WO2010020089A1 - Line system for producing slabs - Google Patents

Line system for producing slabs Download PDF

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Publication number
WO2010020089A1
WO2010020089A1 PCT/CN2008/072035 CN2008072035W WO2010020089A1 WO 2010020089 A1 WO2010020089 A1 WO 2010020089A1 CN 2008072035 W CN2008072035 W CN 2008072035W WO 2010020089 A1 WO2010020089 A1 WO 2010020089A1
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WO
WIPO (PCT)
Prior art keywords
kiln
mold
car
disposed
track
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Application number
PCT/CN2008/072035
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French (fr)
Chinese (zh)
Inventor
朱恒杰
Original Assignee
Zhu Hengjie
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Zhu Hengjie filed Critical Zhu Hengjie
Priority to PCT/CN2008/072035 priority Critical patent/WO2010020089A1/en
Publication of WO2010020089A1 publication Critical patent/WO2010020089A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00General arrangement or layout of plant Industrial outlines, plant installations

Abstract

A line system for producing slabs includs an annular rail track, molding cars(1) runing on the track, and fore treatment devices(2), a mixing and casting device(3), a inlet transfer trolley (8),an inlet distributor(6), a curing kiln(5), an outlet distributor(7) and an outlet transfer trolley (9), which are all set in turn on the track. The fore treatment devices(2) are applied for mounting the reinforcing materials, and assembling pipes or polystyrene panels into the molding cars(1). The inlet transfer trolley (8) is set for transfering the molding car(1) from the casting track(A) to the curing track(B). The inlet distributor(6) is used for lifting the molding cars(1) to the appointed curing layer and pushing them into the curing kiln(5). The outlet distributor(7) is applied for receiving the molding cars(1) pushed from the kiln(5). The outlet transfer trolley (9) is used for transfering the molding cars from the curing track(B) to the casting track(A). The line system would improve the yield efficiency by the molding cars with wheels runing on the line rail track.

Description

板材生产线系统  Sheet production line system
技术领域 Technical field
本发明涉及建材机械领域, 尤其涉及一种多功能板材生产线系统。 背景技术  The invention relates to the field of building materials machinery, in particular to a multifunctional sheet production line system. Background technique
随着建筑行业的快速发展, 建材产品的种类需求也不断更新, 以板材为 例, 主要包括实芯板、 空芯板和复合板等。 现有板材的制造工艺流程如下: 浇注机将配置好的料浆浇入到已经处于工作位上的板材模具中后, 通过吊车 将装有料浆的模具置于养护窑中进行养护, 养护结束再由吊车将模具从养护 窑中吊出, 并进行模具拆卸, 将板材取出、 码垛。 若是生产复合板则需要人 工铺设聚苯板, 生产空芯板时还要人工进行加管和取管流程等。  With the rapid development of the construction industry, the types of building materials are constantly being updated. Taking plates as examples, mainly including solid core panels, hollow core panels and composite panels. The manufacturing process of the existing sheet is as follows: After the pouring machine pours the configured slurry into the sheet mold which is already in the working position, the mold containing the slurry is placed in the curing kiln for maintenance by the crane, and the curing is finished. The mold is lifted from the curing kiln by a crane, and the mold is removed, and the plate is taken out and palletized. If the composite board is produced, it is necessary to lay the polystyrene board manually. When the hollow core board is produced, the process of adding and taking the tube is also required.
因此, 现有板材生产还处于半机械、 半手工的生成模式, 工艺流程落后, 生产效率低; 而且现有的一条板材生产线仅能生产一种类型的板材, 制品单 一。 发明内容  Therefore, the existing sheet production is still in a semi-mechanical, semi-manual production mode, the process is backward, and the production efficiency is low; and the existing sheet production line can only produce one type of sheet, and the product is single. Summary of the invention
本发明提供一种多功能板材生产线系统, 用以解决现有技术中板材生产 线制品单一, 且生产效率低的缺陷, 实现应用一条生产线即可完成生产多种 类型的板材的目的, 提高生产效率。  The invention provides a multifunctional sheet production line system, which is used for solving the defects of single sheet production line products in the prior art and low production efficiency, and realizes the purpose of producing a plurality of types of sheets by applying one production line, thereby improving production efficiency.
本发明提供一种多功能板材生产线系统, 包括:  The invention provides a multifunctional sheet production line system, comprising:
环行轨道, 包括浇注轨道、 入窑轨道、 养护轨道和出窑轨道;  Cycling track, including casting track, kiln track, maintenance track and exit kiln track;
模具车, 在所述环行轨道上连续运行;  a mold car that runs continuously on the circular track;
搅拌浇注机, 设置在所述浇注轨道上, 用于搅拌料浆并向所述模具车内 浇注;  a stirring casting machine disposed on the casting rail for stirring the slurry and pouring into the mold car;
入窑摆渡车, 设置在所述入窑轨道上, 用于将所述模具车从所述浇注轨 道摆渡到所述养护轨道; 养护窑, 设置在所述养护轨道上, 包括数个养护窑层, 用于对所述模具 车中装载的制品进行养护; a kiln shuttle truck disposed on the kiln rail for displacing the mold car from the pouring rail to the maintenance rail; a curing kiln, disposed on the curing track, comprising a plurality of curing kiln layers for curing the products loaded in the mold car;
入窑分配机, 设置在所述养护窑的入口处, 用于将所述模具车分配提升 到指定养护窑层, 并推入养护窑, 同时将装载养护好制品的模具车从养护窑 内推出;  a kiln distributing machine is disposed at the entrance of the curing kiln for lifting the mold car to the designated maintenance kiln layer and pushing it into the curing kiln, and pushing the mold car loaded with the cured product out of the curing kiln ;
出窑分配机, 设置在所述养护窑的出口处, 用于接收从所述养护窑推出 的所述模具车;  a kiln distributing machine disposed at an outlet of the curing kiln for receiving the mold car launched from the curing kiln;
出窑摆渡车, 设置在所述出窑轨道上, 用于将所述模具车从所述养护轨 道摆渡到所述浇注轨道;  a kiln shuttle bus disposed on the kiln rail for displacing the mold car from the maintenance rail to the pouring rail;
前处理装置, 设置在所述浇注轨道上并位于所述搅拌浇注机之前, 用于 向所述模具车内铺设增强材料, 和向所述模具车内加管或铺设聚苯板。  A pretreatment device is disposed on the casting track and before the agitating casting machine for laying a reinforcing material into the mold car, and adding a pipe or a polystyrene board to the mold car.
