CN108890850A - A kind of intelligent production line and production technology producing multi items standard PC component - Google Patents
A kind of intelligent production line and production technology producing multi items standard PC component Download PDFInfo
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- CN108890850A CN108890850A CN201810649223.9A CN201810649223A CN108890850A CN 108890850 A CN108890850 A CN 108890850A CN 201810649223 A CN201810649223 A CN 201810649223A CN 108890850 A CN108890850 A CN 108890850A
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
- B28B15/007—Plant with two or more identical shaping or moulding devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F27/00—Making wire network, i.e. wire nets
- B21F27/08—Making wire network, i.e. wire nets with additional connecting elements or material at crossings
- B21F27/10—Making wire network, i.e. wire nets with additional connecting elements or material at crossings with soldered or welded crossings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/04—Producing shaped prefabricated articles from the material by tamping or ramming
- B28B1/045—Producing shaped prefabricated articles from the material by tamping or ramming combined with vibrating or jolting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
- B28B13/0235—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities the feed box being provided with agitating means, e.g. stirring vanes to avoid premature setting of the moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
- B28B13/065—Removing the shaped articles from moulds by applying electric current or other means of discharging, e.g. pneumatic or hydraulic discharging means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
- B28B23/022—Means for inserting reinforcing members into the mould or for supporting them in the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/382—Devices for treating, e.g. sanding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/386—Cleaning
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The present invention provides a kind of intelligent production line and production technology that can produce multi items standard PC component, and two intelligent production lines are respectively arranged in A to C axis and C to E axis, and about C axial symmetry, be mounted on often across 1-28 axis between；Single production line includes setting mold device, mesh sheet muscle processing unit (plant), girder rib processing unit (plant), concrete mixing plant, material distributing machine, tipper, curing kilns and stacking machine and tumbler；The present invention can be achieved single production line and produce three kinds of standard PC components such as superimposed sheet, the overlapped shear wall without heat preservation, overlapped shear wall with insulation board simultaneously, and the Whole Process Control of design, production, transport is realized using information system, it is further reduced artificial, this intelligence production line split run only needs 18 people in flowing water on-line operation, only the 1/4 of tradition PC production line split run number, avoid current recruitment waste, reduce labor intensity, it improves product quality and production efficiency, reduces the production cost of enterprise.
Description
Technical field
The present invention relates to precast concrete automatic production line fields, can produce multi items mark more particularly to one kind
The intelligent production line and production technology of quasi- PC component.
Background technique
With the extensive development of national urbanization, also great change is occurring for building trade.It is generated in traditional architecture
Building waste is more, human cost is high, sewage is more, time-consuming, the disadvantages of consuming energy gradually shows.In this process, assembled architecture
Exactly opportunity to develop has been welcome in this process.
Various incentive policies are constantly put into effect, and the rapid development of assembled architecture is promoted.This is because the sector is compared to tradition
Construction, have many advantages, such as that energy saving, water-saving, section is artificial, high production efficiency, product reliability are high.It is especially intelligent and
Information-based development, but also assembled architecture has the characteristics that high degree of automation, this totality for having agreed with industry 2025 is wanted
It asks.In conjunction with Policy Encouraging, precast concrete (Precast Concrete, abbreviation PC component) is flown in assembled architecture
The development of speed.The prefabricated components of this form are widely used in building, traffic, water conservancy, core as novel green building products
Important role is played the part of in the fields such as electricity in national economy.Intelligent concrete prefabricated components production line is concrete prefabricated element
The core production equipment of assembling factory realizes few man on duty, and intelligent, IT application in management is dispatched in prefabricated components production automation,
Human cost is reduced to the maximum extent, and improving production efficiency is the developing direction of modern PC component manufacturing enterprise, and industry
An important ring for building trade in 2025.
The product type of most domestic PC production line production at present has limitation, and low output, energy consumption are high, without abundant
The Whole Process Control of design, production, transport is realized using information technology and intelligent Manufacturing Technology, to cause hand labor strong
Degree is big, high production cost, product quality are irregular, can not accomplish the trackability of production process, report management, long-range completely
Management, enterprise ERP interaction docking.
Summary of the invention
The present invention is to solve the above problems, provide a kind of intelligent production line and production that can produce multi items standard PC component
Technique improves production efficiency, reduces labor intensity, realize the trackability of production process, report management, long-range management,
Enterprise ERP interaction docking.
Technical solution of the present invention：
A kind of intelligent production line producing multi items standard PC component, two intelligence, two production lines are respectively arranged in A
To C axis and C to E axis, and about C axial symmetry, be mounted on often across 1-28 axis between, single production line include set mold device,
Mesh sheet muscle processing unit (plant), girder rib processing unit (plant), concrete mixing plant, material distributing machine, tipper, curing kilns, stacking machine, tumbler
And overhead traveling crane；
The mold device of setting includes demoulding manipulator, die station cleaning plant, side mode cleaning plant, access manipulator and side
Mould library, for dismantling wheel turns over from tumbler empty die station side mode and being stored in side mode library after being cleared up and from side
Mo Kunei takes out the side mode group holding block needed；
The mesh sheet muscle processing unit (plant) is mounted on the rear end for setting mold device, for required for automatic blanking, welding PC component
Mesh sheet muscle, and mesh sheet muscle is arranged into from setting in the die station that mold device wheel turns in corresponding side mode region；
The girder rib processing unit (plant) is mounted on the rear end of mesh sheet muscle processing unit (plant), for automatic blanking, welding PC component
Required girder rib, and girder rib is arranged into out of, mesh sheet muscle wheel turns over corresponding side mode region；
The concrete mixing plant is arranged on the outside of the A axis and E axis of production line and near material distributing machine, for producing
Self-compacting concrete and the concrete being stirred is transported at material distributing machine by fish torpedo ladle；
The material distributing machine is mounted on the side of concrete mixing plant, transports the concrete of coming for receiving concrete mixing plant
And cloth and vibration compacting in die station；
The tipper is mounted on the rear end of material distributing machine, and first layer A die station overturning and the is carried out when for producing shear wall
The overlapping of two layers of B die station；
The stacking machine and curing kilns are mounted on the rear end 7-14 of tipper across for by superimposed sheet or the shearing overlapped
Wall carries out stacking according to MES command and enters kiln and maintenance；
The tumbler is mounted on the exit of curing kilns, for the shear wall conserved tumble make shear wall with
Die station separation, and risen with overhead traveling crane and hang in shelf；Laminated floor slab is lifted by crane by overhead traveling crane level and is separated with die station；
It is described to set mold device, mesh sheet muscle processing unit (plant), girder rib processing unit (plant), concrete mixing plant, material distributing machine, overturning
The rotation of die station is carried out between machine, curing kilns, stacking machine and tumbler by traversing ferry bus；Overhead traveling crane is used for hoisting component；
The material distributing machine is nearby also equipped with insulation board cutting equipment, and insulation board is mounted on overlapped shear wall that band is kept the temperature the
The rotation of die station is realized after on one layer of A plate also by stacking machine and traversing ferry bus.
Demoulding manipulator is installed on the die station station one for setting mold device, die station station two is equipped with make-up machinery
The side of hand, die station station one and die station station two is equipped with side mode transmission rail, and the end of die station station two is equipped with side mode library,
It is provided with access manipulator on side mode library and extends to the side mode loopback track in two region of die station station, the die station station one
It is equipped with die station automatic cleaning apparatus between die station station two, side mode automated cleaning dress is installed on the side mode transmission rail
It sets.
The mesh sheet muscle processing unit (plant) includes feeding workbench, welding support and blanking work platform, the feeding work
Make platform and blanking work platform by rack be arranged in the same height, the welding support be placed in feeding workbench and
Between blanking work platform, and two workbenches are connected, welding head and positioning welding mould are installed on welding support
The underface of welding head is arranged in tool, the positioning welding mold；Be equipped on feeding workbench vertical muscle feeding mechanism and
Transverse bar feeding mechanism is equipped with cutting agency, the vertical muscle feeding mechanism and transverse bar feeding mechanism difference on blanking work platform
By longitudinal reinforcement is defeated and transverse steel is sent to the position of positioning welding mold, and weld to form reinforced mesh by welding head.
