Figure 1-Figure 4：One kind cuts shaping haydite and mixes
The production line of solidifying soil prefabricated panel, including feed proportioning system, automatic blending system, formation system, curing system, shaping system, beat
Packet system, transportation system, central control system, it is characterised in that：The production line is by block（Or plate body）Forming module 1, block
Body（Or plate body）Conserve module 2,3 three module compositions of wallboard sizing module, wall board forming module 1 and block（Or plate body）Maintenance
Module 2 forms mould by cross moving track 4 and conveying track 24 and utilizes the circulatory system, block（Or plate body）Forming module 1 and wall
Plate sizing module 3 is connected by cross moving track 4；The shaping system is mechanical to haydite concrete block using cutting（Or plate body）
Cut and polished by wallboard thickness set in advance.
Preferably, block（Or plate body）Forming module 1 includes upper mold station 11, die sinking station 12, jacking and falls station after rise
13rd, clear die worker position 14, molding station 15, line station 16, cloth muscle station 17, stringing station 18, pour station 19, vibration station
110th, piling station 111, the dispensing are located at the outside that station 19 is poured into a mould in forming module 1 with automatic blending system 10.
Preferably, block（Or plate body）Conserving module 2 includes steaming maintaining vehicle 22, ferry-boat outside closed concentration maintenance bin 21, storehouse
Outside track 24 and power and heat source in car 23, storehouse, 22 quantity of steaming maintaining vehicle is 8-20 platforms wherein outside storehouse, specifically by concrete steam-cured ginseng
Indwelling time determines before number and warehouse entry.
Preferably, wallboard sizing module 3 includes storage plate station 31, once cuts 32,180 ° of turnover panel stations 33 of station, is secondary
34,90 ° of turnover panel stations 35 of station, packing station 36 are cut, is set up with the secondary station 34 that cuts wherein once cutting station 32
Waste material recovery device 32a.
Preferably, transportation system is made of track and driving, and orbital fashion is used wherein being transported between each station, concrete,
The transport of wallboard finished product uses running mode.
Preferably, upper mold station 11 sets upper mold manipulator 11a by the block after maintenance（Or plate body）And mould by
Maintenance module 2 is transported to upper mold station 11.
Preferably, jack and fall station 13 after rise and clamping plate manipulator 31a is set by block（Or plate body）With mold separation, and will
Block（Or plate body）It is transported to storage plate station 31.
Preferably, piling station 111 sets palletizing mechanical arm 111a by molding block（Or plate body）And mould carries out code
Pile operation.
Claims (8)
1. a kind of production line for cutting shaping haydite concrete prefabricated panel, including feed proportioning system, automatic blending system, shaping system
System, curing system, shaping system, packaging system, transportation system, central control system, it is characterised in that：The production line is by block
Three body or plate body forming module, block or plate body maintenance module, wallboard sizing module module compositions, wall board forming module, block
Body or plate body maintenance module form mould by cross moving track and conveying track and utilize the circulatory system, block or plate body forming module
It is connected with wallboard sizing module by cross moving track；The shaping system is mechanical to haydite concrete block or plate body using cutting
Cut and polished by wallboard thickness set in advance.
2. a kind of production line for cutting shaping haydite concrete prefabricated panel according to claim 1, it is characterised in that described
Block or plate body forming module include upper mold station, die sinking station, jacking and fall station, clear die worker position, molding station, line after rise
Station, cloth muscle station, stringing station, pour station, vibration station, piling station, and the dispensing is located at automatic blending system
The outside of station is poured into a mould in forming module.
3. a kind of production line for cutting shaping haydite concrete prefabricated panel according to claim 1, it is characterised in that described
Block or plate body maintenance module include closed concentration maintenance bin, the outer steaming maintaining vehicle in storehouse, ferry bus, in storehouse outside track and power with it is hot
Source, steaming maintaining vehicle quantity is 8-20 platforms wherein outside storehouse, is specifically determined by indwelling time before concrete steam-cured parameter and warehouse entry.
4. a kind of production line for cutting shaping haydite concrete prefabricated panel according to claim 1, it is characterised in that described
Wallboard sizing module include storage plate station, once cut station, 180 ° of turnover panel stations, it is secondary cut station, 90 ° of turnover panel stations,
Packing station, wherein once cut station sets up waste material recovery device with the secondary station that cuts.
5. a kind of production line for cutting shaping haydite concrete prefabricated panel according to claim 1, it is characterised in that described
Transportation system is made of track and driving, wherein transport uses orbital fashion between each station, concrete, the transport of wallboard finished product use
Running mode.
6. a kind of production line for cutting shaping haydite concrete prefabricated panel according to claim 2, it is characterised in that described
Upper mold station sets upper mold manipulator that the block after maintenance or plate body and mould are transported to upper mold station by maintenance module.
7. a kind of production line for cutting shaping haydite concrete prefabricated panel according to claim 2, it is characterised in that described
Jacking and falling station set clamping plate manipulator by block or plate body and mold separation, and block or plate body are transported to storage plate work
Position.
8. a kind of production line for cutting shaping haydite concrete prefabricated panel according to claim 2, it is characterised in that described
Piling station sets palletizing mechanical arm that molding block or plate body and mould are carried out palletizing operation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720974698.6U CN207273527U (en) | 2017-08-07 | 2017-08-07 | A kind of production line for cutting shaping haydite concrete prefabricated panel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720974698.6U CN207273527U (en) | 2017-08-07 | 2017-08-07 | A kind of production line for cutting shaping haydite concrete prefabricated panel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207273527U true CN207273527U (en) | 2018-04-27 |
Family
ID=61985738
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720974698.6U Expired - Fee Related CN207273527U (en) | 2017-08-07 | 2017-08-07 | A kind of production line for cutting shaping haydite concrete prefabricated panel |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207273527U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111890543A (en) * | 2020-08-05 | 2020-11-06 | 石家庄增潞建材科技有限公司 | Production process of fireproof and heat-insulation composite integrated board |
| CN112248208A (en) * | 2020-11-04 | 2021-01-22 | 郑州玛纳房屋装备有限公司 | General non-standard part or three-dimensional part modular automatic production process arrangement system |
-
2017
- 2017-08-07 CN CN201720974698.6U patent/CN207273527U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111890543A (en) * | 2020-08-05 | 2020-11-06 | 石家庄增潞建材科技有限公司 | Production process of fireproof and heat-insulation composite integrated board |
| CN112248208A (en) * | 2020-11-04 | 2021-01-22 | 郑州玛纳房屋装备有限公司 | General non-standard part or three-dimensional part modular automatic production process arrangement system |
| CN112248208B (en) * | 2020-11-04 | 2022-04-01 | 郑州玛纳房屋装备有限公司 | General non-standard part or three-dimensional part modular automatic production process arrangement system |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180427 Termination date: 20190807 |