CN206645069U - Large Diameter Pipeline steel pipe short stroke automates stacking packaging system - Google Patents
Large Diameter Pipeline steel pipe short stroke automates stacking packaging system Download PDFInfo
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- CN206645069U CN206645069U CN201720314962.3U CN201720314962U CN206645069U CN 206645069 U CN206645069 U CN 206645069U CN 201720314962 U CN201720314962 U CN 201720314962U CN 206645069 U CN206645069 U CN 206645069U
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- 230000007246 mechanism Effects 0.000 claims abstract description 189
- 238000012856 packing Methods 0.000 claims abstract description 83
- 230000005540 biological transmission Effects 0.000 claims abstract description 53
- 238000003860 storage Methods 0.000 claims abstract description 37
- 238000012546 transfer Methods 0.000 claims abstract description 24
- 230000007723 transport mechanism Effects 0.000 claims description 40
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Abstract
The utility model discloses a kind of Large Diameter Pipeline steel pipe short stroke to automate stacking packaging system, mainly for 5 cun, 6 cun, 8 cun three kinds big speed welded tube packing with a high standard, according to packing size and number how much, design every layer of quantity for piling up steel pipe and pile up position, successively pile up multilayer steel pipe, all steel pipes piled up disposably are put into packing mechanism, Automated condtrol is directly packed, simultaneously, headstock partial recovery continues the packing of new round steel pipe to automatic catch pipe device position, packing complete it is whole assure be output mechanism directly transfer out packing region, storage region is stored in by transmission simultaneously, when store to predetermined number it is whole assure after, boom hoisting directly by it is all it is whole assure to pray together be transported to appointed place.Large Diameter Pipeline steel pipe short stroke automation stacking packaging system and method provided by the utility model not only pack efficiency high, pouch-type neatly compactly, meanwhile, more bags one hang form, reduce driving utilization rate, save operating cost, improve production capacity.
Description
Technical field
The utility model belongs to steel pipe's production apparatus field, and in particular to Large Diameter Pipeline steel pipe short stroke automation stacking packaging
System.
Background technology
Steel are widely used, are various in style, according to the difference of section configuration, steel be generally divided into section bar, sheet material, tubing and
The major class of metallic article four.Especially tubing, due to its special profile and volume is larger, for convenience store transport need by
More tubing stacking packings arrange.
The universal operating efficiency of stacking baling equipment that steel enterprise uses at present is relatively low, at the same spend it is artificial when it is more,
Processing speed does not often catch up with manufacturing schedule, adds the production cost of tubing.
Utility model content
The purpose of this utility model is to provide a kind of Large Diameter Pipeline steel pipe short stroke automation stacking packaging system, Neng Gouyi
Secondary property completes stacking, efficiency high of packing, when saving artificial, reduces production cost.
In order to achieve the above object, concrete technical scheme of the present utility model is as follows：
Large Diameter Pipeline steel pipe short stroke automates stacking packaging system, including：Automatic catch pipe device, lift beam take pipe device, beaten
Turn-up mechanism, output mechanism and storing mechanism；The lift beam takes pipe device to include symmetrically arranged head stand, the first conveyer
Structure and headstock, the headstock are located on the head stand and with first conveyer by first transport mechanism
Structure moves back and forth on the head stand；The automatic catch pipe device and the packing mechanism are each provided at two head stands
Between, wherein, the automatic catch pipe device is provided at one end of first transport mechanism close to cold bed for steel tubes discharging opening, institute
State the other end that packing mechanism is located at first transport mechanism；
The output mechanism is located at the side of the packing mechanism, is directly entered from whole assure of packing mechanism output
The output mechanism, the storing mechanism is located at the side of the output mechanism, and is vertically arranged with the output mechanism, described
One end of storing mechanism is extended to inside the output mechanism, and be transported in the middle part of the output mechanism whole assure while reach institute
State in storing mechanism, and turn to the predeterminated position for being transported to the storing mechanism；
The automatic catch pipe device mainly includes supporting box, positioning slide mechanism and transport mechanism, the positioning slide machine
Structure and transport mechanism are located on the supporting box side by side, the two flush, and the positioning slide mechanism passes to steel pipe
Send and position, the transport mechanism assists the positioning slide mechanism that steel pipe is sent into position location；
The headstock mainly include lift beam, Qu Guan mechanisms, along its short transverse set the second transport mechanism and
The dynamical system for driving second transport mechanism to pump, multiple lift beams are successively located at second transmission
In mechanism, the Qu Guan mechanisms are equipped with every layer of lift beam, the lower end of the headstock, which is provided with described in promotion, takes pipe machine
The exhaustion mechanism that structure takes the push-in mechanism of pipe and pulls out the Qu Guan mechanisms from the steel pipe both ends after dropping place；
The packing mechanism mainly includes guide locating device provided, conjunction turn-up mechanism, lifting carrier roller device and actuating unit, institute
State to close and band support and packing arm are provided with turn-up mechanism, the band branch is erected at the junction of two packing arms, described
Band support is provided with the stopper slot of strap first, and the two described one end of packing arm away from the band support are respectively equipped with and beaten
The stopper slot of band second；The steel pipe stacking of lower backwardness positioned at it is described it is guide locating device provided in, beaten described in actuating unit driving
Bag arm closes arm and the strap is wrapped on the steel pipe stacking, drives the packing arm to open after the completion of packing again, described
Actuating unit drives the lifting carrier roller device action that whole assure for completion of packing is sent into storage region；
Further, the positioning slide mechanism includes limit guide rail, position limiting slide block, baffle plate, rail brackets, spacing deceleration
Device and spacing servomotor；The transport mechanism includes roller, roller bracket；The limit guide rail and roller pass through guide rail respectively
Support and roller bracket are located on the supporting box side by side；The position limiting slide block is set in the limit guide rail, to steel pipe
Carry out the spacing baffle plate and be located at the position limiting slide block upper end, the spacing servomotor and spacing decelerator with the limit
Position sliding block connection.
