CN107322779A - A kind of PC components automatic production line and production procedure technique - Google Patents

A kind of PC components automatic production line and production procedure technique Download PDF

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Publication number
CN107322779A
CN107322779A CN201710583679.5A CN201710583679A CN107322779A CN 107322779 A CN107322779 A CN 107322779A CN 201710583679 A CN201710583679 A CN 201710583679A CN 107322779 A CN107322779 A CN 107322779A
Authority
CN
China
Prior art keywords
station
component
area
abnormity
cloth
Prior art date
Application number
CN201710583679.5A
Other languages
Chinese (zh)
Inventor
孙浩
林江碧
蓟天翔
Original Assignee
江苏汤辰机械装备制造股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 江苏汤辰机械装备制造股份有限公司 filed Critical 江苏汤辰机械装备制造股份有限公司
Priority to CN201710583679.5A priority Critical patent/CN107322779A/en
Publication of CN107322779A publication Critical patent/CN107322779A/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/08Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
    • B28B11/0845Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads for smoothing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/245Curing concrete articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0215Feeding the moulding material in measured quantities from a container or silo
    • B28B13/027Feeding the moulding material in measured quantities from a container or silo by using a removable belt or conveyor transferring the moulding material to the moulding cavities
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/04Discharging the shaped articles
    • B28B13/06Removing the shaped articles from moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00General arrangement or layout of plant Industrial outlines, plant installations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B28B17/0009Shaping of preshaped articles

Abstract

The invention discloses a kind of PC components automatic production line, area is made including abnormity component, superimposed sheet, exterior wall, interior wall in front of area are made located at abnormity component and makes area, the cage muscle on the right side of area is made located at abnormity component and makes area, the component heap place at area rear is made located at abnormity component, the abnormity component makes area, cage muscle and made between area, component heap place and superimposed sheet, exterior wall, interior wall making area by transporting the track connection of component die station, also discloses the production procedure technique of the PC component automatic production lines.The PC components automatic production line and production procedure technique of the present invention, is integrated by position of being arranged to different station, realizes that PC element factoryizatioies are produced in batches, transport to production scene and assemble splicing, all house components can be not only made, production efficiency is also improved, labor intensity is reduced.

