CN105690552A - Prefabricated concrete component production system - Google Patents

Prefabricated concrete component production system Download PDF

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Publication number
CN105690552A
CN105690552A CN201610074531.4A CN201610074531A CN105690552A CN 105690552 A CN105690552 A CN 105690552A CN 201610074531 A CN201610074531 A CN 201610074531A CN 105690552 A CN105690552 A CN 105690552A
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China
Prior art keywords
production line
precast concrete
steel bar
production
finished product
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CN201610074531.4A
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CN105690552B (en
Inventor
叶浩文
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China Construction Science and Technology Group Co Ltd
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China Construction Science and Technology Co Ltd
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Priority to CN201610074531.4A priority Critical patent/CN105690552B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00General arrangement or layout of plant ; Industrial outlines or plant installations
    • B28B15/007Plant with two or more identical shaping or moulding devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0215Feeding the moulding material in measured quantities from a container or silo
    • B28B13/023Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
    • B28B13/0235Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities the feed box being provided with agitating means, e.g. stirring vanes to avoid premature setting of the moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members

Abstract

The invention relates to a prefabricated concrete component production system. The prefabricated concrete component production system comprises a reinforcing bar production line for producing reinforcing bars and transversely extending, two prefabricated concrete wall plate production lines for producing prefabricated concrete wall plates and respectively positioned on two sides of the reinforcing bar production line, a fixed table mold production line and an overlapped plate production line respectively used for producing special-shaped components and overlapped plates and positioned on two transverse sides of the two prefabricated concrete wall plate production lines, and a concrete stirring station for providing concrete finished products for the fixed table mold production line, the two prefabricated concrete wall plate production lines and the overlapped plate production line; wherein the two prefabricated concrete wall plate production lines directly take the reinforcing bars from the reinforcing bar production line; and the fixed table mold production line and the overlapped plate production line take the reinforcing bars from the reinforcing bar production line through a second transportation rail crossing over all the production lines. The prefabricated concrete component production system is capable of improving a reinforcing bar and concrete supply mode, and improving the production efficiency.

Description

Precast concrete production system
Technical field
The present invention relates to a kind of concrete production system。It is more particularly related to a kind of precast concrete production system。
Background technology
Prefabricated concrete structure building refers to and adopts design standardization, production plant, construction assemblingization, main body decorating machine electrical integrated and the mode of production that " five changes are integrally " is principal character such as Whole Course Management is information-based。According to prefabricated concrete structure building products design system, it is determined that precast concrete products such as exterior wall, interior wall, superimposed sheet and abnormity components。
The process layout that precast concrete factory produces is the important component part that precast concrete produces, and precast concrete factory is generally made up of Side fascia production line, lining production line, superimposed sheet production line, fixed station mould production line, reinforcing steel bar production line and concrete mixing plant。Current problem is the production producing equipment manufacturer's precast concrete by all means of precast concrete, the production of the producer of steel bar meter equipment reinforcing bar by all means, concrete mixing plant equipment manufacturer is only responsible for concrete production, the precast concrete causing precast concrete factory produces, concrete production and reinforcing bar produce and disconnect, can not form complete precast concrete one production line, production efficiency is low。Even if having producer to consider integration production, but reinforcing bar supply mode need repeatedly to transport, it is impossible to forming the mode of production of automatization。A place is generally only had, it is impossible to ensure that every production line can obtain the shortest supply time and meet the supply produced due to concrete supply point。
Summary of the invention
It is an object of the invention to solve at least the above, and the advantage that at least will be described later is provided。
A further object of the invention is to improve reinforcing bar and concrete method of supplying in precast concrete production system, improves the production efficiency of precast concrete production system。
In order to realize these purposes and the further advantage of the present invention, it is provided that a kind of precast concrete production system, including:
Reinforcing steel bar production line for steel bar meter production and horizontal expansion;
For precast concrete wall panel processing and two the precast concrete wall panel production lines laying respectively at described reinforcing steel bar production line both lateral sides;
It is respectively used to abnormity component and superimposed sheet processing and is positioned at fixed station mould production line and the superimposed sheet production line of two precast concrete wall panel production line both lateral sides;
By the concrete mixing plant of the cast station offer concrete finished product that is described fixed station mould production line, two precast concrete wall panel production lines and superimposed sheet production line across first conveying track in the left side of each production line successively;
Wherein, the station centrage of described fixed station mould production line, two precast concrete wall panel production lines, reinforcing steel bar production line and superimposed sheet production line is parallel to each other;Described concrete mixing plant is arranged on described fixed station mould production line and wherein outside on the left of a precast concrete wall panel production line;Article two, precast concrete wall panel production line directly takes reinforcing bar, described fixed station mould production line and described superimposed sheet production line by taking reinforcing bar across second conveying track on the right side of each bar production line from described reinforcing steel bar production line successively from described reinforcing steel bar production line。