本发明提供的多功能板材生产线系统, 通过模具车在生产线上的轨道上 进行滑动, 实现生产线的流水化作业, 提高生产效率; 应用一条生产线生产 多种类型的板材, 增加出品种类。 附图说明  The multifunctional plate production line system provided by the invention slides on the track of the production line by the mold car, realizes the flow of the production line, improves the production efficiency, and applies a production line to produce various types of plates, thereby increasing the variety. DRAWINGS
图 1为本发明多功能板材生产线系统结构示意图;  1 is a schematic structural view of a multi-functional sheet production line system of the present invention;
图 2为本发明多功能板材生产线系统工作流程示意图;  2 is a schematic view showing the working process of the multifunctional sheet production line system of the present invention;
图 3为本发明多功能板材生产线系统搅拌浇注机的前浇注装置结构示意图; 图 4为本发明多功能板材生产线系统模具车结构示意图;  3 is a schematic structural view of a front pouring device of a multi-purpose plate production line system stirring and pouring machine according to the present invention; FIG. 4 is a schematic structural view of a mold car of a multi-functional plate production line system according to the present invention;
图 5a为本发明多功能板材生产线系统摆渡车正视图;  Figure 5a is a front view of the shuttle car of the multifunctional board production line system of the present invention;
图 5b为本发明多功能板材生产线系统摆渡车俯视图;  Figure 5b is a top view of the shuttle car of the multifunctional board production line system of the present invention;
图 5c为本发明多功能板材生产线系统摆渡车右视图;  Figure 5c is a right side view of the shuttle car of the multifunctional board production line system of the present invention;
图 6为本发明多功能板材生产线系统中推车机结构示意图;  6 is a schematic structural view of a cart machine in a multi-functional sheet production line system of the present invention;
图 7a为本发明多功能板材生产线系统叠层机正视图;  Figure 7a is a front view of the multi-layer sheet production line system laminating machine of the present invention;
图 7b为本发明多功能板材生产线系统叠层机俯视图; 图 8a为本发明多功能板材生产线系统升降机正视图; Figure 7b is a top view of the multi-layer sheet production line system laminating machine of the present invention; Figure 8a is a front elevational view of the elevator of the multifunctional sheet production line system of the present invention;
图 8b为本发明多功能板材生产线系统升降机俯视图;  Figure 8b is a top view of the elevator of the multifunctional sheet production line system of the present invention;
图 9为本发明板材生产线系统取管机结构示意图;  9 is a schematic structural view of a pipe taking machine of a sheet production line system of the present invention;
附图标记说明:  Description of the reference signs:
1 - -模具车; 2- -前处理装置; 3- -搅拌浇注机 1 - - mold car; 2- - pre-treatment device; 3- - agitating casting machine
4- -后处理装置; 5- -养护窑; 6- -入窑分配机4- - aftertreatment device; 5- - curing kiln; 6- - kiln distributor
7- -出窑分配机; 8- -入窑摆渡车; 9- -出窑摆渡车7- - kiln distribution machine; 8- - kiln shuttle bus; 9- - kiln shuttle bus
13- -取管机; 14- —模车框体; 15- —模车底板;13- - pipe take-up machine; 14- - mold car frame; 15- - mold car floor;
16- -模车底梁; 17- -模车轮; 21 一导轨; 16- - mold bottom beam; 17- - mold wheel; 21 a guide rail;
22-一浇注斗; 23-一立梁; 24-一第一电机; 22-one pouring bucket; 23-one vertical beam; 24-first electric machine;
25- -摆渡车底架; 26- -摆渡车轮; 27-一载车架;25- - shuttle bus undercarriage; 26- - ferry wheel; 27-one carrier frame;
28-一第二电机; 29-一第三电机; 30-一第一转轴;28-a second motor; 29-a third motor; 30-a first shaft;
31 -一第一链条; 32-一第一推板; 33 -一第一主架;31 - a first chain; 32 - a first push plate; 33 - a first main frame;
34-一第二主架; 35-一第四电机; 36-一竖向转轴;34-a second main frame; 35-a fourth motor; 36-a vertical rotating shaft;
37-一横向转轴; 38-一第五电机; 39-一第三转轴;37-a transverse shaft; 38-a fifth motor; 39-a third shaft;
40-一第二链条; 41 -一第二推板; 42-一第三主架;40-a second chain; 41 - a second push plate; 42 - a third main frame;
43-一底架; 44-一立架; 45- -挂钩转轴;43-one underframe; 44-one stand; 45--hook shaft;
46- -挂钩。 具体实施方式 46- - Hook. detailed description
下面结合附图和具体实施例进一步说明本发明实施例的技术方案。  The technical solutions of the embodiments of the present invention are further described below with reference to the accompanying drawings and specific embodiments.
图 1为本发明多功能板材生产线系统结构示意图, 如图 1所示, 该生产 线系统包括环行轨道,该环行轨道由浇注轨道 A和养护轨道 B两条横向轨道, 入窑轨道 C和出窑轨道 D两条纵向轨道组成,并且浇注轨道 A、入窑轨道 C、 养护轨道 B和出窑轨道 D依次首尾相连,共同组成具有环型结构的流水轨道 线。 带有轮子的模具车 1在所述环行轨道上连续运行, 加快生产的运转速度。 在浇注轨道 A上, 设置有搅拌浇注机 3用于向模具车 1内进行料浆浇注; 养 护轨道 B上设置有养护窑 5 , 养护窑 5为多层窑, 并且窑内各层地面上均设 置有轨道, 模具车 1通过在轨道上移动而实现进入或移出养护窑 5; 在养护 窑 5的两侧分别设置有入窑分配机 6和出窑分配机 7, 其中入窑分配机 6设 置在养护窑 5的入口处, 用于将模具车 1分配提升到指定养护窑层, 并推入 养护窑 5; 出窑分配机 7设置在养护窑 5的出口处, 用于接收从养护窑 5推 出的模具车 1。 在入窑轨道 C上还设置有入窑摆渡车 8用于将模具车 1从浇 注轨道 A摆渡到养护轨道 B上;在出窑轨道 D上还设置有出窑摆渡车 9用于 将模具车 1从养护轨道 B摆渡到浇注轨道 A上。在浇注轨道 A上位于搅拌浇 注机 3之前还设置有前处理装置 4用于向模具车 1中铺设增强材料, 并根据 生产板材的类型不同, 分别对模具车 1进行加管或铺设聚苯板处理, 其中加 管是生产空芯板, 铺设聚苯板是生产复合板, 因此应用一条生产线便可生产 出多种类型的板材, 生产线具有多功能性。 1 is a schematic structural view of a multi-functional sheet production line system of the present invention. As shown in FIG. 1, the production line system includes a circular orbit, which is composed of two transverse rails, a casting rail A and a curing rail B, into the kiln rail C and the kiln rail. D consists of two longitudinal tracks, and the pouring track A, the kiln track C, the maintenance track B and the exit kiln track D are sequentially connected end to end to form a flow track line having a ring structure. The mold car 1 with wheels is continuously operated on the circular track to speed up the production operation. On the pouring track A, a stirring casting machine 3 is provided for slurry casting into the mold car 1; a curing kiln 5 is arranged on the curing track B, and the curing kiln 5 is a multi-layer kiln, and the layers in the kiln are all on the ground. A rail is provided, and the mold car 1 is moved into or out of the curing kiln 5 by moving on the rail; a kiln distributing machine 6 and a kiln distributing machine 7 are respectively disposed on both sides of the curing kiln 5, wherein the kiln distributing machine 6 is set At the entrance of the curing kiln 5, it is used to lift the mold car 1 to the designated maintenance kiln layer and push it into the curing kiln 5; the kiln distributing machine 7 is arranged at the exit of the curing kiln 5 for receiving from the curing kiln 5 Launched the mold car 1. A kiln shuttle bus 8 is also arranged on the kiln rail C for ferrying the mold car 1 from the pouring rail A to the maintenance rail B; on the kiln rail D, a kiln shuttle bus 9 is also provided for the mold car 1 Ferry from the maintenance track B to the pouring track A. Before the agitation casting machine 3 is placed on the casting track A, a pretreatment device 4 is further provided for laying the reinforcing material into the mold car 1, and depending on the type of the production plate, the mold car 1 is separately piped or laid with polystyrene board. Processing, in which the tube is produced for the hollow core board, the polystyrene board is used to produce the composite board, so a variety of types of boards can be produced by using one production line, and the production line has versatility.