Description

A kind of PC components automatic production line and production procedure technique
Technical field
The present invention relates to a kind of production line and flow process, and in particular to a kind of automatic production line and production procedure work Skill.
Background technology
Existing PC components species is various, and manufacture craft is generally molded-in-place, cast in situs, not only long construction period, And quality is unstable, site environment is poor, and cost high energy consumption, waste of raw materials is serious.
The content of the invention
Goal of the invention:In view of the above-mentioned deficiencies in the prior art, it is an object of the present invention to provide a kind of PC components automated production Line, and the PC component automatic production lines production procedure technique, component species is more, matter for PC components automatic production line production Amount is stable, efficiency high.
Technical scheme:A kind of PC components automatic production line of the present invention, including abnormity component make area, located at different Superimposed sheet, exterior wall, interior wall in front of shape structure manufacture area make area, and the cage muscle on the right side of area is made located at abnormity component and makes area, Make the component heap place at area rear located at abnormity component, the abnormity component make area, cage muscle make area, component heap place with And superimposed sheet, exterior wall, interior wall make area between by transport component die station track connect.
It is preferred that, the abnormity component makes area and superimposed sheet, exterior wall, interior wall make area and include shared station, described common Area's right-hand member is made located at superimposed sheet, exterior wall, interior wall with station, the shared station includes ferry-boat station and cloth station.
It is preferred that, the superimposed sheet, exterior wall, interior wall make area also include sequentially arrange cleaning station, oil spout station, draw Line station, side mould install station, vibrations and catch up with flat station, quiet down bit, troweling station, steam-cured station, station turning, form removal station With handling station.
It is preferred that, the abnormity component, which makes area, also includes abnormity component handling station, the steam-cured station of abnormity component and different The form removal of shape component, clear die worker position.
It is preferred that, the cloth station includes being used for the distribution device and vibrating device of cloth in a mold, the ferry-boat The ferry device for transverse shifting component die station is provided between station and cloth station, the distribution device includes some independent The conveying worm of cloth, the vibrating device is the horizontal rocker vibrating device of high frequency.
It is preferred that, the vibrations catch up with flat station to include being used for catching up with the vibrations of flat processing to catch up with leveling device on the surface of component, institute Stating troweling station includes being used for by the surface finishing device of the surface troweling processing of component, and the surface finishing device bottom is provided with wheel, can Troweling processing is carried out in each station of component dies length direction, the frame width of the surface finishing device is more than two die station stations.
It is preferred that, station turning is provided with front of the cloth station, when making Side fascia, internal lobe wall is first made, it is steam-cured after By the tipper left-hand thread of station turning on the good siphonal lobe wall of cloth.
It is preferred that, parallel orbit vertical position in the component die station bed die bottom is provided with the horizontal shifting for component die station Movable pendulum crosses track.
It is preferred that, the steam-cured station includes the framework of steel structure connection, and the framework constitutes phase with component die station The space of adaptation, the frame outer surface is provided with heat insulating board, and each maintenance space is separated by thermal insulation board.
A kind of production procedure technique of PC components automatic production line, including make superimposed sheet or lining or Side fascia or The production procedure technique of abnormity component, when make superimposed sheet when, component sequentially enter cleaning station, oil spout station, line station, Side mould installs station, and by ferrying, station is vibrated into cloth station, enters back into quiet down bit, steam-cured station, form removal work Position, finally enters handling station;When making lining, component sequentially enters cleaning station, oil spout station, line station, side Mould install station, by ferrying, station is vibrated into cloth station, enter back into quiet down bit, troweling station, steam-cured station, Form removal station, finally enters handling station;When making Side fascia, component sequentially enters cleaning station, oil spout station, router Position, side mould install station, and by ferrying, station is vibrated into cloth station, enters back into quiet down bit, steam-cured station, depanning Station, station turning, ferry-boat station, into cloth station, vibrations catch up with flat station, quiet down bit, troweling station, steam-cured station, Form removal station, finally enters handling station;When make abnormity component when, component sequentially enter abnormity component form removal, clear die worker position, By ferrying, station is vibrated into cloth station, then is finally entered by station of ferrying into the steam-cured station of abnormity component Handling station.
Beneficial effect:The PC components automatic production line and production procedure technique of the present invention, makes outer using turning device Wallboard, then integrated by position of being arranged to different station, the length of factory building is shortened, PC component conveyings are filled to production scene With splicing, the batch production of PC element factoryizatioies is realized, is that client reduces cost, the PC component automatic production lines not only may be used To make all house components, production efficiency is also improved, labor intensity is reduced.
Brief description of the drawings
Fig. 1 is zoning arrangement figure of the invention;
Fig. 2 is station layout viewing of the invention.
Embodiment
Technical solution of the present invention is described in detail below, but protection scope of the present invention is not limited to the implementation Example.