Further, second transport mechanism includes the drive link and liter set from the top of the headstock to bottom
Slide rail drops, and the lifting sliding rail sets up separately in the both sides of the drive link including two；
The lift beam include the lift beam pedestal that is connected with second transport mechanism and with the lift beam pedestal
The telescoping tube for being capable of horizontal extension being flexibly connected, middle part and the drive link of the lift beam pedestal are socketed, both sides and institute
Lifting sliding rail is stated to be slidably connected；The free end of the telescoping tube is provided with clamping body；Two neighbouring lift beam bases
The both sides of seat are flexibly connected by lifting beam connection respectively；
The Qu Guan mechanisms include being set in the telescoping tube and run through the inserted link of the telescoping tube, and the one of the inserted link
Hold to take the plug of pipe, its other end is the inserted link limiting plate that diameter is more than the inserted link diameter；
The dynamical system is connected with the lift beam pedestal, including lift beam servomotor, lift beam decelerator, the two
The top of the headstock is located at by lift beam electric machine support.
Further, the push-in mechanism includes push-in cylinder and push rod；The exhaustion mechanism include pull out cylinder and
It is vertical with the length direction of the air cylinder connecting rod with the arm-tie of air cylinder connecting rod integrally connected, the place plane of the arm-tie；
The push-in mechanism and the exhaustion mechanism are disposed in parallel in the homonymy of the arm-tie, and the push rod is inserted with described
Bar limiting plate face is set, the arm-tie close to the side of the inserted link side be located at the inserted link limiting plate and the plug it
Between.
Further, it is described it is guide locating device provided by alignment rack and positioning pin form, it is described positioning pin include extremely
Lack two, in being located at before and after bell mouth shape, its up big and down small point of opening on the alignment rack, two positioning pins are free
Line between end is vertical with direction where the whole length assured.
Further, the conjunction turn-up mechanism is also set including packing stand, hydraulic cylinder, pressing plate and force transmitting board, the hydraulic cylinder
On the packing stand, the packing arm is located at the top of the hydraulic cylinder, therebetween provided with force transmitting board, the force transmitting board
The hydraulic connecting rod of one end and the hydraulic cylinder be connected, its other end and the rotation axis connection of the packing arm bottom；Institute
The free end that pressing plate is located at two packing arms is stated, the stopper slot of strap second is located on the pressing plate.
Further, the lifting carrier roller device includes carrying roller pedestal, dance roller, lifting roller support, elevating mechanism, lifting
Roller power motor；The lifting roller support is located on the carrying roller pedestal and fixes the both ends of the dance roller, the lift
Structure is located at the bottom for being located at the dance roller in the carrying roller pedestal, and the dance roller power motor connects with the elevating mechanism
Connect, the direction of transfer of the dance roller is consistent with the whole length direction assured.
Further, the output mechanism includes transfer roller, support and power motor, and transfer roller is by the support branch two-by-two
Support connects and composes runout table, and the two neighboring runout table is connected by transmission chain, and multiple runout tables are mutual
Connect and compose output channel, the symmetry axis of the symmetry axis of the transfer roller and the lifting carrier roller device is conllinear, and the side of transmission
To identical, the output power motor driving transfer roller rotation；
Further, the storing mechanism includes transferring connecting portion, support frame, transmission storage track and power motor, institute
State and transfer connecting portion including transferring elevating mechanism, slewing rollers, switching roller, one end of the slewing rollers is located at the output mechanism
Middle part, its other end be arranged in parallel positioned at the arrival end for transmitting storage track, and with the transmission storage track；
The transfer elevating mechanism is located at the bottom that the slewing rollers are located at described output mechanism one end, and the switching roller is set
In the slewing rollers on the port of described transmission storage track one end, and connect with the transmission storage track；Described turn
The length for connecing roller is less than the width of the transmission storage track；
Support frame as described above sets up separately to be set up separately in support frame as described above in the both sides of the switching roller, two transmission storage tracks
On, the transmission storage track is provided with transmission chain；
Transmission chain in the transmission power motor driving transmission storage track rotates, into the slewing rollers
Whole assure rises to the position concordant with the transmission storage track by the elevating mechanism, and is transmitted by the switching roller
To preset memory locations.
Further, the conjunction turn-up mechanism includes four, is equidistantly located on firm banking, the two neighboring conjunction chartered plane
A lifting carrier roller device is equipped between structure, an institute is respectively equipped between two adjacent conjunction turn-up mechanisms of both ends
State guide locating device provided.
