CN109203215A - Concrete prefabricated element production line - Google Patents
Concrete prefabricated element production line Download PDFInfo
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- CN109203215A CN109203215A CN201811332872.2A CN201811332872A CN109203215A CN 109203215 A CN109203215 A CN 109203215A CN 201811332872 A CN201811332872 A CN 201811332872A CN 109203215 A CN109203215 A CN 109203215A
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- station
- production line
- track
- vibrates
- die
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 101
- 239000004744 fabric Substances 0.000 claims abstract description 37
- 238000012423 maintenance Methods 0.000 claims abstract description 37
- 210000003205 muscle Anatomy 0.000 claims abstract description 32
- 239000002002 slurry Substances 0.000 claims abstract description 24
- 238000009434 installation Methods 0.000 claims abstract description 17
- 238000005266 casting Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 2
- 238000000034 method Methods 0.000 description 25
- 230000008569 process Effects 0.000 description 23
- 230000032258 transport Effects 0.000 description 22
- 238000010276 construction Methods 0.000 description 6
- 238000009413 insulation Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 210000003195 fascia Anatomy 0.000 description 1
- 238000005429 filling process Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 230000003447 ipsilateral effect Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 238000009417 prefabrication Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000008707 rearrangement Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The present invention provides a kind of concrete prefabricated element production line, the die station moved including delivery track and on delivery track；Further include be laid in the scribing line station that die station can be made successively to circulate on delivery track, die-filling station, the first cloth muscle station, pre-buried station, first pour the station that vibrates, plate installation station, the second cloth muscle station, second pour the station that vibrates, first surface catches up with flat station, the first precuring station, first surface troweling station, the first maintenance station, demoulding station and rollover lifting station；Die-filling station and demoulding station are set to the same side of maintenance station；First, which pours the station that vibrates, pours the station that vibrates with second and is oppositely arranged.The concrete prefabricated element production line will not because conserve equipment that station is placed it is too high due to the transport of mold bring obstruction, shorten the transport distance of mold；Shorten the transport distance of concrete slurry；Production efficiency is effectively improved, production cost is reduced.In addition, above-mentioned production line realizes the production of a variety of different prefabricated components.
Description
Technical field
The present invention relates to the technical field of concrete prefabricated element production, in particular to a kind of concrete prefabricated element production
Line.
Background technique
With building industrialization, the continuous propulsion of housing industrialization and development and Resources for construction economizing type, environmental-friendly
Prefabrication is just widelyd popularize in the requirement of the requirement of type society, energy-saving and emission-reduction and civilized construction etc., country and place, because
And the system Construction of prefabricated assembled concrete component becomes hot spot.Concrete prefabricated element is in advance in factory's production with mixed
Solidifying soil is the building element, including beam, plate, column and construction and decoration accessory etc. of basic material, assembles and uses for construction site.In advance
There are mainly two types of the production models of component processed, i.e., fixed die station production system and mechanized production system, wherein automated production
System principal mode is annular closed type and two kinds of long line method.The characteristics of fixed die station production system is that die station is fixed, from mold
Installation, steel reinforcement cage, installation of embedded parts, production processes are all in workshop the same position such as concreting is vibrated, maintenance demoulds,
And in order to easy for construction, the space of the movements such as hanging device, concrete placing installation will be reserved between adjacent die station,
And whole operation process is complicated, and many processes needs take a substantial amount of time, artificial and electric energy.The master of mechanized production system
Wanting feature is that station and automation equipment are fixed, and die station is mobile by production link, and operating process becomes than fixed die station production system
It obtains simply, saves a large amount of time cost and human cost；But there is also many problems, such as work for current mechanized production system
The design unreasonable process for leading to operation in position complicates, and the installation of mold, disassembly station distance are remote, it has not been convenient to the transport of mold；
The transport and installation of concrete slurry and component product are inconvenient；Production line is both for single product or some single kind
Concrete prefabricated element etc., these problems are urgently to be resolved to improve production efficiency, reduce production cost.
Summary of the invention
In view of this, the purpose of the present invention is to provide a kind of concrete prefabricated element production lines, to solve the prior art
Low, at high cost, product the is single technical problem of middle mechanized production system production efficiency.
