CN114012882A - Three-dimensional intensive PC component production system and process thereof - Google Patents
Three-dimensional intensive PC component production system and process thereof Download PDFInfo
- Publication number
- CN114012882A CN114012882A CN202111352583.0A CN202111352583A CN114012882A CN 114012882 A CN114012882 A CN 114012882A CN 202111352583 A CN202111352583 A CN 202111352583A CN 114012882 A CN114012882 A CN 114012882A
- Authority
- CN
- China
- Prior art keywords
- station
- component production
- track
- curing kiln
- component
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 101
- 238000000034 method Methods 0.000 title claims abstract description 34
- 230000008569 process Effects 0.000 title claims abstract description 26
- 230000007246 mechanism Effects 0.000 claims abstract description 25
- 238000010438 heat treatment Methods 0.000 claims description 17
- 238000009415 formwork Methods 0.000 claims description 16
- 238000012423 maintenance Methods 0.000 claims description 13
- 238000003756 stirring Methods 0.000 claims description 12
- 238000004140 cleaning Methods 0.000 claims description 9
- 238000007667 floating Methods 0.000 claims description 9
- 238000009826 distribution Methods 0.000 claims description 8
- 230000003014 reinforcing effect Effects 0.000 claims description 7
- 238000003860 storage Methods 0.000 claims description 7
- 230000003028 elevating effect Effects 0.000 claims description 6
- 239000000463 material Substances 0.000 description 11
- 238000010792 warming Methods 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 230000001965 increasing effect Effects 0.000 description 5
- 238000010276 construction Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000004744 fabric Substances 0.000 description 4
- 210000003205 muscle Anatomy 0.000 description 4
- 230000000740 bleeding effect Effects 0.000 description 3
- 238000005266 casting Methods 0.000 description 3
- 230000006866 deterioration Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000010793 Steam injection (oil industry) Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
- 238000010415 tidying Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
- B28B15/007—Plant with two or more identical shaping or moulding devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/026—Feeding the moulding material in measured quantities from a container or silo by using a movable hopper transferring the moulding material to the moulding cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/10—Mixing in containers not actuated to effect the mixing
- B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
- B28C5/14—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a horizontal or substantially horizontal axis
- B28C5/146—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a horizontal or substantially horizontal axis with several stirrers with parallel shafts in one container
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention discloses a three-dimensional intensive PC component production system, which comprises two symmetrically arranged PC component production lines and a set of concrete supply mechanism; the PC component production line comprises an annular track, moving platforms, a first curing kiln, a second curing kiln and a driving device, wherein the annular track is a rectangular guide rail type bottom paving track and comprises a longitudinal track and a transverse track, the moving platforms move one by one along the annular track under the driving of the driving device, and the first curing kiln and the second curing kiln which are sequentially arranged in the front are arranged on the track outside the annular track; the pouring ends of the two PC component production lines are arranged at the transverse rail at one side of the annular rail, the concrete supply mechanism is arranged above the two pouring ends in a crossing manner, and the transverse rail at the other end opposite to the pouring ends is provided with a finishing and blanking station. The three-dimensional intensive PC component production system and the process thereof adopt a symmetrically-arranged annular production line mode, reduce the occupied land length, have compact layout and reduce the initial investment cost.
Description
Technical Field
The invention relates to the technical field of PC component production, in particular to a three-dimensional intensive PC component production system and a process thereof.
Background
PC components are concrete products produced by standardized, mechanized processes in factories. The corresponding traditional cast-in-place concrete needs site moulding, site pouring and site maintenance. The concrete prefabricated member is widely applied to the fields of buildings, traffic, water conservancy and the like, and plays an important role in national economy. Compared with cast-in-place concrete, the prefabricated concrete member produced in factory has many advantages: safety: for construction workers, the relatively stable working environment in a factory is higher than the safety factor of complex site operation; quality: the quality and the process of the building components are better controlled through mechanized production; speed: the standardization of the size and the characteristics of the prefabricated member can obviously accelerate the installation speed and the construction project progress; cost: compared with the traditional on-site molding, the mold in a factory can be repeatedly recycled, and the comprehensive cost is lower; less manual demands are required for mechanized production, and with the continuous rise of labor cost, the cost advantage of the prefabricated member produced in large scale is more and more obvious. Environment: the field operation amount of the building site adopting the prefabricated member is obviously reduced, and the dust pollution and the noise pollution are obviously reduced.