As depicted in figs. 1 and 2, a kind of PC components automatic production line of the invention, including abnormity component make area 1, if The superimposed sheet, exterior wall, interior wall for making the front of area 1 in abnormity component make area 2, and the cage muscle on the right side of area 1 is made located at abnormity component Area 3 is made, the component heap place 4 at the rear of area 1 is made located at abnormity component, abnormity component makes area 1, cage muscle and makes area 3, component Heap place 4 and superimposed sheet, exterior wall, interior wall are connected between making area 2 by transporting the track of component die station, send component die station to pass through The process processing of each station, produces the PC components of all size, wherein, component die station is the rectangle mould that section bar is welded Platform, surface soldered wear-resisting steel plate sets some guide pin bushings at die station edge, positioned during for station turning, component die station bottom is set There is U-bar guide rail, for die station conveying, die station front and back end is provided with anticollision device, collision-prevention device, sideways provided with some hangers, and abnormity component makes Area 1 and superimposed sheet, exterior wall, interior wall make area 2 and include shared station, share station and make area 2 located at superimposed sheet, exterior wall, interior wall Right-hand member, sharing station includes ferry-boat station 5 and cloth station 6, superimposed sheet, exterior wall, interior wall make area 2 also include cleaning station 7, Oil spout station 8, line station 9, side mould install station 10, vibrations catch up with flat station 11, it is quiet down bit 12, troweling station 13, steam-cured Station 14, station turning 15, form removal station 16 and handling station 17, abnormity component, which makes area 1, also includes abnormity component Rigger Position 18, the steam-cured station 19 of abnormity component and abnormity component form removal, clear die worker position 20, ferry-boat station 5 include being used for transverse shifting structure The ferry device of part die station, cloth station 6 includes being used for the distribution device and vibrating device of cloth in a mold, station 5 of ferrying The ferry device for transverse shifting component die station is provided between cloth station 6, distribution device includes some independent clothes Conveying worm, vibrating device is the horizontal rocker vibrating device of high frequency, and the easy jolt ramming of high frequency, horizontal rocker vibrating is conducive to mixing Solidifying soil surfacing, ferry device realizes the transverse shifting of die station, and ferry-boat station 5 is provided with ferry device, and ferry device is by Liang Tai Parallel dolly composition, by transverse shifting after the synchronous jack-up of the component die station of longitudinal direction walking, is placed into another longitudinal work afterwards in place Position, so as to reach the transverse shifting of component die station, vibrations catch up with flat station 11 to include being used for the shake that the surface of component is caught up with to flat processing Dynamic catch up with sets running gear above leveling device, including body frame, running gear, lifting device etc., body frame, realize component length direction Catch up with flat, lifting device is set above running gear, realizes that catching up with for different height component is flat, troweling station 13 includes being used for structure Walker is set above the surface finishing device of the surface troweling processing of part, including body frame, walker, dolly, lifting device, body frame, Realize and dolly is set above component length direction troweling, walker, realize and lifting is set above surface member width direction troweling, dolly Device, realizes the troweling of inadequate member height, the front of cloth station 6 is provided with station turning 15, when making Side fascia, first makes interior Leaf wall, it is steam-cured after by the tipper left-hand thread of station turning 15 on the good siphonal lobe wall of cloth, tipper includes fixed mount, outer It is provided with above guide rail, guide rail and sets above frame, internal frame, clamping device, positioner, lifting device, running gear, fixed mount Running gear, realizes and lifting device is set above turning device transverse shifting, running gear, realizes that component die station is lifted, lifting Set outrigger outrigger side that reductor is set below device, realize that internal frame is integrally overturn, internal frame is connected by axle with outrigger, relatively It can rotate, internal frame is surrounded by some fixed bits, realize the fixation of component die station, the surrounding of outrigger is provided with positioner, Ensure siphonal lobe wall and interior page wall accurate positioning, parallel orbit vertical position in component die station bed die bottom, which is provided with, is used for component die station Transverse shifting ferry-boat track, steam-cured station 14 includes the framework of steel structure connection, and framework is mutually fitted with component die station composition The space matched somebody with somebody, frame outer surface is provided with heat insulating board, and each maintenance space is separated by thermal insulation board, and surface finishing device bottom is provided with car Wheel, can carry out troweling processing in each station of component dies length direction, and the frame width of surface finishing device is more than two die station stations;
A kind of production procedure technique of PC components automatic production line, including make superimposed sheet or lining or Side fascia or The production procedure technique of abnormity component, when making superimposed sheet, component sequentially enters cleaning station 7, oil spout station 8, router Position 9, side mould install station 10, and entering cloth station 6 by station 5 of ferrying is vibrated, and enters back into quiet down bit 12, steam-cured work Position 14, form removal station 16, finally enter handling station 17;When making lining, component sequentially enters cleaning station 7, oil spout Station 8, line station 9, side mould install station 10, and entering cloth station 6 by station 5 of ferrying is vibrated, and enters back into quiet stop Station 12, troweling station 13, steam-cured station 19, form removal station 16, finally enter handling station 17;When making Side fascia, structure Part sequentially enters cleaning station 7, oil spout station 8, line station 9, side mould and installs station 10, and by ferrying, station 5 enters cloth Station 6 is vibrated, enter back into quiet down bit 12, steam-cured station 14, depanning station 21, station turning 15, ferry-boat station 5, enter Enter cloth station 6, vibrations and catch up with flat station 11, quiet down bit 12, troweling station 13, steam-cured station 14, form removal station 16, it is most laggard Enter handling station 17;When making abnormity component, component sequentially enters abnormity component form removal, clear die worker position 20, by work of ferrying Position 5 enters cloth station 6 and vibrated, then enters the steam-cured station 19 of abnormity component by station 5 of ferrying, and finally enters Rigger Position 17.
As described above, although the present invention has been represented and described with reference to specific preferred embodiment, it must not be explained For to the limitation of itself of the invention., can be right under the premise of the spirit and scope of the present invention that appended claims are defined are not departed from Various changes can be made in the form and details for it.

