CN207513259U - A kind of twin spans two-wire production system of assembling type buildings material - Google Patents
A kind of twin spans two-wire production system of assembling type buildings material Download PDFInfo
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- CN207513259U CN207513259U CN201721582262.9U CN201721582262U CN207513259U CN 207513259 U CN207513259 U CN 207513259U CN 201721582262 U CN201721582262 U CN 201721582262U CN 207513259 U CN207513259 U CN 207513259U
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Abstract
The utility model is related to a kind of twin spans two-wire production systems of assembling type buildings material,Including steel bar meter area and building materials module production district,Building materials module production district includes two be arranged in parallel cycle closed type production lines,Every production line includes the turnover panel station processed successively to die station by delivery track,Fixed edge die worker position,Reinforcing bar lifting station,Built-in fitting station is installed,Vibrating casting station,Top die worker position is installed,Flat station is caught up in vibration,Precuring station,Smooth out station and form removal station,Steel bar meter area is located between two production lines,A day rail is provided between two vibrating casting stations,Vibration is caught up with is provided with conversion production line between flat station and installation built-in fitting station,Production line is converted to include by the sequentially connected vacant station of transfer trajectory,Top die worker position,Bar-mat reinforcement station is installed and stands station,The intercommunication that can realize die station on two production lines by day rail conveys,Conversion production line can realize the return of the die station of unfinished reinforcement installation.
Description
Technical field
The utility model belongs to pin-connected panel production of construction materials technical field, and in particular to a kind of pair of assembling type buildings material
Across two-wire production system.
Background technology
Assembling type buildings because its short construction period, pollution it is small, at low cost the advantages that be gradually recognized, used in assembling type buildings
Building block of the building materials for the pin-connected panel of prefabrication, the semi-works of prefabricated components workshop is as steel bar meter in factory
Area, steel bar meter divides into steel bar meter and reinforcing bar binds two subregions, is stored in finished product memory block after the completion of reinforcing bar binding, is
Comprehensive printed line provides reinforcing bar finished product, and reinforcing bar is transported by reinforcing bar transport vehicle to workshop phase from the finished product storage area in reinforcing bar workshop
Close at station, reinforcing bar the handling of memory block and handling when transporting to relative stations be required to artificial or crane come into
Row, whole process need to expend larger manpower, time and space, and cost is higher.
Utility model content
The utility model overcomes the shortcomings that prior art, provides a kind of twin spans two-wire life of assembling type buildings material
Production system, the production system can save handling, the manpower for transporting reinforcing bar finished product and time, and parallel and can using two
The circulating enclosed production line of intercommunication is carried out at the same time production, the die station that the conversion production line added can not install reinforcing bar
It returns and carries out reinforcement installation, installation of embedded parts, cast is entered after installing, plays equality process so that each production line
Rhythm of production is compacter, and production efficiency significantly improves.
The specific technical solution of the utility model is：
A kind of twin spans two-wire production system of assembling type buildings material is produced including steel bar meter area and building materials module
Area, building materials module production district is cycle closed type production line, including the turnover panel processed successively to die station by delivery track
Station, reinforcing bar lifting station, installation built-in fitting station, vibrating casting station, installation top die worker position, shakes at fixed edge die worker position
It is dynamic to catch up with flat station, precuring station and form removal station, return trajectory, key point are provided between form removal station and turnover panel station
It is that the building materials module production district includes two cycle closed type production lines being arranged in parallel, and the steel bar meter area is located at
Between the fixed edge die worker positions of two production lines, reinforcing bar lifting station and installation built-in fitting station, turning in two production lines
Plate station to vibration catches up with flat station to be set in turn on same conveying straight line, precuring station, smooth out station and form removal station according to
It is secondary to be set on the return straight line opposite and parallel with conveying straight line, band is set between the vibrating casting station in two production lines
There is a day rail of casting trolley, the vibration in two production lines is caught up between flat station and precuring station by a connection track phase
Linking, adjacent vibration catch up with and the conversion production line parallel with production line are provided between flat station and precuring station, conversion life
Producing line is included successively from the front to the back by the sequentially connected vacant station of transfer trajectory, top die worker position, installation bar-mat reinforcement station
And station is stood, vacant station is located on connection track, installation bar-mat reinforcement station and the installation built-in fitting in neighbouring production line
Transfer track is provided between station.