Consider the production of precast concrete, concrete and reinforcing bar as a whole, coordinate the volume of production of three, the position of rational deployment every production line, the feed lines of optimised coagulation soil and reinforcing bar, solve the automatic transportation of concrete and reinforcing bar, concrete needed for every production line and reinforcing bar can be met the supply of production in the shortest supply time, form the precast concrete member production line of automatization, improve the production efficiency of precast concrete。
Preferably, in described precast concrete production system, being provided with on the right side of each production line and clean the flushing buffer area with buffer memory for precast concrete, the waste water and dregs that described flushing buffer area is collected is back in each bar production line。The flushing buffer area of rational deployment component, needs are rinsed in the repairing that can meet multiple precast concrete product, can meet again the quick production requirement of precast concrete, and waste water and dregs recycles, environmental protection。
Preferably, in described precast concrete production system, described first conveying track is two-orbit straight line, and each track is provided with at least one concrete stack pallet。The concrete supply of two-orbit meets the actual demand of each bar production line。
Preferably, in described precast concrete production system, described concrete mixing plant includes:
At least two main concrete mixers being set up in parallel, each main concrete mixer be arranged below at least one feed opening, described feed opening is arranged on the top of the first conveying track;
First conveying track, its input is arranged on the lower section of described feed opening, and described first conveying track is perpendicular to each production line setting of precast concrete;
Multiple storage bins, it is arranged in the charging aperture place of main concrete mixer successively, and each storage bin is according to the order of sequence to delivering concrete raw material in main concrete mixer;
Transfer stock ground, it is the conveying track of a bent, and the concrete material in bulk cement carrier is directly discharged into the input in described transfer stock ground, and the outfan in described transfer stock ground is connected to any one in multiple storage bin。
Concrete material in bulk cement carrier is after the input being discharged into transfer stock ground, it is delivered in multiple storage bin through transfer stock ground, each storage bin is according to the order of sequence to delivering concrete raw material in main concrete mixer, thus completing a discharging of concrete material, material is turned without secondary, raw material is directly entered in stirring host and processes, while reducing and taking up room, it is to avoid airborne dust and sound pollution。At least two main concrete mixers ensure that when any one stirring host fault or maintenance are stopped transport, and still can meet production needs, improve production efficiency。
Preferably, in described precast concrete production system, multiple storage bins are placed in one and close in space, described closing space is provided with a conveyer belt, each storage bin is placed on described conveyer belt, and described conveyer belt is provided with multiple metering device in order to weigh the concrete material weight entered in each storage bin。Being fed forward of concrete material is easy in the setting of conveyer belt, closes space and avoids the pollution of airborne dust and noise in material transport process。Concrete material in storage bin is delivered in stirring host after metering again, it is ensured that dispensing is accurate。
Preferably, in described precast concrete production system, described reinforcing steel bar production line has two and ranked first reinforcing bar finished product district in position in the outer part, often ranked first reinforcing bar finished product district and there are the multiple first reinforcing bar finished product districts for depositing the first steel reinforcement cage, every precast concrete wall panel production line all includes multiple the first station for the first steel reinforcement cage is installed on die station, article two, precast concrete wall panel production line corresponds respectively to one and ranked first reinforcing bar finished product district, and the first station and the first reinforcing bar finished product district one_to_one corresponding, described lining production line and Side fascia production line correspond respectively to one group of KBK crane, and a KBK crane is arranged between the first station corresponded to each other and the first reinforcing bar finished product district in reciprocally mode, this KBK crane is for being delivered to the first station by first steel reinforcement cage in the first reinforcing bar finished product district。Ensure that between reinforcing steel bar production line and Side fascia production line and lining production line, the fed distance of the first steel reinforcement cage is the shortest, thus improve the production efficiency of Side fascia and lining。
Preferably, in described precast concrete production system, article two, precast concrete wall panel production line includes a Side fascia production line and a lining production line, the left side of described reinforcing steel bar production line and there is the second reinforcing bar finished product district in the side near described Side fascia production line, second reinforcing bar finished product district makes the first reinforced mesh of exterior wall siphonal lobe for depositing, and the left side of described Side fascia production line has the second station for installing the first reinforced mesh;3rd conveying track is longitudinally disposed at the outside in the left side of described reinforcing steel bar production line and the outside in the left side of described Side fascia production line, described second station is extended to, so that the first reinforced mesh is delivered to described second station from described second reinforcing bar finished product district from described second reinforcing bar finished product district。Shorten the fed distance of the first reinforced mesh, it is achieved that the most efficiently conveying to the first reinforced mesh。