In order to achieve the above objectives, the technical scheme of the present invention is realized as follows:
The present invention provides a kind of concrete prefabricated element production line, including delivery track and moved up in the delivery track
Dynamic die station, the concrete prefabricated element production line further include being laid on the delivery track that the die station can be made successively to flow
The scribing line station that turns, die-filling station, the first cloth muscle station, pre-buried station, first pour the station that vibrates, plate installation station, the
Two cloth muscle stations, second pour the station that vibrates, first surface catches up with flat station, the first precuring station, first surface troweling station,
First maintenance station, demoulding station and rollover lifting station；The delivery track includes the first cross track, the second transverse rails
Road, first longitudinal direction track and second longitudinal direction track；First cross track and second cross track are connected to institute
State the opposite both ends of the opposite both ends of first longitudinal direction track, second longitudinal direction track；The die-filling station is set with the demoulding station
The same side of the maintenance station is placed in order to the transport of mold；Described first, which pours the station and described second that vibrates, pours vibration
It smashes station to be oppositely arranged, to shorten the transport distance of concrete slurry.
Further, the die-filling station and the demoulding station are oppositely arranged or are at most staggered a station.
Further, the concrete prefabricated element production line further includes clear die worker position, the side of the clear die worker position with
The demoulding station is adjacent, and the other side and the rollover lifting station are adjacent.
Further, the concrete prefabricated element production line further includes mixing plant, for transporting sending for concrete slurry
Expect that track and the apparatus for distributing for containing simultaneously casting concrete slurry, the apparatus for distributing move on the feeding track,
The feeding track connection mixing plant pours the station and described second that vibrates with described first and pours the station that vibrates.
Further, the mixing plant is set to the outside of the delivery track, poured with described first vibrate station or
Second to pour the station that vibrates neighbouring described in person, pours the station and described second that vibrates to described first by the feeding track and pours
It builds the station that vibrates and transports concrete slurry.
Further, the scribing line station, the die-filling station, the first cloth muscle station, the pre-buried station, described
First pours the station that vibrates, plate installation station is arranged on first cross track, the second cloth muscle station, institute
It states and second pours the station that vibrates, the first surface catches up with flat station, the first precuring station, the first surface troweling work
Position, the first maintenance station, the demoulding station and the rollover lifting station are arranged on second cross track；Institute
Stating delivery track further includes third cross track, and the concrete prefabricated element production line further includes being laid in the third transverse direction
The third cloth muscle station that the die station can be made successively to circulate on track, third pours the station that vibrates, second surface catches up with flat station,
Two precuring stations, second surface troweling station and the second maintenance station, the third cloth muscle station and the plate erector
Position is adjacent, and the second maintenance station and the demoulding station are adjacent, and the third pours the station that vibrates and pours with described second
The station that vibrates is oppositely arranged.
Further, the third cloth muscle station and the second cloth muscle station, the second surface catch up with flat station and institute
It states first surface and catches up with flat station, the second precuring station and the first precuring station, the second surface troweling work
Position is oppositely arranged respectively with the first surface troweling station.
Further, the quantity of the first precuring station and the second precuring station is equal and is 1~4
It is a；And/or the quantity of the die-filling station and the demoulding station is equal and be 1~6.
Further, the concrete prefabricated element production line further includes plucking equipment, and the plucking equipment is set to institute
After stating first surface troweling station and/or the second surface troweling station, in the first maintenance station and/or described the
Before two maintenance stations.
Further, the concrete prefabricated element production line further includes curing kilns and stacking machine, first maintainer
Position and the second maintenance station place the curing kilns, place a stacking between two curing kilns
Machine.
Die-filling station and demoulding station are set to maintenance station in concrete prefabricated element production line provided by the invention
The same side, will not because conserve equipment that station is placed it is too high due to the transport of mold bring obstruction, shorten the transport of mold away from
From；First, which pours the station that vibrates, pours the station that vibrates with second and is oppositely arranged on delivery track, shortens two and pours and vibrates
The distance between station, so as to shorten the transport distance of concrete slurry, while be also convenient for concrete slurry transport track and
The setting and installation of Transporting equipment；The production efficiency for effectively increasing concrete prefabricated element above, reduces production cost；Separately
Outside, above-mentioned concrete prefabricated element production line can according to actual scheduling of production, select to enable suitable station or adjustment,
Removable parts station, realizes the production of a variety of different prefabricated components, adjustability and versatile.