The tipper includes the rack for being installed on ground and the bridge machine being mounted on the rack, and further includes being mounted on
Hoisting apparatus on bridge machine and the tipping arrangement being connected to below hoisting apparatus, track of the bridge machine in rack move use
Hoisting apparatus and tipping arrangement are moved to corresponding station；The hoisting apparatus includes hoisting sling and and hoisting sling
The hoisting frame being connected, installation tipping arrangement is stored in be promoted and be overturn by what curing kilns had conserved on the hoisting frame
The wallboard A and wallboard A die station of station turning, the wallboard A are placed in wallboard A die station；The tipping arrangement includes turning frame
Wallboard A die station is fixedly clamped in resupination framework by frame and die station clamping device, the die station clamping device, overturns motor band
Dynamic resupination framework overturns 180 °；Centralising device is installed, the centralising device drives hoisting frame in bridge machine on the resupination framework
Centering operation is realized when reaching overlapping station with wallboard B die station, the wallboard B is placed in wallboard B die station, wallboard A overturning
It is superimposed on after 180 ° on wallboard B；Limit switches are installed, the limit switch, rises bridge machine on the hoisting frame and resupination framework
Refitting is set and is overturn motor and is wired to rack-mounted control cabinet, the movement of control cabinet control bridge machine, lifting
The promotion and decline of device and the overturning of tipping arrangement, to realize the overlapping of wallboard A Yu wallboard B.
It is described to set mold device, mesh sheet muscle processing unit (plant), girder rib processing unit (plant), concrete mixing plant, material distributing machine, overturning
It is mounted on corresponding control cabinet at machine, curing kilns, stacking machine and tumbler, PLC controller is installed in the control cabinet,
Control cabinet is wired to industrial switch, and industrial switch is connected to MES system, cloud platform and database service
Device, MES system, cloud platform and database server are connected to company ERP system.
A kind of intelligent production technology producing multi items standard PC component, including intelligent production line as described above, tool
The process flow of body is as follows,
S1. empty die station wheel, which is gone to, sets at mold device, side mode demoulding is carried out using the demoulding manipulator for setting mold device, under disassembly
Come side mode side mode library is transported to by side mode transmission rail, set up on side mode library access manipulator according to side mode length oneself
It is dynamic that the side mode disassembled is stored classifiedly into side mode library；
S2. company ERP system formulates production plan according to order demand and is issued to MES system, and MES system passes through industry
The control cabinet control access manipulator that Switch control sets mold device takes out side mode from side mode library and carries out the assembly of die station, simultaneously
MES system carries out mesh sheet muscle and purlin by the control cabinet that industrial switch controls mesh sheet muscle processing unit (plant) and girder rib processing unit (plant)
The automatic welding of frame muscle produces；
S3. it sets the die station wheel that mold device assembles and goes to mesh sheet muscle placement station and girder rib placement station, according to MES
The instruction addition mesh sheet muscle and girder rib of system only add mesh sheet muscle, and then wheel goes to the cloth station below material distributing machine；
S4.MES system sends to concrete mixing plant and instructs, and the concrete being stirred is transported to cloth by fish torpedo ladle
Cloth, while the concrete vibrating that the tamping equipment at material distributing machine will be laid in die station are carried out to die station above the die station of station
It is closely knit to form wet template；
S5.MES system controls wet template and is ferried by traversing ferry bus at curing kilns, and wet template is deposited by stacking machine
It is conserved in curing kilns；
S6. the template conserved by curing kilns according to the production of the control instruction of MES system progress overlapped shear wall or
The production of overlapped shear wall with heat preservation or the production of laminated floor slab；
S7. overlapped shear wall or the overlapped shear wall production with heat preservation are completed and utilize tumbler after curing kilns conserve
75 ° are carried out to product to tumble, and are then demoulded using overhead traveling crane；It is demoulded after the lifting of laminated floor slab level using overhead traveling crane；
S8. the overlapped shear wall after demoulding or the overlapped shear wall with heat preservation or laminated floor slab are transported to stockyard or transport to outside
Construction site, the die station wheel after demoulding, which is gone to, sets mold device progress next round production；
In the step S1, it is equipped on side mode transmission rail and is filled for side mode to be carried out clean side mode automated cleaning
It sets, is equipped between die station station one and die station station two for the die station cleaning plant to empty die station even application release agent；
The exit and the close inlet for setting mold device of curing kilns is arranged in tumbler in the step S7, so that product stripping has two
Parallel line.
The production technology detailed process of the laminated floor slab is,
(1) the control cabinet control access manipulator that mold device is set in the control of .MES system takes out side mode from side mode library and carries out mould
The assembly of platform, while MES system controls the control cabinet of mesh sheet muscle processing unit (plant) and girder rib processing unit (plant) by industrial switch
Carry out automatic blanking, the welding production of mesh sheet muscle and girder rib；
(2) the die station wheel that sets that mold device assembles goes to mesh sheet muscle and places station and girder rib placement station, according to MES
The instruction addition mesh sheet muscle and girder rib of system, then wheel goes to the cloth station below material distributing machine；
(3) .MES system sends to concrete mixing plant and instructs, and the concrete being stirred is transported to cloth by fish torpedo ladle
In the cloth bucket of material machine, material distributing machine carries out cloth to the die station that wheel turns over, while the tamping equipment at material distributing machine will be in die station
The concrete vibrating laid is closely knit to form wet template；
(4) .MES system controls wet template and is ferried by traversing ferry bus at curing kilns, and stacking machine stacks wet template
It is conserved in curing kilns；
(5) completes the production of laminated floor slab by the template that curing kilns have conserved；
(6) it is demoulded after the completion of the production of laminated floor slab using horizontal more suspension hook liftings；
(7) laminated floor slab after demoulding is transported to stockyard or transports to construction site outside, and the die station wheel after demoulding, which is gone to, sets mould
Device carries out next round production.
The production technology detailed process of the overlapped shear wall is,
1) the control cabinet control access manipulator that mold device is set in the control of .MES system takes out side mode from side mode library and carries out mould
The assembly of platform, while MES system controls the control cabinet of mesh sheet muscle processing unit (plant) and girder rib processing unit (plant) by industrial switch
Carry out automatic blanking, the welding production of mesh sheet muscle and girder rib；
2) the die station wheel that sets that mold device assembles goes to mesh sheet muscle and places station and girder rib placement station, overlapping shearing
The die station of wall first layer A template adds mesh sheet muscle and girder rib according to the instruction of MES system, and then wheel is gone to below material distributing machine
Cloth station；
3) .MES system sends to concrete mixing plant and instructs, and the concrete being stirred is transported to cloth by fish torpedo ladle
In the cloth bucket of machine, material distributing machine carries out cloth to the die station that turns over of wheel, while the tamping equipment at material distributing machine is by institute in die station
The closely knit wet template of formation overlapped shear wall first layer A of the concrete vibrating of laying.
4) the .MES system control wet template of overlapped shear wall first layer A is ferried by traversing ferry bus at curing kilns, code
The wet template of overlapped shear wall first layer A is deposited into curing kilns and conserves by stack machine.
5) when overlapped shear wall first layer A template has conserved kiln discharge fastly, the die station of second layer B template is according to MES system
Instruction only add mesh sheet muscle, then wheel goes to cloth station below material distributing machine, and material distributing machine carries out cloth to second layer B template
Material, then circulation to first layer A template station to be overlapped；
5) the overlapped shear wall first layer A template wheel that has been conserved by curing kilns goes to tipper station, and tipper is by the
One layer of A template is stacked in the wet template of second layer B below station turning after overturning 180 °, the overlapping shearing after completing overlapping
Wall carries out secondary maintenance into curing kilns by ferrying after middle low frequency vibrating system vibration compacting, while first layer A template
Wheel, which is gone to, sets mold device progress next round production；
6) 75 ° are carried out to product using tumbler after the completion of the production of overlapped shear wall to tumble, is then carried out using overhead traveling crane
Shelf are put into after demoulding；
7) overlapped shear wall after demoulding is transported to stockyard or transports to construction site outside, and the die station wheel after demoulding, which is gone to, to be set
Mold device carries out next round production.