A kind of Large Diameter Pipeline steel pipe short stroke automation stacking packaging system provided by the utility model and palletizing method, mainly
For 5 cun, 6 cun, 8 cun three kinds big speed welded tubes packing with a high standard, according to packing size and number how much, steel is piled up in every layer of design
The quantity of pipe and position is piled up, successively pile up multilayer steel pipe, all steel pipes piled up disposably are put into packing mechanism, automatically
Change control directly to pack, meanwhile, headstock partial recovery continues the packing of new round steel pipe to automatic catch pipe device position, beats
Whole assure that bag is completed is output mechanism and directly transfers out packing region, while storage region is stored in by transmission, when storage
To predetermined number it is whole assure after, boom hoisting directly by it is all it is whole assure to pray together be transported to appointed place.This practicality
The Large Diameter Pipeline steel pipe short stroke automation stacking packaging system of new offer not only packs efficiency high, pouch-type neatly compactly, meanwhile,
More bags one hang form, reduce driving utilization rate, save operating cost, improve production capacity.
Brief description of the drawings
Fig. 1 is the front view that Large Diameter Pipeline steel pipe short stroke provided by the utility model automates stacking packaging system；
Fig. 2 is the top view that Large Diameter Pipeline steel pipe short stroke provided by the utility model automates stacking packaging system；
Fig. 3 is output mechanism and the structural scheme of mechanism of storing mechanism in the utility model；
Fig. 4 is the front view that lift beam takes pipe device in the utility model；
Fig. 5 is the side view that lift beam takes pipe device in the utility model；
Fig. 6 is the side view of the positioning slide mechanism in automatic catch pipe device in the utility model；
Fig. 7 is the side view of the transport mechanism in automatic catch pipe device in the utility model；
Fig. 8 is the top view of automatic catch pipe device in the utility model；
Fig. 9 is the front view that turn-up mechanism is closed in the utility model.
Reference：
1. lift beam takes pipe device, 2. automatic catch pipe devices, 3. packing mechanisms, 4. output mechanisms, 5. storing mechanisms；
11. head stand, 12. headstocks, 12a. lift beams, 12b. plugs, 12c. inserted links, 12d. inserted link limiting plates,
12e. lifting beam connections, 12f. drive links, 12g. lifting sliding rails, 12h. lift beam decelerators, 12i. lift beam servomotors,
12j. lift beam electric machine supports, 13. first transport mechanisms, 13a. horizontal slide rails, 14. push-in mechanisms, 15. exhaustion mechanisms, 15a.
Pull out cylinder, 15b. arm-ties；
21. supporting box, 22a. rail bracketses one, 22b. rail bracketses two, 22c. limit guide rails, 22d. position limiting slide blocks,
22e. baffle plates, the spacing decelerators of 23a., the spacing servomotors of 23b., 23c. motor support plates, 24a. roller brackets one, 24b. rollers
Support two, 24cRoller, 25. leading screws；
31. turn-up mechanism is closed, 31a. packing stands, 31b. hydraulic cylinders, 31c. packing arms, 31d. pressing plates, 31e. band supports,
31f. force transmitting boards；32. guide locating device provided, 32a. alignment racks, 32b. positioning pins, 33. lifting carrier roller devices；
41. transfer roller, 42. transmission roller supports, 43. output power motors, 44. first transmission chains；
51. connecting portion is transferred, 52. support frames, 53. transmission storage tracks, 54. transmission power motors, 55. second conveyer chains
Bar, 56. elevating mechanisms.
Embodiment
Embodiment of the present utility model is illustrated below in conjunction with the accompanying drawings.
Large Diameter Pipeline steel pipe short stroke automates stacking packaging system, as depicted in figs. 1 and 2, including：Automatic catch pipe device 2, rise
Drop beam takes pipe device 1, packing mechanism 3, output mechanism 4 and storing mechanism 5；The lift beam takes pipe device 1 to include being symmetrical arranged
Head stand 11, the first transport mechanism 13 and headstock 12, the headstock 12 is located at by first transport mechanism 13
Moved back and forth on the head stand 11 and with first transport mechanism 13 on the head stand 11；The automatic catch pipe
Device 2 and the packing mechanism 3 are each provided between two head stands 11, wherein, the automatic catch pipe device 2 is provided at leaning on
One end of first transport mechanism 13 of nearly cold bed for steel tubes discharging opening, the packing mechanism 3 are located at first transport mechanism
13 other end.
First transport mechanism 13 includes transmission sliding block and the horizontal slide rail 13a being located in the head scaffold, described
Transmission sliding block reciprocatingly slides along the horizontal slide rail 13a.
As shown in figure 3, the output mechanism 4 is located at the side of the packing mechanism 3, from the packing mechanism 3 output
Whole assure is directly entered the output mechanism 4, and the storing mechanism 5 is located at the side of the output mechanism 4, and with the output
Mechanism 4 is vertically arranged, and one end of the storing mechanism 5 is extended to inside the output mechanism 4, is transported to the output mechanism 4
The whole of middle part is assured while reached in the storing mechanism 5, and turns to the predeterminated position for being transported to the storing mechanism 5.