Claims (10)

1. a kind of PC components automatic production line, it is characterised in that:Area (1) is made including abnormity component, located at abnormity component system Make the superimposed sheet in front of area (1), exterior wall, interior wall and make area (2), the cage muscle on the right side of area (1) is made located at abnormity component and makes area (3) the component heap place (4) at area (1) rear, is made located at abnormity component, the abnormity component makes area (1), cage muscle and makes area (3), component heap place (4) and superimposed sheet, exterior wall, interior wall are connected between making area (2) by transporting the track of component die station.
2. PC components automatic production line according to claim 1, it is characterised in that:The abnormity component makes area (1) Area (2) are made with superimposed sheet, exterior wall, interior wall and include shared station, and the shared station makes located at superimposed sheet, exterior wall, interior wall Area (2) right-hand member, the shared station includes ferry-boat station (5) and cloth station (6).
3. PC components automatic production line according to claim 2, it is characterised in that:The superimposed sheet, exterior wall, interior wall system Make area (2) also include sequentially arrange cleaning station (7), oil spout station (8), line station (9), side mould install station (10), Flat station (11), quiet down bit (12), troweling station (13), steam-cured station (14), station turning (15), form removal station are caught up with vibrations And handling station (17) (16).
4. PC components automatic production line according to claim 2, it is characterised in that:The abnormity component makes area (1) Also include abnormity component handling station (18), the steam-cured station of abnormity component (19) and abnormity component form removal, clear die worker position (20).
5. PC components automatic production line according to claim 2, it is characterised in that:The cloth station (6) includes using Being provided between the distribution device and vibrating device of cloth in a mold, the ferry-boat station (5) and cloth station (6) is used for horizontal stroke To the ferry device of mobile member die station, the distribution device includes the conveying worm of some independent clothes, the vibration dress It is set to the horizontal rocker vibrating device of high frequency.
6. PC components automatic production line according to claim 3, it is characterised in that:The vibrations catch up with flat station (11) to wrap Include for catching up with the surface of component the vibrations of flat processing to catch up with leveling device, the troweling station (13) includes being used for the surface of component The surface finishing device of troweling processing, the surface finishing device bottom is provided with wheel, can carry out troweling in each station of component dies length direction Processing, the frame width of the surface finishing device is more than two die station stations.
7. PC components automatic production line according to claim 3, it is characterised in that:Set in front of the cloth station (6) Have a station turning (15), when making Side fascia, first make internal lobe wall, it is steam-cured after existed by the tipper left-hand thread of station turning (15) On the good siphonal lobe wall of cloth.
8. PC components automatic production line according to claim 1, it is characterised in that:Put down the component die station bed die bottom The vertical position of row track is provided with the transverse shifting ferry-boat track for component die station.
9. PC components automatic production line according to claim 3, it is characterised in that:The steam-cured station (14) includes steel The framework that structure is formed by connecting, the framework constitutes the space being adapted with component die station, and the frame outer surface is provided with heat-insulated Warming plate, each maintenance space is separated by thermal insulation board.
10. a kind of production procedure technique of PC components automatic production line, it is characterised in that:Including making superimposed sheet or lining Or the production procedure technique of Side fascia or abnormity component, when making superimposed sheet, component sequentially enters cleaning station (7), oil spout Station (8), line station (9), side mould install station (10), and entering cloth station (6) by station of ferrying (5) is vibrated, Quiet down bit (12), steam-cured station (14), form removal station (16) are entered back into, handling station (17) is finally entered;When making interior wall During plate, component sequentially enters cleaning station (7), oil spout station (8), line station (9), side mould and installs station (10), passes through pendulum Ferryman position (5) enters cloth station (6) and vibrated, and enters back into quiet down bit (12), troweling station (13), steam-cured station (19), form removal station (16), finally enter handling station (17);When making Side fascia, component sequentially enters cleaning station (7), oil spout station (8), line station (9), side mould install station (10), and entering cloth station (6) by station of ferrying (5) enters Row vibration, enter back into quiet down bit (12), steam-cured station (14), depanning station 21, station turning (15), ferry-boat station (5), enter Enter cloth station (6), vibrations and catch up with flat station (11), quiet down bit (12), troweling station (13), steam-cured station (14), form removal work Position (16), finally enters handling station (17);When making abnormity component, component sequentially enters abnormity component form removal, clear die worker Position (20), by station of ferrying (5) enter cloth station (6) vibrated, then pass through station of ferrying (5) enter abnormity component steam Station (19) is supported, handling station (17) is finally entered.
CN201710583679.5A 2017-07-18 2017-07-18 A kind of PC components automatic production line and production procedure technique CN107322779A (en)