The production technology detailed process of the overlapped shear wall of band heat preservation is,
The control cabinet control access manipulator that mold device is set in the control of a.MES system takes out side mode from side mode library and carries out die station
Assembly, while MES system by industrial switch control the control cabinet of mesh sheet muscle processing unit (plant) and girder rib processing unit (plant) into
The automatic blanking of row mesh sheet muscle and girder rib, welding production；
B. it sets the die station wheel that mold device assembles and goes to mesh sheet muscle placement station and girder rib placement station, with the folded of heat preservation
The die station of combination shearing wall first layer A template only adds mesh sheet muscle according to the instruction of MES system, and then wheel is gone to below material distributing machine
Cloth station；
C.MES system sends to concrete mixing plant and instructs, and the concrete being stirred is transported to cloth by fish torpedo ladle
In the cloth bucket of machine, material distributing machine carries out cloth to the die station that turns over of wheel, while the tamping equipment at material distributing machine is by institute in die station
The closely knit formation first layer A template of the concrete vibrating of laying；
The control of d.MES system goes to insulation board addition station with the overlapped shear wall first layer A template wheel of heat preservation and is protected
The placement of warm plate, the overlapped shear wall first layer A template with heat preservation have placed after insulation board that wheel goes to mesh sheet muscle placement work again
Second layer B mesh sheet muscle is placed in position on insulation board, and second layer B mesh sheet muscle enters insulation board and wet concrete by U shape card insertion
It is interior, it manually is inserted into connector by design drawing, the overlapped shear wall first layer A template wheel then with heat preservation is gone at curing kilns, code
Overlapped shear wall first layer A template with heat preservation is deposited into curing kilns and conserves by stack machine；
E. repeating step b and c production second layer B template, (die station of second layer B template need to add according to the instruction of MES system
Screening piece muscle and girder rib), the band guarantor for going to tipper station, while having conserved by curing kilns is dispatched and taken turns through MES system
The overlapped shear wall first layer A template wheel of temperature goes to tipper station, and tipper is stacked to after first layer A template is overturn 180 °
In second layer B template, the overlapped shear wall with heat preservation after completing overlapping after middle low frequency vibrating system vibration compacting by ferrying
Secondary maintenance is carried out to curing kilns and completes production, while the die station wheel of first layer A template goes to and sets mold device；
F. 75 ° are carried out to product using tumbler after the completion of the overlapped shear wall production with heat preservation to tumble, is then utilized
Overhead traveling crane is demoulded；
G. the overlapped shear wall with heat preservation after demoulding is transported to stockyard or transports to construction site outside, the die station wheel after demoulding
It goes to and sets mold device progress next round production.
The beneficial effects of the invention are as follows：The diversification production of the production of concrete prefabricated element is realized, and utilizes information
Change system realizes the Whole Process Control of design, production, transport, is further reduced artificial, reduces labor intensity, avoids currently using
Work is waste, improves product quality and production efficiency, reduces the production cost of enterprise.
Detailed description of the invention
Fig. 1 is two production line structural schematic diagrams of the invention；
Fig. 2 is single production line structural schematic diagram of the present invention；
Fig. 3 is that the present invention sets mold device structural schematic diagram；
Fig. 4 is mesh sheet muscle welder device structural schematic diagram of the invention；
Fig. 5 is tipper structural schematic diagram of the present invention；
Fig. 6 is MES system network topological diagram of the invention.
Figure label respectively indicates：1-sets mold device, 2-mesh sheet muscle processing unit (plant)s, and 3-mesh sheet muscle place station, and 4-
Girder rib processing unit (plant), 5-girder ribs place station, 6-concrete mixing plants, 7-material distributing machines, 8-insulation board erectors
Position, 9-tippers, 10-stacking machines, 11-tumblers, 12-overhead traveling cranes, 13-curing kilns, 100-demoulding manipulators, 101-
Die station cleaning plant, 102-side mode transmission rails, 103-side mode cleaning plants, 104-side mode loopback tracks, 105-assembly
Manipulator, 106-side mode libraries, 107-access manipulators, 20-feeding workbenches, 21-blanking work platforms, 22-welding
Bracket, 23-welding heads, 24-vertical muscle feeding mechanisms, 25-transverse bar feeding mechanisms, 26-positioning welding molds, 30-machines
Frame, 31-bridge machines, 32-hoisting apparatus, 33-resupination frameworks, 34-hoisting frames, 35-wallboard A die station, 36-tipping arrangements,
37-overturning motors, 38-hoisting slings, 39-die station clamping devices.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Please refer to Fig. 1 to Fig. 6, technical solution of the present invention：
A kind of intelligent production line producing multi items standard PC component, production line are arranged in A to E about C axial symmetry
Axis, 1-28 across, wherein C to E axis single production line include set mold device 1, mesh sheet muscle processing unit (plant) 2, girder rib processing unit (plant) 4,
Concrete mixing plant 6, material distributing machine 7, tipper 9, curing kilns 13, stacking machine 10, tumbler 11 and overhead traveling crane 12；
The mold device 1 of setting includes demoulding manipulator 100, die station cleaning plant 101, side mode cleaning plant 103, access machine
Tool hand 107 and side mode library 106, for dismantling from tumbler empty die station side mode that 11 wheels turn over and storing after being cleared up
The side mode group holding block of needs is taken out in side mode library 106 and out of side mode library 106；
The mesh sheet muscle processing unit (plant) 2 is mounted on the rear end for setting mold device 1, produces and processes PC component for automatic welding
Required mesh sheet muscle, and mesh sheet muscle is arranged into from the die station setting mold device wheel and turning over；
The girder rib processing unit (plant) 4 is mounted on the rear end of mesh sheet muscle processing unit (plant) 2, produces and processes PC for automatic welding
Girder rib required for component；
The concrete mixing plant 6 be arranged in the outside of production line and be in girder rib processing unit (plant) 4 rear end, for into
The stirring of row concrete and by the concrete delivery being stirred at material distributing machine 7；
The material distributing machine 7 is mounted on the side of concrete mixing plant 6, transports mix for receiving concrete mixing plant 6
Solidifying soil and cloth and vibration compacting in die station；
The tipper 9 is mounted on the rear end of material distributing machine 7, to carry out the overlapping of template when producing shear wall；
The curing kilns 13, stacking machine 10 are mounted on the rear end of tipper 9, shear wall or overlapping building for that will overlap
Plate carries out stacking placement and maintenance；
The tumbler 11 be mounted on curing kilns 13, stacking machine 10 exit demoulding station, for what will be conserved
Shear wall tumbles to separate shear wall or laminated floor slab with die station；For laminated floor slab in demoulding station, use is special
6 suspension hooks of hanging scaffold point hook horizontal steady lifting on exposed girder rib and separate with die station；
It is described set mold device 1, mesh sheet muscle processing unit (plant) 2, girder rib processing unit (plant) 4, concrete mixing plant 6, material distributing machine 7,
The rotation of die station is carried out between tipper 9, curing kilns 13, stacking machine 10 and tumbler 11 by traversing ferry bus and overhead traveling crane；
Insulation board installation station 8 is also equipped at the material distributing machine 7, insulation board installs station 8 and curing kilns 13, stacking
Machine 10 realizes the rotation of die station also by traversing ferry bus.
1 front end of mold device of setting also is equipped with tumbler 11, and the intelligence production line is arranged in two standdle carriers and vehicle
In be equipped with overhead traveling crane for for intelligence production line on lifting.
Demoulding manipulator 100 is installed on the die station station one for setting mold device 1, die station station two is equipped with assembly machine
The side of tool hand 105, die station station one and die station station two is equipped with side mode transmission rail 102, and the end of die station station two is set
There is side mode library 106, access manipulator 107 is provided on side mode library 106 and extends to the side mode loopback in two region of die station station
Track 104, is equipped with die station automatic cleaning apparatus 101 between the die station station one and die station station two, the side mode transmits rail
Side mode automatic cleaning apparatus 103 is installed on road 102.