The output mechanism 4 includes transfer roller 41, transmission roller support 42 and power motor, and transfer roller 41 is by transfer roller two-by-two
The support of support 42 connects and composes runout table, and the two neighboring runout table is connected by the first transmission chain 44, Duo Gesuo
State runout table and be interconnected to constitute output channel, the symmetry axis of the transfer roller 41 and the lifting carrier roller device 33 it is symmetrical
Axle is conllinear, and transmission direction is identical, and the output power motor 43 drives the transfer roller 41 to rotate.
The storing mechanism 5 includes transferring connecting portion 51, support frame 52, transmission storage track 53 and power motor, described
Transferring connecting portion 51 includes transferring elevating mechanism 56, slewing rollers, switching roller, and one end of the slewing rollers is located at the output mechanism
4 middle part, its other end is positioned at the arrival end of the transmission storage track 53, and storage track 53 is parallel sets with the transmission
Put；
The transfer elevating mechanism 56 is located at the bottom that the slewing rollers are located at described one end of output mechanism 4, the switching
Roller is located at the slewing rollers and transmits the phase of storage track 53 on the port of described transmission storage track 53 one end, and with described
Connect；The length of the switching roller is less than the width of the transmission storage track 53；
Support frame as described above 52 sets up separately to be set up separately in the branch in the both sides of the switching roller, two transmission storage tracks 53
On support 52, the transmission storage track 53 is provided with the second transmission chain 55；
The transmission power motor 54 drives the second transmission chain 55 in the transmission storage track 53 to rotate, into institute
Whole assure for stating slewing rollers rises to the position concordant with the transmission storage track 53 by the elevating mechanism 56, and passes through
The switching roller is sent to preset memory locations.
The automatic catch pipe device 2 mainly includes supporting box 21, positioning slide mechanism and conveyer as Figure 6-Figure 8
Structure, the positioning slide mechanism and transport mechanism are located on the supporting box 21 side by side, the two flush, and the positioning is slided
Rail mechanism is transmitted and positioned to steel pipe, and the transport mechanism assists the positioning slide mechanism that steel pipe is sent into sprocket bit
Put.
Wherein, the positioning slide mechanism includes limit guide rail 22c, position limiting slide block 22d, baffle plate 22e, rail brackets, limit
Position decelerator 23a and spacing servomotor 23b, the spacing decelerator 23a and spacing servomotor 23b pass through the motor branch
Plate 23c is located at one end of the supporting box 2121；The transport mechanism includes roller 24c, roller bracket；The limit guide rail
22c and roller 24c is located on the supporting box 21 side by side by rail brackets and roller bracket respectively；The position limiting slide block
22d is set on the limit guide rail 22c, and carrying out the spacing baffle plate 22e to steel pipe is located on the position limiting slide block 22d
End, the spacing servomotor 23b and spacing decelerator 23a electrically connect with the position limiting slide block 22d.
During specific setting, the rail brackets includes the 22a of the rail brackets one and 22b of rail brackets two, the limit guide rail
22c both ends are fixedly installed by the 22a of the rail brackets one and 22b of rail brackets two respectively, and the limit guide rail 22c includes
Three, its both sides is provided with leading screw 25, and the position limiting slide block 22d is provided with three through holes, three through holes and three limits
Position guide rail 22c is slidably socketed；
The roller bracket includes the 24a of roller bracket one and roller bracket two 24b, the roller 24c both ends are solid respectively
It is located on the 24a of roller bracket one and roller bracket two 24b；
Spacing and the 24a of roller bracket one and roller branch between the 22a of rail brackets one and rail brackets two 22b
Spacing between the 24b of frame two is equal.
, as needed, preferably can be with order to cause steel pipe more easily to roll to automatic catch pipe device 2 during setting
Using multistage roller structure, preferably used in the utility model using three sections of roller connections, wherein the roller close to steel pipe entrance
The 24b of support two height is more than the 24a of roller bracket one of other end height.
As shown in Figure 4 and Figure 5, the headstock 12 mainly includes lift beam 12a, Qu Guan mechanisms, set along its short transverse
The dynamical system that the second transport mechanism and driving second transport mechanism put pump, multiple lift beams
12a is successively located in second transport mechanism, and the Qu Guan mechanisms, the head are equipped with every layer of lift beam 12a
The lower end of frame 12 is provided with the push-in mechanism 14 that promotes the Qu Guan mechanisms to take pipe and by the Qu Guan mechanisms from the steel after dropping place
The exhaustion mechanism 15 that pipe both ends pull out.
Second transport mechanism includes the drive link 12f set from the top of the headstock 12 to bottom and lifting is slided
Rail 12g, the lifting sliding rail 12g set up separately in the both sides of the drive link 12f including two；
The lift beam 12a include the lift beam pedestal that is connected with second transport mechanism and with the lift beam base
The telescoping tube for being capable of horizontal extension that seat is flexibly connected, the middle part of the lift beam pedestal are socketed with the drive link 12f, both sides
It is slidably connected with the lifting sliding rail 12g；The free end of the telescoping tube is provided with clamping body；Two neighbouring liters
The both sides for dropping beam pedestal are flexibly connected by lifting beam connection 12e respectively.
Wherein described lift beam connector 12e is made up of multiple strip laminated structures, the both ends of each strip laminated structure
Be respectively equipped with through hole, one end of two strip laminated structures is overlapped and is connected by axis of rotation, its other end respectively with
Lift beam pedestal is rotatablely connected.When each layer of lift beam 12a declines, the connector is also successively overlapped.In lift beam
When 12a rises, the connector is strutted to maximum position by rotating shaft, and can pull two adjacent lift beam 12a connections,
Mutual pulling force can rise every layer of lift beam 12a drawing.