Preferably, in described precast concrete production system, the right side of described reinforcing steel bar production line, having the 3rd reinforcing bar finished product district in the side near described superimposed sheet production line, described 3rd reinforcing bar finished product district makes the second reinforced mesh of steel bar girder for depositing;The outside on the right side of described superimposed sheet production line has steel bar girder and produces equipment, and wherein, described steel bar girder produces equipment and is used for producing steel bar girder and supplying described steel bar girder to described superimposed sheet production line;Second conveying track is longitudinally disposed at the outside on the right side of described reinforcing steel bar production line and the outside of described steel bar girder production equipment, extend to described steel bar girder from described 3rd reinforcing bar finished product district and produce equipment, described second reinforced mesh to be delivered to described steel bar girder production equipment。Further reduce second reinforced mesh fed distance to superimposed sheet production line。
Preferably, in described precast concrete production system, the right side of described reinforcing steel bar production line, side near described fixed station mould production line have the 4th reinforcing bar finished product district, and described 4th reinforcing bar finished product district makes the second steel reinforcement cage of die station for depositing;Second conveying track is longitudinally disposed at the outside on the right side of described reinforcing steel bar production line and the outside on the right side of described fixed station mould production line, described fixed station mould production line is extended to, so that described second steel reinforcement cage is delivered to described fixed station mould production line from described reinforcing steel bar production line from described reinforcing steel bar production line。Ensure that the second steel reinforcement cage is the shortest to the fed distance of fixed station mould production line。
Preferably, in described precast concrete production system, also include: for coordinating to control the central control room that each bar production line automation produces, described central control room is positioned at the outside in the left side of described superimposed sheet production line, to realize producing overall process informationization and digitized, improve automatization level。
The present invention at least includes following beneficial effect: described fixed station mould production line, Side fascia production line, reinforcing steel bar production line, lining production line and superimposed sheet production line make consumption make its station centrage arranged in parallel according to reinforcing bar, reinforcing bar makes lining production line that consumption is big and Side fascia production line and reinforcing steel bar production line adjacently positioned, corresponding station aligns, reinforcing bar transportation route is the shortest, the most fast;Reinforcing bar used by superimposed sheet production line and fixed station mould production line adopts the second conveying track transport of each bar production line of lateral direction penetrating, and reinforcing bar is taken conveniently。The blanking of the raw material of concrete mixing plant, without transhipment link, it is ensured that without airborne dust in production process, and the concrete supply of two-orbit meets the actual demand of each bar production line。Rinsing buffer area centralized arrangement on the right side of each production line, facilitate flushing and the transport of precast concrete, sewage centralized cycle processes, environmental protection。Central control room is uniformly controlled the production of each bar production line, and on-demand supply reinforcing bar and concrete, it is achieved that produces informationization and the digitized of overall process, improves the automatization level of production。
Part is embodied by the further advantage of the present invention, target and feature by description below, and part is also by by being understood by those skilled in the art the research of the present invention and practice。
Accompanying drawing explanation
Fig. 1 is the schematic diagram of the precast concrete production system of the present invention。
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in further detail, to make those skilled in the art can implement according to this with reference to description word。
Should be appreciated that used herein such as " have ", existence or the interpolation of other elements one or more or its combination do not allotted in " comprising " and " including " term。
Precast concrete produces need concrete production and steel bar meter to produce collaborative, mode and the position of concrete supply mode and position and reinforcing bar supply are the key factors affecting precast concrete production efficiency, every production line all should be met the supply of production in the shortest supply time, rational deployment every production line, optimised coagulation soil and the feed lines of reinforcing bar, be the precondition that efficiently produces of precast concrete factory。In precast concrete production process, element mold can use repeatedly, it is necessary to the passback mode of mould of making rational planning for。Precast concrete needs before dispatching from the factory to rinse suitable buffer memory, the repairing of rational deployment component and rinsing area, can meet repairing flushing and the buffer memory needs of multiple precast concrete product。Additionally, factory floor it is also contemplated that the raw material transport of concrete and reinforcing bar, the Vomitory of workman。In sum, it is necessary to each production line is considered as a whole, it is determined that optimum Production Line Configured's mode。
As it is shown in figure 1, the present invention provides a kind of precast concrete production system, including:
Reinforcing steel bar production line 1 for steel bar meter production and horizontal expansion。Reinforcing steel bar production line to take into account the reinforcing bar supply of concrete production line, determines supply distance by the size of supply, in conjunction with the monomer weight reasonable consideration means of transportation of supply reinforcing bar。
For precast concrete wall panel processing and two the precast concrete wall panel production lines 2,3 laying respectively at described reinforcing steel bar production line both lateral sides。Owing to the reinforcing bar of two precast concrete wall panel production lines has the call, therefore the two is arranged in the both sides of reinforcing steel bar production line, under ensureing the premise that transportation route is short, improves production efficiency。