The production of the PC component has a plurality of processes, and these processes are all accomplished on PC component production mould platform, usually include processes such as shop's mould, shop's muscle, cloth, smash and shake, napping, and rest and support, accomplish these production processes and often need great space, generally have special PC component production factory building or workshop, and the rethread logistics transportation is to the construction site. The first method is a fixed mould platform method, namely all processes for producing the PC component are finished on one fixed production mould platform, the method can only utilize the area of a ground floor, the utilization rate of the field is limited, in addition, the process rhythm of the method is slow, and the next process can be carried out only after the previous process is finished; since the equipment for producing PC components cannot be moved, it is inconvenient to install advanced automation equipment such as an automatic distributing machine, a tamping table, and the like. The second method is an assembly line method, namely, each process for producing the PC component is provided with a station, and the production of the PC component is finished by working in sequence according to the sequence of the stations, so that the production efficiency is improved. However, when the production line method is used for producing products with larger modules, the production line is too long, so that the occupied land length is longer, and the production cost is increased.
Therefore, it is necessary to develop a three-dimensional intensive PC component production system and a process thereof.
Disclosure of Invention
The invention aims to provide a three-dimensional intensive PC component production system which adopts a symmetrically-arranged annular production line mode, reduces the occupied land length, has compact layout and reduces the initial input cost.
In order to solve the technical problems, the invention adopts the following technical scheme:
the invention relates to a three-dimensional intensive PC component production system which comprises two symmetrically arranged PC component production lines and a set of concrete supply mechanism, wherein each station on the two PC component production lines is arranged oppositely; the PC component production line comprises an annular track, moving platforms, a first curing kiln, a second curing kiln and a driving device, wherein the annular track is a rectangular guide rail type bottom paving track and comprises a longitudinal track and a transverse track, the moving platforms move one by one along the annular track under the driving of the driving device, and the first curing kiln and the second curing kiln which are sequentially arranged in the past are arranged on the track outside the annular track; the pouring ends of the two PC component production lines are arranged at the transverse rail at one side of the annular rail, the concrete supply mechanism is arranged above the two pouring ends in a crossing manner, and the transverse rail at the other end opposite to the pouring ends is provided with a finishing and blanking station.
Further, the station for backward circulation of the finishing and blanking station further comprises a cleaning station, a formwork supporting station, a rib distributing station, a pre-embedded station, a pouring station and a floating finishing station, and the floating finishing station is conveyed to the first curing kiln.
Further, a workbench is arranged in the middle of the annular track, a cavity die, embedded parts and tools of the PC component are placed on the workbench, and support is provided for the formwork supporting station, the rib distributing station and the embedded station.
Furthermore, a storage yard of a reinforcing mesh pile is arranged between the bar distributing stations of the two PC component production lines.
Further, a finished product storage yard is arranged outside the arranging and blanking station, and the finished product storage yard temporarily stacks the PC component finished products after maintenance and arrangement.
Further, concrete feeding mechanism is including elevating the track and torpedo jar, elevating the track parallel erection in pour the horizontal track top of end, the torpedo jar can the direction slide and be in elevating the track top, the torpedo jar respectively to pour the station and provide the concrete.
Furthermore, the torpedo ladle includes the main jar body, guide rail wheel, agitating unit and pump package, the main jar body is in through four at the top the guide rail wheel is walked on the elevated rail, agitating unit can be in walking in-process the internal concrete of main jar, the pump package carries the concrete to pour the station.
Further, the first curing kiln is a pre-curing kiln, and the second curing kiln is a steam curing kiln; first curing kiln and second curing kiln all adopt the three-dimensional multilayer curing kiln structure that increases.