Detailed description of the invention
Fig. 1 is the schematic layout pattern for the concrete prefabricated element production line that the preferred embodiment of the present invention provides.
Description of symbols: 10, the first cross track；11, scribing line station；12, die-filling station；13, the first cloth muscle station；
14, pre-buried station；15, first the station that vibrates is poured；16, plate installs station；20, the second cross track；21, the second cloth muscle work
Position；22, second the station that vibrates is poured；23, first surface catches up with flat station；24, the first precuring station；25, first surface troweling
Station；26, the first maintenance station；261, curing kilns；262, stacking machine；27, demoulding station；28, rollover lifting station；29, clear
Die worker position；30, third cross track；31, third cloth muscle station；32, third pours the station that vibrates；33, second surface catches up with flat work
Position；34, the second precuring station；35, second surface troweling station；36, the second maintenance station；40, first longitudinal direction track；41,
Buffer station；50, second longitudinal direction track；60, plucking equipment；70, mixing plant；71, feeding track.
Specific embodiment
With reference to the accompanying drawing and specific embodiment the present invention is further described in more detail.In the present invention " the
One ", " second ", " third " etc. describe, be used for description purposes only, be not understood to indicate or imply its relative importance or
Implicitly indicate the quantity or sequence of indicated technical characteristic.Define as a result, " first ", " second ", " third " feature can
To express or implicitly include at least one this feature.In the description of the present invention, the meaning of " plurality " is at least two, such as
Two, three etc., unless otherwise specifically defined.
Referring to Fig.1, a kind of concrete prefabricated element production line is present embodiments provided comprising delivery track (not shown)
With the die station (not shown) moved on delivery track, concrete prefabricated element production line further includes being laid in energy on delivery track
The scribing line station 11 that makes die station successively circulate, die-filling station 12, the first cloth muscle station 13, pre-buried station 14, first, which pour, vibrates
Station 15, plate installation station 16, the second cloth muscle station 21, second pour vibrate station 22, first surface and catch up with flat station 23, the
One precuring station 24, first surface troweling station 25, first conserve station 26, demoulding station 27 and rollover lifting station 28.
Delivery track includes the first cross track 10, the second cross track 20, first longitudinal direction track 40 and second longitudinal direction track 50；First
Cross track 10 and the second cross track 20 are connected to the opposite both ends of first longitudinal direction track 40,50 phase of second longitudinal direction track
Pair both ends.Die-filling station 12 is set to the same side of the first maintenance station 26 with demoulding station 27 in order to the transport of mold；
First, which pours the station 15 that vibrates, pours the station 22 that vibrates with second and is oppositely arranged, to shorten the transport distance of concrete slurry.
When the automatic production line of concrete prefabricated element is rectangular closed arrangement, die-filling station and the general position of demoulding station
In on different lateral transfer tracks.Die-filling station and demoulding station are laid in maintenance station by many production lines in the prior art
Two sides, mold needs are transported from demoulding station to die-filling station in production process, and due to the equipment of maintenance station generally compared with
The transport of height, mold can be highly difficult, time-consuming and laborious, such as due to die-filling station and demoulding station distance are farther out, manipulator can not
It uses, is used cooperatively if being also required to two drivings using driving transport.Therefore, by each on concrete prefabricated element production line
The reasonable setting of station, the application make die-filling station 12 be in the ipsilateral of the first maintenance station 26 with demoulding station 27, are convenient for mould
Tool is transported to die-filling station 12 from demoulding station 27.Preferably, die-filling station 12 is oppositely arranged or at most with demoulding station 27
Be staggered a station.It is more conducive to the transport of mold, thus to improve production efficiency.Meanwhile first pours the station that vibrates
15, which pour the station 22 that vibrates with second, is also oppositely arranged, and greatly shortens the transport distance of concrete slurry, simplifies production work
Skill.In addition, above-mentioned concrete prefabricated element Production Line Configured rationally, it is complete, by the production technology to different prefabricated components into
Row integration, rearrangement station position can be realized the diversification production of prefabricated components.