It is respectively used to abnormity component and superimposed sheet processing and is positioned at fixed station mould production line 4 and the superimposed sheet production line 5 of two precast concrete wall panel production line both lateral sides。Be disposed with multiple cloth and the station 41 that vibrates, multiple operation station 42 and multiple maintenance station 43 in fixed station mould production line from left side to right side, abnormity component enters after sequentially passing through the processing of above-mentioned station and rinses buffer area and carry out later stage process。Superimposed sheet production line is disposed with and lifts by crane station 51, cleans inspection station 52, ferry-boat station 53, installation die worker position, limit 54, multiple framework of steel reinforcement installation station 55, multiple installation of embedded parts station 56, builds the station 57 that vibrates, multiple ferry-boat station 58, multiple station 59 and multiple form removal station 50 of resting, thus completing the production of superimposed sheet, carry out later stage process subsequently into rinsing buffer area。The side of superimposed sheet production line also has remaining space, is therefore additionally provided with steel bar meter region, including digital control steel bar truss-welding production lines, reinforcing bar semi-finished product laydown area and reinforcing bar finished product laydown area, for temporarily storing reinforcing bar semi-finished product and reinforcing bar finished product。
By the concrete mixing plant 7 of the cast station offer concrete finished product that is described fixed station mould production line, two precast concrete wall panel production lines and superimposed sheet production line across first conveying track 6 in the left side of each production line successively。Concrete finished product on first conveying track is directly discharged into the cast station of fixed station mould production line, two precast concrete wall panel production lines and superimposed sheet production line, carries out next step operation, it is not necessary to again transport, shortens transportation route, improves production efficiency。Concrete mixing plant is double; two main frame stirrings, and when a hostdown or maintenance are stopped transport, another main frame still can meet Production requirement, it is ensured that production efficiency。
Wherein, the station centrage of described fixed station mould production line, two precast concrete wall panel production lines, reinforcing steel bar production line and superimposed sheet production line is parallel to each other, and each production line all designs limit mould rotating channel and walkway, it is ensured that logistics and artificial abortion are unobstructed。Described concrete mixing plant is arranged on described fixed station mould production line and wherein outside on the left of a concrete walls board assembly line, wherein, two main concrete mixers are arranged on the outside on the left of fixed station mould production line, outside on the left of being arranged on fixed station mould production line with the part in the transfer stock ground that main concrete mixer is connected, another part is disposed therein the outside on the left of a precast concrete wall panel production line, take up room with minimizing as far as possible so that rationally distributed。Article two, precast concrete wall panel production line directly takes reinforcing bar from described reinforcing steel bar production line, described fixed station mould production line and described superimposed sheet production line take reinforcing bar by the second conveying track 8 across the right side of each bar production line successively from described reinforcing steel bar production line, second conveying track is provided with two railcars 81, to meet user demand。
The reason that each bar production line is so distributed is, in all of precast concrete member production line, article two, precast concrete wall panel production line having the call to reinforcing bar finished product, therefore, in order to meet the production requirement of two precast concrete external wall panel production lines, improve the production efficiency of precast concrete wall panel, and two precast concrete wall panel production lines are arranged in parallel in the both sides of reinforcing steel bar production line;Consider that superimposed sheet production line and fixed station mould production line much smaller than two precast concrete wall panel production lines, therefore, to be arranged in the outside of two precast concrete wall panel production lines by the reinforcing bar product demand amount of superimposed sheet production line and fixed station mould production line。Demand relative to reinforcing bar finished product, the demand of concrete finished product is then concentrated mainly on cast station by other four production lines except reinforcing steel bar production line, the difference of every production line is only that in the demand to concrete finished product, therefore only the cast station of these four production lines need to be alignd and in the vertical direction is set, first conveying track of transport concrete finished product is positioned on this vertical direction, can realize the concrete finished product supply of beeline。
In described precast concrete production system, it is provided with on the right side of each production line and cleans the flushing buffer area 9 with buffer memory for precast concrete, rinse platform 91 to be arranged on the component of each production line and roll off the production line place, can be arranged in parallel according to demand multiple, ensure that component can be got express developed after rolling off the production line, repairing buffer area 92 and be arranged on the means outlet place of each production line, the side repairing buffer area is additionally provided with transport channel 93, facilitates finished product transport vehicle consolidated delivery component。The waste water and dregs that described flushing buffer area is collected is back in each bar production line, recycles, environmental protection。
In described precast concrete production system, described first conveying track is two-orbit straight line, each track is provided with at least one concrete stack pallet, after concrete stack pallet turns material from concrete mixing plant, under the control of central control room is allocated, after needing the predetermined station of production line of concrete finished product to complete discharging, run back and again feed below concrete mixing plant。Concrete stack pallet is each self-operating on two conveying tracks, and the multiple stage concrete stack pallet on two conveying tracks can give different production line discharging simultaneously, is independent of each other mutually, ensures the supply of concrete finished product on every production line simultaneously。