The Qu Guan mechanisms include being set in the telescoping tube and through the inserted link 12c of the telescoping tube, the inserted link
12c one end is the plug 12b for taking pipe, and its other end is the inserted link limiting plate 12d that diameter is more than the inserted link 12c diameters；
The dynamical system is connected with the lift beam pedestal, including lift beam servomotor 12i, lift beam decelerator
12h, the two is located at the top of the headstock 12 by lift beam electric machine support 12j.
The push-in mechanism 14 includes push-in cylinder and push rod；The exhaustion mechanism 15 include pull out cylinder 15a and with
The arm-tie 15b, the arm-tie 15b of air cylinder connecting rod integrally connected place plane are vertical with the length direction of the air cylinder connecting rod；
The push-in mechanism 14 and the exhaustion mechanism 15 are disposed in parallel in the homonymy of the arm-tie 15b, the push rod
Set with the inserted link limiting plate 12d faces, the arm-tie 15b is located at the inserted link close to the side of the inserted link 12c sides
Between limiting plate 12d and the plug 12b.
As shown in figure 9, the packing mechanism 3 mainly includes guide locating device provided 32, closes turn-up mechanism 31, lifting carrier roller device
33 and actuating unit, band support 31e and packing arm 31c is provided with the conjunction turn-up mechanism 31, the band support 31e is located at
Two packing arm 31c junction, the band support 31e are provided with the stopper slot of strap first, two packings
The one end of arm 31c away from the band support 31e is respectively equipped with the stopper slot of strap second；The steel pipe stacking of lower backwardness is located at institute
State in guide locating device provided 32, the actuating unit driving packing arm 31c closes arm and the strap is wrapped in into the steel
The packing arm 31c is driven to open on pipe stacking, after the completion of packing again, the actuating unit drives the lifting carrier roller device 33
Whole assure for completion of packing is sent to storage region by action.
This packing machine, according to pouch-type, precise positioning, headstock 12 takes pipe according to the whole pouch-type assured of setting, takes pipe
Simultaneously when there is end to fail indivedual steel pipes with the alignment of other steel pipes, push-in mechanism 14 is automatic to be pushed away together.Packing arm 31c specification
Size corresponds with the whole pouch-type assured, and coordinates guide locating device provided 32, ensure that the compact, neat of steel pipe pouch-type.
Described guide locating device provided 32 are made up of alignment rack 32a and positioning pin 32b, and the positioning pin 32b includes
At least twoth, in being located at before and after bell mouth shape, its up big and down small point of opening on the alignment rack 32a, two positioning are kept off
Line between bar 32b free ends is vertical with direction where the whole length assured；
And/or
The conjunction turn-up mechanism 31 also includes packing stand 31a, hydraulic cylinder 31b, pressing plate 31d and force transmitting board 31f, the hydraulic pressure
Cylinder 31b is located on the packing stand 31a, and the packing arm 31c is located at the top of the hydraulic cylinder 31b, is provided with therebetween
Force transmitting board 31f, one end of the force transmitting board 31f and the hydraulic cylinder 31b hydraulic connecting rod are connected, its other end with it is described
The rotation axis connection of packing arm 31c bottoms；The pressing plate 31d is located at two packing arm 31c free end, the strap
Second stopper slot is located on the pressing plate 31d.
Before the arm 31c that packs closes arm, first strap is placed on band support 31e, and the embedded strap set thereon
First stopper slot, the both ends of strap are respectively embedded into the stopper slot of strap second on two free end clamp plate 31d of packing arm 31c
Interior, when packing arm 31c closes arm, pressing plate 31d fronts are rotated gradually downward from upper, and strap is crushed on steel pipe stacking, Zhi Houzai
The end of strap is subjected to human weld, steel pipe stacking is entirely wrapped up, forms whole assure.
At present, most strap is both from useless Guan Kaiping, and opening flat work, to take up the post of business in itself heavy, makes in packing
Used time also needs to, according to the artificial bending of pouch-type, waste time and energy, more manually.Therefore, turn-up mechanism 31 is closed in the utility model to use
Both arms are opened flat form, remove artificial curved strap link, save labour, reduce labor intensity, cost-effective.
The lifting carrier roller device 33 includes carrying roller pedestal, dance roller, lifting roller support, elevating mechanism 56, dance roller and moved
Force motor；The lifting roller support is located on the carrying roller pedestal and fixes the both ends of the dance roller, the elevating mechanism 56
The bottom for being located at the dance roller in the carrying roller pedestal is located at, the dance roller power motor connects with the elevating mechanism 56
Connect, the direction of transfer of the dance roller is consistent with the whole length direction assured.
It is described conjunction turn-up mechanism 31 include four, be equidistantly located on firm banking, it is two neighboring it is described close turn-up mechanism 31 it
Between be equipped with a lifting carrier roller device 33, both ends adjacent two are described to close and is respectively equipped with an institute between turn-up mechanisms 31
State guide locating device provided 32.