Furthermore, a warming steam distribution mechanism is arranged in the second curing kiln and comprises a main steam inlet pipe, a warming steam exhaust pipe, a humidifying steam exhaust pipe, a warming coil pipe, a humidifying vertical pipe and a steam return pipe, the main steam inlet pipe branches out of a plurality of groups of warming steam exhaust pipes and humidifying steam exhaust pipes according to curing positions in the kiln, the warming steam exhaust pipe is communicated with a warming coil pipe steam inlet, the warming coil pipe steam outlet is communicated with the steam return pipe, the humidifying steam exhaust pipe is communicated with the humidifying vertical pipe, and the humidifying vertical pipe is used for exhausting steam towards a PC component needing curing.
The invention also discloses a production process of the three-dimensional intensive PC component, which utilizes any one of the three-dimensional intensive PC component production systems to carry out annular multi-station machining and manufacturing on the PC component.
Compared with the prior art, the invention has the beneficial technical effects that:
according to the three-dimensional intensive PC component production system, the arrangement mode is more compact through the two symmetrically arranged PC component production lines, the processing and manufacturing of each station are carried out by adopting the circular rail circulation mobile platform, the occupied area length of the production lines is reduced, and the length-width ratio of an occupied workshop is not too large; meanwhile, a set of concrete supply mechanism which is poured together is arranged at the pouring ends of the two PC component production lines, so that the length of a supply pipeline of concrete is reduced, the deterioration of the concrete is avoided, and the pouring quality is improved. The three-dimensional intensive PC component production system adopts a symmetrically-arranged annular production line mode, so that the occupied land length is reduced, the layout is compact, and the initial investment cost is reduced.
In addition, the cleaning station, the formwork supporting station, the rib distributing station, the pre-embedding station, the pouring station, the floating finishing station, the maintenance station and the finishing blanking station are arranged on the circular rail, so that the whole process production of the PC component is completed. The workbench is arranged in the middle of the annular track, so that support of parts and tools can be provided for the formwork supporting station, the rib distributing station and the pre-buried station. The yard through the reinforcing bar net heap sets up two between the cloth muscle station of PC component production line, be convenient for once throw the material two places and take, reduced the cost of transportation. The elevated rails are arranged above the pouring end transverse rails of the two PC component production lines in an elevated mode, and the two PC component production lines are spanned by the torpedo tank for conveying concrete, so that the cost of initial equipment is reduced in a first operation mode and a second operation mode; the stirring device is arranged in the stock bin of the torpedo tank, so that the phenomena of layering and bleeding of concrete materials are avoided in the material transporting process. Through the heating steam distribution mechanism is arranged in the second curing kiln, the PC component is heated and water-supplementing cured, the curing quality of the PC component is improved, and the structural strength of the PC component is ensured. Steam is sprayed to the PC component through the humidifying vertical pipe, so that uniform water replenishing is carried out while temperature is increased, water replenishing dead angles are avoided, and the maintenance effect is better.
Drawings
The invention is further illustrated in the following description with reference to the drawings.
FIG. 1 is a schematic diagram of the construction of a three-dimensional intensive PC component production system according to the present invention;
FIG. 2 is a schematic structural view of a temperature-increasing steam-distributing mechanism in the second curing kiln of the present invention;
fig. 3 is a schematic structural diagram of the torpedo of the present invention.
Description of reference numerals: 1. an annular track; 2. a mobile platform; 3. a first curing kiln; 4. a second curing kiln; 401. a filter; 402. a main steam inlet pipe; 403. a warming exhaust pipe; 404. a humidifying steam exhaust pipe; 405. a temperature increasing coil pipe; 406. a humidifying riser pipe; 407. a steam return pipe; 5. a work table; 6. erecting a track; 7. a torpedo ladle; 701. a main tank body; 702. a guide rail wheel; 703. a stirring device; 8. stacking a reinforcing mesh; 9. and (5) finished product storage yard.