Be provided with above two production lines across gate truss.
Stacking mechanism is provided between the precuring station and form removal station, stands station by transfer trajectory and code
Stack machine structure input terminal is connected.
The cleaning station that is useful for die station is set gradually between the turnover panel station and fixed edge die worker position and for mould
The oil spout station of platform mould oil sprinkling.
The beneficial effects of the utility model are：The utility model is closed in building materials module production district using two cycles arranged side by side
Box-like production line, two production lines can carry out intercommunication by connecting track, with reference to the transformation of conversion production line, Ke Yiling
It is living to arrange each selection of the die station for processing stations on two production lines, reduce die station when entering next station etc.
It treats the time, the processing efficiency of entire production system greatly improves therewith；Steel bar meter area is arranged between two production lines, is saved
The floor space of entire production system, production system become compact, and crane hoisting equipment is reduced therewith, steel bar meter area is direct
The conveying of reinforcing bar is carried out using lifting mode, without the logistics delivery of reinforcing bar logistics trolley, reinforcing bar finished product is transported to building materials module
The step of production district, greatly simplifies, in addition, the module number that is produced within the unit interval of two production lines increases, when production is disappeared
Consuming steam utilization rate within the unit interval increases, and the production cost of each module has been got back reduction, with reference to area of mill site,
The reduction of lifting equipment and the omission of logistics equipment, the cost of investment of production system is compared with original circular line after improvement
It substantially reduces, but intersects flexible operation since its two production lines are carried out at the same time, the production capacity of system is significantly improved.
Description of the drawings
Fig. 1 is the structure diagram of the utility model.
In attached drawing, 1, steel bar meter area, 2, delivery track, 3, turnover panel station, 4, fixed edge die worker position, 5, reinforcing bar slinger
Position, 6, installation built-in fitting station, 7, vibrating casting station, 8, installation top die worker position, 9, vibration catch up with flat station, 10, precuring
Station, 11, smooth out station, 12, form removal station, 13, return trajectory, 14, day rail, 15, connection track, 16, transfer trajectory, 17,
Vacant station, 18, top die worker position, 19, installation bar-mat reinforcement station, 20, stand station, 21, transfer track, 22, gate truss,
23rd, station is cleaned, 24, oil spout station.
Specific embodiment
A kind of twin spans two-wire production system of assembling type buildings material is produced including steel bar meter area 1 and building materials module
Area, building materials module production district is cycle closed type production line, including the turnover panel processed successively to die station by delivery track 2
Station 3, fixed edge die worker position 4, reinforcing bar lifting station 5, installation built-in fitting station 6, vibrating casting station 7, installation top die worker
Position 8, vibration catch up with flat station 9, precuring station 10, smooth out station 11 and form removal station 12, form removal station 12 and turnover panel station 3 it
Between be provided with return trajectory 13, key point is, the building materials module production district includes two cycle closed types being arranged in parallel
Production line, fixed edge die worker position 4, reinforcing bar lifting station 5 and the installation that the steel bar meter area 1 is located at two production lines are pre-buried
Between part station 6, turnover panel station 3 to the vibration in two production lines catches up with flat station 9 to be set in turn on same conveying straight line, in advance
Maintenance station 10, floating station 11 and form removal station 12 are set in turn on the return straight line opposite and parallel with conveying straight line,
It is provided with the day rail 14 of casting trolley between vibrating casting station 7 in two production lines, the vibration in two production lines is caught up with
It is connected between flat station 9 and precuring station 10 by 15 phase of connection track, flat station 9 and precuring are caught up in adjacent vibration
The conversion production line parallel with production line is provided between station 10, conversion production line is included successively from the front to the back by conversion rail
16 sequentially connected vacant station 17 of road, top die worker position 18, installation bar-mat reinforcement station 19 and standing station 20, vacant station
17 are located on connection track 15, are provided between installation built-in fitting station 6 in installation bar-mat reinforcement station 19 and neighbouring production line
Transfer track 21.