The maximum feature of the quick stacking machine of Large Diameter Pipeline provided by the utility model is：Short stroke takes the disposable code bag of pipe complete
Into, multilayer pipe short stroke lifts rapidly, and once mild-natured steady operation is put into baling press and completes band shaping welding after whole wrap molding, and
Non- one layer one is sent, and saves the time.In welding process, code job contract is made to carry out and then place into baling press simultaneously, this two work
Move in circles, still forever.Therefore packing speed is greatly added, improves production efficiency and rhythm.
Soft soft stop form is used in conveying process, mechanical impact force and loss is reduced, is made an uproar while outward appearance is ensured
Sound is also very small, meets standard of the country to factory's noise specifications, is advantageous to employee's physical and mental health.Past free-electron model code bag,
Heavy caliber welded tube outward appearance is caused because pit occurs in shock, turns into " defect " of accreditation in industry, this yard of bag apparatus thoroughly solves
This problem.
The actuating unit part used in the utility model uses PLC self-compiling programs, is precisely controlled each link action, energy
Enough by remote monitoring, it can also be adjusted in control program by operating desk display and be advised for various products at any time as needed
The demand of lattice number, it is simple to operate, it is high with process compatible degree, man-machine disengaging has been truly realized, while saving human and material resources,
Also the safety of worker has been ensured.
This baling press can complete long below 6015mm,Three kinds of specification packagings.
Embodiment 1：
Pouch-type is packed by 34543 orders, and its workflow is as follows：
1st step, treat that steel pipe rolls down automatically from cold bed, headstock, which is in, takes pipe position, the positioning slide on automatic catch pipe device
The sliding block on slide rail in mechanism is in three positions, and now, the inserted link in first layer lift beam, which is in, takes pipe position, and push-in mechanism is moved
Make push-in first layer inserted link；Reset is pushed into afterwards, and inserted link takes 3 pipes of first layer；
2nd step, the lift beam of pipe has been taken to rise, lower floor does not take the lift beam of pipe to rise to inserted link to taking pipe position, automatic catch
Pipe device acts, in four positions, push-in mechanism action push-in second layer inserted link, is pushed into reset afterwards, inserted link takes the second layer 4
Root pipe；
3rd step, the lift beam of pipe has been taken to rise, lower floor does not take the lift beam of pipe to rise to inserted link to taking pipe position, automatic catch
Pipe device acts, in five positions, push-in mechanism action push-in third layer inserted link, afterwards, is pushed into reset, inserted link takes third layer
5 pipes；
4th step, the lift beam of pipe has been taken to rise, lower floor does not take the lift beam of pipe to rise to inserted link to taking pipe position, automatic catch
Pipe device acts, is pushed into the 4th layer of inserted link in four positions, push-in mechanism action, afterwards, is pushed into reset, inserted link takes the 4th layer
4 pipes；
5th step, the lift beam of pipe has been taken to rise, lower floor does not take the lift beam of pipe to rise to inserted link to taking pipe position, automatic catch
Pipe device acts, in three positions, push-in mechanism action push-in layer 5 inserted link, afterwards, is pushed into reset, inserted link takes layer 5
3 pipes, take pipe to finish；
6th step, lift beam carry five layers of steel pipe having taken and rise to highest order, the positioning slide mechanism on automatic catch pipe device
Sliding block on middle slide rail is moved to three positions after returning to original position；
7th step, lifting carrier roller device is set, close turn-up mechanism and it is guide locating device provided be located at same level, meanwhile, beat
Band is positioned on band support, and preparation is ready, the actuating unit action of headstock, headstock is carried five layers taken
Directly over steel pipe movement to region of packing；
8th step, lift beam decline, and five layers of steel pipe are successively all put to guide locating device provided interior, while positioned at closing chartered plane
Structure and lifting carrier roller device surface, afterwards, exhaustion mechanism are acted, and the plug on five layers of trave lling girder is all drawn out simultaneously；
9th step, the actuating unit of headstock continue to act, and headstock comes back to where automatic catch pipe device and takes pipe position,
Repetitive cycling above step takes pipe；
10th step, close turn-up mechanism in conjunction bag arm close bag, after the completion of welding band formed it is whole assure, afterwards, close bag arm beat
Open and keep flat, lifting carrier roller device, which starts, to be risen, while packed whole assure is delivered in storing mechanism by output mechanism；
11st step, it is whole assure completely disengage packing region after, lifting carrier roller device reset, now, continue to keep flat and pack
Band, packing region preparation are completed；
12nd step, whole assure in mechanism to be stored are stored to predetermined number, whole are assured all by boom hoisting
Lifting is delivered to appointed place together, completes more bags one and hangs.