Detailed Description
The core of the invention is to provide a three-dimensional intensive PC component production system and a process thereof, which adopt a symmetrically arranged annular production line mode, reduce the occupied land length, have compact layout and reduce the initial investment cost.
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Referring to the drawings, FIG. 1 is a schematic structural diagram of a three-dimensional intensive PC component production system according to the present invention; FIG. 2 is a schematic structural view of a temperature-increasing steam-distributing mechanism in the second curing kiln of the present invention; fig. 3 is a schematic structural diagram of the torpedo of the present invention.
In one embodiment, as shown in fig. 1, a three-dimensional intensive PC component production system includes two symmetrically disposed PC component production lines and a set of concrete supply mechanism, wherein the stations of the two PC component production lines are disposed opposite to each other, i.e., the process flow directions of the two PC component production lines are opposite. The PC component production line comprises an annular track 1, a moving platform 2, a first curing kiln 3, a second curing kiln 4 and a driving device, wherein the annular track 1 is a rectangular guide rail type bottom paving track and comprises a longitudinal track and a transverse track. The plurality of moving platforms 2 move station by station along the circular track 1 under the driving of the driving device. The driving device can be in the form of a motor driving wheel arranged at the bottom of the mobile platform 2 and can also adopt a wire rope traction driving mode. The first curing kiln 3 and the second curing kiln 4 which are arranged in sequence in the front are arranged on the track outside the annular track 1 to cure and cure the poured PC component. The pouring ends of the two PC component production lines are arranged at the transverse rail at one side of the annular rail 1, the concrete supply mechanism is arranged above the two pouring ends in a crossing manner, and the transverse rail at the other end opposite to the pouring ends is provided with a finishing and blanking station.
The arrangement mode is more compact through the two symmetrically arranged PC component production lines, the processing and manufacturing of each station are carried out by adopting the circular rail 1 to circulate the mobile platform 2, the occupied space length of the production lines is reduced, and the length-width ratio of an occupied space workshop is not too large; meanwhile, a set of concrete supply mechanism which is poured together is arranged at the pouring ends of the two PC component production lines, so that the length of a supply pipeline of concrete is reduced, the deterioration of the concrete is avoided, and the pouring quality is improved. The three-dimensional intensive PC component production system adopts a symmetrically-arranged annular production line mode, so that the occupied land length is reduced, the layout is compact, and the initial investment cost is reduced.
In a specific embodiment of the present invention, as shown in fig. 1, the backward-flowing stations of the finishing and blanking station further include a cleaning station, a formwork supporting station, a rib distributing station, a pre-embedding station, a pouring station, and a troweling finishing station, and the troweling finishing station is transferred to the first curing kiln 3. Each station is carried out on the mobile platform 2, the bottom of the mobile platform 2 is provided with a rail wheel, and the materials are discharged after formwork supporting, rib distributing, embedding, pouring, floating finishing, napping, maintaining and finishing and formwork stripping from the cleaning of the mobile platform 2.
Specifically, as shown in fig. 1, a workbench 5 is arranged in the middle of the circular track 1, and a cavity mold, an embedded part and a tool of the PC component are placed on the workbench 5 and support is provided for a mold supporting station, a rib distributing station and an embedded station.
Specifically, as shown in fig. 1, two PC component production lines are provided with a yard for a pile of reinforcing mesh 8 between the tendon-laying stations.
Specifically, as shown in fig. 1, a finished product yard 9 is arranged outside the tidying and blanking station, and the finished product yard 9 temporarily stacks, maintains and tidys finished PC component products.
The cleaning station, the formwork supporting station, the rib distributing station, the pre-embedding station, the pouring station, the floating finishing station, the maintenance station and the finishing blanking station are arranged on the circular rail 1, so that the whole process production of the PC component is completed. The worktable 5 is arranged in the middle of the annular track 1, so that support of parts and tools can be provided for the formwork supporting station, the rib distributing station and the pre-buried station. The yard through reinforcing bar net heap 8 sets up two between the cloth muscle station of PC component production line, be convenient for once throw the material two places and take, reduced the cost of transportation.
