CN112248208B - General non-standard part or three-dimensional part modular automatic production process arrangement system - Google Patents
General non-standard part or three-dimensional part modular automatic production process arrangement system Download PDFInfo
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- CN112248208B CN112248208B CN202011213308.6A CN202011213308A CN112248208B CN 112248208 B CN112248208 B CN 112248208B CN 202011213308 A CN202011213308 A CN 202011213308A CN 112248208 B CN112248208 B CN 112248208B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 57
- 238000012423 maintenance Methods 0.000 claims abstract description 53
- 238000000034 method Methods 0.000 claims abstract description 14
- 230000033764 rhythmic process Effects 0.000 claims abstract description 5
- 230000001360 synchronised effect Effects 0.000 claims abstract description 4
- 238000005507 spraying Methods 0.000 claims description 16
- 238000004140 cleaning Methods 0.000 claims description 12
- 238000000465 moulding Methods 0.000 claims description 12
- 210000001503 joint Anatomy 0.000 claims description 7
- 239000002002 slurry Substances 0.000 claims description 3
- 230000003068 static effect Effects 0.000 claims description 3
- 238000007667 floating Methods 0.000 description 4
- 238000011031 large-scale manufacturing process Methods 0.000 description 3
- 238000009499 grossing Methods 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
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Abstract
The invention discloses a general non-standard part or three-dimensional part modularized automatic production process arrangement system, and relates to the technical field of non-standard prefabricated part automatic production. The invention realizes the standardized production of non-standard parts by changing the running layout of the production line and the combination mode of the forming die table. The running layout of the production line is that a synchronous running system with the same rhythm, namely a full-automatic general forming module plane running system and a full-automatic general maintenance module three-dimensional running system, are connected in series and butted through a tool die input interface and a tool die output interface to form an integral closed-loop running system. The combination mode of the forming die table is that the standardized large forming space provided by the plane running die table is utilized, the tool die with low cost and small volume is matched, the conditions required by forming of the non-standard parts are flexibly combined, and the flexible online automatic production of different non-standard parts is met. The invention can also shorten the length of the production line, improve the production efficiency, eliminate the interference between the working procedures, stabilize the production sequence, save the occupied area and save the energy.
Description
Technical Field
The invention relates to the technical field of automatic production of non-standard prefabricated parts, in particular to a general modular automatic production process arrangement system for non-standard parts or three-dimensional parts, which is particularly suitable for large-scale production, flow line production and automatic production of the non-standard prefabricated parts.
Background
The large-scale automatic production of the prefabricated parts needs to be realized by means of a forming die table production line, namely, batch forming die tables are sequentially and automatically operated to a die cleaning station, an oiling station, a rib distributing station, a grouting station, an upper forming station, a maintenance station and a demolding station along a set guide rail, and are matched with a functional host corresponding to the station to complete corresponding processes, and after one process is completed, the forming die table is started to automatically operate to the next station again to complete the next process. At present, only standard parts can be automatically produced in a large scale, and because the corresponding forming modules in the forming die tables required by the production of the standard parts are standard, standard and simple, the production and the manufacture are easy, low in cost and in batch. However, for a complete building, the standard parts are main parts, the consumption generally accounts for 60% -70%, and the rest 30% -40% are non-standard parts, although the consumption of the non-standard parts is not more than that of the standard parts, the function and value of the non-standard parts in the building are not lower than those of the standard parts, and even the non-standard parts are not replaced or can not be replaced. The production of non-standard products has been a technical problem: firstly, the structures and the shapes of non-standard parts are different and need to be matched with corresponding production dies, so that the die cost is high; secondly, because the required quantity of each non-standard part is less and the structures of the corresponding dies are different, the large-scale production line production is difficult to realize like the standard prefabricated part, and the automatic production is more difficult to realize. Therefore, the bottleneck problem of the production of non-standard parts is high cost, low efficiency, difficulty in large-scale production, flow line production and automatic production, and the current production situation of non-standard parts or three-dimensional parts in the industry is always in the laggard state of random manual production.