Embodiment 2：
When φ 219 is packed, for inserted link only with lower three layers, upper two layers of inserted link is in pull-out state all the time, takes three-layer pipe, i.e. conduct
One it is whole assure, it is as follows by 232 order packing work flows：
1st step, steel pipe to be packed roll down automatically from cold bed, and headstock, which is in, takes pipe position, the positioning on automatic catch pipe device
The sliding block on slide rail in sliding track mechanism is in two positions, and now, the inserted link in third layer lift beam, which is in, takes pipe position, is pushed into machine
Structure action push-in third layer inserted link, is pushed into reset afterwards, and inserted link takes 2 pipes of first layer；
2nd step, the lift beam of pipe has been taken to rise, lower floor does not take the lift beam of pipe to rise to inserted link to taking pipe position, automatic catch
Pipe device acts, is pushed into the 4th layer of inserted link in three positions, push-in mechanism action, is pushed into reset afterwards, inserted link takes the second layer 3
Root pipe；
3rd step, the lift beam of pipe has been taken to rise, lower floor does not take the lift beam of pipe to rise to inserted link to taking pipe position, automatic catch
Pipe device acts, in two positions, push-in mechanism action push-in layer 5 inserted link, is pushed into reset afterwards, inserted link takes third layer 2
Root pipe；
4th step, lift beam carry the compound steel pipe that has taken and rise to highest order, the positioning slide mechanism on automatic catch pipe device
Sliding block on middle slide rail is moved to two positions after returning to original position.
5th step, lifting carrier roller device is set, close turn-up mechanism and it is guide locating device provided be located at same level, meanwhile, beat
Band is positioned on band support, and preparation is ready, the actuating unit action of headstock, headstock is carried three layers taken
Directly over steel pipe movement to region of packing；
6th step, lift beam decline, and compound steel pipe are successively all put to guide locating device provided interior, while positioned at closing chartered plane
Structure and lifting carrier roller device surface, afterwards, exhaustion mechanism action, below plug on three layers of trave lling girder be all drawn out；
7th step, the actuating unit of headstock continue to act, and headstock comes back to where automatic catch pipe device and takes pipe position,
Repetitive cycling above step takes pipe；
8th step, the conjunction bag arm closed in turn-up mechanism close bag, after the completion of welding band formed it is whole assure, afterwards, close bag arm and open
Keep flat, lifting carrier roller device, which starts, to be risen, and packed whole assure is transported in storing mechanism by output mechanism；
9th step, it is whole assure completely disengage packing region after, lifting carrier roller device reset, now, continue to keep flat and pack
Band, packing region preparation are completed；
10th step, whole assure in mechanism to be stored are stored to predetermined number, whole are assured all by boom hoisting
Lifting is delivered to appointed place together, completes more bags one and hangs.
In process of production it was verified that Large Diameter Pipeline steel pipe short stroke provided by the utility model automation stacking packaging system
Automaticity of uniting is high, and technology arrangement is reasonable, saves the input of part manpower and materials；Each portion's structure is obvious, adjustment specification letter
Single easy, maintenance and repair facility, more adapts to prior art and operation crowd.
In terms of environmental pollution, noise can reach in national regulation claimed range.Be advantageous to enterprise employee health.
In terms of labor intensity and cost, save the artificial bending link of band, about 50,000 yuan of wage can be saved within 1 year.
As long as the people of work 2 that packs is carried out, more than 100,000 yuan of personnel's wage is saved.
(1) in terms of equipment (row is hung) utilization rate, more bag unloadings, row, which hangs operation ratio, can reduce 50%--75%, and electric energy, row are hung
Equipment attrition, human users at least reduce by 50%.
(2) single bag one is hung, and each circulation of driving a vehicle about needs 0.2 degree of electricity, daily by 600 calculating, about 120 degree of daily electricity consumption.4
Bag one is hung, and workload is former 1/4, and natural power saving rate can reduce by 3/4, monthly at least saves 2700 degree of electric energy, is saved in year
30000 degree of electricity.
Production capacity situation, exemplified by 219, former baling press speed can only be limited in below 30m/min, reach 30m/min and be
Reach capacity degree, and personnel's muscle power overdraw of now packing, operating rate 100% can only produce 514 bags.Existing packaging facilities speed is reachable
43m/min, even if during operating rate 90%, can also be easily accomplished 663 tasks, monthly weight average can be given birth to more by 1 ton of calculating, per tour
149 tons of production, split run whole year can produce more than 5.3 ten thousand tons more.Exemplified by 165, former baling press has a daily output of 1126 tons, now packing daily output
Measure as 1327 tons, increase production 201 tons day, year increases production more than 7.2 ten thousand tons, and economic benefit is huge.
More than, although the description of several embodiments of the present utility model, but these embodiments are intended only as example
It is proposed, be not intended to limit the scope of the utility model.For these new embodiments, can enter in a manner of other are various
Row is implemented, and in the range of main idea of the present utility model is not departed from, can carry out various omissions, displacement and change.These are implemented
Mode and its deformation, while being contained in the scope of the utility model and main idea, are also contained in described in claims
In utility model and its equivalency range.
