CN110405927A - A kind of double kiln body curing systems - Google Patents
A kind of double kiln body curing systems Download PDFInfo
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- CN110405927A CN110405927A CN201910689291.2A CN201910689291A CN110405927A CN 110405927 A CN110405927 A CN 110405927A CN 201910689291 A CN201910689291 A CN 201910689291A CN 110405927 A CN110405927 A CN 110405927A
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- kiln body
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- 238000012423 maintenance Methods 0.000 claims abstract description 31
- 238000012546 transfer Methods 0.000 claims abstract description 21
- 230000007246 mechanism Effects 0.000 claims description 106
- 230000003028 elevating effect Effects 0.000 claims description 17
- 230000000712 assembly Effects 0.000 claims description 16
- 238000000429 assembly Methods 0.000 claims description 16
- 230000033001 locomotion Effects 0.000 claims description 15
- 238000013519 translation Methods 0.000 claims description 15
- 239000011178 precast concrete Substances 0.000 claims description 14
- 238000007599 discharging Methods 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 2
- 239000004567 concrete Substances 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 19
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 239000003921 oil Substances 0.000 description 25
- 230000008569 process Effects 0.000 description 15
- 238000010586 diagram Methods 0.000 description 11
- 230000009471 action Effects 0.000 description 6
- 230000032258 transport Effects 0.000 description 6
- 230000008439 repair process Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 230000005611 electricity Effects 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
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- Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention discloses a kind of double kiln body curing systems, two curing kilns being oppositely arranged including kilneye, and the die station transfer device between two curing kilns, multiple maintenance stations are equipped in the curing kilns, and the die station transfer device is used to die station is sent on maintenance station or take out the die station on maintainer position.The present invention shares the structure of a transfer device using double kiln bodies, had both been able to satisfy the manufacturing technique requirent of PC component conservation, and improve space utilization rate, and had increased the service efficiency of die station transfer device, reduce use cost, improve working efficiency.
Description
Technical field
The invention belongs to prefabricated components maintenance of equipment technical field more particularly to a kind of double kiln body curing systems.
Background technique
In the production process of PC component, because the needs of PC component conservation, are equipped with curing kilns.203236582 U of CN is public
A kind of three-dimensional curing kilns have been opened, kiln body is divided into the multiple maintenance positions of multiple row multilayer, is correspondingly equipped with the transhipment for being equipped with hoistable platform
Device, so that the volume of curing kilns greatly reduces, kiln body utilization rate is greatly improved.But current curing kilns be all a kiln body and
What one transloading equipment was used cooperatively, since the PC component conservation time is long, generally all at 24 hours or more, so transhipment is set
Standby utilization rate is with regard to lower.
Summary of the invention
The technical problem to be solved by the present invention is to overcome the deficiencies in the prior art, provide a kind of making for increase die station access machine
With efficiency, double kiln body curing systems of promotion working efficiency.
In order to solve the above technical problems, the invention adopts the following technical scheme:
A kind of double kiln body curing systems, including two curing kilns that kilneye is oppositely arranged, and be set to two curing kilns it
Between die station transfer device, multiple maintenance stations are equipped in the curing kilns, the die station transfer device is for die station to be sent into
It conserves on station or takes out the die station on maintainer position.
The present invention shares the structure of a transfer device using double kiln bodies, and the production technology for being both able to satisfy PC component conservation is wanted
It asks, and improves space utilization rate, increase the service efficiency of die station transfer device, reduce use cost, improve work
Make efficiency.
As a further improvement of the above technical scheme:
Two curing kilns are set to the last side of precast concrete producing line, and precast concrete producing line direction is perpendicular to institute
State the section where curing kilns kilneye；Using the length direction of the curing kilns kilneye as X-axis, with the precast concrete producing line
Direction is Y-axis, establishes rectangular coordinate system as Z axis using the short transverse of the curing kilns kilneye, close to precast concrete producing line
Curing kilns be equipped with haul channel, the haul channel run through two sides of the curing kilns along the y axis.
Double kiln body curing systems and precast concrete producing line of the invention are integrated, can save place, and it is defeated to shorten die station
The distance sent, working efficiency significantly improve.
The haul channel includes feeding haul channel and discharging haul channel, the charging haul channel and discharging haul
Channel is spaced setting along the x axis.
The die station transfer device includes track and the transhipment car body that is slidedly arranged on track, track cloth along the x axis
It sets.
Curing kilns are equipped with multiple row and conserve station, and transhipment car body can be corresponding to maintenance station of the orbiting to respective column
Position, convenient for fetching and delivering for die station.
The transhipment car body has receiving cavity, and the both ends of the transhipment car body along the y axis, which are equipped with, passes in and out institute for die station
State the opening of receiving cavity；
The holding structure for storing die station, the both ends of the holding structure along the y axis are equipped in the receiving cavity
It is equipped with conveyer mechanism, the die station that the conveyer mechanism is used to conserve corresponding curing kilns on station is pulled to from corresponding opening deposits
On laying mechanism, or by the die station on the holding structure from being open on the maintenance station for being pushed into corresponding curing kilns accordingly.