If the laggard status quo of the prior non-standard part or three-dimensional part random manual production in the industry is to be ended, the bottleneck problem is broken through, and the non-standard part can be produced in a high-efficiency, low-cost, large-scale, automatic and assembly line mode like the standard part, the operation layout of the production line and the combination mode of the molding die table are required to be changed.
Disclosure of Invention
The invention aims to provide a general non-standard part or three-dimensional part modular automatic production process arrangement system aiming at the defects of the prior art. The invention can realize the standardized production of non-standard parts, shorten the length of a production line, greatly reduce the labor cost, improve the production efficiency, eliminate the interference between the working procedures, stabilize the production sequence, save the occupied area, save the maintenance energy and improve the maintenance efficiency.
The object of the invention can be achieved by the following technical measures:
the invention relates to a general non-standard part or three-dimensional part modularized automatic production process arrangement system, which is an integral closed-loop operation system formed by connecting a full-automatic general molding module plane operation system and a full-automatic general maintenance module three-dimensional operation system which have the same rhythm in series through a tool die input interface and a tool die output interface; the full-automatic general forming module plane operation system comprises a plane operation channel which is formed by a plurality of longitudinal guide rails and transverse guide rails in a grid shape in a crossed manner, functional hosts which are arranged right above the plane operation channel along the line and are matched with corresponding stations, a general operation module which is advanced along the plane operation channel, sequentially passes through the stations where the functional hosts are located to complete corresponding forming procedures, and is synthesized by a plane operation module table and a tool module and used for forming non-standard products; the full-automatic universal maintenance module three-dimensional operation system comprises a three-dimensional maintenance channel, a bracket and a plate pushing machine, wherein the three-dimensional maintenance channel is formed by combining an upper return track distributed at the top of a maintenance room, a lower maintenance track distributed in an inner cavity of the maintenance room and lifting platforms at two ends, the bracket circulates along the three-dimensional maintenance channel in a reciprocating mode and is used for transporting the universal operation module after slurry pouring, and the plate pushing machine is arranged at the operation initial end of the upper return track and the operation initial end of the lower maintenance track respectively.
The upper layer return track and the lower layer maintenance track are both formed by laying two rows of driven rollers; the longitudinal guide rail and the transverse guide rail are both formed by laying two rows of driving rollers.
The full-automatic general forming module plane operation system comprises a demolding station, a mold cleaning station, an oil spraying station, a mold closing station, a rib distributing station, a grouting station, an upper surface smoothing station, a static curing station and a retarder spraying station in sequence, and a functional host machine arranged in the full-automatic general forming module plane operation system comprises a mold opening machine, a mold cleaning machine, an oil spraying machine, a mold closing machine, a rib distributing machine, a grouting machine and an upper surface smoothing machine.
The plane operation mould table directly utilizes a forming mould table for producing standard parts, and the bottom of the plane operation mould table is not provided with a travelling wheel; the tool mould is a small-volume mould block with the surface shape similar to the special structural surface of the non-standard part; the standardized large forming space provided by the plane operation die table and the tool die with low cost and small volume are flexibly combined to form the forming conditions required by the non-standard part.
The full-automatic universal forming module plane operation system is one set, and the tool die input interface and the tool die output interface are connected in series and butted on any one of the left side and the right side of an upper return track of the full-automatic universal maintenance module three-dimensional operation system.
The full-automatic universal forming module plane operation system comprises two sets of plane operation systems, and is connected in series and in butt joint with the left side and the right side of an upper return track of a full-automatic universal maintenance module three-dimensional operation system through a tool mold input interface and a tool mold output interface respectively.