Specific embodiment as shown in Figure 1, being provided with stacking mechanism between precuring station 10 and form removal station 12, is stood
Station 20 is connected by transfer trajectory 16 and stacking mechanism input terminal, and processing, the binding of reinforcing bar are carried out in steel bar meter area 1
And storage, when building materials module produces, the reinforcing bar finished product bound is lifted to 5 position of reinforcing bar lifting station by crane, with
Needs easy to produce, die station is along delivery track 2 successively by turnover panel station 3, fixed edge die worker position 4, reinforcing bar lifting station 5, peace
Built-in fitting station 6, vibrating casting station 7 are filled, is set gradually between turnover panel station 3 and fixed edge die worker position 4 and is useful for die station
Station 23 and the oil spout station 24 for the sprinkling of die station mould oil are cleaned, the day rail 14 between two vibrating casting stations 7 is pours
It notes trolley and running route is provided, two production lines can be poured into a mould flexiblely, then by installation top die worker position 8
Flat station 9 is caught up with vibration, later, die station is delivered to two different directions according to actual conditions.
Direction one will pour into a mould and the flat die station finished caught up with to be delivered to precuring station 10 by connection track 15, passed through after
Floating station 11, stacking mechanism and form removal station 12 are crossed, die station is transported to turnover panel station 3 along return trajectory 13 after form removal
It puts, thus into next production cycle；
The die station that reinforcing bar does not install is passed through vacant station by direction two successively along connection track 15 and transfer trajectory 16
17th, top die worker position 18 and installation bar-mat reinforcement station 19, after bar-mat reinforcement installs, the installation built-in fitting in producing line to be generated
When station 6 is idle, die station is delivered to the installation installed built-in fitting station 6 and carry out built-in fitting, Zhi Houyi by transfer track 21
Secondary progress vibrating casting, installation top mould, precuring and the operations such as tear open, if after reinforcement installation finishes on transfer track 21
Die station it is excessive, then be delivered to and stand station 20 or even be delivered in stacking mechanism and stored.
Be provided with above two production lines across gate truss 22, hanging apparatus can be installed on gate truss 22, hung
Assembling device can carry out the lifting of equipment, die station etc. between two production lines, and the production of two production lines is facilitated to switch and adjust
It is whole, optimize the production fluency of production line.
Existing traditional endless production line is suitable for Side fascia, lining and superimposed sheet, and may not apply to abnormity component
Production in, improved twin spans two-wire production system then can be applied in abnormity component, widen the type of product；It is existing
Since building materials module production district and steel bar meter area are individually configured in production line, centre will also reserve suitable hoisting hook installing
Standby and reinforcing bar logistics trolley space, and steel bar meter area is then arranged on building materials module by improved twin spans two-wire production system
In production district, area of mill site is saved to original 2/3, is calculated according to 750 yuan/square meter of factory, it is flat often to save 1000
Rice can save 750,000 costs of investment, also, the production capacity of a twin spans two-wire production system substantially exceeds existing annular production
Line, comprising two production lines in a production system, the productive temp of single building materials module in the production line is from original 15min
It saves to existing 12min, production efficiency improves 20%；
Three crane hoisting equipments are needed in the processing flow of existing production line, on production line, steel bar meter area needs three
Platform crane hoisting equipment, needs six crane hoisting equipments altogether, and improved twin spans two-wire production system, then only needs in life
One is set in producing line, steel bar meter area sets two, needs three hanging devices altogether, reduces investment outlay according to market price calculating
300,000 yuan of cost, saves the cost of three hanging devices, and the situation of low production efficiency caused by improving the cycle of operation,
In addition, the production line in the utility model, without using reinforcing bar logistics trolley, this can save about 100,000 yuan or so, twin spans
Due to not needing to reinforcing bar logistics trolley in two-wire production system, directly it is placed in production line, is saved by the way of lifting
The logistics transportation time, and the artificial time for carrying out loading-unloading vehicle and manpower needed for reinforcing bar logistics trolley are also saved, generally
The step of saving transport reinforcing bar finished product, shortens the production cycle, has very big promotion for improving production efficiency；
Production line in the utility model more effectively improves production efficiency, eliminates abnormity component maintenance method, raw
The products such as production Side fascia, lining, superimposed sheet, abnormity component can use the production line in the utility model to be processed life
Production has saved the floor space that abnormity component maintenance area is separately provided, has eliminated abnormity component production line, greatly save on the whole
Gas consumption, electricity consumption and the manual maintenance cost of steam needed for production, moreover, production system produces in the unit interval
The number of components increases, and improves the unit interval utilization rate of steam, and same quantity of steam can be used in more component production,
Also the steam consumption needed for production is virtually being saved.