It, can be by transfer car(buggy) by the push mode of conveyer mechanism since there are certain distances between transloading equipment and curing kilns
Die station in body is pushed completely into the track of curing kilns, can be by the die station on curing kilns track by the mode that pulls of conveyer mechanism
It pulls in transhipment car body, compared with the clamping mode of piler, it is ensured that the positioning accuracy that die station is carried, transport process simplicity are suitable
Freely, operational efficiency significantly improves；Structure is relatively easy, and maintenance cost can also be greatly reduced.
As a kind of structure type of conveyer mechanism, the conveyer mechanism includes push-and-pull component and pushes and pulls component for driving
First driving assembly of back and forth movement along the y axis, the push-and-pull component include that tube shaped electric machine and tube shaped electric machine are sequentially connected
Shaft, and the draw back plate set on roller end；Along the y axis, the draw back plate can be from opening for the central axis of the shaft
It stretches out outside the receiving cavity, the draw back plate is for abutting or hooking the die station with the side end face of die station.Draw back plate can be embedding
In the groove for entering the die station bottom.
Tube shaped electric machine drives draw back plate to make rotating motion, until draw back plate overturning is the original state of horizontality, then not shadow
Ring the storage of trolley；Or the movement of push-and-pull die station can be performed to the working condition of vertical state in overturning.
The rotation of draw back plate is directly driven using tube shaped electric machine, and structure is compact, and running precision is high, and control is easy.
First driving assembly includes telescopic oil cylinder and the first Hydraulic power units, and the telescopic oil cylinder has rodless cavity
And rod chamber, the rodless cavity and rod chamber pass through pipeline and are connected to the first Hydraulic power units.Push pull maneuver is using hydraulic
Oil cylinder is power, and running precision is higher, is controlled easier.
To save operating cost, operational reliability is improved, is additionally provided with translation mechanism, the translation machine on the holding structure
Structure is for driving the relatively described holding structure of the die station on the holding structure to move back and forth along the y axis.
Before die station push, translation mechanism is first passed through by die station on one section of track for being delivered to curing kilns of kilneye,
The technique mistake of PC die station storage curing kilns is completed on the track of the remaining one section of push-in curing kilns of die station by push-and-pull component again
Journey.Die station is pulled from curing kilns to the technical process of holding structure are as follows: by push-and-pull component by die station close to one section of kilneye
It pulls on holding structure, then holding structure is delivered to for remaining one section of die station by translation mechanism.Translation mechanism can take electricity
Machine driving method, operating cost is low, and operational reliability is high.
The holding structure includes storage platform, and the translation mechanism includes the active wheel in storage platform, and
Drive the driving element of active wheel rotation；The central axis of the active wheel along the x axis, the top of the active wheel be used for
The die station abuts.In such a way that idler wheel driving dynamic model platform moves ahead, operating cost is low, and operational reliability is high.
For die station is sent into the high maintenance station of curing kilns predetermined layer, the transhipment car body is equipped with for driving described deposit
The laying mechanism elevating mechanism round-trip along Z-direction.
The holding structure further includes the mounting platform being connected to above storage platform, and the elevating mechanism includes elevator group
Part, wirerope, movable pulley and fixed pulley；The elevator component and movable pulley are set on the mounting platform, the fixed pulley
Set on the top of the transhipment car body；The elevator component has reel, and one end coiling of the wirerope is in the reel
On, the other end of the wirerope is fixed on mounting platform after bypassing movable pulley and fixed pulley.
Using the form of fixed pulley plus movable pulley, the working efficiency of pulley drive is improved, so that energy utilization rate improves.
And reduce pulley to the frictional force of wirerope, increase the service life of wirerope.The power unit of elevating mechanism is placed in
On holding structure, holding structure can be down to ground and carry out the components of maintenance and repair thereon by when maintenance and repair, avoid high-altitude
Operation reduces security risk, improves operating efficiency, reduces maintenance cost.
The both ends of transhipment car body along the y axis are equipped with for being accurately positioned transhipment car body and corresponding curing kilns relative position
Positioning head mechanism, the positioning mechanism includes the second driving assembly and the positioning head that is connected with the second driving assembly, and second drives
Dynamic component is for driving positioning head back and forth movement along the y axis；The curing kilns, which are equipped with, to be cooperated with corresponding positioning head
Position bowl.
The positioning mechanism can provide accurate positioning along track travel direction to transhipment car body.Cooperate with corresponding equipment
It uses, it is ensured that transhipment car body can accurately navigate to the corresponding position of curing kilns when direction along ng a path is walked, thus by PC
Die station, which is accurately sent into curing kilns, realizes relevant technical process.
The transhipment car body is space frame structure, and the transhipment car body, which is equipped with, is connected to transhipment four corners of car body bottom surface
Four columns；Each column includes two points of columns, is connected between two points of columns multiple high for the lifting to holding structure
Spend the locating piece that is positioned, multiple locating pieces along Z-direction uniformly at intervals；The holding structure is equipped with to be cooperated with locating piece
Height positioning mechanism.Height positioning mechanism is used cooperatively with the locating piece on transhipment car body, can be accurately positioned holding structure and be existed
The position that designated layer height is stopped.
Card slot is enclosed between two neighboring locating piece and two points of columns；The holding structure along the y axis two
End is equipped with fixed mechanism, and the fixed mechanism is including the 4th driving assembly and is set to the 4th driving assembly both ends along the x axis
Locating detent, the 4th driving assembly is for driving corresponding locating detent to protrude into corresponding card slot.