The design principle of the invention is as follows:
the invention discloses a modularized automatic production process of a general non-standard part or a three-dimensional part, and relates to the technical field of automatic production of non-standard prefabricated parts. The invention realizes the standardized production of non-standard parts by changing the running layout of the production line and the combination mode of the forming die table. The operation layout of the production line in the invention is that an integral closed-loop operation system is formed by connecting a synchronous operation system with the same rhythm, namely a full-automatic general molding module plane operation system and a full-automatic general maintenance module three-dimensional operation system in series and in butt joint through a tool mold input interface and a tool mold output interface. The combination mode of the forming die table is to flexibly and changeably combine the conditions required by the forming of the non-standard parts by utilizing the standardized large forming space provided by the plane running die table in the general running module and matching with the tool dies with low cost and small volume in the general forming module, thereby meeting the flexible online automatic production of different non-standard parts. The invention can also shorten the length of the production line, greatly reduce the labor cost, improve the production efficiency, eliminate the interference between the working procedures, stabilize the production sequence, save the occupied area, save the maintenance energy and improve the maintenance efficiency.
The invention has the following beneficial technical effects:
the invention can realize the standardized production of non-standard parts, shorten the length of a production line, greatly reduce the labor cost, improve the production efficiency, eliminate the interference between the working procedures, stabilize the production sequence, save the occupied area, save the maintenance energy and improve the maintenance efficiency.
Drawings
FIG. 1 is a front view of the process arrangement of the present invention.
Fig. 2 is a top view of the first embodiment.
FIG. 3 is a plan view of the second embodiment.
The sequence numbers in the figures illustrate: 1. the full-automatic general forming module plane operation system comprises 1-1 parts of a longitudinal guide rail, 1-2 parts of a transverse guide rail, 1-3 parts of a functional host, 1-4 parts of a general operation module, 1-4-1 parts of a plane operation die table, 1-4-2 parts of a tool die; 2. the full-automatic universal maintenance module three-dimensional operation system comprises 2-1 parts of an upper-layer return track, 2-2 parts of a lower-layer maintenance track, 2-3 parts of a lifting platform, 2-4 parts of a bracket, 2-5 parts of a push plate machine; 3. a tool mould input interface 4, a tool mould output interface 5 and a curing chamber; a ', a demolding station, B ', a mold cleaning station, C ', an oil spraying station, D ', a mold closing station, E ', a rib distributing station, F ', a grouting station, G ', an upper floating station, H ', a static curing station, I ' and a retarder spraying station; A. the method comprises the following steps of die opening, die cleaning, C, oil spraying, D, die spotting, E, rib distributing, F, grouting machine and G, upper surface trowelling machine.
Detailed Description
The invention will be further described with reference to the following examples and figures:
example one
As shown in fig. 1 and fig. 2, a general non-standard part or three-dimensional part modular automatic production process arrangement system according to an embodiment is an integral closed-loop operation system formed by serially connecting a full-automatic general molding module planar operation system 1 and a full-automatic general maintenance module three-dimensional operation system 2, which are synchronous operation systems with the same rhythm, through a tool mold input interface 3 and a tool mold output interface 4; the full-automatic general forming module plane operation system (1) comprises a plane operation channel which is formed by a plurality of longitudinal guide rails 1-1 and transverse guide rails 1-2 in a grid shape in a crossed manner, functional hosts 1-3 which are arranged right above the plane operation channel along the line and are matched with corresponding stations, a general operation module 1-4 which is used for forming non-standard products and is formed by combining a plane operation module table 1-4-1 and a tool module 1-4-2 and moves forward along the plane operation channel and sequentially passes through the stations where the functional hosts are located to complete corresponding forming procedures; the full-automatic universal maintenance module three-dimensional operation system 2 comprises a three-dimensional maintenance channel, a bracket 2-4 and a push plate machine 2-5, wherein the three-dimensional maintenance channel is formed by combining an upper return track 2-1 distributed at the top of a maintenance room 5, a lower maintenance track 2-2 distributed in an inner cavity of the maintenance room 5 and lifting platforms 2-3 at two ends, the bracket 2-4 circulates along the three-dimensional maintenance channel in a reciprocating mode and is used for transporting the universal operation module after slurry pouring to perform maintenance, and the push plate machine 2-5 is respectively arranged at the operation initial end of the upper return track 2-1 and the operation initial end of the lower maintenance track 2-2.