In one embodiment of the present invention, as shown in fig. 1 and 3, the concrete supply mechanism comprises an elevated rail 6 and torpedo cars 7, the elevated rail 6 is erected above the casting end transverse rail in parallel, the torpedo cars 7 can be guided and slide above the elevated rail 6, and the torpedo cars 7 respectively supply concrete to the casting stations.
Specifically, as shown in fig. 3, the torpedo 7 includes a main tank 701, rail wheels 702, a stirring device 703 and a pump unit, the main tank 701 travels on the elevated rail 6 through the four rail wheels 702 at the top, the stirring device 703 in the form of a stirring paddle shaft can stir concrete in the main tank 701 during traveling, and the pump unit delivers the concrete to the casting station.
An elevated rail 6 is arranged above the pouring end transverse rails of the two PC component production lines in an elevated mode, and a torpedo tank 7 for conveying concrete is arranged across the two PC component production lines in a first-supply second-operation mode, so that the initial equipment cost is reduced; the stirring device 703 is arranged in the stock bin of the torpedo tank 7, so that the concrete materials are prevented from being layered and bleeding in the material transporting process.
In one embodiment of the present invention, as shown in fig. 1 and 2, the first curing kiln 3 is a pre-curing kiln, and the second curing kiln 4 is a steam curing kiln. The first curing kiln 3 and the second curing kiln 4 both adopt a three-dimensional heightening multi-layer curing kiln structure. The three-dimensional curing kiln structure fully utilizes the upper space, and 12 layers can be continuously arranged at most. The three-dimensional curing kiln structure be provided with two front and back openings, moving platform 2 promotes to corresponding layer back through hoisting device, drive arrangement drive moving platform 2 gets into the curing kiln and carries out the maintenance.
Specifically, as shown in fig. 2, a heating steam distribution mechanism is arranged in the second curing kiln 4, the heating steam distribution mechanism includes a main steam inlet pipe 402, a heating steam outlet pipe 403, a humidifying steam outlet pipe 404, a heating coil 405, a humidifying vertical pipe 406 and a steam return pipe 407, the main steam inlet pipe 402 is branched into a plurality of groups of heating steam outlet pipes 403 and humidifying steam outlet pipes 404 according to the number of curing stations in the kiln, the heating steam outlet pipe 403 is communicated with a steam inlet of the heating coil 405, a steam outlet of the heating coil 405 is communicated with the steam return pipe 407, the humidifying steam outlet pipe 404 is communicated with the humidifying vertical pipe 406, a steam injection nozzle is arranged on the side wall of the humidifying vertical pipe 406, and a plurality of vertically arranged humidifying vertical pipes 406 discharge steam towards the PC component to be cured.
Preferably, the inlet end of the main steam inlet pipe 402 is provided with a filter 401, and the filter 401 filters impurities from the supplied steam to prevent clogging of the humidifying standpipe 406 and the warming coil 405.
Through the temperature-increasing steam distribution mechanism is arranged in the second curing kiln 4, the PC component is heated and water-supplementing cured, the curing quality of the PC component is improved, and the structural strength of the PC component is ensured. Steam is sprayed to the PC component through the humidifying vertical pipe 406, so that uniform water replenishing is performed while temperature is increased, a water replenishing dead angle is avoided, and a maintenance effect is better.
The invention also discloses a production process of the three-dimensional intensive PC component, and annular multi-station processing and manufacturing of the PC component are carried out by utilizing the three-dimensional intensive PC component production system in any one of the embodiments.