When elevating mechanism drives holding structure extremely corresponding with the maintenance station that designated layer is high, four locating detent cards fall within phase
In the card slot answered, the stable position of entire holding structure can be realized, led with storage platform shaking during preventing die station from fetching and delivering
Die station is caused to collide with.
It is equipped with the guide rail extended along Z-direction in each column, is correspondingly provided with four groups of diagonal braces on the holding structure and leads
To wheel assembly, every group of diagonal brace guide wheel assemblies include at least one diagonal brace guide wheel assemblies, and the diagonal brace guide wheel assemblies include
Tilt prop and the directive wheel for being articulated with the tilt prop end, the directive wheel are slidedly arranged on corresponding guide rail.
During holding structure rise and fall, holding structure is run by rail guidance directive wheel, can be effectively increased
Its stability prevents holding structure from shaking or colliding with upright of frame.Also, when the wirerope of elevating mechanism is broken,
Diagonal brace directive wheel can play the role of temporary support, and holding structure is avoided to tumble.
Middle part for the diagonal brace and guiding role for further promoting diagonal brace guide wheel assemblies, the directive wheel periphery is inside
Recess forms groove, and the guide rail is equipped with the conducting bar cooperated with groove, and the conducting bar is arranged in the groove.
Compared with the prior art, the advantages of the present invention are as follows:
1, the present invention shares the structure of a transfer device using double kiln bodies, has both been able to satisfy the production technology of PC component conservation
It is required that and improve space utilization rate, increase the service efficiency of die station transfer device, reduce use cost, improve
Working efficiency.
2, the present invention has many advantages, such as that steady transport, high reliablity, positioning accuracy are high.
Detailed description of the invention
Fig. 1 is the schematic perspective view of double kiln body curing systems of the invention.
Fig. 2 is the schematic view of the front view of double kiln body curing systems of the invention.
Fig. 3 is the left view structural representation of double kiln body curing systems of the invention.
Fig. 4 is the overlooking structure diagram of double kiln body curing systems of the invention.
Fig. 5 is the structural schematic diagram of the die station transfer device of the embodiment of the present invention.
Fig. 6 is the structural schematic diagram of the holding structure in the embodiment of the present invention.
Fig. 7 is the structural schematic diagram of the conveyer mechanism in the embodiment of the present invention.
Fig. 8 is the structural schematic diagram of the push-and-pull component in the embodiment of the present invention.
Fig. 9 is the structural schematic diagram of the positioning mechanism in the embodiment of the present invention.
Figure 10 is the fixed mechanism mounting structure schematic diagram in the embodiment of the present invention.
Figure 11 is the structural schematic diagram of the fixed mechanism in the embodiment of the present invention.
Figure 12 is the structural schematic diagram of the diagonal brace guide wheel assemblies in the embodiment of the present invention.
Figure 13 is the mounting structure schematic diagram of the diagonal brace guide wheel assemblies in the embodiment of the present invention.
Figure 14 is the structural schematic diagram that the guide rail in the embodiment of the present invention is mounted on transhipment car body.
Marginal data: 1, car body is transported；10, curing kilns；11, receiving cavity；12, it is open；13, locating piece；14, fixed machine
Structure；141, locating detent；142, the 4th Hydraulic power units；143, the 4th telescopic oil cylinder；15, card slot；16 columns；17, guide rail；
18, diagonal brace guide wheel assemblies；181, tilt prop；182, directive wheel；1821, groove；2, holding structure；21, storage platform；22,
Mounting platform；23, connector；3, elevating mechanism；31, reel；32, wirerope；33, movable pulley；34, fixed pulley；35, rope end is locked
Tight mechanism；4, walking mechanism；41, third driving assembly；42, pulley；5, positioning mechanism；52, the second driving assembly；51, it positions
Head；521, the second telescopic oil cylinder；522, the second Hydraulic power units；53, hydraulic mount；54, bowl is positioned；55, erection support；6,
Height positioning mechanism；7, sliding rail；8, conveyer mechanism；81, component is pushed and pulled；82, the first driving assembly；811, tube shaped electric machine；812,
Shaft；813, draw back plate；814, motor support base；815, briquetting；816, connecting flange；821, the first telescopic oil cylinder；822, first
Hydraulic power units；83, seat board；831, ear mount；84, sliding track mechanism；841, bottom plate；842, sliding rail；9, translation mechanism；91, work
It takes turns；92, driving element.
Specific embodiment
Below in conjunction with specific preferred embodiment, the invention will be further described, but not thereby limiting the invention
Protection scope.
Embodiment 1:
As Figure 1-Figure 4, double kiln body curing systems of the present embodiment, two curing kilns being oppositely arranged including kilneye
10, and the die station transfer device between two curing kilns 10, multiple maintenance stations, die station transhipment are equipped in curing kilns 10
Device is used to be sent into die station on maintenance station or take out the die station on maintainer position.
Two curing kilns 10 are set to the last side of precast concrete producing line, and precast concrete producing line direction is perpendicular to maintenance
Section where 10 kilneye of kiln.The present embodiment is using the length direction of 10 kilneye of curing kilns as X-axis, with precast concrete producing line side
To for Y-axis, rectangular coordinate system is established as Z axis using the short transverse of 10 kilneye of curing kilns and is illustrated.