具体地, 入窑分配机 6或出窑分配机 7的结构相同, 都包括用于承载模 具车 1 的叠层机和用于将叠层机提升到指定养护窑位的升降机, 叠层机上还 设置有推车机, 用于在升降机将叠层机提升到指定窑位之后, 将叠层机上承 载的模具车 1推入到养护窑 5中。 入窑分配机 6和出窑分配机 7应相互配合 共同完成模具车 1的入窑和出窑过程。 养护窑 5的入口处设置有上卷帘门和 下卷帘门, 所述上卷帘门和下卷帘门与入窑分配机 6连接, 并随入窑分配机 6的升降而进行卷帘和放帘, 具体为入窑分配机 6的一端分别与上卷帘门和 下卷帘门连接, 当入窑分配机 6上升时, 带动上卷帘门进行卷帘工作、 同时 下卷帘门进行放帘工作, 在上卷帘门和下卷帘门之间形成模具车的入口。 养 护窑 5的出口处同样设置有上卷帘门和下卷帘门, 所述上卷帘门和下卷帘门 与出窑分配机 7连接, 并随出窑分配机 7的升降而进行卷帘和放帘, 工作方 式与养护窑 5的入口工作原理相同。  Specifically, the kiln distributor 6 or the kiln distributor 7 has the same structure, and includes a laminator for carrying the mold car 1 and an elevator for lifting the laminator to a designated maintenance kiln, and the laminator is also A cart machine is provided for pushing the mold cart 1 carried on the laminating machine into the curing kiln 5 after the elevator lifts the laminator to the designated kiln position. The kiln distribution machine 6 and the kiln distribution machine 7 should cooperate with each other to complete the kiln and kiln process of the mold car 1. The upper and lower rolling doors are connected to the entrance of the curing kiln 5, and the upper and lower rolling doors are connected to the kiln distributing machine 6, and are carried out with the kiln distributing machine 6 for lifting and lowering, specifically for entering the kiln. One end of the distributing machine 6 is respectively connected with the upper rolling door and the lower rolling door. When the kiln distributing machine 6 is raised, the upper rolling door is driven to perform the rolling work, and the lower rolling door is used for the curtain working, and the mold car is formed between the upper rolling door and the lower rolling door. Entrance. The upper and lower roller shutters are also connected to the outlet of the maintenance kiln 5, and the upper and lower roller shutters are connected to the kiln distributing machine 7, and the roller blinds and the curtains are carried out as the kiln distributing machine 7 is lifted and lowered. The inlet of the curing kiln 5 works in the same way.
另外, 生产线还可包括在浇注轨道 A上搅拌浇注机 3的后端设置的后处 理装置 4, 用于对模具车 1 中装载的料浆的上表面进行刮平处理并铺设增强 材料等。 后处理装置 4可根据实际需求设置, 即若生产空间局限, 可利用在 搅拌浇注机 3的出料口处设置刮平板对模具车 1中的料浆上表面进行过平处 理, 或通过人工刮平等; 通过增设后处理装置, 可以提高生产效率并保证板 材硬度。 In addition, the production line may also include a rear end of the rear end of the mixing and pouring machine 3 on the pouring rail A. The device 4 is used for flattening the upper surface of the slurry loaded in the mold car 1 and laying a reinforcing material or the like. The post-processing device 4 can be set according to actual needs, that is, if the production space is limited, the upper surface of the slurry in the mold car 1 can be leveled by using a scraping plate at the discharge port of the stirring and pouring machine 3, or by manual scraping. Equality; By adding a post-treatment device, it is possible to increase production efficiency and ensure the hardness of the board.
图 2为本发明多功能板材生产线系统工作流程示意图, 本实施例以应用 该生产线制造实芯板为例, 介绍各功能部件的作用和工作流程。 如图 2所示, I点区域作为工作流程的起点, 空的模具车 1沿 V方向在浇注轨道 A上移动 至前处理装置 2下面时, 前处理装置 2对空的模具车 1进行预处理, 具体过 程为, 前处理装置 2上设置有机械手, 机械手在前处理装置 2中控制单元的 控制下, 对空的模具车 1内表面进行涂敷脱模剂的操作; 在涂敷完脱模剂后, 前处理装置 2将裁剪好的增强材料如塑胶网铺设在模具车 1中。  2 is a schematic view showing the working process of the multi-functional board production line system of the present invention. This embodiment uses the production line to manufacture a solid core board as an example to introduce the functions and working processes of various functional components. As shown in FIG. 2, the I-point area is used as the starting point of the workflow, and when the empty mold car 1 moves under the pre-processing device 2 on the casting track A in the V direction, the pre-processing device 2 pre-treats the empty mold car 1. The specific process is that the pre-processing device 2 is provided with a robot, and under the control of the control unit of the pre-processing device 2, the robot applies the release agent to the inner surface of the empty mold car 1; After the agent, the pretreatment device 2 lays the cut reinforcing material such as a plastic mesh in the mold car 1.
在进行完浇注前的预处理后, 模具车 1沿 V方向移至搅拌浇注机 3下面 的工作位上, 搅拌浇注机 3开始对模具车 1进行料浆浇注, 浇注的具体过程 为, 搅拌浇注机 3通过其上的控制单元控制作用, 按照设定的浇注速度和出 料量对模具车 1进行浇注; 在搅拌浇注机 3进行浇注的过程中, 模具车 1逐 渐向前移动, 并且移动的速度和搅拌浇注机 3下料的速度相匹配, 使得从搅 拌浇注机 3的出料口流出的料浆均匀地浇注在模具车 1的模框内; 搅拌浇注 机 3的出料料量与模具车 1所能装载的料浆量一致。  After the pre-treatment before pouring, the mold car 1 is moved in the V direction to the working position below the stirring and pouring machine 3, and the agitating and pouring machine 3 starts to grout the mold car 1. The specific process of pouring is: stirring pouring The machine 3 controls the action of the control unit, and the mold car 1 is cast according to the set casting speed and the discharge amount; during the pouring of the agitating and pouring machine 3, the mold car 1 gradually moves forward and moves. The speed is matched with the speed of the unloading of the agitating and pouring machine 3, so that the slurry flowing out from the discharge port of the agitating and pouring machine 3 is uniformly poured into the mold frame of the mold car 1; the amount of the discharging material of the agitating casting machine 3 and the mold The amount of slurry that can be loaded by the car 1 is the same.