The invention relates to a three-dimensional intensive PC component production system working process: the moving platform 2 is driven by the driving device to move along the circular rail 1 one by one, and sequentially passes through a cleaning station, a formwork supporting station, a rib distributing station, a pre-embedding station, a pouring station, a floating finishing station, a maintenance station and a finishing and blanking station. Namely, from the beginning of cleaning, the production process comprises the steps of formwork supporting, rib distributing, embedding, pouring, troweling finishing, napping, maintaining, finishing, formwork stripping and blanking. Wherein the curing is carried out precauring and steam curing in first curing kiln 3 and second curing kiln 4, three-dimensional curing kiln structure make full use of upper space increases the curing capacity and then has reduced the takt time of production line. Wherein, the torpedo tank 7 of the concrete supply mechanism supplies concrete on the elevated track 6 across the production line, shortens the supply route, and continuously stirs the concrete materials in the transportation process.
According to the three-dimensional intensive PC component production system, the arrangement mode is more compact through the two symmetrically arranged PC component production lines, the processing and manufacturing of each station are carried out by adopting the circular track 1 circulating mobile platform 2, the occupied area length of the production lines is reduced, and the length-width ratio of an occupied workshop is not too large; meanwhile, a set of concrete supply mechanism which is poured together is arranged at the pouring ends of the two PC component production lines, so that the length of a supply pipeline of concrete is reduced, the deterioration of the concrete is avoided, and the pouring quality is improved. The three-dimensional intensive PC component production system adopts a symmetrically-arranged annular production line mode, so that the occupied land length is reduced, the layout is compact, and the initial investment cost is reduced. In addition, the cleaning station, the formwork supporting station, the rib distributing station, the pre-embedding station, the pouring station, the floating finishing station, the maintenance station and the finishing blanking station are arranged on the circular rail 1, so that the whole process production of the PC component is completed. The worktable 5 is arranged in the middle of the annular track 1, so that support of parts and tools can be provided for the formwork supporting station, the rib distributing station and the pre-buried station. The yard through reinforcing bar net heap 8 sets up two between the cloth muscle station of PC component production line, be convenient for once throw the material two places and take, reduced the cost of transportation. An elevated rail 6 is arranged above the pouring end transverse rails of the two PC component production lines in an elevated mode, and a torpedo tank 7 for conveying concrete is arranged across the two PC component production lines in a first-supply second-operation mode, so that the initial equipment cost is reduced; the stirring device 703 is arranged in the stock bin of the torpedo tank 7, so that the concrete materials are prevented from being layered and bleeding in the material transporting process. Through the temperature-increasing steam distribution mechanism is arranged in the second curing kiln 4, the PC component is heated and water-supplementing cured, the curing quality of the PC component is improved, and the structural strength of the PC component is ensured. Steam is sprayed to the PC component through the humidifying vertical pipe 406, so that uniform water replenishing is performed while temperature is increased, a water replenishing dead angle is avoided, and a maintenance effect is better.
The above-described embodiments are merely illustrative of the preferred embodiments of the present invention, and do not limit the scope of the present invention, and various modifications and improvements of the technical solution of the present invention can be made by those skilled in the art without departing from the spirit of the present invention, and the scope of the present invention is defined by the claims.
Claims (10)
1. A three-dimensional intensive PC component production system which characterized in that: the system comprises two PC component production lines which are symmetrically arranged and a set of concrete supply mechanism, wherein each station on the two PC component production lines is arranged oppositely; the PC component production line comprises an annular track (1), a moving platform (2), a first curing kiln (3), a second curing kiln (4) and a driving device, wherein the annular track (1) is a rectangular guide rail type bottoming track and comprises a longitudinal track and a transverse track, the moving platforms (2) move one by one along the annular track (1) under the driving of the driving device, and the first curing kiln (3) and the second curing kiln (4) which are sequentially arranged in the past are arranged on the track outside the annular track (1); the pouring ends of the two PC component production lines are arranged at the transverse rail at one side of the annular rail (1), the concrete supply mechanism is arranged above the two pouring ends in a crossing manner, and the transverse rail at the other end opposite to the pouring ends is provided with a finishing and blanking station.
2. The stereotactic intensive PC component production system of claim 1, wherein: the station for backward circulation of the finishing and blanking station further comprises a cleaning station, a formwork supporting station, a rib distributing station, a pre-embedding station, a pouring station and a floating finishing station, and the floating finishing station is transferred to the first curing kiln (3).