In the first embodiment, the upper layer return track 2-1 and the lower layer maintenance track 2-2 are both formed by laying two rows of driven rollers; the longitudinal guide rail 1-1 and the transverse guide rail 1-2 are both formed by laying two rows of driving rollers.
In the first embodiment, the full-automatic general molding module planar operation system (1) sequentially comprises a demolding station a ', a mold cleaning station B ', an oil spraying station C ', a mold closing station D ', a rib arrangement station E ', a grouting station F ', an upper leveling station G ', a resting station H ', a retarder spraying station I ', and functional hosts 1-3 arranged in the full-automatic general molding module planar operation system 1 comprise a mold opening machine a, a mold cleaning machine B, an oil spraying machine C, a mold closing machine D, a rib arrangement machine E, a grouting machine F and an upper leveling machine G.
In the first embodiment, the planar operating die table 1-4-1 directly utilizes a forming die table for producing standard parts, and the bottom of the planar operating die table 1-4-1 is not provided with a travelling wheel; the tool mould 1-4-2 is a small-volume mould block with the surface shape similar to the special structural surface of a non-standard part; the standardized large forming space provided by the plane operation die table 1-4-1 and the tool die with low cost and small volume are flexibly combined to form the forming conditions required by the non-standard part.
In the first embodiment, the number of the full-automatic universal molding module planar operation systems 1 is one, and the full-automatic universal molding module planar operation systems are connected in series and butted on any one of the left side and the right side of the upper layer return track 2-1 of the full-automatic universal maintenance module three-dimensional operation system 2 through the tool mold input interface 3 and the tool mold output interface 4.
Example two
As shown in fig. 3, the difference between the second embodiment and the first embodiment is that: in the second embodiment, the number of the full-automatic universal molding module planar operation systems 1 is two, and the two full-automatic universal molding module planar operation systems are respectively connected in series and in butt joint with the left side and the right side of the upper return track 2-1 of the full-automatic universal maintenance module three-dimensional operation system 2 through the tool mold input interface 3 and the tool mold output interface 4.
The specific operation conditions when the method is used for production are as follows:
in a demoulding station A 'in a full-automatic general forming module plane operation system 1, the distance of a mould cavity is enlarged by a mould opening machine A, after a non-standard part or a three-dimensional part which is maintained in a circulating way is moved out, a plane operation mould table 1-4-1 moves to a transverse guide rail 1-2 which is actually crossed and needs a channel along a longitudinal guide rail 1-1 on which the demoulding station A' is positioned; the plane operation die table 1-4-1 respectively performs die cavity cleaning operation and oil spraying operation under the die cleaning machine B and the oil spraying machine C in sequence along the transverse guide rail 1-2 where the die cleaning station B 'and the oil spraying station C' are located; then, the plane operation die table 1-4-1 sequentially enters a longitudinal guide rail 1-1 where a rib distributing station E 'is located and a longitudinal guide rail 1-1 where a grouting station F' is located to complete corresponding rib distributing operation and grouting operation; then, the plane operation die table 1-4-1 enters a transverse guide rail 1-2 where an upper floating station G ' and a rest station H ' are located, floating is completed right below the upper floating machine G in the way, and rest is performed on the rest station H ' behind the way; then, the mixed solution enters a longitudinal guide rail 1-1 where a retarder spraying station I' is located, and retarder is sprayed in the process; then, the plane operation mould table 1-4-1 enters a tool mould input interface 3 along the longitudinal guide rail 1-1, a small-volume tool mould 1-4-2 with the surface shape similar to the special construction surface of the non-standard part is implanted into a standardized large forming space provided by the plane operation mould table 1-4-1, and the two are flexibly combined to form a general operation module 1-4 required by the forming of the non-standard part; then, the universal operation module 