Curing kilns 10 close to precast concrete producing line are equipped with haul channel, and haul channel is through curing kilns 10 along Y-axis
Two sides in direction.Haul channel includes charging haul channel and discharging haul channel, feeds haul channel and discharging haul
Channel is spaced setting along the x axis.
In the actual operation process, the haul track that precast concrete producing line is arranged along the y axis this can be protruded into support
It protects in the haul channel of kiln 10 and extends at the kilneye of the curing kilns 10, to realize that precast concrete producing line and die station are transported
The perfect linking of device.
The application process of double kiln body curing systems of the present embodiment for convenience of description will be close to PC component production line peace herein
The curing kilns of dress are known as front end kiln body, and another curing kilns in double kiln bodies are known as rear end kiln body.That is, feed rail and discharging rail
Road protrudes into the kiln body of front end and extends to the opening of the front end kiln body.Correspondingly, front end kiln body is equipped with feeding-passage and goes out
Expect channel, the feeding-passage and tapping channel also can be used as the maintenance station of die station.
Die station transfer device is mounted between front end kiln body and rear end kiln body, and effect is will be on the kiln body feed rail of front end
Die station deposit on the maintenance station of front end kiln body or rear end kiln body, and when the PC component in front end kiln body or rear end kiln body is completed
After maintenance, PC component is taken out and passes through front end kiln body discharging track and transported by die station transfer device.
The feed rail that PC production line runs to front end kiln body is carried through by PC die station after PC component injection molding as a result,
On, die station transfer device runs to front end kiln body and feed rail corresponding position at this time, the PC die station that will be transported on feed rail
It is sent into specified front end kiln body or rear end kiln body, the technical process of so far PC die station storage curing kilns is completed；When PC component exists
After completing maintenance in curing kilns, PC component is taken out and passes through the discharging track of front end kiln body and transported by die station transfer device.Pass through
Above step circulation running, double kiln body curing kilns can be completed the technical process of PC component conservation.
As shown in figure 5, the die station transfer device of the present embodiment, including transhipment car body 1, holding structure 2, elevating mechanism 3, row
Mechanism 4, positioning mechanism 5, height positioning mechanism 6, track 7, conveyer mechanism 8 and translation mechanism 9, fixed mechanism 14 and diagonal brace is walked to lead
To wheel assembly 18.
Track 7 is equipped with two and is arranged in parallel, and track 7 extends to curing kilns kilneye along the x axis.Every track 7 is equipped with
Two vertical rail sides.Walking mechanism 4 is set to transhipment 1 bottom of car body, there are two walking mechanism 4 is set altogether, two walking mechanisms 4
It is divided into the both ends of transhipment car body 1 along the x axis.Walking mechanism 4 include third driving assembly 41 and with third driving assembly 41
Two groups of pulley assemblies of transmission connection, two groups of pulley assemblies are divided into the both ends of transhipment car body 1 along the y axis.Every group of pulley blocks
Part includes two pulleys 42, and two pulleys 42, which are buckled on two vertical rail sides of track 7 respectively and slide with track 7, to be connected
It connects.
It transports car body 1 to be space frame structure and there is receiving cavity 11, transports the one end of car body 1 along the y axis and be equipped with
For the opening 12 of die station disengaging receiving cavity 11.
Holding structure 2 is placed in receiving cavity 11 and for storing die station.As shown in fig. 6, holding structure 2 includes that storage is flat
Platform 21 and the mounting platform 22 above storage platform 21, the both ends of storage platform 21 and mounting platform 22 along the x axis are logical
Connector 23 is crossed to be connected.
Elevating mechanism 3 includes elevator component, two 32, four, wirerope, 33, four, movable pulley fixed pulleys 34 and four ropes
Head locking mechanism 35；Elevator component is installed on the center of 22 upper surface of mounting platform, and four movable pulleys 33 are divided into installation
Four corners of 22 upper surface of platform, four rope end retaining mechanisms 35 are also divided into four corners of 22 upper surface of mounting platform,
Four fixed pulleys 34 are divided into four corners at 1 top of transhipment car body.Elevator component includes two reels 31, two 31 phases of reel
To setting and central axis along the x axis, equal coiling has wirerope 32, two rope-out ends of wirerope 32 on two reels 31
Around being fixed on corresponding rope end retaining mechanism 35 after corresponding movable pulley 33 and fixed pulley 34.
The form for adding two movable pulleys using two fixed pulleys of a roll of tape, improves the working efficiency of pulley drive,
So that energy utilization rate improves；And reduce pulley to the frictional force of wirerope, increase the service life of wirerope.
In addition, the power unit of elevating mechanism 3 is placed on mounting platform 22, when maintenance and repair, can be by holding structure 2
The components of maintenance and repair thereon are carried out near ground, avoid high altitude operation, reduce security risk, improve operating efficiency,
Reduce maintenance cost.
Storage platform 21 is equipped with conveyer mechanism 8 and translation mechanism 9.Conveyer mechanism 8 will be for that will be located at outside receiving cavity 11
Die station be pulled on holding structure 2 from opening 12 along the y axis, or by the die station on holding structure 2 from opening 12 release accommodate
Outside cavity 11.Translation mechanism 9 is for driving the die station on holding structure 2 to move back and forth along the y axis with respect to holding structure 2.