The mesh sheet muscle processing unit (plant) includes feeding workbench 20, welding support 22 and blanking work platform 21, described
Feeding workbench 20 and blanking work platform 21 are arranged by rack in the same height, and the welding support 22 is placed in
Expect between workbench 20 and blanking work platform 21, and two workbenches are connected, weldering is installed on welding support 22
Pick first 23 and positioning welding mold 26, and the underface of welding head 23 is arranged in the positioning welding mold 26；In feeding work
Make platform 20 and be equipped with vertical muscle feeding mechanism 24 and transverse bar feeding mechanism 25, cutting agency is equipped on blanking work platform 21,
The vertical muscle feeding mechanism 24 and transverse bar feeding mechanism 25 are defeated by longitudinal reinforcement respectively and transverse steel is sent to positioning welding mold
26 position, and reinforced mesh is formed by the welding of welding head 23.
The tipper includes the bridge machine 31 for being installed on the rack on ground and being mounted in the rack 30, further includes peace
Hoisting apparatus 32 on bridge machine 31 and the tipping arrangement 36 for being connected to 32 lower section of hoisting apparatus, the bridge machine 31 is along machine
Track on frame 30 is mobile hoisting apparatus 32 and tipping arrangement 36 are moved to corresponding station；The hoisting apparatus 32 wraps
Include hoisting sling 38 and the hoisting frame being connected with hoisting sling 38 34, on the hoisting frame 34 installation tipping arrangement 36 to
It is promoted and the wallboard A for being stored in station turning and wallboard A die station 35 that curing kilns have conserved is passed through in overturning, the wallboard A is placed
In wallboard A die station 35；The tipping arrangement includes resupination framework 33 and die station clamping device 39, the die station clamping device
39 are fixedly clamped wallboard A die station 35 in resupination framework 33, and overturning motor 37 drives resupination framework 33 to overturn 180 °；It is described to turn over
Turn that centralising device is installed on frame 33, the centralising device bridge machine 31 drive hoisting frame 34 reach overlapping station when and wall
Plate B die station realizes centering operation, and the wallboard B is placed in wallboard B die station, and wallboard A is superimposed on wallboard B after overturning 180 °；
Limit switches, the limit switch, bridge machine, hoisting apparatus and overturning electricity are installed on the hoisting frame 34 and resupination framework 33
Machine is wired to the control cabinet being mounted in rack 30, the movement of control cabinet control bridge machine 31, the promotion of hoisting apparatus 32
With decline and tipping arrangement 36 overturning, to realize the overlapping of wallboard A Yu wallboard B.
It is described set mold device 1, mesh sheet muscle processing unit (plant) 2, girder rib processing unit (plant) 4, concrete mixing plant 6, material distributing machine 7,
Corresponding control cabinet, installation in the control cabinet are mounted at tipper 9, curing kilns 13, stacking machine 10 and tumbler 11
Have a PLC controller, control cabinet is wired to industrial switch, industrial switch be connected to MES system, cloud platform with
And database server, MES system, cloud platform and database server are connected to company ERP system.
A kind of intelligent production technology producing multi items standard PC component, including intelligent production line as described above, tool
The process flow of body is as follows,
S1. empty die station wheel, which is gone to, sets at mold device, side mode demoulding is carried out using the demoulding manipulator for setting mold device, under disassembly
Come side mode side mode library is transported to by side mode transmission rail, set up on side mode library access manipulator according to side mode length oneself
It is dynamic that the side mode disassembled is stored classifiedly into side mode library；
S2. company ERP system formulates production plan according to order demand and is issued to MES system, and MES system passes through industry
The control cabinet control access manipulator that Switch control sets mold device takes out side mode from side mode library and carries out the assembly of die station, simultaneously
MES system carries out mesh sheet muscle and purlin by the control cabinet that industrial switch controls mesh sheet muscle processing unit (plant) and girder rib processing unit (plant)
The automatic welding of frame muscle produces；
S3. it sets the die station wheel that mold device assembles and goes to mesh sheet muscle placement station and girder rib placement station, according to MES
The instruction addition mesh sheet muscle and girder rib of system only add mesh sheet muscle, and then wheel goes to the cloth station below material distributing machine；
S4.MES system sends to concrete mixing plant and instructs, and the concrete being stirred is transported to cloth by fish torpedo ladle
Cloth, while the concrete vibrating that the tamping equipment at material distributing machine will be laid in die station are carried out to die station above the die station of station
It is closely knit to form wet template；
S5.MES system controls wet template and is ferried by traversing ferry bus at curing kilns, and wet template is deposited by stacking machine
It is conserved in curing kilns；
S6. the template conserved by curing kilns according to the production of the control instruction of MES system progress overlapped shear wall or
The production of overlapped shear wall with heat preservation or the production of laminated floor slab；
S7. overlapped shear wall or the overlapped shear wall production with heat preservation are completed and utilize tumbler after curing kilns conserve
75 ° are carried out to product to tumble, and are then demoulded using overhead traveling crane；It is demoulded after the lifting of laminated floor slab level using overhead traveling crane；
S8. the overlapped shear wall after demoulding or the overlapped shear wall with heat preservation or laminated floor slab are transported to stockyard or transport to outside
Construction site, the die station wheel after demoulding, which is gone to, sets mold device progress next round production；
In the step S1, it is equipped on side mode transmission rail and is filled for side mode to be carried out clean side mode automated cleaning
It sets, is equipped between die station station one and die station station two for the die station cleaning plant to empty die station even application release agent；
The exit and the close inlet for setting mold device of curing kilns is arranged in tumbler in the step S7, so that product stripping has two
Parallel line.
The production technology detailed process of the laminated floor slab is,
(1) the control cabinet control access manipulator that mold device is set in the control of .MES system takes out side mode from side mode library and carries out mould
The assembly of platform, while MES system controls the control cabinet of mesh sheet muscle processing unit (plant) and girder rib processing unit (plant) by industrial switch
Carry out automatic blanking, the welding production of mesh sheet muscle and girder rib；
(2) the die station wheel that sets that mold device assembles goes to mesh sheet muscle and places station and girder rib placement station, according to MES
The instruction addition mesh sheet muscle and girder rib of system, then wheel goes to the cloth station below material distributing machine；
(3) .MES system sends to concrete mixing plant and instructs, and the concrete being stirred is transported to cloth by fish torpedo ladle
In the cloth bucket of material machine, material distributing machine carries out cloth to the die station that wheel turns over, while the tamping equipment at material distributing machine will be in die station
The concrete vibrating laid is closely knit to form wet template；
(4) .MES system controls wet template and is ferried by traversing ferry bus at curing kilns, and stacking machine stacks wet template
It is conserved in curing kilns；
(5) completes the production of laminated floor slab by the template that curing kilns have conserved；
(6) it is demoulded after the completion of the production of laminated floor slab using horizontal more suspension hook liftings；
(7) laminated floor slab after demoulding is transported to stockyard or transports to construction site outside, and the die station wheel after demoulding, which is gone to, sets mould
Device carries out next round production.
The production technology detailed process of the overlapped shear wall is,
1) the control cabinet control access manipulator that mold device is set in the control of .MES system takes out side mode from side mode library and carries out mould
The assembly of platform, while MES system controls the control cabinet of mesh sheet muscle processing unit (plant) and girder rib processing unit (plant) by industrial switch
Carry out automatic blanking, the welding production of mesh sheet muscle and girder rib；
2) the die station wheel that sets that mold device assembles goes to mesh sheet muscle and places station and girder rib placement station, overlapping shearing
The die station of wall first layer A template adds mesh sheet muscle and girder rib according to the instruction of MES system, and then wheel is gone to below material distributing machine
Cloth station；
3) .MES system sends to concrete mixing plant and instructs, and the concrete being stirred is transported to cloth by fish torpedo ladle
In the cloth bucket of machine, material distributing machine carries out cloth to the die station that turns over of wheel, while the tamping equipment at material distributing machine is by institute in die station
The closely knit wet template of formation overlapped shear wall first layer A of the concrete vibrating of laying.
4) the .MES system control wet template of overlapped shear wall first layer A is ferried by traversing ferry bus at curing kilns, code
The wet template of overlapped shear wall first layer A is deposited into curing kilns and conserves by stack machine.