模具车 1继续沿 V 方向移动, 当移动到后处理装置 4的工作位时, 后处 理装置 4应用其上的刮板对模具车 1中的料浆的上表面进行刮平处理, 然后 再将裁剪好的增强材料如塑胶网铺设在刮平的料浆上表面之上。 整个处理过 程可以是模具车 1在到达后处理装置 4下方时停止, 后处理装置 4通过摇摆 刮板对料浆上表面进行刮平处理, 再向其上铺设塑胶网; 也可以是后处理装 置 4保持不动, 通过模具车 1的相对运动实现对其料浆上表面的刮平处理, 并在刮平的过程中向上铺设塑胶网。 当模具车 1承载经过处理的料浆移动到 II点区域时, 入窑摆渡车 8位于 浇注轨道 A与入窑轨道 C的交叉位置上准备将模具车 1摆渡到养护轨道 B上。 入窑摆渡车 8底部的车轮位于入窑轨道 C上, 车体上部用于承载模具车 1的 载车架上设置有数个模具车位。 当入窑摆渡车 8移动到入窑轨道 C与浇注轨 道 A的交叉位置上准备摆渡模具车 1时, 入窑摆渡车 8上的模具车位与浇注 轨道 A相互对应,模具车 1通过延伸至入窑摆渡车 8下的浇注轨道 A移动到 入窑摆渡车 8的载车架上; 在入窑摆渡车 8车体的另一端设置有挡板, 模具 车 1滑动到入窑摆渡车 8上后, 挡板挡住模具车 1向前移动, 将其固定在入 窑摆渡车 8上的相应的模具车位上。 当模具车 1移动到入窑摆渡车 8上对应 的车位上后, 入窑摆渡车 8上的控制单元控制承载模具车 1的载车架上提, 将模具车 1抬离所处轨道, 并控制车体沿入窑轨道 C移动。 入窑摆渡车 8— 般具有多个模具车位, 可以一次性摆渡多个模具车。 The mold car 1 continues to move in the V direction, and when moving to the working position of the post-processing device 4, the post-processing device 4 applies the squeegee thereon to smooth the upper surface of the slurry in the mold car 1, and then A cut reinforcing material such as a plastic mesh is placed over the upper surface of the smoothed slurry. The whole process may be that the mold car 1 stops when it reaches the lower processing device 4, and the post-processing device 4 scrapes the upper surface of the slurry through the swinging blade, and then lays a plastic net thereon; or it may be a post-processing device. 4 Keeping still, the flat surface of the upper surface of the slurry is smoothed by the relative movement of the mold car 1, and the plastic mesh is laid upward during the flattening process. When the mold car 1 carries the treated slurry to the II point area, the kiln shuttle car 8 is placed at the intersection of the casting track A and the kiln track C to prepare to transfer the mold car 1 to the maintenance track B. The wheel at the bottom of the kiln shuttle bus 8 is located on the kiln rail C. The upper part of the vehicle body for carrying the mold car 1 is provided with several mold parking spaces. When the kiln shuttle bus 8 moves to the intersection of the kiln rail C and the pouring rail A to prepare the swing mold car 1, the mold parking space on the kiln shuttle bus 8 and the pouring rail A correspond to each other, and the mold car 1 extends to The pouring track A under the kiln shuttle bus 8 is moved to the loading frame of the kiln shuttle car 8; at the other end of the kiln shuttle car 8 is provided with a baffle, and the mold car 1 is slid onto the kiln shuttle car 8 The baffle blocks the mold car 1 from moving forward and fixes it on the corresponding mold parking space on the kiln shuttle bus 8. After the mold car 1 moves to the corresponding parking space on the kiln shuttle bus 8, the control unit on the kiln shuttle bus 8 controls the carrying frame of the carrying mold car 1 to lift the mold car 1 away from the track, and The vehicle body is controlled to move along the kiln track C. The kiln shuttle bus 8 has a number of mold parking spaces and can be used to transfer multiple mold cars at once.
入窑摆渡车 8承载数个模具车 1沿入窑轨道 C移动到养护轨道 B的端部 即 III点区域时, 通过控制单元控制入窑摆渡车 8的载车架下降, 模具车 1的 轮子正好置于养护轨道 B上, 此后模具车 1运动至入窑分配机 6上, 准备将 模具车 1推入养护窑 5的指定窑位进行养护处理。 当模具车 1移至入窑分配 机 6中的叠层机上后, 入窑分配机 6中包括的与叠层机连接的升降机运行, 将承载有模具车 1 的叠层机提升到指定养护窑位的入口处, 然后入窑分配机 6中包括的推车机将模具车 1推入养护窑 5。 具体地, 叠层机两侧与升降机的 升降装置连接, 升降机顶部设置有电机, 电机带动升降机的龙门架立柱侧的 升降铰链转动, 铰链带动叠层机上升到设定高度; 然后, 推车机上的链条通 过电机的带动进行转动, 在链条上设置有推板, 当随链条转动到模具车 1 的 端部时, 用推板为模具车 1进入养护窑提供动力, 推板推动模具车 1进入养 护窑 5。  The kiln shuttle bus 8 carries several mold carts 1 and moves along the kiln rail C to the end of the maintenance rail B, that is, the III point area, and the carriage of the kiln shuttle bus 8 is controlled by the control unit to descend, the wheel of the mold car 1 Just placed on the maintenance track B, after that the mold car 1 is moved to the kiln distributor 6, and the mold car 1 is ready to be pushed into the designated kiln of the maintenance kiln 5 for maintenance treatment. After the mold cart 1 is moved to the laminating machine in the kiln distributing machine 6, the elevator connected to the laminating machine included in the kiln distributing machine 6 is operated to lift the laminating machine carrying the mold car 1 to the designated curing kiln. At the entrance of the position, the cart machine included in the kiln distributor 6 is then pushed into the curing kiln 5. Specifically, the two sides of the laminating machine are connected with the lifting device of the elevator, and the top of the elevator is provided with a motor, and the motor drives the lifting hinge of the gantry column side of the elevator to rotate, and the hinge drives the laminating machine to rise to the set height; then, the trolley machine The chain is rotated by the motor, and a push plate is arranged on the chain. When the chain is rotated to the end of the mold car 1, the push plate is used to supply the mold car 1 into the maintenance kiln, and the push plate pushes the mold car 1 into the chain. Maintenance kiln 5.
若养护窑 5 中指定的窑位中已经有模具车在其中进行养护, 则在将准备 进行养护处理的模具车送入养护窑的同时,在新进入的模具车的推力作用下, 将养护窑 5中原有的模具车推出养护窑 5。 因此要求养护窑 5的出口处的出 窑分配机 7配合, 与养护窑 5的入窑口处的入窑分配机 6进行同步操作, 即 当入窑分配机 6上升到设定窑位时, 养护窑 5的出窑口处的出窑分配机 7也 要同步上升到相同窑位的出口处, 等待养护窑 5中被推出的模具车。 If there is already a mold car in the kiln location specified in the maintenance kiln 5, the mold car ready for maintenance processing is sent to the maintenance kiln, and under the thrust of the newly entered mold car, The original mold car in the curing kiln 5 is pushed out of the curing kiln 5. Therefore, the kiln distributing machine 7 at the outlet of the curing kiln 5 is required to cooperate with the kiln distributing machine 6 at the kiln opening of the curing kiln 5, that is, when the kiln distributing machine 6 rises to the set kiln position, The kiln distributing machine 7 at the exit kiln of the curing kiln 5 is also synchronously raised to the exit of the same kiln position, waiting for the mold car to be pushed out of the curing kiln 5.
出窑分配机 7承载从养护窑 5中出来的模具车 1下降到水平位置后, 模 具车 1在出窑分配机 7包括的推车机的作用下, 从出窑分配机 7上移动到出 窑摆渡车 9上到达 IV点区域。 在此对模具车 1进行拆模处理, 将养护好的板 材取出并码垛。 然后, 出窑摆渡车 9带着空的模具车 1重新回到 I点区域, 继续进行下一周期的浇注养护过程。  After the kiln distributing machine 7 carries the mold car 1 out of the curing kiln 5 to the horizontal position, the mold car 1 moves from the kiln distributing machine 7 to the out of the kiln distributing machine 7 by the trolley machine included in the kiln distributing machine 7. The kiln shuttle bus 9 reaches the IV point area. Here, the mold car 1 is subjected to mold removal treatment, and the cured sheet material is taken out and palletized. Then, the kiln shuttle bus 9 takes the empty mold car 1 back to the I point area and continues the next cycle of the pouring maintenance process.