3. The stereotactic intensive PC component production system of claim 2, wherein: the middle part of the annular track (1) is provided with a workbench (5), a cavity die, a pre-embedded part and a tool of the PC component are placed on the workbench (5), and support is provided for the formwork supporting station, the rib distributing station and the pre-embedded station.
4. The stereotactic intensive PC component production system of claim 2, wherein: and a storage yard of a reinforcing mesh pile (8) is arranged between the bar distributing stations of the two PC component production lines.
5. The stereotactic intensive PC component production system of claim 1, wherein: and a finished product storage yard (9) is arranged outside the arranging and blanking station, and the finished product storage yard (9) temporarily stacks the PC component finished products after maintenance and arrangement.
6. The stereotactic intensive PC component production system of claim 2, wherein: the concrete supply mechanism comprises an elevating track (6) and a torpedo tank (7), the elevating track (6) is parallelly erected above the transverse track of the pouring end, the torpedo tank (7) can slide above the elevating track (6) in a guiding mode, and the torpedo tank (7) respectively provides concrete for the pouring station.
7. The stereotactic intensive PC component production system of claim 6, wherein: the torpedo tank (7) comprises a main tank body (701), guide rail wheels (702), a stirring device (703) and a pump set, wherein the main tank body (701) runs on the elevated rail (6) through the four guide rail wheels (702) on the top, the stirring device (703) can stir concrete in the main tank body (701) in the running process, and the pump set conveys the concrete to the pouring station.
8. The stereotactic intensive PC component production system of claim 1, wherein: the first curing kiln (3) is a pre-curing kiln, and the second curing kiln (4) is a steam curing kiln; and the first curing kiln (3) and the second curing kiln (4) both adopt a three-dimensional heightening multi-layer curing kiln structure.
9. The stereotactic intensive PC component production system of claim 8, wherein: be provided with heating steam distribution mechanism in second curing kiln (4), heating steam distribution mechanism includes main admission pipe (402), heating exhaust pipe (403), humidification exhaust pipe (404), heating coil (405), humidification riser (406) and steam return pipe (407), main admission pipe (402) divide according to the kiln maintenance worker position and branch out multiunit heating exhaust pipe (403) and humidification exhaust pipe (404), heating exhaust pipe (403) communicate heating coil (405) steam inlet, heating coil (405) steam outlet intercommunication steam return pipe (407), humidification exhaust pipe (404) communicate humidification riser (406), humidification riser (406) go out the vapour towards the PC component that needs the maintenance.
10. A three-dimensional intensive PC component production process, characterized in that the three-dimensional intensive PC component production system of any one of claims 1 to 9 is used for annular multi-station processing and manufacturing of PC components.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111352583.0A CN114012882A (en) | 2021-11-16 | 2021-11-16 | Three-dimensional intensive PC component production system and process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111352583.0A CN114012882A (en) | 2021-11-16 | 2021-11-16 | Three-dimensional intensive PC component production system and process thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114012882A true CN114012882A (en) | 2022-02-08 |
Family
ID=80064551
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111352583.0A Pending CN114012882A (en) | 2021-11-16 | 2021-11-16 | Three-dimensional intensive PC component production system and process thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114012882A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114523560A (en) * | 2022-04-21 | 2022-05-24 | 常州泰尔格重工机械有限公司 | BIM-based assembly type building PC component production line and production method |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104723449A (en) * | 2015-02-12 | 2015-06-24 | 沈阳卫德住宅工业化科技有限公司 | Automatic production line of building industrialization concrete precast members |