1-4 enters a full-automatic universal maintenance module three-dimensional operation system 2 which is in serial butt joint, more specifically, the universal operation module 1-4 is grabbed and stacked on a bracket 2-4 which moves along an upper return track 2-1 in the full-automatic universal maintenance module three-dimensional operation system 2 in a stepping mode by a mechanical arm, and the universal operation module 1-4 moves forwards along the upper return track 2-1 along with the bracket 2-4 until the universal operation module reaches the upper surface of a lifting platform 2-3 at a falling inlet end; then, the universal operation module 1-4 and the bracket 2-4 are descended to the lower layer maintenance track 2-2 along with the lifting platform 2-3, and are horizontally pushed by the plate pushing machine 2-5 to horizontally move to the other end of the maintenance room 5 along the lower layer maintenance track 2-2 and move forwards to the upper surface of the lifting platform 2-3 at the ascending outlet end; then, the universal operation module 1-4 and the bracket 2-4 are lifted to be flush with the upper layer return track 2-1 along with the lifting platform 2-3, and a tool mold output interface 4 adjacent to the demolding station A' is grabbed by a mechanical arm; then, moving out the tool die 1-4-2 in the universal operation module 1-4 at the tool die output interface 4; and then, the general operation module 1-4 carries the non-standard part or the three-dimensional part which is cured in the cavity to move to a demolding station A 'where the mold opening machine A is located along the longitudinal guide rail 1-1, the mold cavity distance is enlarged by the mold opening machine A, the cured non-standard part or the three-dimensional part is moved out for post-care, and the planar operation mold table 1-4-1 in the general operation module 1-4 starts the next round of circulation operation along the longitudinal guide rail 1-1 where the demolding station A' is located.
Claims (5)
1. A general non-standard part or three-dimensional part modularization automatic production process arrangement system is characterized in that: the system is an integral closed-loop operation system formed by connecting a synchronous operation system with the same rhythm, namely a full-automatic universal forming module plane operation system (1) and a full-automatic universal maintenance module three-dimensional operation system (2) in series and butt joint through a tool mold input interface (3) and a tool mold output interface (4); the full-automatic general forming module plane operation system (1) comprises a plane operation channel which is formed by a plurality of longitudinal guide rails (1-1) and transverse guide rails (1-2) in a grid shape in a crossed manner, functional hosts (1-3) which are arranged right above the plane operation channel along the line and are matched with corresponding stations, a general operation module (1-4) which is used for forming non-standard parts is formed by combining a plane operation module table (1-4-1) and a tool module (1-4-2) and moves forward along the plane operation channel and sequentially passes through the stations where the functional hosts are located to complete corresponding forming procedures; the full-automatic universal maintenance module three-dimensional operation system (2) comprises a three-dimensional maintenance channel, a bracket (2-4) and a push plate machine (2-5), wherein the three-dimensional maintenance channel is formed by combining an upper return track (2-1) distributed at the top of a maintenance room (5), a lower maintenance track (2-2) distributed in the inner cavity of the maintenance room (5) and lifting platforms (2-3) at two ends, the bracket (2-4) circulates in a reciprocating mode along the three-dimensional maintenance channel and is used for transporting the universal operation module after slurry pouring, and the push plate machine (2-5) is respectively arranged at the operation initial end of the upper return track (2-1) and the operation initial end of the lower maintenance track (2-2); the plane operation mould table (1-4-1) directly utilizes a forming mould table for producing standard parts, and the bottom of the plane operation mould table (1-4-1) is not provided with a travelling wheel; the tool mould (1-4-2) is a small-volume mould block with the surface shape similar to the special structural surface of a non-standard part; the standardized large forming space provided by the plane operation die table (1-4-1) and the tool die with low cost and small volume are flexibly combined to form the forming conditions required by the non-standard part.