More preferably, referring to Fig.1, on the second cross track 20 of concrete prefabricated element production line, demoulding station 27
Clear die worker position 29 can also be set between rollover lifting station 28, and the side of clear die worker position 29 and demoulding station 27 are adjacent, separately
Side and rollover lifting station 28 are adjacent.Clear die worker position 29 is used to clear up the residual slurry of die surface, in order to following for mold
Ring uses.At this point, scribing line station 11, die-filling station 12, the first cloth muscle station 13, pre-buried station 14, first pouring the station that vibrates
15, plate installation station 16 is arranged on the first cross track 10, and the second cloth muscle station 21, second pour the station 22 that vibrates, the
Flat station 23, the first precuring station 24, first surface troweling station 25, first is caught up with to conserve station 26, demoulding station in one surface
27 are arranged on the second cross track 20 with rollover lifting station 28.In such cases, rollover lifting station 28 can be set
The left side of second longitudinal direction track 50, after prefabricated components are hung away, die station returns clear die worker position 29, then loops to router
Position 11, starts the production process of next prefabricated components product.The quantity of above-mentioned each station is according to respective handling need on station
The aggregated capacity of the actual frequency and production line wanted arranges.For example, the part category needed when first time cloth muscle is three kinds, then
It can generally arrange three the first cloth muscle stations 13；Pre-buried part category is two kinds, then can generally arrange two pre-buried works
Position 14, but if the time required for pre-buried part is longer, it may be considered that more pre-buried stations 14 are set, to improve pre-buried work
The production capacity of position 14, cooperate remaining station of itself and production line can preferably in time.
Die-filling station 12 is set to the first maintenance station 26 with demoulding station 27 in above-mentioned concrete prefabricated element production line
The same side, to the transport of mold bring obstruction due to the equipment that will not be placed by the first maintenance station 26 is too high, shorten mold
Transport distance；First, which pours the station 15 and second that vibrates, pours the station 22 that vibrates and is oppositely arranged on delivery track or at most wrong
A station is opened, two is shortened and pours the distance between the station that vibrates, so as to shorten the transport distance of concrete slurry, together
When be also convenient for concrete slurry transport track and Transporting equipment setting and installation；Above technical scheme effectively increases concrete
The production efficiency of prefabricated components, reduces production cost.In addition, above-mentioned concrete prefabricated element production line can be according to actual
Scheduling of production, selection enable suitable station, realize the production of a variety of different prefabricated components, adjustability and versatile.
In some embodiments, concrete prefabricated element production line further includes mixing plant 70, for transporting concrete slurry
Feeding track 71 and for contain and casting concrete slurry apparatus for distributing (not shown), apparatus for distributing is in feeding track 71
Upper movement, feeding track 71 connect mixing plant 70 and first and pour the station 15 and second that vibrates and pour the station 22 that vibrates.It is above-mentioned mixed
The transport of concrete slurry and cloth are realized by feeding track 71 and apparatus for distributing in solidifying soil prefabricated components production line, feeding rail
Road 71 links together mixing plant 70 with the station that vibrates is poured, and keeps the convenient transportation of concrete slurry quick.Apparatus for distributing will
Concrete slurry, which is transported to, pours vibrate station and cloth in die station.Concrete prefabricated element production line further includes being located to pour
Vibrate the vibration device (not shown) of station, and die station moves to pour to be located on vibration device when vibrating station, when cloth is set
After standby cloth starts, vibration device vibration is completed the jolt ramming to prefabricated components and is processed.Preferably, mixing plant 70 is set to conveying
The outside of track pours the station 15 or second to pour the station 22 that vibrates neighbouring of vibrating with first, by feeding track 71 to the
One, which pours the station 15 and second that vibrates, pours the transport concrete slurry of station 22 that vibrates.Mixing plant 70 is neighbouring to be poured the station that vibrates and sets
It sets, reasonable arrangement not only has been carried out to the layout in workshop, while also bringing convenience for the transport of concrete slurry.