上述介绍的是应用本发明提供的多功能板材生产线生产实芯板材的工艺 流程, 下面结合图 2介绍生产空芯板材的工艺流程。 空芯板材的生产过程与 实芯板材生产过程大致相同, 不同之处在于, 当模具车 1在移至前处理装置 2 下方时, 在进行涂敷脱模剂和铺设增强材料之后, 还要进行加管操作, 即 在模具车 1的模框内加装数个管体,使得生产出来的板材中部具有空芯结构。 在加装完管体后, 进行和生产实芯板材相同的工艺流程。 当要应用该生产线 生产实芯板材时, 装载有管体的模具车 1在被重新送到 I点区域进行下一生 成流程之前, 要在 I点处进行取管操作, 将模具车 1模框中的管体取出。 具 体是在浇注轨道 A上进入生产线的端部设置一取管机 13 , 当出窑摆渡车 9承 载加装有管体的模具车 1到达浇注轨道 A和出窑轨道 D的交叉位置时,取管 机 13上的挂钩在转轴的带动下旋转, 挂接在模具车 1 中管体靠近取管机 13 一端的挂环上, 然后模具车 1向前处理装置 2方向移动, 但其内部的原加装 的管体在取管机 13的挂接作用下保持不动, 因此产生相对移动将模具车 1的 管体取出。  The above describes the process flow for producing solid core sheets by using the multifunctional sheet production line provided by the present invention. The process flow for producing hollow core sheets will be described below with reference to FIG. The production process of the hollow core sheet is substantially the same as the production process of the solid core sheet, except that when the mold cart 1 is moved under the pretreatment device 2, after the application of the release agent and the laying of the reinforcing material, it is also carried out. In the pipe feeding operation, a plurality of pipe bodies are installed in the mold frame of the mold car 1, so that the middle portion of the produced plate has an air core structure. After the pipe is installed, the same process as the production of the solid core plate is carried out. When the production line is to be used to produce a solid core sheet, the mold car 1 loaded with the pipe body is subjected to a pipe taking operation at the I point before being sent to the I point area for the next generation process, and the mold car 1 is framed. The tube is removed. Specifically, a pipe taking machine 13 is disposed at the end of the casting track A that enters the production line. When the kiln shuttle car 9 carries the mold car 1 with the pipe body and reaches the intersection position of the pouring track A and the exit kiln track D, The hook on the pipe machine 13 is rotated by the rotating shaft, and is hooked on the hanging ring of the mold car 1 near the end of the pipe ploughing machine 13, and then the mold car 1 moves forward in the direction of the processing device 2, but the inside of the original The installed pipe body is held still by the hooking action of the pipe plucking machine 13, so that the relative movement of the pipe body of the mold car 1 is taken out.
若应用该板材生产线生产复合板, 因为复合板中料浆层中间设置有聚苯 板, 因此对模具车 1的料浆浇注应分两次进行。 如图 2所示, 在空的模具车 1移动到前处理装置 2下方进行完涂敷脱模剂和铺设增强材料之后, 要进行 第一次料浆浇注, 具体地, 在搅拌浇注机 3料浆出口的上部再开设一料浆出 口, 并再前处理装置 2上加装前浇注装置。 If the sheet production line is used to produce a composite sheet, since the polystyrene board is disposed in the middle of the slurry layer in the composite sheet, the slurry casting of the mold car 1 should be carried out twice. As shown in FIG. 2, after the empty mold car 1 is moved to the lower portion of the pretreatment device 2 to perform the application of the release agent and the laying of the reinforcing material, For the first slurry casting, specifically, a slurry outlet is opened at the upper portion of the slurry outlet of the agitating and pouring machine 3, and a pre-filling device is attached to the pretreatment device 2.
图 3 为本发明多功能板材生产线系统搅拌浇注机的前浇注装置结构示意 图, 如图 3所示, 该前浇注装置包括与浇注轨道 A平行设置的导轨 21 , 导轨 21通过立梁 23固定架设在浇注轨道 A上方; 导轨 21上设置有浇注斗 22, 浇注斗 22在第一电机 24的带动下通过滑轮在导轨 21上滑动;滑动的速度与 距离通过第一电机 24控制。 浇注斗 22可在翻转控制器(图中未示出) 的控 制作用下, 进行翻转操作。 应用前浇注装置对模具车 1进行第一次料浆浇注 的过程为: 当模具车 1移动到前浇注装置下方时停止, 浇注斗 22靠近搅拌浇 注机 3 ,搅拌浇注机 3通过出料口上方另设置的出口向浇注斗 22中填充料浆, 当浇注斗 22装载达到预定量时搅拌浇注机 3停止出料, 浇注斗 22在第一电 机 24的带动下沿导轨 21移动到导轨 21的另一侧, 浇注斗 22在翻转控制器 的作用下翻转, 将料浆浇注到已经进行完预处理的模具车 1 中; 在对模具车 1 中料浆的上表面进行刮平处理后, 还要通过前处理装置 2对模具车 1铺设 聚苯板的操作,具体地前处理装置 2通过机械手将聚苯板铺设在料浆平面上, 然后通过下压的方式对聚苯板施加一定的压力使其与料浆平面之间紧密接 触, 减少中间空气; 在进行完铺设聚苯板的前期操作后, 模具车 1移动至搅 拌浇注机 3下方进行向聚苯板上进行第二次的料浆浇注过程。 其后流程与生 产实芯板的流程一致。  3 is a schematic structural view of a front pouring device of a multi-purpose sheet production line system stirring and pouring machine according to the present invention. As shown in FIG. 3, the front pouring device includes a guide rail 21 disposed in parallel with the pouring rail A, and the guide rail 21 is fixedly mounted by the vertical beam 23 The casting rail 21 is provided with a pouring bucket 22, and the pouring bucket 22 is slid on the guide rail 21 by the pulley under the driving of the first motor 24; the speed and distance of the sliding are controlled by the first motor 24. The pouring bucket 22 can be flipped under the control of a flip controller (not shown). The process of applying the first pouring device to the mold car 1 for the first time is: when the mold car 1 moves below the front pouring device, the pouring bucket 22 is close to the stirring pouring machine 3, and the stirring pouring machine 3 passes above the discharging port. The additional outlet is filled with the slurry in the pouring bucket 22, and when the pouring bucket 22 is loaded to a predetermined amount, the stirring pouring machine 3 stops discharging, and the pouring bucket 22 is moved along the guide rail 21 to the guide rail 21 by the first motor 24. On one side, the pouring bucket 22 is turned over by the flip controller, and the slurry is poured into the mold car 1 which has been pretreated; after the upper surface of the slurry in the mold car 1 is smoothed, The operation of laying the polystyrene board on the mold car 1 by the pretreatment device 2, in particular, the pretreatment device 2 lays the polystyrene board on the slurry plane by the robot, and then applies a certain pressure to the polyphenylene board by pressing down. It is in close contact with the plane of the slurry to reduce the intermediate air; after the preliminary operation of laying the polystyrene board, the mold car 1 moves to the bottom of the stirring and pouring machine 3 to the polystyrene board. The second row of the slurry casting process. The subsequent process is consistent with the process of producing a solid core board.
应用本发明提供的多功能板材生产线系统, 可以在同一条生产线上生产 多个种类的板材, 如实芯板、 空芯板和复合板等; 而且整条生产线的各个功 能部件应用轨道连接, 并在用于装载料浆的模具上安装轮子, 使其成为可以 在生产线的轨道上活动的模具车, 增加生产线的生产效率, 降低劳动强度。  By using the multifunctional sheet production line system provided by the invention, it is possible to produce a plurality of types of sheets on the same production line, such as solid core sheets, hollow core sheets and composite sheets; and the functional parts of the entire production line are applied with track connections, and Wheels are mounted on the mold for loading the slurry, making it a mold car that can move on the track of the production line, increasing the production efficiency of the production line and reducing the labor intensity.
图 4为本发明多功能板材生产线系统模具车结构示意图, 如图 4所示, 模具车的主体部分包括模车框体 14和模车底板 15 , 模车框体 14和模车底板 15形成一盒体结构, 作为容器用于装载料浆使其形成板材形状; 在模车底板 15下方设置有数个横向和纵向交错的模车底梁 16 , 用于加强模车底板 15的 承载能力, 作为加强筋保持车体不易变形; 在模车框体 14的两条纵梁侧面分 别设置多组(图中为两组)模车轮 17 , 用于使模具车 1 能够通过模车轮 17 在生产线的轨道上滑动。 在传统的模具上加装轮子使模具能够通过轮子的转 动而移动, 实现生产的流水作业; 不但提高了生产效率, 而且减小了原有搬 运模具的劳动强度。 4 is a schematic structural view of a mold car of the multifunctional sheet production line system of the present invention. As shown in FIG. 4, the main part of the mold car includes a mold frame 14 and a mold bottom plate 15, and the mold frame 14 and the mold bottom plate 15 form a a box structure, used as a container for loading slurry to form a sheet shape; There are a plurality of transverse and longitudinal staggered mold bottom beams 16 disposed under the 15 for reinforcing the bearing capacity of the mold bottom plate 15, and the vehicle body is not easily deformed as a reinforcing rib; and is disposed on the side of the two longitudinal beams of the molding frame 14 respectively. A plurality of sets (two groups in the figure) of mold wheels 17 for enabling the mold car 1 to slide on the tracks of the production line through the mold wheels 17. The wheel is added to the traditional mold to make the mold move by the rotation of the wheel, which realizes the flow of production; not only improves the production efficiency, but also reduces the labor intensity of the original handling mold.