As shown in fig. 6, translation mechanism 9 includes two rows of active wheel groups in storage platform 21, and driving active wheel
The driving element 92 that the active wheel 91 of group rotates.Two rows of active wheel groups are divided into the both ends of storage platform 21 along the x axis, every row
Active wheel group includes multiple active wheels 91 along the y axis uniformly at intervals.The central axis of active wheel 91 along the x axis, works
The top of wheel 91 is abutted with die station.
As shown in fig. 7, conveyer mechanism 8 includes push-and-pull component 81, for driving push-and-pull component 81 back and forth movement along the y axis
The first driving assembly 82, seat board 83 and sliding track mechanism 84.
The shaft 812 that component 81 includes tube shaped electric machine 811, is sequentially connected with tube shaped electric machine 811 is pushed and pulled, and is set to shaft
The draw back plate 813 of 812 ends, draw back plate 813 is for abutting or hooking die station with the side end face of die station.Draw back plate 813 is along push-and-pull
One end of 813 length direction of plate and shaft 812 are fixed, the other end embeddable mould of the draw back plate 813 along 813 length direction of draw back plate
In the groove of platform bottom.
First driving assembly 82 is used for the axial direction back and forth movement for driving push-and-pull component 81 along shaft 812.First driving
Component 82 includes the first telescopic oil cylinder 821 and the first Hydraulic power units 822, the first telescopic oil cylinder 821,811 and of tube shaped electric machine
The central axis of shaft 812 is located on the same line and along the y axis.First telescopic oil cylinder 821 has rodless cavity and has
Rod cavity, rodless cavity and rod chamber pass through pipeline and are connected to the first Hydraulic power units 822.
As shown in figure 8, push-and-pull component 81 is fixed on seat board 83, seat board 83 is equipped with close to the end of the first driving assembly 82
Ear mount 831, ear mount 831 are connected with the first driving assembly 82.Tube shaped electric machine 811 passes through electricity along one end of 812 axial direction of shaft
Machine support 814 is fixed on seat board 83 close to one end of ear mount 831, and tube shaped electric machine 811 is logical along the other end of 812 axial direction of shaft
It crosses briquetting 815 and seat board 83 is fixed.Tube shaped electric machine 811 is connected with shaft 812 by connecting flange 816.
Sliding track mechanism 84 includes bottom plate 841 and two sliding rails 842 disposed in parallel on bottom plate 841, two one slide rails
842 arrange along the axial direction of shaft 812, and seat board 83 is slidedly arranged on accordingly respectively perpendicular to the both ends of 812 axis direction of shaft
Sliding rail 842 on.
First Hydraulic power units 822 is power unit, provides flexible power for the first telescopic oil cylinder 821.
Under the instruction of control system, the first telescopic oil cylinder 821 does the movement of set stretching or retraction, and the tube shaped electric machine 811 mentions
For rotary force, draw back plate 813 is driven to make rotating motion by flanged joint with draw back plate 813, and in the sense of limit switch
It should overturn down to vertical 90 degree or overturn to the horizontal movement stopped.The seat board 83 is for installing tube shaped electric machine 811
With the pedestal of draw back plate 813, and one end has ear mount 831 connect with the first telescopic oil cylinder 821 by pin shaft, stretches first oily
Seat board 83 and its tube shaped electric machine 811 and draw back plate 813 fixed above is driven to do water along sliding rail 842 in the telescopic process of cylinder 821
Put down movement of reciprocating vibration.
When work, when needing die station being sent into curing kilns: first to kilneye is conserved, at this moment translation mechanism 9 send die station
For the overturning of draw back plate 813 to vertical state, then the first telescopic oil cylinder 821 does extending action, pushes draw back plate 813 to move ahead, vertically
The draw back plate 813 of state can arrive to the side end face of die station, be pushed in curing kilns, and then the first telescopic oil cylinder 821 contracts
It returns, drives draw back plate 813 to return to initial position, to horizontal position, whole device returns to initial shape for the last overturning of draw back plate 813
The technical process that state, i.e. completion die station are sent into curing kilns.When needing die station taking out curing kilns: elevating mechanism 3 will be deposited first
Laying mechanism 2 is sent to maintenance kilneye corresponding position, and the first telescopic oil cylinder 821 does extending action, pushes the draw back plate 813 of horizontality
It moves ahead until die station bottom, then for the overturning of draw back plate 813 to vertical state, the draw back plate 813 of vertical state can be embedded in die station
In the groove of floor design, then the first telescopic oil cylinder 821 does retract action, and draw back plate 813 and die station is driven to walk out curing kilns,
Until on the shipping platform that can arrive at elevator, to horizontal position, whole device returns to initial shape for the last overturning of draw back plate 813
The die station of taking-up is transported to receiving cavity 11 by state, translation mechanism 9, i.e. completion die station takes out technical process.
As shown in Figures 3 and 5, the both ends of transhipment car body 1 along the y axis are equipped with for being accurately positioned transhipment car body 1 and phase
Answer the positioning head mechanism 5 of 10 relative position of curing kilns.Transhipment car body 1 every end along the y axis set two it is arranged up and down fixed
Potential head mechanism 5.