5) when overlapped shear wall first layer A template has conserved kiln discharge fastly, the die station of second layer B template is according to MES system
Instruction only add mesh sheet muscle, then wheel goes to cloth station below material distributing machine, and material distributing machine carries out cloth to second layer B template
Material, then circulation to first layer A template station to be overlapped；
5) the overlapped shear wall first layer A template wheel that has been conserved by curing kilns goes to tipper station, and tipper is by the
One layer of A template is stacked in the wet template of second layer B below station turning after overturning 180 °, the overlapping shearing after completing overlapping
Wall carries out secondary maintenance into curing kilns by ferrying after middle low frequency vibrating system vibration compacting, while first layer A template
Wheel, which is gone to, sets mold device progress next round production；
6) 75 ° are carried out to product using tumbler after the completion of the production of overlapped shear wall to tumble, is then carried out using overhead traveling crane
Shelf are put into after demoulding；
7) overlapped shear wall after demoulding is transported to stockyard or transports to construction site outside, and the die station wheel after demoulding, which is gone to, to be set
Mold device carries out next round production.
The production technology detailed process of the overlapped shear wall of band heat preservation is,
The control cabinet control access manipulator that mold device is set in the control of a.MES system takes out side mode from side mode library and carries out die station
Assembly, while MES system by industrial switch control the control cabinet of mesh sheet muscle processing unit (plant) and girder rib processing unit (plant) into
The automatic blanking of row mesh sheet muscle and girder rib, welding production；
B. it sets the die station wheel that mold device assembles and goes to mesh sheet muscle placement station and girder rib placement station, with the folded of heat preservation
The die station of combination shearing wall first layer A template only adds mesh sheet muscle according to the instruction of MES system, and then wheel is gone to below material distributing machine
Cloth station；
C.MES system sends to concrete mixing plant and instructs, and the concrete being stirred is transported to cloth by fish torpedo ladle
In the cloth bucket of machine, material distributing machine carries out cloth to the die station that turns over of wheel, while the tamping equipment at material distributing machine is by institute in die station
The closely knit formation first layer A template of the concrete vibrating of laying；
The control of d.MES system goes to insulation board addition station with the overlapped shear wall first layer A template wheel of heat preservation and is protected
The placement of warm plate, the overlapped shear wall first layer A template with heat preservation have placed after insulation board that wheel goes to mesh sheet muscle placement work again
Second layer B mesh sheet muscle is placed in position on insulation board, and second layer B mesh sheet muscle enters insulation board and wet concrete by U shape card insertion
It is interior, it manually is inserted into connector by design drawing, the overlapped shear wall first layer A template wheel then with heat preservation is gone at curing kilns, code
Overlapped shear wall first layer A template with heat preservation is deposited into curing kilns and conserves by stack machine；
E. repeating step b and c production second layer B template, (die station of second layer B template need to add according to the instruction of MES system
Screening piece muscle and girder rib), the band guarantor for going to tipper station, while having conserved by curing kilns is dispatched and taken turns through MES system
The overlapped shear wall first layer A template wheel of temperature goes to tipper station, and tipper is stacked to after first layer A template is overturn 180 °
In second layer B template, the overlapped shear wall with heat preservation after completing overlapping after middle low frequency vibrating system vibration compacting by ferrying
Secondary maintenance is carried out to curing kilns and completes production, while the die station wheel of first layer A template goes to and sets mold device；
F. 75 ° are carried out to product using tumbler after the completion of the overlapped shear wall production with heat preservation to tumble, is then utilized
Overhead traveling crane is demoulded；
G. the overlapped shear wall with heat preservation after demoulding is transported to stockyard or transports to construction site outside, the die station wheel after demoulding
It goes to and sets mold device progress next round production.
Embodiment one (laminated floor slab production)：
Empty die station wheel, which is gone to, sets mold device station, and demoulding manipulator 100 passes through machine vision device automatic identification side mode
Position, and it is transported to side mode transmission rail 102 after removing side mode, when side mode transmission rail 102 passes through side mode automatic cleaning apparatus
When 103, side mode automatic cleaning apparatus 103 completes side mode cleaning, and side mode continues to be transmitted to side mode library along side mode transmission rail 102
106 capture areas, access manipulator 107 identify side mode length by NI Vision Builder for Automated Inspection, and automatic by NI Vision Builder for Automated Inspection
Suitable vacant position in storehouse is found, side mode is classified and is put in storage.Empty die station goes to die station station two, passage in transit by the wheel of die station station one
Die station automatic cleaning apparatus 101 is automatically performed die station cleaning and even application release agent.The data issued according to MES system from
Side mode is placed in side mode loopback track 104 and is delivered to assembly machine by the side mode combination of dynamic selection appropriate length, access manipulator 107
Tool hand 105.In die station station two, the data that assembly manipulator 105 is issued according to MES system are automatically and reasonably placed side mode and are reserved
Openings position is completed to set the die station of mould, goes to buffer station through traversing ferry bus wheel and continues wheel and goes to reinforcing bar protection block station simultaneously
Place reinforcing bar protection block.Die station wheel goes to mesh sheet muscle and places station 3, places mesh sheet muscle automatically by mesh sheet muscle processing unit (plant) 2.Mould
Chaptrel goes to girder rib and places station 5, places girder rib, and placing embedded parts automatically by girder rib processing unit (plant) 4.Die station is through cross
It moves ferry bus and continues rotation arrival cloth station, the fish torpedo ladle of concrete mixing plant carries out concrete benefit to cloth bucket by track
Material, 7 uniform distribution of material distributing machine, and pass through low frequency vibrating system vibration compacting.After the completion of vibrating, die station stacking machine after plucking is sent
Enter curing kilns hot-air curing.It conserves molding laminated floor slab and goes to taking off from tumbler from curing kilns taking-up rear-wheel through stacking machine again
Die worker position is hooked on exposed girder rib horizontal lifting using 6 suspension centres of special hanging scaffold point, is demoulded laminated floor slab using overhead traveling crane
Afterwards, laminated floor slab is transported to outdoor laydown area by traversing ferry bus and overhead traveling crane.Empty die station wheel after demoulding goes to die station station one
Demoulding, into next production cycle.
Embodiment two (overlapped shear wall production)：
Empty die station wheel, which is gone to, sets mold device station, and demoulding manipulator 100 passes through machine vision device automatic identification side mode
Position, and it is transported to side mode transmission rail 102 after removing side mode, when side mode transmission rail 102 passes through side mode automatic cleaning apparatus
When 103, side mode automatic cleaning apparatus 103 completes side mode cleaning, and side mode continues to be transmitted to side mode library along side mode transmission rail 102
106 capture areas, access manipulator 107 identify side mode length by NI Vision Builder for Automated Inspection, and automatic by NI Vision Builder for Automated Inspection
Suitable vacant position in storehouse is found, side mode is classified and is put in storage.Empty die station goes to die station station two, passage in transit by the wheel of die station station one
Die station automatic cleaning apparatus 101 is automatically performed die station cleaning and even application release agent.The data issued according to MES system from
Side mode is placed in side mode loopback track 104 and is delivered to assembly machine by the side mode combination of dynamic selection appropriate length, access manipulator 107
Tool hand 105.In die station station two, the data that assembly manipulator 105 is issued according to MES system are automatically and reasonably placed side mode and are marked and drawed
Door and window and reserved opening position complete to set the die station of mould, go to buffer station through traversing ferry bus wheel and continue wheel and go to reinforcing bar to protect
Protecting block station simultaneously places reinforcing bar protection block.Station 3 is placed in mesh sheet muscle, and mesh sheet muscle is placed by mesh sheet muscle process equipment 2 automatically.It is right
In the first layer A wallboard of overlapped shear wall, station 5 is placed in girder rib, steel bar girder is placed by girder rib process equipment 4；Overlapping
The second layer B wallboard of shear wall is not required to place the placement steel bar girder of station 5 in girder rib.For the first layer A of overlapped shear wall
Wallboard continues rotation through traversing ferry bus and reaches cloth station, the fish torpedo ladle of concrete mixing plant by track to cloth bucket into
Row feed supplement, 7 uniform distribution of material distributing machine, and pass through low frequency vibrating system vibration compacting.After the completion of vibrating, die station stacking after plucking
Machine is sent into curing kilns hot-air curing.