图 5a为本发明多功能板材生产线系统摆渡车正视图, 图 5b为本发明多 功能板材生产线系统摆渡车俯视图, 图 5c为本发明多功能板材生产线系统摆 渡车右视图, 如图 5a、 图 5b和图 5c所示, 摆渡车包括摆渡车底架 25 , 在所 述摆渡车底架上设置有模车轨道,在摆渡车底架 25的两侧梁上设置有摆渡车 轮 26, 车轮通过连接轴连接; 第二电机 28设置在摆渡车底架 25上, 通过绕 在其上的皮带旋转带动摆渡车轮 26之间的连接轴转动, 使得摆渡车轮 26在 纵向轨道上移动; 在摆渡车底架 25上方设置载车架 27 , 载车架 27根据摆渡 车的长度设置多个载车框体, 图中为 3个载车框体即可以同时摆渡三个模具 车; 单个载车框为中空的框体结构, 当模具车沿着模车轨道移动到摆渡车的 载车框体之上后随摆渡车纵向轨道运送到横向轨道上。  Figure 5a is a front view of a multi-function plate production line system shuttle car of the present invention, Figure 5b is a top view of a multi-function plate production line system shuttle car of the present invention, and Figure 5c is a right side view of the multi-function plate production line system shuttle car of the present invention, as shown in Figure 5a, Figure 5b As shown in FIG. 5c, the shuttle bus includes a shuttle car chassis 25, on which a mold track is disposed, and on both sides of the shuttle car frame 25, a ferry wheel 26 is provided, and the wheel passes through the connecting shaft. The second motor 28 is disposed on the shuttle car chassis 25, and the rotation of the belt around the ferry wheel 26 by the rotation of the belt wound thereon causes the ferry wheel 26 to move in the longitudinal track; the shuttle car frame 25 A carriage frame 27 is disposed above, and the carriage frame 27 is provided with a plurality of carriage frames according to the length of the shuttle car. In the figure, three carriage frames can simultaneously ferry three mold cars; a single carriage frame is a hollow frame. The body structure, when the mold car moves along the mold track to the carriage frame of the shuttle bus, is transported to the transverse track with the longitudinal track of the shuttle.
图 6为本发明多功能板材生产线系统中推车机结构示意图, 如图 6所示, 入窑分配机和出窑分配机中的推车机结构相同, 包括推车机主架, 在主架两 端设有第一转轴 30, 第一转轴 30上绕设有第一链条 31 , 在第一链条 31上设 定间距上固定设置有第一推板 32; 在第一转轴 30—侧设置有第三电机 29, 第三电机 29通过皮带带动第一转轴 30转动, 第一转轴 30带动第一链条 31 运动, 第一推板 32随着第一链条 31运动。  6 is a schematic structural view of a cart machine in a multi-functional sheet production line system of the present invention. As shown in FIG. 6, the cart machine in the kiln distributing machine and the kiln distributing machine have the same structure, including the main frame of the cart, in the main frame. A first rotating shaft 30 is disposed at two ends, and a first chain 31 is disposed on the first rotating shaft 30, and a first pushing plate 32 is fixedly disposed on the first chain 31; and the first rotating shaft 30 is disposed at the side The third motor 29 drives the first rotating shaft 30 to rotate by the belt. The first rotating shaft 30 drives the movement of the first chain 31, and the first push plate 32 moves along with the first chain 31.
图 7a为本发明多功能板材生产线系统叠层机正视图, 图 7b为本发明多 功能板材生产线系统叠层机俯视图, 如图 7a和图 7b所示, 入窑分配机和出 窑分配机中的叠层机结构相同, 包括由若干个相互交错的支架组成的第一主 架 33 , 其下半部分设置呈倒梯形结构, 上半部分为空腔结构, 且根据摆渡车 所能摆渡的模具车数量相应设置数量相同的模具车位, 例如设置三个模具车 位。 在第一主架 33上设置前述结构的推车机, 推车机的推送结构设置在第一 主架 33的上半部分空腔结构内, 且推板高于叠层机平面。 Figure 7a is a front view of the multi-layer sheet production line system laminating machine of the present invention, and Figure 7b is a top view of the multi-layer sheet production line system laminating machine of the present invention, as shown in Figures 7a and 7b, into the kiln distributing machine and the kiln distributing machine The laminator has the same structure, and includes a first main frame 33 composed of a plurality of mutually staggered brackets, the lower half of which is provided with an inverted trapezoidal structure, and the upper half is a cavity structure, and according to the shuttle bus The number of mold cars that can be ferried is correspondingly set to the same number of mold parking spaces, for example, three mold parking spaces are set. A cart machine of the foregoing structure is disposed on the first main frame 33, and the pushing structure of the cart machine is disposed in the upper half cavity structure of the first main frame 33, and the push plate is higher than the plane of the laminating machine.
图 8a为本发明多功能板材生产线系统升降机正视图, 图 8b为本发明多 功能板材生产线系统升降机俯视图, 如图 8a和图 8b所示, 入窑分配机和出 窑分配机中的升降机结构相同, 包括竖立在叠层机两侧的呈龙门架型的第二 主架 34, 在第二主架 34上设置有第四电机 35 , 还设置有呈 "工" 型结构的 横向转轴 37和竖向转轴 36, 第四电机 35通过竖向转轴 36带动两个横向转 轴 37转动, 在横向转轴 37上设置有升降链条, 横向转轴 37转动带动升降链 条升降; 在第二主架 34的装有升降链条的立柱上设置有滑轨, 滑轨上设有与 叠层机的第一主架两侧连接的滑块; 升降链条升降带动滑块升降, 进而实现 叠层机的升降。 升降机升降到哪个窑位具体通过控制器控制, 而且入窑分配 机中的升降机和出窑分配机中的升降机应在控制器的作用下保持同步上升或 下降, 以确保模具车出窑的安全。  Figure 8a is a front view of the elevator of the multifunctional board production line system of the present invention, and Figure 8b is a top view of the elevator of the multifunctional board production line system of the present invention, as shown in Figures 8a and 8b, the elevator structure in the kiln distribution machine and the kiln distribution machine are the same The utility model comprises a gantry-type second main frame 34 erected on two sides of the laminating machine, a fourth electric motor 35 is arranged on the second main frame 34, and a lateral rotating shaft 37 and a vertical structure are arranged. To the rotating shaft 36, the fourth motor 35 drives the two lateral rotating shafts 37 to rotate through the vertical rotating shaft 36. The horizontal rotating shaft 37 is provided with a lifting chain, and the horizontal rotating shaft 37 rotates to drive the lifting chain to be lifted and lowered; The column of the chain is provided with a slide rail, and the slide rail is provided with a slider connected to both sides of the first main frame of the laminating machine; the lifting chain lifting and lowering drives the slider to lift and lower, thereby realizing the lifting and lowering of the laminating machine. The kiln where the elevator is lifted and lowered is controlled by the controller, and the elevators in the kiln distributor and the elevators in the kiln distribution machine should be kept rising or falling synchronously under the action of the controller to ensure the safety of the mold kiln.