As shown in figure 9, positioning mechanism 5 includes the second driving assembly 52 and positioning head 51.Second driving assembly 52 is for driving
Move the back and forth movement along the y axis of positioning head 51.Second driving assembly 52 includes the second telescopic oil cylinder 521 and the second hydraulic power member
Part 522, along the y axis, positioning head 51 is fixed on the piston of the second telescopic oil cylinder 521 to the axial direction of the second telescopic oil cylinder 521
Boom end, the second driving assembly 52 are fixed on holding structure 2 by hydraulic mount 53.Second telescopic oil cylinder 521 is with no bar
Chamber and rod chamber, rodless cavity and rod chamber pass through pipeline and are connected to the second Hydraulic power units 522.Second Hydraulic power units
522 provide flexible power for the second telescopic oil cylinder 521.
Position corresponding with positioning head 51 is equipped with positioning bowl 54 in curing kilns, and positioning bowl 54 is fixed on by erection support 55
In curing kilns.Positioning bowl 54 is the bowl-shape components for having bellmouth；The hemispherical structure of positioning head 51, when work, first
Positioning head 51 is located within the scope of the rim of a bowl horizontal map of positioning bowl 54, so by holding structure 2 by limit switch Primary Location
Control system instructs the second Hydraulic power units 522 that the second telescopic oil cylinder 521 is pushed to do extending action afterwards, because positioning bowl 54 is cone
Shape the rim of a bowl, positioning head 51 can be slided along tapered surface in progradation and be eventually positioned in the circular hole of bottom of bowl, thus
Holding structure 2 is accurately located to the corresponding position of kilneye.
The positioning mechanism 5 is accurately positioned as effective supplement that limit switch positions, and can be improved the precision of production, and
The collision for reducing PC die station and kiln body is possible, reduces the collision of PC die station or falls the probability that equal production accidents generate.
As shown in figure 5, transhipment car body 1 is space frame structure, transhipment car body 1, which is equipped with, is connected to transhipment 1 bottom surface four of car body
The four columns 16 in a corner；Each column 16 includes two points of columns, is connected between two points of columns multiple for storage machine
The locating piece 13 that the adjustable height of structure 2 is positioned, multiple locating pieces 13 along Z-direction uniformly at intervals；Two neighboring locating piece
Card slot 15 is enclosed between 13 and two points of columns.As shown in fig. 6, holding structure is equipped with the height cooperated with locating piece 13
Spend positioning mechanism 6.
Height positioning mechanism 6 is used cooperatively with the locating piece 13 on transhipment car body, can accurate holding structure 2 in designated layer height
The position of stop.
As shown in FIG. 10 and 11, the both ends of the mounting platform 22 of holding structure 2 along the y axis are equipped with fixed mechanism 14, Gu
Determining mechanism 14 includes the 4th driving assembly and the locating detent 141 set on the 4th driving assembly both ends along the x axis, the 4th driving
Component is for driving corresponding locating detent 141 to protrude into corresponding card slot 15.
4th driving assembly includes the 4th Hydraulic power units 142, and two to be connected with the 4th Hydraulic power units 142 the
Four telescopic oil cylinders 143, two the 4th telescopic oil cylinders 143 are arranged along the x axis.4th telescopic oil cylinder 143 have rodless cavity and
Rod chamber, rodless cavity and rod chamber pass through pipeline and are connected to the 4th Hydraulic power units 142.
When elevating mechanism 3 drives the operation of holding structure 2 extremely corresponding with the maintenance station that designated layer is high, two the 4th drivings
To drive the corresponding card of locating detent 141 to fall in corresponding card slot 15, i.e., assembly operating, four the 4th telescopic oil cylinders 143 stretch out
Can be fixed by holding structure 2 and transhipment car body 1, it realizes the stable position of holding structure 2, is stored in the process with preventing die station from fetching and delivering
Platform shaking causes die station to be collided with.
Locating detent 141 is a positioning telescopic shaft, and card slot 15 is adapted with the positioning telescopic shaft cross-sectional shape and size, and
Positioning telescopic shaft telescopic slide in corresponding card slot 15 matches when by stretching out with card slot 15 to realize positioning.
Axle sleeve is cased on positioning telescopic shaft, positioning telescopic shaft is equipped with the snap-gauge cooperated with card slot 15.Axle sleeve can be protected fixed
Position telescopic shaft is not frayed, improves service life, and reduces maintenance cost.Snap-gauge positions axle sleeve, prevents axle sleeve from using
Position generates axial dipole field in the process, makes to position more accurate.
As shown in figs. 12-14, the guide rail 17 extended along Z-direction is equipped in each column 16, it is corresponding on holding structure 2
Equipped with four groups of diagonal brace guide wheel assemblies, every group of diagonal brace guide wheel assemblies include at least one diagonal brace guide wheel assemblies 18, and diagonal brace is led
It include tilt prop 181 and the directive wheel 182 for being articulated with 181 end of tilt prop to wheel assembly 18, directive wheel 182 is slidedly arranged on accordingly
On guide rail 17.
In the present embodiment, it is recessed inwardly to form groove 1821 in the middle part of 182 periphery of directive wheel, guide rail 17 is equipped with and groove
The conducting bar 171 of 1821 cooperations, conducting bar 171 are arranged in groove 1821.
The length of tilt prop 181, the horizontal space of holding structure 2 to column 16 and guide rail 17 form a right angled triangle.
During 2 rise and fall of holding structure, diagonal brace guide wheel assemblies 18 are run along guide rail 17, and it is steady to effectively increase it
It is qualitative, prevent holding structure 2 from shaking or colliding with the column 16 of transhipment car body 1.In lifting process, if any wire cable rupture feelings
When condition occurs, the directive wheel 182 below wirerope can play the role of temporary support, and holding structure 2 is avoided to tumble.