In described precast concrete production system, described concrete mixing plant includes:
At least two main concrete mixers being set up in parallel 71, each main concrete mixer be arranged below at least one feed opening, described feed opening is arranged on the top of concrete transportation track。Being that two stirring hosts carry out material input, stirring and discharging respectively in the present embodiment, two stirring hosts are centrally located on same straight line, and stirring host is high 20~30 meters, it is simple to the mix and blend of concrete material, powder, additive and water。Two stirring hosts be arranged in parallel, and the lower section of each stirring host respectively arranges two feed openings, and four feed openings are respectively positioned on the top of the first conveying track, and mixed concrete finished product is directly loadable in the concrete stack pallet on concrete transportation track。
First conveying track, its input is arranged on the lower section of described feed opening, and described first conveying track is perpendicular to each production line of precast concrete and arranges, and is positioned at the left side of each production line, and the first conveying track is provided with concrete stack pallet。So, concrete is in the cast direct discharging of station, and concrete transportation route is short, and can meet the concrete demand of a plurality of production line simultaneously。
Multiple storage bins, it is arranged in the charging aperture place of main concrete mixer successively, and each storage bin is according to the order of sequence to delivering concrete raw material in main concrete mixer。Multiple storage bins arrange successively by the transporting direction of concrete material, under the driving of power set, concrete material in the storage bin that distance main concrete mixer is nearest is discharged in stirring host at first, storage bin in the present embodiment is four, after ensure that discharging of bulk cement carrier, without discharging again in 3~7 days, other storage bins are fed forward raw material successively。When the raw material in all storage bins is all finished into, then bulk cement carrier is driven workshop feeding again。This avoid in the workshop that raw material is directly deposited in concrete transportation line, cause environmental pollution。
Transfer stock ground 72, it is the conveying track of a bent, and concrete shape according to the actual design of workshop, in a limited space, to extend the transportation route of concrete material, can reduce raw material and pile up the space taken。Bulk cement carrier drives in the production space of concrete transportation line, directly reversing is near the input of transfer stock ground, then the concrete material in bulk cement carrier is directly discharged into the input in described transfer stock ground, realize for once discharging, material is turned without secondary, the outfan in described transfer stock ground is connected to any one in multiple storage bin, and the raw material in transfer stock ground is directly entered in storage bin to carry out next step dispensing。
In described precast concrete production system, multiple storage bins are placed in one and close in space, and so in concrete material course of conveying, dust is not diffuse into other positions of production line, the more clean and tidy health of workshop;Being provided with a conveyer belt in described closing space, each storage bin is placed on described conveyer belt, and conveyer belt, under the effect of drive motor, carries forward storage bin successively, and the raw material in storage bin is poured in stirring host by elevator bucket。Described conveyer belt is provided with multiple metering device in order to weigh the concrete material weight entered in each storage bin。Each storage bin is arranged below four metering devices, and four metering devices are two row two column distributions, so that metering is more accurate。Metering device weighs the concrete material in storage bin according to the proportioning of concrete finished product, and adds corresponding concrete material with this proportioning in stirring host。
In described precast concrete production system, described reinforcing steel bar production line has two and ranked first reinforcing bar finished product district 11 in position in the outer part, often ranked first reinforcing bar finished product district and there are the multiple first reinforcing bar finished product districts for depositing the first steel reinforcement cage, every precast concrete wall panel production line all includes multiple the first station 21 for the first steel reinforcement cage is installed on die station, 31, article two, precast concrete wall panel production line corresponds respectively to one and ranked first reinforcing bar finished product district, and the first station and the first reinforcing bar finished product district one_to_one corresponding, article two, precast concrete wall panel production line corresponds respectively to one group of KBK crane 12, and a KBK crane is arranged between the first station corresponded to each other and the first reinforcing bar finished product district in reciprocally mode, this KBK crane is for being delivered to the first station by first steel reinforcement cage in the first reinforcing bar finished product district。
In all of precast concrete member production line, article two, precast concrete wall panel production line having the call to reinforcing bar finished product, therefore, in order to meet the production requirement of two precast concrete wall panel production lines, improve the production efficiency of precast concrete wall panel, and two precast concrete wall panel production lines are arranged in parallel in the both sides of reinforcing steel bar production line, and the first reinforcing bar finished product district one_to_one corresponding being used in the first station that the first steel reinforcement cage is installed on die station and be used for depositing the first steel reinforcement cage, between the first station corresponded to each other and the first reinforcing bar finished product district, a KBK crane is set。Thus ensure that between reinforcing steel bar production line and two precast concrete wall panel production lines, the fed distance of the first steel reinforcement cage is the shortest, thus improve the production efficiency of precast concrete wall panel。Specifically, the number of the first station is depended in first reinforcing bar finished product district, and the number of the first station depends on the working performance of subsequent work stations of the productive temp of two precast concrete wall panel production lines, the production capacity of two precast concrete wall panel production lines and the first station。The job content of described first station is for be installed on die station by the first steel reinforcement cage, and this job content belongs to a link in existing precast concrete wall panel production line, does not repeat them here。
