CN107740611B - Double-span double-line production system for assembled building materials - Google Patents
Double-span double-line production system for assembled building materials Download PDFInfo
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- CN107740611B CN107740611B CN201711182508.8A CN201711182508A CN107740611B CN 107740611 B CN107740611 B CN 107740611B CN 201711182508 A CN201711182508 A CN 201711182508A CN 107740611 B CN107740611 B CN 107740611B
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- vibration
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 121
- 239000004566 building material Substances 0.000 title claims abstract description 29
- 238000006243 chemical reaction Methods 0.000 claims abstract description 26
- 238000009434 installation Methods 0.000 claims abstract description 19
- 230000007306 turnover Effects 0.000 claims abstract description 6
- 229910001294 Reinforcing steel Inorganic materials 0.000 claims description 14
- 230000003014 reinforcing effect Effects 0.000 claims description 13
- 230000007246 mechanism Effects 0.000 claims description 10
- 238000005507 spraying Methods 0.000 claims description 7
- 238000004140 cleaning Methods 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 abstract description 38
- 239000010959 steel Substances 0.000 abstract description 38
- 238000005266 casting Methods 0.000 abstract 2
- 238000012423 maintenance Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H5/00—Buildings or groups of buildings for industrial or agricultural purposes
- E04H5/02—Buildings or groups of buildings for industrial purposes, e.g. for power-plants or factories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention relates to a double-span double-line production system for assembled building materials, which comprises a steel bar processing area and a building material module production area, wherein the building material module production area comprises two circulating closed production lines which are arranged in parallel, each production line comprises a turnover plate station, a fixed side die station, a steel bar hoisting station, an installation embedded part station, a vibration casting station, an installation upper side die station, a vibration leveling station, a pre-curing station, a trowelling station and a demolding station, the steel bar processing area is positioned between the two production lines, a top rail is arranged between the two vibration casting stations, a conversion production line is arranged between the vibration leveling station and the installation embedded part station, the conversion production line comprises an empty station, an upper side die station, a steel bar net installation station and a standing station which are connected in sequence by virtue of conversion rails, the intercommunicating transportation of the die stations on the two production lines can be realized through the top rail, and the conversion production line can realize the return of the die stations which are unfinished for installing steel bars.
Description
Technical Field
The invention belongs to the technical field of production of spliced building materials, and particularly relates to a double-span double-line production system for spliced building materials.
Background
The assembled building is gradually accepted due to the advantages of short construction period, small pollution, low cost and the like, the building materials used for the assembled building are assembled building modules prefabricated in factories, a middle workshop of a prefabricated component factory is used as a steel bar processing area, the steel bar processing area is divided into two areas of steel bar processing and steel bar binding, after the steel bar binding is completed, the steel bars are stored in a finished product storage area to provide steel bar finished products for the comprehensive plate line, the steel bars are transported to relevant stations of the workshop by a steel bar transport vehicle, loading and unloading of the steel bars in the storage area and loading and unloading of the steel bars in the transportation to the relevant stations are carried out by manpower or cranes, and the whole process needs to consume large manpower, time and space and has high cost.
Disclosure of Invention
The invention overcomes the defects of the prior art, and provides a double-span double-line production system for assembled building materials, which can save labor and time for loading, unloading and transporting finished steel bars, adopts two parallel and intercommunicated circulating closed production lines to simultaneously carry out production, and the added conversion production line can return a die table which is not completely installed with the steel bars to carry out steel bar installation and embedded part installation, and enters procedures such as pouring, leveling and the like after the installation is completed, so that the production rhythm of each production line is more compact, and the production efficiency is obviously improved.
The specific technical scheme of the invention is as follows:
the utility model provides a double-span double-line production system for pin-connected panel building material, includes reinforcing bar processing district and building materials module production district, and building materials module production district is circulation closed type production line, including carrying out the board station of processing in proper order with the help of the delivery track pair mould platform, fixed side form station, reinforcing bar hoist and mount station, install built-in part station, vibration pouring station, install side form station, vibration and catch up with flat station, the maintenance station and form removal station, be provided with the return track between form removal station and the board station, the key point is, building materials module production district include two parallel arrangement's circulation closed type production line, reinforcing bar processing district is located between the fixed side form station of two production lines, reinforcing bar hoist and mount station and the installation built-in part station, the board station in two production lines sets gradually on same delivery straight line to vibration catch up flat station, the built-in part station and the form removal station set gradually on the return straight line opposite and parallel with the delivery straight line, set up with the vibration pouring dolly between the vibration pouring station in two production lines has the top of the flat station with the help of one and the maintenance line is connected with the vibration pouring dolly, the vibration pouring station sets up with the vibration pouring station and is located between the parallel to the station and is located between the station and the maintenance line is located in the parallel to the conversion station.