| CN205969455U (en) * | 2016-06-13 | 2017-02-22 | 天津市堃淏混凝土有限公司 | Cement maintenance water tank |
| CN107650258A (en) * | 2017-11-02 | 2018-02-02 | 上海建工材料工程有限公司 | A kind of bidirectional circulating structure prefabricated components production line and control method |
| CN209350532U (en) * | 2018-11-09 | 2019-09-06 | 长沙铭扬机械制造有限责任公司 | Concrete prefabricated element production line |
| CN111496993A (en) * | 2020-06-11 | 2020-08-07 | 中电建(洛阳)装配式建筑科技有限公司 | Annular production line for concrete prefabricated parts |
| CN111975974A (en) * | 2020-09-11 | 2020-11-24 | 山西建投晋西北建筑产业有限公司 | Double-circulation production line and production process of prefabricated components of fabricated building |
-
2021
- 2021-11-16 CN CN202111352583.0A patent/CN114012882A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104723449A (en) * | 2015-02-12 | 2015-06-24 | 沈阳卫德住宅工业化科技有限公司 | Automatic production line of building industrialization concrete precast members |
| CN205969455U (en) * | 2016-06-13 | 2017-02-22 | 天津市堃淏混凝土有限公司 | Cement maintenance water tank |
| CN107650258A (en) * | 2017-11-02 | 2018-02-02 | 上海建工材料工程有限公司 | A kind of bidirectional circulating structure prefabricated components production line and control method |
| CN209350532U (en) * | 2018-11-09 | 2019-09-06 | 长沙铭扬机械制造有限责任公司 | Concrete prefabricated element production line |
| CN111496993A (en) * | 2020-06-11 | 2020-08-07 | 中电建(洛阳)装配式建筑科技有限公司 | Annular production line for concrete prefabricated parts |
| CN111975974A (en) * | 2020-09-11 | 2020-11-24 | 山西建投晋西北建筑产业有限公司 | Double-circulation production line and production process of prefabricated components of fabricated building |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114523560A (en) * | 2022-04-21 | 2022-05-24 | 常州泰尔格重工机械有限公司 | BIM-based assembly type building PC component production line and production method |
| CN114523560B (en) * | 2022-04-21 | 2022-06-21 | 常州泰尔格重工机械有限公司 | BIM-based assembly type building PC component production line and production method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN107263697B (en) | Bidirectional expandable prefabricated part intelligent production line and control method | |
| WO2021078039A1 (en) | Reinforced concrete member prefabricating field structure | |
| CN109352815B (en) | Prefabricated component production line and production line with same | |
| CN211492145U (en) | Automatic production line for Reactive Powder Concrete (RPC) prefabricated parts | |
| CN210820155U (en) | Concrete prefabricated square pile manufacturing system | |
| CN109203215A (en) | Concrete prefabricated element production line | |
| CN109773952B (en) | Short line matching segment beam circulating flow production line and production method thereof | |
| CN114012882A (en) | Three-dimensional intensive PC component production system and process thereof | |
| CN111186011A (en) | Automatic assembly line arrangement structure for factory prefabrication of laminated slab beams and production method | |
| CN111203972A (en) | Automatic production line for pile plate type structural bridge deck | |
| CN208629675U (en) | Concrete prefabricated element process units | |
| CN111844352A (en) | Construction process for prefabricating mechanical high-efficiency guardrail | |
| CN109129872B (en) | Prefabricated component production line | |
| CN209350532U (en) | Concrete prefabricated element production line | |
| CN209491931U (en) | Line is deposited in a kind of production of prefabricated components | |
| CN110936487A (en) | Novel prefabricated part production system | |
| CN109719843A (en) | It concrete prefabricated element production line and its pours and smashes device | |
| CN209794134U (en) | short line matching section beam circulating flow production line | |
| CN109203211B (en) | Assembly line for component compatible production | |
| CN210414947U (en) | Intensive high-yield laminated slab production line | |
| CN113021609B (en) | Production device for concrete prefabricated part | |
| CN107030866B (en) | Numerical control PC production line | |
| CN212795365U (en) | Prefabricated part pedestal method production line for assembly type bridge deck auxiliary structure of high-speed railway | |
| CN114789505A (en) | Compact type small mold table full-automatic laminated slab production line | |
| CN210820156U (en) | Concrete prefabricated part production system |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20220208 |