In described precast concrete production system, article two, precast concrete wall panel production line includes a Side fascia production line 2 and a lining production line 3, the left side of described reinforcing steel bar production line and there is the second reinforcing bar finished product district 13 in the side near described Side fascia production line, second reinforcing bar finished product district makes the first reinforced mesh of exterior wall siphonal lobe for depositing, and the left side of described Side fascia production line has the second station 22 for installing the first reinforced mesh;3rd conveying track 10 is longitudinally disposed at the outside in the left side of described reinforcing steel bar production line and the outside in the left side of described Side fascia production line, described second station is extended to, so that the first reinforced mesh is delivered to described second station from described second reinforcing bar finished product district from described second reinforcing bar finished product district。
Reinforcing steel bar production line, except wanting outside wallboard production line to supply the first steel reinforcement cage, also to supply the first reinforced mesh being applied to make exterior wall siphonal lobe。Specifically, the the second reinforcing bar finished product district being used for depositing the first reinforced mesh is arranged in the left side of reinforcing steel bar production line, and there is in the vertical certain span due to reinforcing steel bar production line, therefore, also this second reinforcing bar finished product district is arranged in the side near Side fascia production line, to shorten the fed distance of the first reinforced mesh as far as possible。3rd conveying track extends to outside the left side of Side fascia production line outside the left side of reinforcing steel bar production line, it is possible to achieve the most efficiently conveying to the first reinforced mesh。3rd conveying track can be available for the road that haulage vehicle travels, it is also possible to is track that be moved along it for lifting appliance, that be set up in Factory Building in midair。
In described precast concrete production system, the right side of described reinforcing steel bar production line, having the 3rd reinforcing bar finished product district 14 in the side near described superimposed sheet production line, described 3rd reinforcing bar finished product district makes the second reinforced mesh of steel bar girder for depositing;The outside on the right side of described superimposed sheet production line has steel bar girder and produces equipment 501, and wherein, described steel bar girder produces equipment and is used for producing steel bar girder and supplying described steel bar girder to described superimposed sheet production line;Second conveying track is longitudinally disposed at the outside on the right side of described reinforcing steel bar production line and the outside of described steel bar girder production equipment, extend to described steel bar girder from described 3rd reinforcing bar finished product district and produce equipment, described second reinforced mesh to be delivered to described steel bar girder production equipment。
The 3rd reinforcing bar finished product district being used for depositing the second reinforced mesh is arranged in the right side of reinforcing steel bar production line;There is certain span due to reinforcing steel bar production line in the vertical, in order to reduce second reinforced mesh fed distance to superimposed sheet production line further, the 3rd reinforcing bar finished product district is disposed adjacent to the side of superimposed sheet production line。Second conveying track is disposed longitudinally on the outside on the right side of reinforcing steel bar production line and the outside of steel bar girder production equipment, and namely the second reinforced mesh is directly delivered to steel bar girder by the second conveying track from the 3rd reinforcing bar finished product district and produces equipment, and transport path is the shortest。Wherein, this second conveying track can be available for the road that haulage vehicle travels, it is also possible to is track that be moved along it for lifting appliance, that be set up in Factory Building in midair。Additionally, consider the space layout of Factory Building, farthest utilize the space in Factory Building, and in all production lines in Factory Building, only superimposed sheet production line needs steel bar girder, and therefore steel bar girder produces the outside that equipment is individually arranged in the right side of superimposed sheet production line。So it is also ensured that the steel bar girder that steel bar girder production equipment is produced can be delivered to superimposed sheet production line either directly through equipment such as the cranes of short distance transport。Specifically, steel bar girder produces equipment can be digital control steel bar truss-welding production lines。
In described precast concrete production system, the right side of described reinforcing steel bar production line, side near described fixed station mould production line have the 4th reinforcing bar finished product district 15, and described 4th reinforcing bar finished product district makes the second steel reinforcement cage of die station for depositing;Second conveying track is longitudinally disposed at the outside on the right side of described reinforcing steel bar production line and the outside on the right side of described fixed station mould production line, described fixed station mould production line is extended to, so that described second steel reinforcement cage is delivered to described fixed station mould production line from described reinforcing steel bar production line from described reinforcing steel bar production line。
In order to ensure that the second steel reinforcement cage is the shortest to the fed distance of fixed station mould production line, the 4th reinforcing bar finished product district being used for depositing the second steel reinforcement cage is arranged in the right side of reinforcing steel bar production line, and near the side of fixed station mould production line。Second conveying track is longitudinally disposed at the outside on the right side of reinforcing steel bar production line and the outside of fixed station mould production line, so that the second steel reinforcement cage to be delivered to fixed station mould production line。