Transporting car body 1 has certain intensity, it carries the weight of the PC die station of holding structure 2 and its transport；Storage
Mechanism 2 is to transport the bogey of PC die station, and holding structure 2 can carry out on transhipment car body 1 under the action of elevating mechanism 3
The movement for rising and declining；Walking mechanism 4 can drive transhipment car body 1 and thereon holding structure 2, elevating mechanism 3 and be carried
PC die station do linear motion back and forth along track 7；The positioning mechanism 5 and the positioning device cooperation of curing kilns kiln body make
With for being accurately positioned the relative position of access machine Yu curing kilns kiln body；The height positioning mechanism 6 and transhipment 1 surrounding of car body
The high locating piece of layer on column is used cooperatively, and is accurately positioned holding structure 2 in the position that designated layer height is stopped；The conveyer mechanism
8 are mounted on 2 end of holding structure close to the position of curing kilns kiln body, can be in such a way that itself flipping block overturns and stretches
Curing kilns kiln body is sent into or is taken out to PC die station.
Workflow is as follows:
Step 1: being carried through PC production line by PC die station after PC component injection molding runs to production line end, go at this time
It walks mechanism 4 and transhipment car body 1 is run into position corresponding with PC production line end, holding structure 2 is dropped to and turned by elevating mechanism 3
1 bottom of car body is transported, the active wheel 91 of the carrying PC die station of holding structure 2 and the driving wheel of PC production line are in straight line at this time
On, the driving wheel of PC production line works on, and PC die station is transported to the active wheel 91 of the carrying PC die station on holding structure 2
On, the active wheel of the carrying PC die station on holding structure 2 works on, and PC die station is run to concordant with 2 front and back of holding structure
Position, walking mechanism 4 is started to work at this time, and PC die station is transported to the designated position of curing kilns, accurate by positioning mechanism 5
The horizontal position of PC die station and curing kilns is positioned, elevating mechanism 3 is started to work holding structure 2 and its PC die station loaded at this time
The high position of specified curing kilns layer is promoted, the vertical direction of PC die station and curing kilns is accurately positioned by height positioning mechanism 6
Position, and it is fixed by fixed mechanism 14 and transhipment car body 1.The active wheel 91 of the carrying PC die station on holding structure 2 is opened at this time
Beginning work, and PC die station is accurately sent into specified curing kilns kiln body under the action of conveyer mechanism 8, so far PC die station is stored
The technical process of curing kilns is completed；
Step 2: access machine is run to and is supported by access machine walking mechanism 4 after PC component completes maintenance in curing kilns
The corresponding position of kiln is protected, the horizontal position of PC die station and curing kilns is accurately positioned by positioning mechanism 5, elevating mechanism 3 is opened at this time
Beginning work holding structure 2 is elevated to PC die station where the high position of layer, by height positioning mechanism 6 be accurately positioned holding structure
2 with the vertical direction positions of curing kilns, and it is fixed by fixed mechanism 14 and transhipment car body 1.It is mounted on 2 end of holding structure at this time
Conveyer mechanism 8 of the portion close to the position of curing kilns kiln body is started to work, and PC die station is taken out from curing kilns kiln body.By above
Step cycle running, die station access machine can complete the technical process for PC die station being stored and being taken out curing kilns.
The above is only the preferred embodiment of the application, not does any type of limitation to the application, although this Shen
Please disclosed as above with preferred embodiment, however not to limit the application, any person skilled in the art is not taking off
In the range of technical scheme, a little variation or modification are made using the technology contents of the disclosure above and is equal to
Case study on implementation is imitated, is belonged in technical proposal scope.
Claims (14)
1. a kind of double kiln body curing systems, which is characterized in that including two curing kilns (10) that kilneye is oppositely arranged, and be set to
Die station transfer device between two curing kilns (10), multiple maintenance stations are equipped in the curing kilns (10), and the die station turns
Shipping unit is used to be sent into die station on maintenance station or take out the die station on maintainer position.
2. double kiln body curing systems according to claim 1, which is characterized in that it is pre- that two curing kilns (10) are set to concrete
The last side of product producing line, precast concrete producing line direction is perpendicular to the section where the curing kilns (10) kilneye；With
The length direction of curing kilns (10) kilneye is X-axis, using precast concrete producing line direction as Y-axis, with the maintenance
The short transverse of kiln (10) kilneye is that Z axis establishes rectangular coordinate system, and the curing kilns (10) close to precast concrete producing line are equipped with
Two sides of the curing kilns (10) along the y axis are run through in haul channel, the haul channel.
3. double kiln body curing systems according to claim 2, which is characterized in that the haul channel includes that charging haul is logical
Road and discharging haul channel, the charging haul channel and discharging haul channel are spaced setting along the x axis.
4. double kiln body curing systems according to claim 1-3, which is characterized in that the die station transfer device packet
The transhipment car body (1) for including track (7) and being slidedly arranged on track (7), the track (7) are arranged along the x axis.