2. The system for arranging the modular automatic production process of the universal non-standard parts or the three-dimensional parts according to claim 1, wherein the system comprises: the upper-layer return track (2-1) and the lower-layer maintenance track (2-2) are paved by two rows of driven rollers; the longitudinal guide rail (1-1) and the transverse guide rail (1-2) are paved by two rows of driving rollers.
3. The system for arranging the modular automatic production process of the universal non-standard parts or the three-dimensional parts according to claim 1, wherein the system comprises: the full-automatic general molding module plane operation system (1) sequentially comprises a demolding station (A '), a mold cleaning station (B '), an oil spraying station (C '), a mold closing station (D '), a rib distributing station (E '), a grouting station (F '), an upper surface leveling station (G '), a static curing station (H '), a retarder spraying station (I '), and a functional host (1-3) arranged in the full-automatic general molding module plane operation system (1) is provided with a mold opening machine (A), a mold cleaning machine (B), an oil spraying machine (C), a mold closing machine (D), a rib distributing machine (E), a grouting machine (F) and an upper surface trowelling machine (G).
4. The system for arranging the modular automatic production process of the universal non-standard parts or the three-dimensional parts according to claim 1, wherein the system comprises: the number of the full-automatic universal forming module plane operation systems (1) is one, and the full-automatic universal forming module plane operation systems are connected in series and in butt joint with any one of the left side and the right side of an upper layer return track (2-1) of the full-automatic universal maintenance module three-dimensional operation system (2) through a tool die input interface (3) and a tool die output interface (4).
5. The system for arranging the modular automatic production process of the universal non-standard parts or the three-dimensional parts according to claim 1, wherein the system comprises: the number of the full-automatic universal forming module plane operation systems (1) is two, and the two systems are respectively connected in series and in butt joint with the left side and the right side of an upper return track (2-1) of the full-automatic universal maintenance module three-dimensional operation system (2) through a tool die input interface (3) and a tool die output interface (4).
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| WO1978000010A1 (en) * | 1977-06-06 | 1978-12-21 | M Borcoman | Multipurpose production line for the making of small and average sized products made of concrete and reinforced concrete |
| CN104057537A (en) * | 2014-06-20 | 2014-09-24 | 河北雪龙机械制造有限公司 | Concrete member production system |
| CN207273527U (en) * | 2017-08-07 | 2018-04-27 | 吴韬 | A kind of production line for cutting shaping haydite concrete prefabricated panel |
| CN207808033U (en) * | 2018-01-29 | 2018-09-04 | 郑州玛纳房屋装备有限公司 | A kind of big board assembly line solid movement systems of intensive style PC |
| CN207888889U (en) * | 2018-02-08 | 2018-09-21 | 建华建材（中国）有限公司 | Prefabricated components integrated production line |
-
2020
- 2020-11-04 CN CN202011213308.6A patent/CN112248208B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1978000010A1 (en) * | 1977-06-06 | 1978-12-21 | M Borcoman | Multipurpose production line for the making of small and average sized products made of concrete and reinforced concrete |
| CN104057537A (en) * | 2014-06-20 | 2014-09-24 | 河北雪龙机械制造有限公司 | Concrete member production system |
| CN207273527U (en) * | 2017-08-07 | 2018-04-27 | 吴韬 | A kind of production line for cutting shaping haydite concrete prefabricated panel |
| CN207808033U (en) * | 2018-01-29 | 2018-09-04 | 郑州玛纳房屋装备有限公司 | A kind of big board assembly line solid movement systems of intensive style PC |
| CN207888889U (en) * | 2018-02-08 | 2018-09-21 | 建华建材（中国）有限公司 | Prefabricated components integrated production line |
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