For the second layer B wallboard of overlapped shear wall, the rotation time is calculated by MES system, it is accurate to match first layer A
Wallboard goes out curing kilns, goes to the time of tipper 9 from curing kilns wheel and second layer B wallboard wheel goes to time of tipper 9.Second
Layer B wallboard is demoulded from empty die station, is settled accounts, sets mould, ferrying (identical with the process flow of first layer A wallboard) through traversing ferry bus
To tipper station.The first layer A wallboard of shear wall is taken out by stacking machine from curing kilns after completing maintenance, and then wheel, which is gone to, turns over
The die station for being loaded with overlapped shear wall first layer A wallboard is clamped, lifting, overturns 180 ° and be transported to and turn over by favourable turn station, panel turnover machine 9
The second layer B wallboard overlapping of favourable turn station and the just overlapped shear wall of completion cloth, passes through intermediate frequency vibrating system after the completion of overlapping
By the second layer B wallboard vibration compacting of overlapped shear wall.The empty die station for unloading the first layer A wallboard of overlapped shear wall continues to rotate
To setting mold device station demoulding.The die station rotation for being loaded with overlapped shear wall is sent into curing kilns hot-air curing by stacking machine.It has conserved
At overlapped shear wall by stacking machine from curing kilns take out, go to tumbler station through traversing ferry bus wheel, by tumbler 11 will
Die station is tumbled 75 °, after demoulding overlapped shear wall using overhead traveling crane, moves into intelligent yard by trolley and overhead traveling crane.Sky after demoulding
Die station wheel, which is gone to, sets mold device station demoulding, into next production cycle.
Embodiment three (overlapped shear wall with insulation board)：
Empty die station wheel, which is gone to, sets mold device station, and demoulding manipulator 100 passes through machine vision device automatic identification side mode
Position, and it is transported to side mode transmission rail 102 after removing side mode, when side mode transmission rail 102 passes through side mode automatic cleaning apparatus
When 103, side mode automatic cleaning apparatus 103 completes side mode cleaning, and side mode continues to be transmitted to side mode library along side mode transmission rail 102
106 capture areas, access manipulator 107 identify side mode length by NI Vision Builder for Automated Inspection, and automatic by NI Vision Builder for Automated Inspection
Suitable vacant position in storehouse is found, side mode is classified and is put in storage.Empty die station goes to die station station two, passage in transit by the wheel of die station station one
Die station automatic cleaning apparatus 101 is automatically performed die station cleaning and even application release agent.The data issued according to MES system from
Side mode is placed in side mode loopback track 104 and is delivered to assembly machine by the side mode combination of dynamic selection appropriate length, access manipulator 107
Tool hand 105.In die station station two, the data that assembly manipulator 105 is issued according to MES system are automatically and reasonably placed side mode and are marked and drawed
Door and window and reserved opening position complete to set the die station of mould, go to buffer station through traversing ferry bus wheel and continue wheel and go to reinforcing bar to protect
Protecting block station simultaneously places reinforcing bar protection block.It is automatic by mesh sheet muscle processing unit (plant) 2 in the first layer A wallboard with heat preservation overlapped shear wall
Place mesh sheet muscle.First layer A wallboard with heat preservation overlapped shear wall is not required to place steel bar girder, then placing embedded parts.
For the first layer A wallboard with heat preservation overlapped shear wall, continues rotation through traversing ferry bus and reach cloth station, concrete stirring
The fish torpedo ladle stood carries out concrete feed supplement, 7 uniform distribution of material distributing machine to cloth bucket by track, and is shaken by low frequency vibrating system
Puddling is real, and the material distributing machine is nearby also equipped with high pressure water and cuts heat preservation panel device, and die station goes to insulation board installation station 8 and places guarantor
Warm plate material simultaneously places the placement second layer B mesh sheet muscle of station 3 in mesh sheet muscle by mesh sheet muscle processing unit (plant) 2.And fastener is installed, so
After rotate by stacking machine be sent into curing kilns hot-air curing.
For the second layer B wallboard with heat preservation overlapped shear wall, the rotation time is calculated by MES system, it is accurate to match
First layer A wallboard goes out curing kilns, goes to the time of tipper 9 from curing kilns wheel and second layer B wallboard wheel goes to tipper 9
Time.Second layer B wallboard is demoulded from empty die station, is settled accounts, setting mould, arrangement mesh sheet muscle and girder rib, is gone to and is turned over through cloth rear-wheel
Favourable turn station.The first layer A wallboard of shear wall is taken out by stacking machine from curing kilns after completing maintenance, and then wheel goes to tipper work
The die station for being loaded with the overlapped shear wall first layer A wallboard with insulation board is clamped, lifting, overturns 180 ° and transport by position, panel turnover machine 9
Second layer B wallboard to tipper station and the rigid overlapped shear wall for completing cloth overlaps, and is vibrated after the completion of overlapping by intermediate frequency
System is by the second layer B wallboard vibration compacting of overlapped shear wall.The empty die station for unloading the first layer A wallboard of overlapped shear wall continues
Wheel, which is gone to, sets mold device station demoulding.The die station rotation for being loaded with overlapped shear wall is sent into curing kilns hot-air curing by stacking machine.It supports
It protects the overlapped shear wall completed to be taken out by stacking machine from curing kilns, tumbler station is gone to through traversing ferry bus wheel, by tumbler
11 tumble die station 75 °, after demoulding overlapped shear wall using overhead traveling crane, move into intelligent yard by trolley and overhead traveling crane.After demoulding
Empty die station wheel go to and set mold device station demoulding, into next production cycle.
Intelligent production line of the invention includes field device control system and Information Management System, industrial field device
The network structure of control system includes mixing plant system, maintenance kiln system, mesh sheet steel system of processing, girder rib system of processing, protects
Warm board processing system, die station rotation system, the sensing for setting the components such as modular system, cloth system, tipple, security protection system
Device (digital quantity and analog quantity), board, instrument.Wherein field device control system passes through industrial network interface and industrial switch
It is connected, control is realized by the PLC of subsystem, and PLC realizes that the controlled device at driving scene, signal acquisition pass through by I/0
The analog signals of RS485 communication and transmitter realize that motion control portion is realized by robot.
Informationization system i.e. MES (manufacturing enterprise's production process executes system), realizes including Manufacturing Data Management, figure
Paper split management, plan scheduled production management, Production scheduling management, stock control, quality management, equipment management, management subsystem, at
The functions such as this management, production process control, the integrated decomposition of bottom data integrated analysis, upper layer data, make for whole production line
One sturdy, reliable, comprehensive, feasible manufacture cooperating management platform.
MES system, which is able to achieve, provides standard interface to common software (such as Oracle, SAP or Microsoft), swaps
Data are readily incorporated into existing corporate structure to accounting system.
It includes PXML, Unitechnik, BVBS that MES system support, which is data format, has central database and server
Component produces the visualization and management of inventory, and the three-dimensional visualization of creation data has high performance 3 d editing machine, is used for data
Visualization is connected with PTS.
MES system is compatible with subsystem, such as mixing plant system, maintenance kiln system, mesh sheet steel system of processing, girder rib processing system
System, sets modular system, cloth system, tipple, security protection system at heat preservation board processing system, die station rotation system, and certainly
Manually and automatically data import for definition, the connection comprising database such as oracle, MySQL, and modification, the storage of creation data are gone through
The processing of the retrospect of history warning message, image and list cell.
MES system self-defining operation mode and visualization contain system integrating, support that remote maintenance is integrated, remotely access, fixed
Adopted operator, administrator, engineer's rank administration authority, support remotely modifying and now to modify, and diagnose failure,
Alarm information processing accomplishes event trackability.