In some embodiments, delivery track further includes third cross track 30, and concrete prefabricated element production line also wraps
Include and be laid in the third cloth muscle station 31 that die station can be made successively to circulate on third cross track 30, third pours the station 32 that vibrates,
Second surface catches up with flat station 33, the second precuring station 34, second surface troweling station 35 and the second maintenance station 36, third cloth
Muscle station 31 and plate installation station 16 are adjacent, and the second maintenance station 36 and demoulding station 27 are adjacent, and third pours the station that vibrates
32, which pour the station 22 that vibrates with second, is oppositely arranged.Institute on each station and the second cross track 20 that third cross track 30 is arranged
A part of station being arranged can be identical.Preferably, third cloth muscle station 31 and the second cloth muscle station 21, second surface catch up with flat work
Flat station 23, the second precuring station 34 and the first precuring station 24, second surface troweling station are caught up with first surface in position 33
35 are oppositely arranged respectively with first surface troweling station 25.Second cross track 20 is arranged same each with third cross track 30
A station avoids the normal operation that other stations are influenced due to precuring overlong time.More preferably, the first precuring station
24 is identical with the quantity of the second precuring station 34 and be 1~4；And/or the quantity of die-filling station 12 and demoulding station 27
It is identical and be 1~6.Due to consideration that the time of precuring is longer, third cross track 30 is provided in the present embodiment, with
Convenient for when the first precuring station 24 is occupied, other stations can be run incessantly；In addition, third cross track 30
Setting can also make above-mentioned concrete prefabricated element production line while produce multiple prefabricated components, can be same kind of prefabricated
Component can also arrange to produce while different types of prefabricated components according to the setting of station.First longitudinal direction track 40 and
Buffer station 41 and ferry bus (not shown) is respectively set on two long rails 50, by ferry bus carry die station, make die station from
For the circulation of first cross track 10 to the second cross track 20 or circulation to third cross track 30, independent electrical is can be used in ferry bus
Power transmission system.Three buffer stations 41 are that reserved station can arrange to buffer when high production efficiency or larger output
Station 41 is any needs and suitable treatment process.
First cross track 10, the second cross track 20 are connected to the opposite both ends of first longitudinal direction track 40, second
The opposite both ends of long rails 50, second longitudinal direction track 50 are also connect with one end of third cross track 30.According to die station defeated
The direction of travel on track is sent, each station is sequentially arranged on each cross track according to process sequence, and each station is equipped with
Corresponding production equipment carries out corresponding process processing when die station runs to corresponding station.Third cross track 30 is set as
The delivery track that process is overlapped with the process portion of the second cross track 20, can be realized carried out within the same time it is multiple prefabricated
On the one hand the production of component improves production efficiency and equipment turnover rate, on the other hand saves site area.The above-mentioned same time into
Multiple prefabricated components of row production, can be same kind of prefabricated components, can also be arranged according to the setting of station not of the same race
It is produced while the prefabricated components of class.
In some embodiments, concrete prefabricated element production line further includes plucking equipment 60, and plucking equipment 60 is set to
After first surface troweling station 25 and/or second surface troweling station 35, in the first maintenance station 26 and/or the second maintainer
Before position 36.Concrete prefabricated element is after the troweling of surface, binding performance when in order to increase use between other components,
It is provided with plucking equipment 60 before conserving to concrete prefabricated element, plucking is carried out to prefabricated components.