And a transverse portal truss is arranged above the two production lines.
A stacking mechanism is arranged between the pre-curing station and the demolding station, and the standing station is communicated with the input end of the stacking mechanism by means of a conversion track.
The cleaning station for the die table and the oil spraying station for spraying the die table demolding oil are sequentially arranged between the turning plate station and the fixed side die station.
The beneficial effects of the invention are as follows: according to the invention, two parallel circulating closed production lines are adopted in the production area of the building material module, the two production lines can be communicated through the connecting rail, and the selection of each die table on the two production lines to the processing station can be flexibly arranged in combination with the conversion function of the conversion production lines, so that the waiting time of the die table when entering the next station is reduced, and the processing efficiency of the whole production system is greatly improved; the steel bar processing area is arranged between the two production lines, the occupied area of the whole production system is saved, the production system becomes compact, lifting equipment is reduced, the steel bar processing area directly adopts a lifting mode to convey steel bars, the logistics conveying of a steel bar logistics trolley is not needed, the step of conveying steel bar finished products to a building material module production area is greatly simplified, in addition, the number of modules produced in unit time by the two production lines is increased, the utilization rate of consumed steam in unit time is increased during production, the production cost of each module is reduced, the reduction of occupied area of a factory building, the reduction of lifting equipment and the omission of logistics equipment are combined, the investment cost of the improved production system is greatly reduced compared with that of the original annular production line, and the capacity of the system is obviously improved due to the fact that the two production lines are simultaneously crossed and flexibly operated.
Drawings
Fig. 1 is a schematic structural view of the present invention.
In the drawings, 1, a reinforcing steel bar processing area, 2, a conveying track, 3, a turning plate station, 4, a fixed side die station, 5, a reinforcing steel bar hoisting station, 6, an embedded part installing station, 7, a vibration pouring station, 8, an upper side die installing station, 9, a vibration leveling station, 10, a pre-curing station, 11, a leveling station, 12, a die removing station, 13, a return track, 14, a top rail, 15, a connecting track, 16, a switching track, 17, an empty station, 18, an upper side die station, 19, a reinforcing steel mesh installing station, 20, a standing station, 21, a transit track, 22, a door truss, 23, a cleaning station, 24 and an oil spraying station.
Detailed Description
The double-span double-line production system for assembled building materials comprises a reinforcing steel bar processing area 1 and a building material module production area, wherein the building material module production area is a circulating closed production line, the circulating closed production line comprises a turnover plate station 3, a fixed side die station 4, a reinforcing steel bar hoisting station 5, an embedded part mounting station 6, a vibration pouring station 7, an upper side die station 8, a vibration leveling station 9, a pre-curing station 10, a trowelling station 11 and a demolding station 12, a return track 13 is arranged between the demolding station 12 and the turnover plate station 3, the key point is that the building material module production area comprises two circulating closed production lines which are arranged in parallel, the reinforcing steel bar processing area 1 is positioned between the fixed side die station 4, the reinforcing steel bar hoisting station 5 and the embedded part mounting station 6 of the two production lines, the turnover plate station 3 to the vibration leveling station 9 in the two production lines are sequentially arranged on the same conveying straight line, the pre-curing station 10, the trowelling station 11 and the demolding station 12 are sequentially arranged on the return straight line which is opposite to the conveying straight line and parallel, a vibration leveling station 17 is arranged between the two production lines and a conversion station 10 and a conversion station 15 is sequentially arranged between the two production lines and the vibration leveling station 9 and the conversion station 15, the conversion station is arranged between the two production lines and the conversion station 9 and the vibration leveling station is connected with the two production lines by virtue of the conversion station 15, the conversion station 15 is arranged between the conversion station 15 and the conversion station is arranged between the conversion station and the conversion station and the conversion station 15, a transit track 21 is arranged between the reinforcing mesh installation station 19 and the embedded part installation station 6 in the adjacent production line.