In conclusion single production line can be achieved in the present invention produces superimposed sheet, the overlapped shear wall without heat preservation, band simultaneously
Three kinds of standard PC components such as overlapped shear wall of insulation board, and realize using information system the full mistake of design, production, transport
Process control is further reduced manually, this intelligence production line split run only needs 18 people in flowing water on-line operation, only tradition PC production line
The 1/4 of split run number avoids current recruitment waste, reduces labor intensity, improve product quality and production efficiency, reduce the life of enterprise
Produce cost.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (10)
1. the intelligent production line that one kind can produce multi items standard PC component, it is characterised in that：Two production lines are respectively arranged in A
To C axis and C to E axis, and about C axial symmetry, be mounted on often across 1-28 axis between, single production line include set mold device,
Mesh sheet muscle processing unit (plant), girder rib processing unit (plant), concrete mixing plant, material distributing machine, tipper, curing kilns, stacking machine and incline
Turn over machine；
The mold device of setting includes demoulding manipulator, die station cleaning plant, side mode cleaning plant, access manipulator and side mode
Library, for being stored classifiedly by different length to side mode after dismantling wheel turns over from tumbler empty die station side mode and being cleared up
The side mode that needs are automatically taken out in library and out of side mode library forms the side mode of new PC component；
The mesh sheet muscle processing unit (plant) is mounted on the rear end for setting mold device, for net required for automatic blanking, welding PC component
Piece muscle, and mesh sheet muscle is arranged into from setting in the die station that mold device wheel turns in corresponding side mode region；
The girder rib processing unit (plant) is mounted on the rear end of mesh sheet muscle processing unit (plant), for needed for automatic blanking, welding PC component
The girder rib wanted, and girder rib is arranged into out of, mesh sheet muscle wheel turns over corresponding side mode region；
The concrete mixing plant is arranged on the outside of the A axis and E axis of production line and near material distributing machine, for producing from close
Real concrete and the concrete being stirred is transported at material distributing machine by fish torpedo ladle；
The material distributing machine is mounted on the side of concrete mixing plant, for receive concrete mixing plant transport come concrete and to
Cloth and vibration compacting in die station；
The tipper is mounted on the rear end of material distributing machine, and the overturning of first layer A die station and second layer B are carried out when for producing shear wall
The overlapping of die station, so that the wallboard A and wallboard B in die station are superimposed together according to technical requirements；
The stacking machine and curing kilns are mounted on the rear end of tipper, for by superimposed sheet or the shear wall overlapped according to MES
Instruction carries out stacking and enters kiln and maintenance；
The tumbler is mounted on the exit of curing kilns, makes shear wall and die station for tumble the shear wall conserved
Separation, and risen with overhead traveling crane and hang in shelf；Laminated floor slab is lifted by crane by overhead traveling crane level and is separated with die station；
It is described to set mold device, mesh sheet muscle processing unit (plant), girder rib processing unit (plant), concrete mixing plant, material distributing machine, tipper, support
It protects between kiln, stacking machine and tumbler and carries out the rotation of die station by traversing ferry bus；Overhead traveling crane is used to lift by crane the PC structure of finished product
Part；
Insulation board cutting equipment is also equipped with by the material distributing machine, insulation board is mounted on the overlapped shear wall wallboard A with heat preservation
The rotation for realizing die station by traversing ferry bus afterwards, places second mesh sheet muscle, and be sent into curing kilns by stacking machine.
2. the intelligent production line that one kind according to claim 1 can produce multi items standard PC component, it is characterised in that：Institute
It states and sets mold device front end tumbler is also installed, the intelligence production line single production line setting is in two standdle carriers and in workshop
The demoulding that overhead traveling crane is equipped with for PC component lifts.
3. the intelligent production line that one kind according to claim 1 can produce multi items standard PC component, it is characterised in that：Institute
It states and demoulding manipulator is installed on the die station station one for set mold device, die station station two is equipped with assembly manipulator, die station station
One is equipped with side mode transmission rail with the side of die station station two, and the end of die station station two is equipped with side mode library, the restocking of side mode library
Equipped with access manipulator and side mode loopback track in two region of die station station is extended to, the die station station one and die station station
It is equipped with die station automatic cleaning apparatus between two, side mode automatic cleaning apparatus is installed on the side mode transmission rail.
4. the intelligent production line that one kind according to claim 1 can produce multi items standard PC component, it is characterised in that：Institute
Stating mesh sheet muscle processing unit (plant) includes feeding workbench, welding support and blanking work platform, the feeding workbench and under
Expect that workbench is arranged by rack in the same height, the welding support is placed in feeding workbench and blanking work platform
Between, and two workbenches are connected, welding head and positioning welding mold, the tack welding are installed on welding support
Connect the underface that welding head is arranged in mold；Vertical muscle feeding mechanism and transverse bar feeding mechanism are equipped on feeding workbench,
Be equipped with cutting agency on blanking work platform, the vertical muscle feeding mechanism and transverse bar feeding mechanism respectively by longitudinal reinforcement it is defeated and
Transverse steel send to the position of positioning welding mold, and welds to form reinforced mesh by welding head.
5. the intelligent production line that one kind according to claim 1 can produce multi items standard PC component, it is characterised in that：Institute
Stating tipper includes the rack for being installed on ground and the bridge machine being mounted on the rack, and further includes being mounted on rising on bridge machine
The tipping arrangement below hoisting apparatus is set and is connected in refitting, and track of the bridge machine in rack is moved will play refitting
It sets and is moved to corresponding station with tipping arrangement；The hoisting apparatus includes hoisting sling and what is be connected with hoisting sling mention
Frame is risen, installation tipping arrangement is stored in station turning by what curing kilns had conserved to be promoted and be overturn on the hoisting frame
Wallboard A and wallboard A die station, the wallboard A are placed in wallboard A die station；The tipping arrangement includes resupination framework and die station
Wallboard A die station is fixedly clamped in resupination framework by clamping device, the die station clamping device, and overturning motor drives resupination framework
180 ° of overturning；Centralising device is installed, the centralising device drives hoisting frame to reach overlapping work in bridge machine on the resupination framework
Centering operation is realized when position with wallboard B die station, the wallboard B is placed in wallboard B die station, and wallboard A is superimposed on after overturning 180 °
On wallboard B；Limit switches are installed on the hoisting frame and resupination framework, the limit switch, bridge machine, hoisting apparatus and are turned over
Rotating motor is wired to rack-mounted control cabinet, control cabinet control bridge machine is mobile, hoisting apparatus promotion and
Decline and the overturning of tipping arrangement, to realize the overlapping of wallboard A Yu wallboard B.
6. the intelligent production line that one kind according to claim 1 can produce multi items standard PC component, it is characterised in that：Institute
It states and sets mold device, mesh sheet muscle processing unit (plant), girder rib processing unit (plant), concrete mixing plant, material distributing machine, tipper, curing kilns, code
It is mounted on corresponding control cabinet at stack machine and tumbler, PLC controller is installed in the control cabinet, control cabinet passes through
Conducting wire is connected to industrial switch, and industrial switch is connected to MES system, cloud platform and database server, MES system,
Cloud platform and database server are connected to company ERP system.