First maintenance station 26 of above-mentioned concrete prefabricated element production line and the second maintenance station 36 are placed one and are supported
Kiln 261 is protected, stacking machine 262 is placed between 2 curing kilns 261.Curing kilns 261 are three-dimensional maintenance of equipment, concrete die station and
Prefabricated components are stored in curing kilns 261, are realized the steam curing to prefabricated components, are kept prefabricated components in curing kilns 261 quick
Solidification is to guarantee its intensity requirement.Curing kilns 261 include kiln body, vapour system, cooling fin system and temperature and humidity control system etc.,
Curing kilns 261 use steel structure support and insulation board enclosing, and installation idler wheel is for conveying and supporting die station, curing kilns 261 in kiln
Bottom has mold transfer passage；Specific maintenance quantity at location can be arranged in the curing kilns 261 according to production requirement.Stacking machine 262 is used
In sending die station and prefabricated components to the designated position of curing kilns 261 and by the prefabricated components conserved and die station from curing kilns
It is taken out in 261, is delivered to designated position；Stacking machine 262 by horizontal walking device, lifting system, pallet conveying device, take/give
The composition such as mold device, longitudinal positioning device, horizontal positioning device and electrical system.
Concrete prefabricated element production line in the embodiment of the present invention, which can be used for producing, needs concreting twice
Prefabricated components product, such as sandwich heat preservation Side fascia and/or hollow lining.The direction of travel of production line is from the first cross track
10 starting point starts, and when marching to end, is moved to the second cross track 20 along second longitudinal direction track 50 or third is lateral
Track 30, then march to along first longitudinal direction track 40 starting point of first cross track 10.Below to produce sandwich heat preservation exterior wall
For plate, referring to Fig.1, the course of work of production line in the present embodiment is specifically introduced.
Multiple die station production line is started to move by the starting point of the first cross track 10 and be sequentially completed scribing process,
Die-filling process first time reinforcing process, pre-buried process, pours process of vibrating, insulation board installation procedure for the first time, then passes through ferry-boat
Vehicle is traversing to the second cross track 20 or third cross track 30, carries out second of reinforcing process in the second cloth muscle station 21, so
After be sequentially completed and pour process of vibrating for the second time, catch up with flat process, precuring process, troweling process, after plucking equipment 60
Curing kilns 261 are sent by stacking machine 262；After maintenance terminates, stacking machine 262 takes out die station out of curing kilns 261, further
Demoulding process, rollover lifting process are completed, is finally hung away prefabricated components, the empty die station after demoulding is traversing again by ferry bus
Scribing line station 11 to 10 starting point of the first cross track carries out scribing process, into next production cycle.Die station can root
It is traversing to the second cross track 20 or third cross track 30 by ferry bus according to the instruction of set-up of control system, until first is pre-
It conserves station 24 and the second precuring station 34 is all occupied.It, can be with according to the difference of the precuring time of every kind of prefabricated components
Design the precuring station of different number on cross track.In addition, being set according to the production capacity of prefabricated components different on production line
The quantity of each station.Second cross track 20 handles the quantity of die station with third cross track 30 than existing within the same time
One times more in technology, production efficiency doubles.In other embodiments, if above-mentioned concrete prefabricated element production line is used for
Produce hollow internal partition wall, it is only necessary to which the process for installing insulation board is replaced with to the process for installing hollow interlayer.It is understood that
, above-mentioned concrete prefabricated element production line can also be used to produce different types of prefabricated components product simultaneously, it is only necessary to root
According to prefabricated components structure produced, adjusts, replaces corresponding station and can be realized.
The above description is merely a specific embodiment, but simultaneously difference is limited to this to protection scope of the present invention, any
Those familiar with the art in the technical scope disclosed by the present invention, can easily think of the change or the replacement, and should all contain
Lid is within protection scope of the present invention.Also, the technical solution between each embodiment of the present invention can be combined with each other, but
To be based on can be realized by those of ordinary skill in the art, when the combination of technical solution occur it is conflicting or can not
Will be understood that the combination of this technical solution is not present when realization, also not the present invention claims protection scope within.Therefore, originally
The protection scope of invention should be based on the protection scope of the described claims.