5. double kiln body curing systems according to claim 4, which is characterized in that the transhipment car body (1) has accommodating chamber
Body (11), the both ends of transhipment car body (1) along the y axis are equipped with the opening that the receiving cavity (11) is passed in and out for die station
(12)；
The holding structure (2) for storing die station is equipped in the receiving cavity (11), the holding structure (2) is along the y axis
Both ends be equipped with conveyer mechanism (8), the conveyer mechanism (8) be used for by corresponding curing kilns (10) conserve station on die station from
Corresponding opening (12) is pulled on holding structure (2), or the die station on the holding structure (2) is pushed away from corresponding opening (12)
To the maintenance station of corresponding curing kilns (10).
6. double kiln body curing systems according to claim 5, which is characterized in that the conveyer mechanism (8) includes push-and-pull group
Part (81) and for drive the first driving assembly (82) for pushing and pulling component (81) back and forth movement along the y axis, the push-and-pull component
(81) include tube shaped electric machine (811), the shaft (812) with tube shaped electric machine (811) transmission connection, and be set to shaft (812) and hold
The draw back plate (813) in portion；Along the y axis, the draw back plate (813) can be from opening (12) for the central axis of the shaft (812)
Stretch out the receiving cavity (11) outside, the draw back plate (813) is for abutting or hooking the die station with the side end face of die station.
7. double kiln body curing systems according to claim 5, which is characterized in that be additionally provided on the holding structure (2) flat
Telephone-moving structure (9), the translation mechanism (9) is for driving relatively described holding structure (2) edge of the die station on the holding structure (2)
Y direction moves back and forth.
8. double kiln body curing systems according to claim 7, which is characterized in that the holding structure (2) includes that storage is flat
Platform (21), the translation mechanism (9) include the active wheel (91) on storage platform (21), and driving active wheel (91) rotation
The driving element (92) turned；The central axis of the active wheel (91) along the x axis, the top of the active wheel (91) be used for
The die station abuts.
9. double kiln body curing systems according to claim 5, which is characterized in that the transhipment car body (1) is equipped with and is used for
Drive the holding structure (2) along the round-trip elevating mechanism of Z-direction (3).
10. double kiln body curing systems according to claim 4, which is characterized in that transport two of car body (1) along the y axis
End is equipped with the positioning head mechanism (5) for being accurately positioned transhipment car body (1) and corresponding curing kilns (10) relative position, described fixed
Position mechanism (5) includes the second driving assembly (52) and the positioning head (51) being connected with the second driving assembly (52), the second driving group
Part (52) is for driving the positioning head (51) back and forth movement along the y axis；The curing kilns (10) are equipped with and corresponding positioning
The positioning bowl (54) of head (51) cooperation.
11. double kiln body curing systems according to claim 5, which is characterized in that the transhipment car body (1) is space framework
Structure, transhipment car body (1) are equipped with the four columns (16) for being connected to transhipment car body (1) four corners in bottom surface；Each column
(16) include two points of columns, be connected between two points of columns multiple for being positioned to the adjustable height of holding structure (2)
Locating piece (13), multiple locating pieces (13) along Z-direction uniformly at intervals；The holding structure (2) is equipped with and locating piece (13)
The height positioning mechanism (6) of cooperation.
12. double kiln body curing systems according to claim 11, which is characterized in that two neighboring locating piece (13), and
Card slot (15) are enclosed between two points of columns；
The both ends of the holding structure (2) along the y axis are equipped with fixed mechanism (14), and the fixed mechanism (14) includes 4 wheel driven
Dynamic component and locating detent (141) set on the 4th driving assembly both ends along the x axis, the 4th driving assembly is for driving
Corresponding locating detent (141) protrudes into corresponding card slot.
13. double kiln body curing systems according to claim 11, which is characterized in that each column is equipped on (16) along Z
The guide rail (17) that axis direction extends is correspondingly provided with four groups of diagonal brace guide wheel assemblies, every group of diagonal brace guiding on the holding structure (2)
Wheel assembly includes at least one diagonal brace guide wheel assemblies (18), the diagonal brace guide wheel assemblies (18) include tilt prop (181) and
It is articulated with the directive wheel (182) of the tilt prop (181) end, the directive wheel (182) is slidedly arranged on corresponding guide rail (17).
14. double kiln body curing systems according to claim 13, which is characterized in that directive wheel (182) periphery
Middle part is recessed inwardly to be formed groove (1821), and the guide rail (17) is equipped with the conducting bar (171) cooperated with groove (1821), described to lead
Item (171) is arranged in the groove (1821).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201910689291.2A CN110405927A (en) | 2019-07-29 | 2019-07-29 | A kind of double kiln body curing systems |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910689291.2A CN110405927A (en) | 2019-07-29 | 2019-07-29 | A kind of double kiln body curing systems |
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| CN110405927A true CN110405927A (en) | 2019-11-05 |
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| CN201910689291.2A Pending CN110405927A (en) | 2019-07-29 | 2019-07-29 | A kind of double kiln body curing systems |
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| CN111392437A (en) * | 2020-06-03 | 2020-07-10 | 湖南三一快而居住宅工业有限公司 | Stacker and precast concrete spare production facility |
| CN111775293A (en) * | 2020-06-12 | 2020-10-16 | 中建科技武汉有限公司 | Precast concrete component underground flowing type curing kiln system |
| CN112388812A (en) * | 2020-11-18 | 2021-02-23 | 河北省机电一体化中试基地 | Full-automatic mold stacking system for semi-underground pit type prefabricated sleeper |
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