In the concrete embodiment, as shown in fig. 1, a stacking mechanism is arranged between a pre-curing station 10 and a demolding station 12, a standing station 20 is connected with the input end of the stacking mechanism by means of a conversion rail 16, steel bars are processed, bound and stored in a steel bar processing area 1, when a building material module is produced, bound steel bar finished products are hoisted to the position of a steel bar hoisting station 5 by a crane so as to be convenient for production, a mold table sequentially passes through a turning plate station 3, a fixed side mold station 4, the steel bar hoisting station 5, an embedded part installing station 6 and a vibration pouring station 7 along a conveying rail 2, a cleaning station 23 for the mold table and a spraying station 24 for mold table demolding oil spraying are sequentially arranged between the turning plate station 3 and the fixed side mold station 4, a top rail 14 between the two vibration pouring stations 7 provides a running route for a pouring trolley, and the two production lines can be flexibly poured, and then the mold table is conveyed to two different directions according to practical conditions after the installation of the side mold station 8 and the vibration leveling station 9.
Firstly, conveying the cast and flattened die platform to a pre-curing station 10 through a connecting rail 15, then conveying the die platform to the position of a turning plate station 3 along a return rail 13 after die stripping through a leveling station 11, a stacking mechanism and a die stripping station 12, and entering the next production cycle;
and in the second direction, the die table with the unfinished steel bars sequentially passes through the empty station 17, the upper die station 18 and the reinforcing mesh installation station 19 along the connecting rail 15 and the converting rail 16, after the reinforcing mesh is installed, when the installation embedded part station 6 in the production line is idle, the die table is conveyed to the installation embedded part station 6 by means of the transit rail 21 to install embedded parts, and then operations such as vibration pouring, upper die installation, pre-curing and disassembly are sequentially carried out, if the die table on the transit rail 21 is excessive after the steel bars are installed, the die table is conveyed to the standing station 20 and even conveyed to the stacking mechanism to be stored.
The door-shaped truss 22 crossing is arranged above the two production lines, the door-shaped truss 22 can be provided with a lifting device, the lifting device can lift equipment, a die table and the like between the two production lines, production switching and adjustment of the two production lines are facilitated, and production fluency of the production lines is optimized.
The existing traditional annular production line is applicable to the production of external wallboards, internal wallboards and superimposed sheets, but cannot be applied to the production of special-shaped components, and the improved double-span double-line production system can be applied to the special-shaped components, so that the types of products are widened; in the existing production line, as the production area of the building material module and the processing area of the reinforcing steel bar are independently arranged, a space suitable for hoisting equipment and a reinforcing steel bar logistics trolley is reserved in the middle, the improved double-span double-line production system is used for arranging the processing area of the reinforcing steel bar in the production area of the building material module, the occupied area of a factory building is saved to 2/3 of the original area, the investment cost of 75 ten thousand can be saved every 1000 square meters according to the 750 yuan/square meter calculation of the production factory building, the productivity of one double-span double-line production system is greatly higher than that of the existing annular production line, two production lines are included in one production system, the production takt of a single building material module on the production line is saved from the original 15min to the existing 12min, and the production efficiency is improved by 20%;
in the processing flow of the existing production line, three hoisting devices are needed on the production line, three hoisting devices are needed in the steel bar processing area, six hoisting devices are needed in total, and the improved double-span double-line production system is provided with only one steel bar processing area and two steel bar processing areas, three hoisting devices are needed in total, the investment cost is saved by 30 ten thousand yuan according to the market price calculation, the cost of the three hoisting devices is saved, the condition of low production efficiency caused by the operation period is improved, in addition, the production line does not need to use a steel bar logistics trolley, the steel bar logistics trolley can be saved by about 10 ten thousand yuan, and the double-span double-line production system is directly placed in the production line in a hoisting mode, so that the logistics transportation time is saved, the time and labor for manually loading and unloading the steel bar logistics trolley are saved, the step of transporting the steel bar finished product is generally saved, the production period is shortened, and the production efficiency is greatly improved;
the production line in the invention effectively improves the production efficiency, omits a special-shaped component curing mode, produces products such as external wallboards, internal wallboards, superimposed plates, special-shaped components and the like, can be used for processing and producing by using the production line in the invention, saves the occupied area of a special-shaped component curing area which is independently arranged, omits the special-shaped component production line, greatly saves the gas consumption, the electricity consumption and the manual maintenance cost of vapor required by production on the whole, increases the number of components produced by a production system in unit time, improves the utilization rate of the vapor in unit time, and can be used for producing more components in the same vapor amount and also saves the vapor consumption required by production in intangible manner.