图 9为本发明板材生产线系统取管机结构示意图, 如图 9所示, 该取管 机包括两部分, 一部分是传动装置, 另一部分是抽取装置, 两部分配合完成 模具车的抽管工作,其中传动装置包括设置在取管机第三主架 42上的第五电 机 38 , 第五电机 38通过皮带带动绕有第二链条 40的第三转轴 39转动, 第 二链条 40上设置有第二推板 41 , 第二推板 41 固定在第二链条 40上并随之 运动; 抽取装置包括底架 43 , 和设置在底架 43上的立架 44, 在立架 44中设 有可上下滑动的挂钩转轴 45 , 挂钩转轴 45通过立架 44两侧的滑槽调整其在 立架 44中的位置; 在挂钩转轴 45上设置有数个挂钩 46。 取管机的传动装置 和抽取装置是按照如下配合方式完成对模具车的抽管工作, 当内部装有管体 的模具车被运送到取管机旁进行抽管操作时, 模具车移至取管机的传动装置 上, 此时传动装置的处于静止状态; 取管机的抽取装置将挂钩转轴 45调整到 与模具车相平的位置上, 自动或手动转动挂钩转轴 45 , 将其上的挂钩 46挂 接在模具车内管体靠近抽取装置一端的挂环中; 然后, 取管机的传动装置中 第五电机 38开始工作, 并带动第三转轴 39转动, 第二推板 41 随第二链条 40运动, 接触到模具车体后推动模具车向远离抽管装置的方向运动, 模具车 运动但是其内原来装的管体便在挂钩 46的作用下, 保持不动, 以此相对运动 的方式对模具车内的管体进行抽取。 Figure 9 is a schematic view showing the structure of the pipe taking machine of the sheet production line system of the present invention. As shown in Figure 9, the pipe taking machine comprises two parts, one part is a transmission device and the other part is an extraction device, and the two parts cooperate to complete the pipe drawing work of the mold car. The transmission device includes a fifth motor 38 disposed on the third main frame 42 of the pipe slinger. The fifth motor 38 drives the third rotating shaft 39 of the second chain 40 to rotate by a belt, and the second chain 40 is provided with a second The push plate 41, the second push plate 41 is fixed on the second chain 40 and moves therewith; the extracting device comprises a bottom frame 43, and a stand 44 disposed on the bottom frame 43, and the vertical frame 44 is provided with a vertical sliding The hook shaft 45 and the hook shaft 45 are adjusted in the position of the stand 44 through the sliding grooves on both sides of the stand 44; a plurality of hooks 46 are disposed on the hook shaft 45. The transmission device and the extraction device of the pipe taking machine complete the pipe drawing work of the mold car according to the following cooperation manner. When the mold car with the pipe body inside is transported to the pipe drawing machine for pipe drawing operation, the mold car is moved to take On the transmission of the pipe machine, the transmission device is at a static state at this time; the extraction device of the pipe taking machine adjusts the hook shaft 45 to a position level with the mold car, and automatically or manually rotates the hook shaft 45, and hooks thereon 46 hanging Connected to the inner ring of the mold car near the end of the extraction device; then, the fifth motor 38 of the transmission of the pipe machine starts to work, and drives the third shaft 39 to rotate, and the second push plate 41 follows the second chain 40 Movement, after touching the mold body, pushing the mold car to move away from the pipe drawing device, the mold car moves but the originally installed pipe body is kept under the action of the hook 46, and the relative movement is performed. The tube inside the mold car is extracted.
应用本发明实施例提供的多功能板材生产线系统, 通过带有轮子的模具 车在生产线上的轨道上进行滑动, 实现生产线的流水化作业; 通过摆渡车方 便地将模具车在不同的处理线路上进行搬运; 还有, 将模具车推入设有轨道 的养护窑并且将窑中进行完养护的模具车退出养护窑是利用机械力实现; 应 用一条生产线生产多种类型的板材, 并提高生产效率。  The multifunctional sheet production line system provided by the embodiment of the invention is slid on the track on the production line by the mold car with wheels to realize the flow of the production line; the mold car is conveniently placed on different processing lines by the shuttle bus Carrying out; also, pushing the mold car into the maintenance kiln with rails and withdrawing the mold car that has been cured in the kiln from the maintenance kiln is realized by mechanical force; using a production line to produce various types of plates and improving production efficiency .
最后应说明的是: 以上实施例仅用以说明本发明的技术方案, 而非对其 限制; 尽管参照前述实施例对本发明进行了详细的说明, 本领域的普通技术 人员应当理解: 其依然可以对前述各实施例所记载的技术方案进行修改, 或 者对其中部分技术特征进行等同替换; 而这些修改或者替换, 并不使相应技 术方案的本质脱离本发明各实施例技术方案的精神和范围。  It should be noted that the above embodiments are only for explaining the technical solutions of the present invention, and are not intended to be limiting; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those skilled in the art that: The technical solutions described in the foregoing embodiments are modified, or some of the technical features are equivalently replaced. The modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

权 利 要 求 书 Claim
1、 一种多功能板材生产线系统, 其特征在于包括:  1. A multifunctional sheet production line system, characterized by comprising:
环行轨道, 包括浇注轨道、 入窑轨道、 养护轨道和出窑轨道;  Cycling track, including casting track, kiln track, maintenance track and exit kiln track;
模具车, 在所述环行轨道上连续运行;  a mold car that runs continuously on the circular track;
搅拌浇注机, 设置在所述浇注轨道上, 用于搅拌料浆并向所述模具车内 浇注;  a stirring casting machine disposed on the casting rail for stirring the slurry and pouring into the mold car;
入窑摆渡车, 设置在所述入窑轨道上, 用于将所述模具车从所述浇注轨 道摆渡到所述养护轨道;  a kiln shuttle truck disposed on the kiln rail for displacing the mold car from the pouring rail to the maintenance rail;
养护窑, 设置在所述养护轨道上, 包括数个养护窑层, 用于对所述模具 车中装载的制品进行养护;  a curing kiln, disposed on the maintenance track, comprising a plurality of curing kiln layers for curing the products loaded in the mold car;
入窑分配机, 设置在所述养护窑的入口处, 用于将所述模具车分配提升 到指定养护窑层, 并推入养护窑, 同时将装载养护好制品的模具车从养护窑 内推出;  a kiln distributing machine is disposed at the entrance of the curing kiln for lifting the mold car to the designated maintenance kiln layer and pushing it into the curing kiln, and pushing the mold car loaded with the cured product out of the curing kiln ;
出窑分配机, 设置在所述养护窑的出口处, 用于接收从所述养护窑推出 的所述模具车;  a kiln distributing machine disposed at an outlet of the curing kiln for receiving the mold car launched from the curing kiln;
出窑摆渡车, 设置在所述出窑轨道上, 用于将所述模具车从所述养护轨 道摆渡到所述浇注轨道;  a kiln shuttle bus disposed on the kiln rail for displacing the mold car from the maintenance rail to the pouring rail;
前处理装置, 设置在所述浇注轨道上并位于所述搅拌浇注机之前, 用于 向所述模具车内铺设增强材料, 和向所述模具车内加管或铺设聚苯板。  A pretreatment device is disposed on the casting track and before the agitating casting machine for laying a reinforcing material into the mold car, and adding a pipe or a polystyrene board to the mold car.
2、根据权利要求 1所述的多功能板材生产线系统, 其特征在于所述模具 车包括模车框体和模车底板组成的模具结构, 所述模车底板下设置有模车底 梁, 在所述模车框体两侧设置有模车轮。  2. The multifunctional sheet production line system according to claim 1, wherein the mold cart comprises a mold structure composed of a mold frame and a mold base, and a mold bottom beam is disposed under the mold base. Mould wheels are disposed on both sides of the mold frame.