Claims (10)
1. a kind of concrete prefabricated element production line, it is characterised in that: the concrete prefabricated element production line includes conveyor track
Road and the die station moved on the delivery track, the concrete prefabricated element production line further include being laid in the conveyor track
The scribing line station that the die station can be made successively to circulate on road, die-filling station, the first cloth muscle station, pre-buried station, first pour vibration
Smash station, plate installation station, the second cloth muscle station, second pour the station that vibrates, first surface catches up with flat station, the first precuring
Station, first surface troweling station, the first maintenance station, demoulding station and rollover lifting station；
The delivery track includes the first cross track, the second cross track, first longitudinal direction track and second longitudinal direction track；It is described
First cross track and second cross track are connected to the opposite both ends of the first longitudinal direction track, second longitudinal direction rail
The opposite both ends in road；
The die-filling station and the demoulding station are set to the same side of the maintenance station in order to the transport of mold；It is described
First, which pours the station that vibrates, pours the station that vibrates with described second and is oppositely arranged, to shorten the transport distance of concrete slurry.
2. concrete prefabricated element production line according to claim 1, which is characterized in that the die-filling station is torn open with described
Die worker position is oppositely arranged or the station that is at most staggered.
3. concrete prefabricated element production line according to claim 1, which is characterized in that the concrete prefabricated element is raw
Producing line further includes clear die worker position, and the side of the clear die worker position and the demoulding station are adjacent, and the other side and the rollover lift
Station is adjacent.
4. concrete prefabricated element production line according to claim 1, which is characterized in that the concrete prefabricated element is raw
Producing line further includes mixing plant, the feeding track for transporting concrete slurry and the cloth for containing simultaneously casting concrete slurry
Equipment, the apparatus for distributing move on the feeding track, and the feeding track connection mixing plant and described first pours vibration
It smashes station and described second and pours the station that vibrates.
5. concrete prefabricated element production line according to claim 4, which is characterized in that the mixing plant is set to described
The outside of delivery track pours the station or described second to pour the station that vibrates neighbouring of vibrating with described first, is sent by described
Material track pours the station and described second that vibrates to described first and pours the station transport concrete slurry that vibrates.
6. concrete prefabricated element production line according to claim 1, which is characterized in that the scribing line station, the dress
Die worker position, the first cloth muscle station, the pre-buried station, described first pour the station that vibrates, the plate installation station set
Set on first cross track, the second cloth muscle station, described second pour the station that vibrates, the first surface catch up with it is flat
Station, the first precuring station, the first surface troweling station, it is described first maintenance station, the demoulding station and
The rollover lifting station is arranged on second cross track；
The delivery track further includes third cross track, and the concrete prefabricated element production line further includes being laid in described
The third cloth muscle station that the die station can be made successively to circulate on three cross tracks, third pour the station that vibrates, second surface catch up with it is flat
Station, the second precuring station, second surface troweling station and the second maintenance station, the third cloth muscle station and the plate
It is adjacent that station is installed, the second maintenance station and the demoulding station are adjacent, and the third pours vibrate station and described the
Two, which pour the station that vibrates, is oppositely arranged.
7. concrete prefabricated element production line according to claim 6, which is characterized in that the third cloth muscle station and institute
State the second cloth muscle station, the second surface catches up with flat station and the first surface catches up with flat station, the second precuring station
It is oppositely arranged respectively with the first precuring station, the second surface troweling station and the first surface troweling station.
8. concrete prefabricated element production line according to claim 6 or 7, which is characterized in that the first precuring nurse
Position is equal with the quantity of the second precuring station and is 1~4；And/or the die-filling station and the demoulding station
Quantity it is equal and be 1~6.
9. concrete prefabricated element production line according to claim 6 or 7, which is characterized in that the concrete prefabricated structure
Part production line further includes plucking equipment, and the plucking equipment is set to the first surface troweling station and/or second table
After the troweling station of face, before the first maintenance station and/or the second maintenance station.