In described precast concrete production system, also include: for coordinating to control the central control room 100 that each bar production line automation produces, described central control room is positioned at the outside in the left side of described superimposed sheet production line。Central control room is arranged on the side of superimposed sheet production line, it is owing to superimposed sheet production line is shorter relative to other production lines, remaining space is left in both sides, the confined space in Factory Building is at utmost obtained by, monitor the production of each bar production line simultaneously, coordinate to control reinforcing bar and concrete transport distribution。
Described fixed station mould production line, Side fascia production line, reinforcing steel bar production line, lining production line and superimposed sheet production line are arranged in a workshop, and each workshop is by the first conveying track, the second conveying track and the connection of the 3rd conveying track。Wherein, described concrete mixing plant and described fixed station mould production line are arranged in same workshop, and it is positioned at the left side of fixed station mould production line, this is owing to fixed station mould production line is shorter, workshop has remaining space, for the space that Appropriate application is limited, the concrete finished product of concrete mixing plant output is directly entered the cloth of fixed station mould production line and the station that vibrates, and shortens fed distance。Described Side fascia production line, lining production line and superimposed sheet production line are circular line, are beneficial to line production, and described fixed station mould production line adopts the mode of production that platform mould is fixing。
The precast concrete yearly productive capacity of whole precast concrete production system is 200,000 sides, plant area head 248 meters, wide 129 meters, divide between five standdle carriers, first across plant layout concrete mixing plant and fixed station mould production line (long 248 meters, wide 24 meters), second is cross between the 5th standdle carrier is sequentially arranged Side fascia production line (long 248 meters, wide 27 meters), reinforcing steel bar production line (long 248 meters, wide 24 meters), lining production line (long 248 meters, wide 27 meters) and superimposed sheet production line (long 248 meters, wide 27 meters)。All reasonably arrange laterally unobstructed transport channel between each standdle carrier, meet the axial transport requirement running through full plant area。The repairing of component and rinse convenient and swift, waste water and dregs all recycles, environmental protection。
Although embodiment of the present invention are disclosed as above, but listed utilization that it is not restricted in description and embodiment, it can be applied to various applicable the field of the invention completely, for those skilled in the art, it is easily achieved other amendment, therefore, under the general concept limited without departing substantially from claim and equivalency range, the present invention is not limited to specific details and shown here as the legend with description。

Claims (10)

1. a precast concrete production system, it is characterised in that including:
Reinforcing steel bar production line for steel bar meter production and horizontal expansion;
For precast concrete wall panel processing and two the precast concrete wall panel production lines laying respectively at described reinforcing steel bar production line both lateral sides;
It is respectively used to abnormity component and superimposed sheet processing and is positioned at fixed station mould production line and the superimposed sheet production line of two precast concrete wall panel production line both lateral sides;
By the concrete mixing plant of the cast station offer concrete finished product that is described fixed station mould production line, two precast concrete wall panel production lines and superimposed sheet production line across first conveying track in the left side of each production line successively;
Wherein, the station centrage of described fixed station mould production line, two precast concrete wall panel production lines, reinforcing steel bar production line and superimposed sheet production line is parallel to each other;Described concrete mixing plant is arranged on described fixed station mould production line and wherein outside on the left of a precast concrete wall panel production line;Article two, precast concrete wall panel production line directly takes reinforcing bar, described fixed station mould production line and described superimposed sheet production line by taking reinforcing bar across second conveying track on the right side of each bar production line from described reinforcing steel bar production line successively from described reinforcing steel bar production line。
2. precast concrete production system as claimed in claim 1, it is characterized in that, being provided with on the right side of each production line and clean the flushing buffer area with buffer memory for precast concrete, the waste water and dregs that described flushing buffer area is collected is back in each bar production line。
3. precast concrete production system as claimed in claim 1 or 2, it is characterised in that described first conveying track is two-orbit straight line, and each track is provided with at least one concrete stack pallet。
4. precast concrete production system as claimed in claim 3, it is characterised in that described concrete mixing plant includes:
At least two main concrete mixers being set up in parallel, each main concrete mixer be arranged below at least one feed opening, described feed opening is arranged on the top of the first conveying track;
First conveying track, its input is arranged on the lower section of described feed opening, and described first conveying track is perpendicular to each production line setting of precast concrete;
Multiple storage bins, it is arranged in the charging aperture place of main concrete mixer successively, and each storage bin is according to the order of sequence to delivering concrete raw material in main concrete mixer;
Transfer stock ground, it is the conveying track of a bent, and the concrete material in bulk cement carrier is directly discharged into the input in described transfer stock ground, and the outfan in described transfer stock ground is connected to any one in multiple storage bin。
5. precast concrete production system as claimed in claim 4, it is characterized in that, multiple storage bins are placed in one and close in space, described closing space is provided with a conveyer belt, each storage bin is placed on described conveyer belt, and described conveyer belt is provided with multiple metering device in order to weigh the concrete material weight entered in each storage bin。