3、根据权利要求 1所述的多功能板材生产线系统, 其特征在于所述入窑 摆渡车或出窑摆渡车包括摆渡车底架,在所述摆渡车底架上设置有模车轨道, 所述摆渡车底架两侧设置有摆渡车轮, 在所述摆渡车底架上还设置有第二电 机, 所述摆渡车可通过所述摆渡车轮在所述第二电机的作用下移动。 3. The multi-functional sheet production line system according to claim 1, wherein the kiln shuttle or the kiln shuttle comprises a shuttle car undercarriage, and a molding track is arranged on the shuttle car undercarriage. A ferry wheel is disposed on both sides of the shuttle car chassis, and a second motor is further disposed on the shuttle car chassis, and the shuttle car can be moved by the ferry wheel under the action of the second motor.
4、根据权利要求 1所述的多功能板材生产线系统, 其特征在于所述入窑 分配机或出窑分配机包括用于承载所述模具车的叠层机和用于将所述叠层机 提升到指定养护窑位的升降机, 所述叠层机上还设置有推车机, 用于在所述 升降机将所述叠层机提升到指定窑位之后, 将所述叠层机上承载的所述模具 车推入到所述养护窑中。 A multi-functional sheet production line system according to claim 1, wherein said kiln distributor or kiln dispenser comprises a laminating machine for carrying said mold cart and for said laminating machine Lifting the lift to a designated maintenance kiln, the stacker further comprising a cart machine for carrying the said loader on the stacker after the lifter lifts the stacker to a designated kiln location The mold cart is pushed into the curing kiln.
5、根据权利要求 4所述的多功能板材生产线系统, 其特征在于所述升降 机包括第二主架, 在所述第二主架上设置有第四电机, 还设置有呈 "工" 型 结构的横向转轴和竖向转轴, 所述第四电机通过所述竖向转轴带动所述横向 转轴转动; 带有滑块的升降链条在所述横向转轴的带动下在所述第二主架的 垂直方向上下运动。  The multi-functional sheet production line system according to claim 4, wherein the elevator comprises a second main frame, and the second main frame is provided with a fourth motor, and is also provided with a "work" type structure. a horizontal rotating shaft and a vertical rotating shaft, wherein the fourth motor drives the lateral rotating shaft to rotate by the vertical rotating shaft; the lifting chain with the slider is driven by the lateral rotating shaft to be perpendicular to the second main frame Move up and down.
6、根据权利要求 4所述的多功能板材生产线系统, 其特征在于所述推车 机包括推车机主架, 在所述推车机主架两端设有第一转轴, 所述第一转轴上 设置有第一链条,在所述第一链条上设置有用于推动所述模具车的第一推板; 在所述第一转轴一侧还设置有用于带动所述第一推板运动的第三电机。  The multi-functional sheet production line system according to claim 4, wherein the cart machine comprises a main frame of the cart, and a first rotating shaft is disposed at both ends of the main frame of the cart, the first a first chain is disposed on the rotating shaft, and a first pushing plate for pushing the mold car is disposed on the first chain; and a movement for driving the first pushing plate is further disposed on a side of the first rotating shaft The third motor.
7、根据权利要求 1所述的多功能板材生产线系统, 其特征在于所述搅拌 浇注机上还设置有前浇注装置, 包括立梁和设置在所述立梁上的导轨, 在所 述导轨的一端设置有第一电机, 所述导轨上还设置有在所述第一电机的控制 作用下通过滑轮在所述导轨上滑动的浇注斗。  7. The multi-functional sheet production line system according to claim 1, wherein the agitating casting machine is further provided with a front pouring device, comprising a standing beam and a guide rail disposed on the vertical beam, at one end of the guide rail A first motor is disposed, and the guide rail is further provided with a pouring hopper that slides on the guide rail by a pulley under the control of the first motor.
8、根据权利要求 7所述的多功能板材生产线系统, 其特征在于所述浇注 斗上设置有用于控制所述浇注斗翻转的控制器。  A multi-functional sheet production line system according to claim 7, wherein said pouring hopper is provided with a controller for controlling the pouring of said pouring hopper.
9、根据权利要求 1所述的多功能板材生产线系统, 其特征在于在所述浇 注轨道上, 所述前处理装置之前还包括取管机, 所述取管机包括用于为装有 管体的所述模具车提供动力的传动装置和用于抽取所述模具车中管体的抽取 装置; 所述传动装置包括第三主架, 所述第三主架两端设置有绕设有第三链 条的第三转轴, 所述第三主架一端还设置有用于带动所述第三转轴转动的第 五电机, 所述第三链条上设置有用于推动所述模具车运动的第三推板; 所述 抽取装置包括底架和设置在所述底架上的立架, 在立架中设有滑槽, 可在所 述滑槽中上下滑动的挂钩转轴, 所述挂钩转轴上还设置有数个挂钩。 9. The multi-functional sheet production line system according to claim 1, wherein said pretreatment device further comprises a pipe plucking machine on said casting rail, said pipe staking machine comprising The power transmission device of the mold car and the extraction device for extracting the pipe body of the mold car; the transmission device includes a third main frame, and the third main frame is provided with a third end a third rotating shaft of the chain, the third main frame is further provided with a fifth motor for driving the third rotating shaft, and the third chain is provided with a third pushing plate for pushing the movement of the mold car; Said The extracting device comprises a bottom frame and a vertical frame disposed on the bottom frame. The vertical frame is provided with a sliding slot, a hook rotating shaft that can slide up and down in the sliding slot, and a plurality of hooks are further disposed on the hook rotating shaft.
10、 根据权利要求 1所述的多功能板材生产线系统, 其特征在于所述养 护窑的入口处设置有上卷帘门和下卷帘门, 所述上卷帘门和下卷帘门与所述 窑的出口处也设置有上卷帘门和下卷帘门, 所述上卷帘门和下卷帘门与所述 出窑分配机连接, 并随所述出窑分配机的升降而进行卷帘和放帘。  10. The multi-functional sheet production line system according to claim 1, wherein the entrance of the curing kiln is provided with an upper shutter door and a lower shutter door, and the upper and lower roller shutter doors and the outlet of the kiln are also provided with The upper rolling shutter and the lower rolling shutter are connected to the kiln distributing machine, and the rolling shutter and the curtain are carried out according to the lifting of the kiln distributing machine.
PCT/CN2008/072035 2008-08-19 2008-08-19 Line system for producing slabs WO2010020089A1 (en)

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CN102241067A (en) * 2011-07-21 2011-11-16 梁材 Production line of light weight foam concrete building board
CN102699994A (en) * 2012-06-05 2012-10-03 刘恒水 Production line for fireproof heat-insulating wall plates, and method for on-site processing of fireproof heat-insulating wall plates by utilizing production line
CN104070598A (en) * 2014-06-26 2014-10-01 国家电网公司 Air energy curing kiln
CN105538479A (en) * 2015-12-16 2016-05-04 王巍 Production process for building concave plate
CN107606941A (en) * 2017-09-15 2018-01-19 朱建良 Ceramic catalyst carrier sintering tunnel kiln carrying vehicle cycle operation device
CN108217108A (en) * 2018-01-29 2018-06-29 中建投(沈阳)易筑节能房屋科技有限公司 A kind of wallboard mould vehicle automatic separating apparatus
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CN108217108A (en) * 2018-01-29 2018-06-29 中建投(沈阳)易筑节能房屋科技有限公司 A kind of wallboard mould vehicle automatic separating apparatus
CN111186014A (en) * 2020-01-21 2020-05-22 福建群峰机械有限公司 Wallboard pre-curing production line equipment and pre-curing production process thereof
CN111186013A (en) * 2020-01-21 2020-05-22 福建群峰机械有限公司 Wallboard production line equipment and production process thereof

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