7. the intelligent production technology that one kind can produce multi items standard PC component, it is characterised in that：Appoint including such as claim 1-6
Intelligent production line described in one, specific process flow is as follows,
S1. empty die station wheel, which is gone to, sets at mold device, carries out side mode demoulding using the demoulding manipulator for setting mold device, disassembles
Side mode is transported to side mode library by side mode transmission rail, and the access manipulator set up on side mode library automatically will according to the length of side mode
The side mode disassembled stores classifiedly side mode library；
S2. company ERP system formulates production plan according to order demand and is issued to MES system, and MES system passes through industry exchange
The control cabinet control access manipulator that mold device is set in machine control takes out side mode from side mode library and carries out the assembly of die station, while MES
System carries out mesh sheet muscle and truss by the control cabinet that industrial switch controls mesh sheet muscle processing unit (plant) and girder rib processing unit (plant)
The automatic welding of muscle produces；
S3. it sets the die station wheel that mold device assembles and goes to mesh sheet muscle placement station and girder rib placement station, according to MES system
Instruction addition mesh sheet muscle and girder rib only add mesh sheet muscle, and then wheel goes to the cloth station below material distributing machine；
S4.MES system sends to concrete mixing plant and instructs, and the concrete being stirred is transported to cloth station by fish torpedo ladle
Die station above cloth is carried out to die station, while the tamping equipment at material distributing machine is closely knit by the concrete vibrating laid in die station
Form wet template；
S5.MES system controls wet template and is ferried by traversing ferry bus at curing kilns, and wet template is deposited into maintenance by stacking machine
It is conserved in kiln；
S6. the template conserved by curing kilns is according to the production of the control instruction of MES system progress overlapped shear wall or with guarantor
The production of the overlapped shear wall of temperature or the production of laminated floor slab；
S7. overlapped shear wall or the overlapped shear wall production with heat preservation are completed and utilize tumbler to production after curing kilns conserve
Tumbling for 75 ° of product progress, is then demoulded using overhead traveling crane；It is demoulded after the lifting of laminated floor slab level using overhead traveling crane；
S8. the overlapped shear wall after demoulding or the overlapped shear wall with heat preservation or laminated floor slab are transported to stockyard or transport to construction outside
Scene, the die station wheel after demoulding, which is gone to, sets mold device progress next round production；
In the step S1, it is equipped on side mode transmission rail for side mode to be carried out clean side mode automatic cleaning apparatus, mould
It is equipped between platform station one and die station station two for the die station cleaning plant to empty die station even application release agent；The step
The exit of curing kilns is arranged in and close to the inlet for setting mold device in tumbler in rapid S7 so that product stripping have two it is parallel
Route.
8. technique according to claim 7, it is characterised in that：The production technology detailed process of the laminated floor slab is,
(1) the control cabinet control access manipulator that mold device is set in the control of .MES system takes out side mode from side mode library and carries out die station
Assembly, while MES system is carried out by the control cabinet that industrial switch controls mesh sheet muscle processing unit (plant) and girder rib processing unit (plant)
The automatic blanking of mesh sheet muscle and girder rib, welding production；
(2) the die station wheel that sets that mold device assembles goes to mesh sheet muscle and places station and girder rib placement station, according to MES system
Instruction addition mesh sheet muscle and girder rib, then wheel goes to the cloth station below material distributing machine；
(3) .MES system sends to concrete mixing plant and instructs, and the concrete being stirred is transported to material distributing machine by fish torpedo ladle
Cloth bucket in, material distributing machine carries out cloth to the die station that turns over of wheel, while the tamping equipment at material distributing machine is by institute's cloth in die station
If concrete vibrating closely knit form wet template；
(4) .MES system controls wet template and is ferried by traversing ferry bus at curing kilns, and wet template is deposited into feeding by stacking machine
It is conserved in shield kiln；
(5) completes the production of laminated floor slab by the template that curing kilns have conserved；
(6) it is demoulded after the completion of the production of laminated floor slab using horizontal more suspension hook liftings；
(7) laminated floor slab after demoulding is transported to stockyard or transports to construction site outside, and the die station wheel after demoulding, which is gone to, sets mold device
Carry out next round production.
9. technique according to claim 7, it is characterised in that：The production technology detailed process of the overlapped shear wall is,
1) the control cabinet control access manipulator that mold device is set in the control of .MES system takes out side mode from side mode library and carries out die station
Assembly, while MES system is carried out by the control cabinet that industrial switch controls mesh sheet muscle processing unit (plant) and girder rib processing unit (plant)
The automatic blanking of mesh sheet muscle and girder rib, welding production；
2) the die station wheel that sets that mold device assembles, which goes to mesh sheet muscle and places station and girder rib, places station, overlapped shear wall the
The die station of one layer of A template adds mesh sheet muscle and girder rib according to the instruction of MES system, and then wheel goes to the cloth below material distributing machine
Station；
3) .MES system sends to concrete mixing plant and instructs, and the concrete being stirred is transported to material distributing machine by fish torpedo ladle
In cloth bucket, material distributing machine carries out cloth to the die station that wheel turns over, while the tamping equipment at material distributing machine will be laid in die station
The closely knit wet template of formation overlapped shear wall first layer A of concrete vibrating.
4) the .MES system control wet template of overlapped shear wall first layer A is ferried by traversing ferry bus at curing kilns, stacking machine
The wet template of overlapped shear wall first layer A is deposited into curing kilns and is conserved.
5) when overlapped shear wall first layer A template has conserved kiln discharge, the die station of second layer B template according to the instruction of MES system only
Mesh sheet muscle is only added, then wheel goes to the cloth station below material distributing machine, and material distributing machine carries out cloth to second layer B template, then
Circulate to first layer A template station to be overlapped；
5) the overlapped shear wall first layer A template wheel that has been conserved by curing kilns goes to tipper station, and tipper is by first layer
A template is stacked in the wet template of second layer B below station turning after overturning 180 °, and the overlapped shear wall after completing overlapping is logical
Ferry-boat is to the interior secondary maintenance of progress of curing kilns after crossing low frequency vibrating system vibration compacting, while first layer A template is reversed
It overturns 180 ° of realizations and resets rear-wheels and go to and set mold device and carry out next round production；
6) 75 ° are carried out to product using tumbler after the completion of the production of overlapped shear wall to tumble, is then demoulded using overhead traveling crane
After be put into shelf；
7) overlapped shear wall after demoulding is transported to stockyard or transports to construction site outside, and the die station wheel after demoulding, which is gone to, sets mould dress
It sets and carries out next round production.
10. technique according to claim 7, it is characterised in that：The production technology tool of the overlapped shear wall of the band heat preservation
Body process is,
The control cabinet control access manipulator that mold device is set in the control of a.MES system takes out side mode from side mode library and carries out the dress of die station
Match, while MES system carries out net by the control cabinet that industrial switch controls mesh sheet muscle processing unit (plant) and girder rib processing unit (plant)
The automatic blanking of piece muscle and girder rib, welding production；
B. it sets the die station wheel that mold device assembles and goes to mesh sheet muscle placement station and girder rib placement station, the overlapping with heat preservation is cut
The die station of power wall first layer A template only adds mesh sheet muscle according to the instruction of MES system, and then wheel goes to the cloth below material distributing machine
Station；
C.MES system sends to concrete mixing plant and instructs, and the concrete being stirred is transported to material distributing machine by fish torpedo ladle
In cloth bucket, material distributing machine carries out cloth to the die station that wheel turns over, while the tamping equipment at material distributing machine will be laid in die station
The closely knit formation first layer A template of concrete vibrating；
The control of d.MES system goes to insulation board addition station with the overlapped shear wall first layer A template wheel of heat preservation and carries out insulation board
Placement, the overlapped shear wall first layer A template with heat preservation, which has placed after insulation board wheel again and goes to mesh sheet muscle placement station, to exist
Second layer B mesh sheet muscle is placed on insulation board, second layer B mesh sheet muscle is entered in insulation board and wet concrete by U-shaped card insertion, manually
It is inserted into connector by design drawing, the overlapped shear wall first layer A template wheel that then band is kept the temperature is gone at curing kilns, and stacking machine is by band
The overlapped shear wall first layer A template of heat preservation, which is deposited into curing kilns, to be conserved；
E. step b and c are repeated and produces second layer B template, the die station of second layer B template need to add net according to the instruction of MES system
The folding with heat preservation for going to tipper station, while having conserved by curing kilns is dispatched through MES system and taken turns to piece muscle and girder rib
Combination shearing wall first layer A template wheel goes to tipper station, and tipper is stacked to the second layer after first layer A template is overturn 180 °
In B template, the overlapped shear wall with heat preservation after completing overlapping passes through ferry-boat after middle low frequency vibrating system vibration compacting to maintenance
Kiln carries out secondary maintenance and completes production, while the 180 ° of realizations of the die station reverse flip of first layer A template reset rear-wheel and go to
Set mold device；
F. 75 ° are carried out to product using tumbler after the completion of the overlapped shear wall production with heat preservation to tumble, then utilizes overhead traveling crane
It is demoulded；
G. the overlapped shear wall with heat preservation after demoulding is transported to stockyard or transports to construction site outside, and the die station wheel after demoulding is gone to
It sets mold device and carries out next round production.
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