6. precast concrete production system as claimed in claim 3, it is characterized in that, described reinforcing steel bar production line has two and ranked first reinforcing bar finished product district in position in the outer part, often ranked first reinforcing bar finished product district and there are the multiple first reinforcing bar finished product districts for depositing the first steel reinforcement cage, every precast concrete wall panel production line all includes multiple the first station for the first steel reinforcement cage is installed on die station, article two, precast concrete wall panel production line corresponds respectively to one and ranked first reinforcing bar finished product district, and the first station and the first reinforcing bar finished product district one_to_one corresponding, article two, precast concrete wall panel production line corresponds respectively to one group of KBK crane, and a KBK crane is arranged between the first station corresponded to each other and the first reinforcing bar finished product district in reciprocally mode, this KBK crane is for being delivered to the first station by first steel reinforcement cage in the first reinforcing bar finished product district。
7. precast concrete production system as claimed in claim 6, it is characterized in that, article two, precast concrete wall panel production line includes a Side fascia production line and a lining production line, the left side of described reinforcing steel bar production line and there is the second reinforcing bar finished product district in the side near described Side fascia production line, second reinforcing bar finished product district makes the first reinforced mesh of exterior wall siphonal lobe for depositing, and the left side of described Side fascia production line has the second station for installing the first reinforced mesh;3rd conveying track is longitudinally disposed at the outside in the left side of described reinforcing steel bar production line and the outside in the left side of described Side fascia production line, described second station is extended to, so that the first reinforced mesh is delivered to described second station from described second reinforcing bar finished product district from described second reinforcing bar finished product district。
8. precast concrete production system as claimed in claim 7, it is characterized in that, the right side of described reinforcing steel bar production line, having the 3rd reinforcing bar finished product district in the side near described superimposed sheet production line, described 3rd reinforcing bar finished product district makes the second reinforced mesh of steel bar girder for depositing;The outside on the right side of described superimposed sheet production line has steel bar girder and produces equipment, and wherein, described steel bar girder produces equipment and is used for producing steel bar girder and supplying described steel bar girder to described superimposed sheet production line;Second conveying track is longitudinally disposed at the outside on the right side of described reinforcing steel bar production line and the outside of described steel bar girder production equipment, extend to described steel bar girder from described 3rd reinforcing bar finished product district and produce equipment, described second reinforced mesh to be delivered to described steel bar girder production equipment。
9. precast concrete production system as claimed in claim 7, it is characterized in that, the right side of described reinforcing steel bar production line, side near described fixed station mould production line have the 4th reinforcing bar finished product district, and described 4th reinforcing bar finished product district makes the second steel reinforcement cage of die station for depositing;Second conveying track is longitudinally disposed at the outside on the right side of described reinforcing steel bar production line and the outside on the right side of described fixed station mould production line, described fixed station mould production line is extended to, so that described second steel reinforcement cage is delivered to described fixed station mould production line from described reinforcing steel bar production line from described reinforcing steel bar production line。
10. precast concrete production system as claimed in claim 1, it is characterised in that also include: for coordinating to control the central control room that each bar production line automation produces, described central control room is positioned at the outside in the left side of described superimposed sheet production line。
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CN106738253A (en) * 2016-12-28 2017-05-31 中建科技有限公司 A kind of automation component rinse-system for producing precast concrete
CN106945164A (en) * 2017-03-22 2017-07-14 中交二公局铁路工程有限公司 Adapt to the production system and its method of the concrete sleeper of high temperature and high humidity environment
CN106945164B (en) * 2017-03-22 2019-05-31 中交二公局铁路工程有限公司 Adapt to the production system and its method of the concrete sleeper of high temperature and high humidity environment
CN106926356A (en) * 2017-03-24 2017-07-07 派力斯(重庆)智控停车有限公司 The automation production flow line of pre-cast concrete piping lane
CN106926356B (en) * 2017-03-24 2019-10-25 重庆津浦科技发展有限公司 The automation production flow line of pre-cast concrete piping lane
CN107175759A (en) * 2017-07-14 2017-09-19 广东省建筑机械厂有限公司 The production line of building beam column concrete prefabricated element
CN107322779A (en) * 2017-07-18 2017-11-07 江苏汤辰机械装备制造股份有限公司 A kind of PC components automatic production line and production procedure technique
CN107322775A (en) * 2017-08-08 2017-11-07 西安墙体材料研究设计院 A kind of reciprocating circulating maintenance device and maintaining process
CN107740611B (en) * 2017-11-23 2023-08-29 河北雪龙机械制造有限公司 Double-span double-line production system for assembled building materials
CN107740611A (en) * 2017-11-23 2018-02-27 河北雪龙机械制造有限公司 A kind of twin spans two-wire production system of assembling type buildings material
CN109719843A (en) * 2018-05-31 2019-05-07 宁波联城住工科技有限公司 It concrete prefabricated element production line and its pours and smashes device
CN109178938A (en) * 2018-09-26 2019-01-11 中国建材国际工程集团有限公司 A kind of feeding device and method for closed area feeding
CN110509422A (en) * 2019-08-16 2019-11-29 温州源利智能科技有限公司 A kind of precast concrete production equipment and production method
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WO2021078039A1 (en) * 2019-10-23 2021-04-29 中铁四局集团第四工程有限公司 Reinforced concrete member prefabricating field structure
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