10. concrete prefabricated element production line according to claim 6 or 7, which is characterized in that the concrete prefabricated structure
Part production line further includes curing kilns and stacking machine, and the first maintenance station and the second maintenance station are placed described in one
A stacking machine is placed in curing kilns between two curing kilns.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811332872.2A CN109203215A (en) | 2018-11-09 | 2018-11-09 | Concrete prefabricated element production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811332872.2A CN109203215A (en) | 2018-11-09 | 2018-11-09 | Concrete prefabricated element production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109203215A true CN109203215A (en) | 2019-01-15 |
Family
ID=64995693
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811332872.2A Withdrawn CN109203215A (en) | 2018-11-09 | 2018-11-09 | Concrete prefabricated element production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109203215A (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109732767A (en) * | 2019-02-27 | 2019-05-10 | 中清大装配式建筑有限公司 | Multipurpose assembled architecture prefabricated components forming production line and its production technology |
| CN109732768A (en) * | 2019-02-27 | 2019-05-10 | 中清大装配式建筑有限公司 | Building prefabricated components forming production line and production technology with central dispatch system |
| CN110405927A (en) * | 2019-07-29 | 2019-11-05 | 长沙远大住宅工业集团股份有限公司 | A kind of double kiln body curing systems |
| CN110815534A (en) * | 2019-09-27 | 2020-02-21 | 江苏元大建筑科技有限公司 | PC component production line |
| CN111002451A (en) * | 2019-12-23 | 2020-04-14 | 东莞市中机建科实业有限公司 | Combined type three-dimensional curing kiln concrete member production line and use method thereof |
| CN113001741A (en) * | 2021-03-31 | 2021-06-22 | 广东博智林机器人有限公司 | Prefabricated component production line |
| CN113021609A (en) * | 2021-03-11 | 2021-06-25 | 湖南三一快而居住宅工业有限公司 | Production device of concrete prefabricated part |
| CN113021610A (en) * | 2021-03-12 | 2021-06-25 | 修武县奥德隆科技有限责任公司 | Intelligent production line for assembling wallboard in ultra-low energy consumption house |
| CN113146829A (en) * | 2021-03-12 | 2021-07-23 | 修武县奥德隆科技有限责任公司 | Assembled wallboard production process based on 5G intelligent production |
| CN113442268A (en) * | 2021-06-17 | 2021-09-28 | 长春市建林教育咨询有限公司 | Production line and application of double-sided fiber mesh cement board |
| CN113442279A (en) * | 2021-07-09 | 2021-09-28 | 四川东泉机械设备制造有限公司 | Continuous circulating pouring method for concrete member |
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2018
- 2018-11-09 CN CN201811332872.2A patent/CN109203215A/en not_active Withdrawn
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| CN109732767A (en) * | 2019-02-27 | 2019-05-10 | 中清大装配式建筑有限公司 | Multipurpose assembled architecture prefabricated components forming production line and its production technology |
| CN109732768A (en) * | 2019-02-27 | 2019-05-10 | 中清大装配式建筑有限公司 | Building prefabricated components forming production line and production technology with central dispatch system |
| CN110405927A (en) * | 2019-07-29 | 2019-11-05 | 长沙远大住宅工业集团股份有限公司 | A kind of double kiln body curing systems |
| CN110815534A (en) * | 2019-09-27 | 2020-02-21 | 江苏元大建筑科技有限公司 | PC component production line |
| CN111002451A (en) * | 2019-12-23 | 2020-04-14 | 东莞市中机建科实业有限公司 | Combined type three-dimensional curing kiln concrete member production line and use method thereof |
| CN113021609A (en) * | 2021-03-11 | 2021-06-25 | 湖南三一快而居住宅工业有限公司 | Production device of concrete prefabricated part |
| CN113021609B (en) * | 2021-03-11 | 2023-06-02 | 珠海筑享云科技有限公司 | Production device for concrete prefabricated part |
| CN113021610A (en) * | 2021-03-12 | 2021-06-25 | 修武县奥德隆科技有限责任公司 | Intelligent production line for assembling wallboard in ultra-low energy consumption house |
| CN113146829A (en) * | 2021-03-12 | 2021-07-23 | 修武县奥德隆科技有限责任公司 | Assembled wallboard production process based on 5G intelligent production |
| CN113001741A (en) * | 2021-03-31 | 2021-06-22 | 广东博智林机器人有限公司 | Prefabricated component production line |
| CN113442268A (en) * | 2021-06-17 | 2021-09-28 | 长春市建林教育咨询有限公司 | Production line and application of double-sided fiber mesh cement board |
| CN113442279A (en) * | 2021-07-09 | 2021-09-28 | 四川东泉机械设备制造有限公司 | Continuous circulating pouring method for concrete member |
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