Claims (4)
1. a kind of twin spans two-wire production system of assembling type buildings material is produced including steel bar meter area (1) and building materials module
Area, building materials module production district is cycle closed type production line, including being turned over by delivery track (2) to what die station was processed successively
Plate station (3), fixed edge die worker position (4), reinforcing bar lifting station (5), installation built-in fitting station (6), vibrating casting station (7),
Installation top die worker position (8), vibration catch up with flat station (9), precuring station (10), smooth out station (11) and form removal station (12),
Return trajectory (13) is provided between form removal station (12) and turnover panel station (3), it is characterised in that：The building materials module production
Area includes two cycle closed type production lines being arranged in parallel, and the steel bar meter area (1) is positioned at the fixed edge of two production lines
Between die worker position (4), reinforcing bar lifting station (5) and installation built-in fitting station (6), the turnover panel station (3) in two production lines
Flat station (9) is caught up with to be set in turn on same conveying straight line to vibration, precuring station (10) smoothes out station (11) and form removal work
Position (12) is set in turn on the return straight line opposite and parallel with conveying straight line, the vibrating casting station in two production lines
(7) it is provided with the day rail (14) of casting trolley between, flat station (9) and precuring station are caught up in the vibration in two production lines
(10) mutually it is connected by a connection track (15) between, adjacent vibration is caught up between flat station (9) and precuring station (10)
The conversion production line parallel with production line is provided with, conversion production line is included by transfer trajectory (16) successively successively from the front to the back
Vacant station (17), top die worker position (18), installation bar-mat reinforcement station (19) and the standing station (20) of connection, vacant station
(17) in connection track (15), installation bar-mat reinforcement station (19) and installation built-in fitting station (6) in neighbouring production line it
Between be provided with transfer track (21).
2. a kind of twin spans two-wire production system of assembling type buildings material according to claim 1, it is characterised in that：Institute
Be provided with above two production lines stating across gate truss (22).
3. a kind of twin spans two-wire production system of assembling type buildings material according to claim 1, it is characterised in that：Institute
Stacking mechanism is provided between the precuring station (10) and form removal station (12) stated, stands station (20) by transfer trajectory
(16) it is connected with stacking mechanism input terminal.
4. a kind of twin spans two-wire production system of assembling type buildings material according to claim 1, it is characterised in that：Institute
The cleaning station (23) that is useful for die station is set gradually between the turnover panel station (3) stated and fixed edge die worker position (4) and for mould
The oil spout station (24) of platform mould oil sprinkling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721582262.9U CN207513259U (en) | 2017-11-23 | 2017-11-23 | A kind of twin spans two-wire production system of assembling type buildings material |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721582262.9U CN207513259U (en) | 2017-11-23 | 2017-11-23 | A kind of twin spans two-wire production system of assembling type buildings material |
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| CN207513259U true CN207513259U (en) | 2018-06-19 |
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| CN201721582262.9U Active CN207513259U (en) | 2017-11-23 | 2017-11-23 | A kind of twin spans two-wire production system of assembling type buildings material |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107740611A (en) * | 2017-11-23 | 2018-02-27 | 河北雪龙机械制造有限公司 | A kind of twin spans two-wire production system of assembling type buildings material |
| CN110666950A (en) * | 2019-10-23 | 2020-01-10 | 中铁四局集团第四工程有限公司 | Prefabricated field structure of reinforced concrete component |
-
2017
- 2017-11-23 CN CN201721582262.9U patent/CN207513259U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107740611A (en) * | 2017-11-23 | 2018-02-27 | 河北雪龙机械制造有限公司 | A kind of twin spans two-wire production system of assembling type buildings material |
| CN107740611B (en) * | 2017-11-23 | 2023-08-29 | 河北雪龙机械制造有限公司 | Double-span double-line production system for assembled building materials |
| CN110666950A (en) * | 2019-10-23 | 2020-01-10 | 中铁四局集团第四工程有限公司 | Prefabricated field structure of reinforced concrete component |
| CN110666950B (en) * | 2019-10-23 | 2020-12-04 | 中铁四局集团第四工程有限公司 | Prefabricated field structure of reinforced concrete component |
| WO2021078039A1 (en) * | 2019-10-23 | 2021-04-29 | 中铁四局集团第四工程有限公司 | Reinforced concrete member prefabricating field structure |
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