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CN201710583679.5A CN107322779A (en) 2017-07-18 2017-07-18 A kind of PC components automatic production line and production procedure technique

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Application Number Priority Date Filing Date Title
CN201710583679.5A CN107322779A (en) 2017-07-18 2017-07-18 A kind of PC components automatic production line and production procedure technique

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108890850A (en) * 2018-06-22 2018-11-27 美好建筑装配科技有限公司 A kind of intelligent production line and production technology producing multi items standard PC component
CN109049316A (en) * 2018-09-07 2018-12-21 上海建工材料工程有限公司 A kind of two-way array formula PC component manufacturing device with ferry bus
CN111152337A (en) * 2019-12-31 2020-05-15 湖南三一快而居住宅工业有限公司 Common mode arranging method and device, mold distributing robot and prefabricated part

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1579723A (en) * 2003-08-12 2005-02-16 重庆钢铁(集团)有限责任公司 Prestressed concrete track beam continuing steam curing process
WO2014068032A3 (en) * 2012-10-31 2014-07-31 Scheys Beton Stackable concrete block and method for the manufacturing thereof
CN105459258A (en) * 2016-01-11 2016-04-06 河北榆构建材有限公司 Pc component production line
CN105690552A (en) * 2016-02-02 2016-06-22 中建科技有限公司 Prefabricated concrete component production system
CN105690553A (en) * 2016-02-20 2016-06-22 保定市华锐方正机械制造有限公司 Precast concrete component production line

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1579723A (en) * 2003-08-12 2005-02-16 重庆钢铁(集团)有限责任公司 Prestressed concrete track beam continuing steam curing process
WO2014068032A3 (en) * 2012-10-31 2014-07-31 Scheys Beton Stackable concrete block and method for the manufacturing thereof
CN105459258A (en) * 2016-01-11 2016-04-06 河北榆构建材有限公司 Pc component production line
CN105690552A (en) * 2016-02-02 2016-06-22 中建科技有限公司 Prefabricated concrete component production system
CN105690553A (en) * 2016-02-20 2016-06-22 保定市华锐方正机械制造有限公司 Precast concrete component production line

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108890850A (en) * 2018-06-22 2018-11-27 美好建筑装配科技有限公司 A kind of intelligent production line and production technology producing multi items standard PC component
CN109049316A (en) * 2018-09-07 2018-12-21 上海建工材料工程有限公司 A kind of two-way array formula PC component manufacturing device with ferry bus
CN111152337A (en) * 2019-12-31 2020-05-15 湖南三一快而居住宅工业有限公司 Common mode arranging method and device, mold distributing robot and prefabricated part

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Inventor after: Sun Hao

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