Claims (3)
1. The utility model provides a double-span double-line production system for assembled building materials, including reinforcing bar processing zone (1) and building materials module production zone, building materials module production zone is circulation closed type production line, including turn over board station (3), fixed sideform station (4), reinforcing bar hoist and mount station (5), install built-in fitting station (6), vibration pouring station (7), install sideform station (8), vibration and catch up with flat station (9), pre-curing station (10), trowelling station (11) and form removal station (12), be provided with return track (13) between form removal station (12) and the board station (3), the key point is, building materials module production zone include two parallel arrangement's circulation closed type production line, reinforcing bar processing zone (1) is located between fixed sideform station (4), reinforcing bar hoist and mount station (5) of two production lines, turn over board station (3) to vibration in two production lines and catch up flat station (9) set up on same delivery straight line in proper order, pre-curing station (10), trowelling station (11) and flat station (7) are set up on the straight line in opposite direction and take the straight line (14) of setting up between the flat station (3), the vibration leveling stations (9) and the pre-curing stations (10) in the two production lines are connected by means of a connecting rail (15), a conversion production line parallel to the production line is arranged between the adjacent vibration leveling stations (9) and the pre-curing stations (10), the conversion production line sequentially comprises an empty station (17), an upper side die station (18), a reinforcing mesh installation station (19) and a standing station (20) which are sequentially connected by means of a conversion rail (16) from front to back, the empty station (17) is positioned on the connecting rail (15), and a transfer rail (21) is arranged between the reinforcing mesh installation station (19) and an embedded part installation station (6) in the adjacent production line;
a cross gate truss (22) is arranged above the two production lines;
firstly, conveying the cast and flattened die platform to a pre-curing station through a connecting rail, then conveying the die platform to a turning plate station position along a return rail after die removal through a trowelling station, a stacking mechanism and a die removal station, and entering the next production cycle; and in the second direction, the die table which is not installed with the reinforcing steel bars sequentially passes through the empty station, the upper die station and the reinforcing steel bar net installing station along the connecting track and the converting track, after the reinforcing steel bar net is installed, when the installing embedded part station in the production line is idle, the die table is conveyed to the installing embedded part station by means of the transferring track to install the embedded part, and then vibration pouring, upper die installation, pre-curing, disassembly and other operations are sequentially carried out, if the die table is excessive after the reinforcing steel bars are installed on the transferring track, the die table is conveyed to the standing station, and even the die table is conveyed to the stacking mechanism to be stored.
2. A two-span, two-line production system for a modular building material according to claim 1, wherein: a stacking mechanism is arranged between the pre-curing station (10) and the demolding station (12), and the standing station (20) is communicated with the input end of the stacking mechanism by means of a conversion track (16).
3. A two-span, two-line production system for a modular building material according to claim 1, wherein: the cleaning station (23) for the die table and the oil spraying station (24) for spraying the die table demolding oil are sequentially arranged between the turning plate station (3) and the fixed side die station (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711182508.8A CN107740611B (en) | 2017-11-23 | 2017-11-23 | Double-span double-line production system for assembled building materials |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201711182508.8A CN107740611B (en) | 2017-11-23 | 2017-11-23 | Double-span double-line production system for assembled building materials |
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| CN107740611A CN107740611A (en) | 2018-02-27 |
| CN107740611B true CN107740611B (en) | 2023-08-29 |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109719843A (en) * | 2018-05-31 | 2019-05-07 | 宁波联城住工科技有限公司 | It concrete prefabricated element production line and its pours and smashes device |
| CN108908679B (en) * | 2018-07-14 | 2020-09-08 | 肇庆威尼托机械有限公司 | System and method for producing quartz stone plate by adopting rubber mold |
| CN109732767A (en) * | 2019-02-27 | 2019-05-10 | 中清大装配式建筑有限公司 | Multipurpose assembled architecture prefabricated components forming production line and its production technology |
| CN110936487A (en) * | 2019-10-22 | 2020-03-31 | 中民筑友智能装备科技有限公司 | Novel prefabricated part production system |
| CN113979039A (en) * | 2021-11-12 | 2022-01-28 | 中交第四航务工程局有限公司 | Reinforcing bar production conveying system |
| CN117260956A (en) * | 2023-07-24 | 2023-12-22 | 中铁四局集团有限公司 | Bridge deck production line |
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| CN105690552A (en) * | 2016-02-02 | 2016-06-22 | 中建科技有限公司 | Prefabricated concrete component production system |
| CN206085314U (en) * | 2016-10-25 | 2017-04-12 | 中交一航局第二工程有限公司 | Prefabricated component flexible production line |
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2017
- 2017-11-23 CN CN201711182508.8A patent/CN107740611B/en active Active
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| CN105690552A (en) * | 2016-02-02 | 2016-06-22 | 中建科技有限公司 | Prefabricated concrete component production system |
| CN206085314U (en) * | 2016-10-25 | 2017-04-12 | 中交一航局第二工程有限公司 | Prefabricated component flexible production line |
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