Claims (10)
1. Large Diameter Pipeline steel pipe short stroke automates stacking packaging system, it is characterised in that including：Automatic catch pipe device, lift beam take
Pipe device, packing mechanism, output mechanism and storing mechanism；The lift beam take pipe device include symmetrically arranged head stand,
First transport mechanism and headstock, the headstock are located on the head stand and with described by first transport mechanism
First transport mechanism moves back and forth on the head stand；The automatic catch pipe device and the packing mechanism are each provided at two institutes
Between stating head stand, wherein, the automatic catch pipe device is provided at first conveyer close to cold bed for steel tubes discharging opening
One end of structure, the packing mechanism are located at the other end of first transport mechanism；
The output mechanism is located at the side of the packing mechanism, from packing mechanism output it is whole assure be directly entered it is described
Output mechanism, the storing mechanism is located at the side of the output mechanism, and is vertically arranged with the output mechanism, the storage
One end of mechanism is extended to inside the output mechanism, and be transported in the middle part of the output mechanism whole assure while deposit described in reaching
Store up in mechanism, and turn to the predeterminated position for being transported to the storing mechanism；
The automatic catch pipe device mainly includes supporting box, positioning slide mechanism and transport mechanism, the positioning slide mechanism and
Transport mechanism is located on the supporting box side by side, the two flush, and the positioning slide mechanism is transmitted simultaneously to steel pipe
Positioning, the transport mechanism assist the positioning slide mechanism that steel pipe is sent into position location；
The headstock mainly includes lift beam, Qu Guan mechanisms, the second transport mechanism set along its short transverse and driving
The dynamical system that second transport mechanism pumps, multiple lift beams are successively located at second transport mechanism
On, the Qu Guan mechanisms are equipped with every layer of lift beam, the lower end of the headstock, which is provided with, promotes the Qu Guan mechanisms to take
The push-in mechanism of pipe and the exhaustion mechanism for pulling out the Qu Guan mechanisms from the steel pipe both ends after dropping place；
The packing mechanism mainly includes guide locating device provided, conjunction turn-up mechanism, lifting carrier roller device and actuating unit, the conjunction
Band support and packing arm are provided with turn-up mechanism, the band branch is erected at the junction of two packing arms, the band
Support is provided with the stopper slot of strap first, and the two described one end of packing arm away from the band support are respectively equipped with strap
Second stopper slot；The steel pipe stacking of lower backwardness is positioned at described guide locating device provided interior, the actuating unit driving packing arm
Close arm the strap is wrapped on the steel pipe stacking, drive the packing arm to open after the completion of packing again, the power
Mechanism drives the lifting carrier roller device action that whole assure for completion of packing is sent into storage region.
2. Large Diameter Pipeline steel pipe short stroke as claimed in claim 1 automates stacking packaging system, it is characterised in that
The positioning slide mechanism includes limit guide rail, position limiting slide block, baffle plate, rail brackets, spacing decelerator and spacing servo
Motor；The transport mechanism includes roller, roller bracket；The limit guide rail and roller pass through rail brackets and roller branch respectively
Frame is located on the supporting box side by side；The position limiting slide block is set in the limit guide rail, and spacing institute is carried out to steel pipe
State baffle plate and be located at the position limiting slide block upper end, the spacing servomotor and spacing decelerator are connected with the position limiting slide block.
3. Large Diameter Pipeline steel pipe short stroke as claimed in claim 1 automates stacking packaging system, it is characterised in that
Second transport mechanism includes the drive link and lifting sliding rail set from the top of the headstock to bottom, the liter
Drop slide rail sets up separately in the both sides of the drive link including two；
The lift beam include the lift beam pedestal that is connected with second transport mechanism and with the lift beam base runner
The telescoping tube for being capable of horizontal extension of connection, middle part and the drive link of the lift beam pedestal are socketed, both sides and the liter
Drop slide rail is slidably connected；The free end of the telescoping tube is provided with clamping body；Two neighbouring lift beam pedestals
Both sides are flexibly connected by lifting beam connection respectively；
The Qu Guan mechanisms include being set in the telescoping tube and through the inserted link of the telescoping tube, and one end of the inserted link is
The plug of pipe is taken, its other end is the inserted link limiting plate that diameter is more than the inserted link diameter；
The dynamical system is connected with the lift beam pedestal, including lift beam servomotor, lift beam decelerator, and the two is logical
Cross the top that lift beam electric machine support is located at the headstock.
4. Large Diameter Pipeline steel pipe short stroke as claimed in claim 3 automates stacking packaging system, it is characterised in that
The push-in mechanism includes push-in cylinder and push rod；The exhaustion mechanism is integral including pull-out cylinder and with air cylinder connecting rod
The arm-tie of connection, the place plane of the arm-tie are vertical with the length direction of the air cylinder connecting rod；
The push-in mechanism and the exhaustion mechanism are disposed in parallel in the homonymy of the arm-tie, and the push rod limits with the inserted link
Position plate face is set, and the arm-tie is close to the side of the inserted link side between the inserted link limiting plate and the plug.
5. Large Diameter Pipeline steel pipe short stroke as claimed in claim 1 automates stacking packaging system, it is characterised in that
It is described it is guide locating device provided by alignment rack and positioning pin form, it is described positioning pin include at least two, in loudspeaker
It is located at before and after mouth shape, its up big and down small point of opening on the alignment rack, the lines between two positioning pin free ends
It is vertical with direction where the whole length assured.
6. Large Diameter Pipeline steel pipe short stroke as claimed in claim 1 automates stacking packaging system, it is characterised in that
The conjunction turn-up mechanism also includes packing stand, hydraulic cylinder, pressing plate and force transmitting board, the hydraulic cylinder and is located at the packing stand
On, the packing arm is located at the top of the hydraulic cylinder, therebetween provided with force transmitting board, one end of the force transmitting board and the liquid
The hydraulic connecting rod drive connection of cylinder pressure, its other end and the rotation axis connection of the packing arm bottom；The pressing plate is located at two
The free end of the packing arm, the stopper slot of strap second are located on the pressing plate.
7. Large Diameter Pipeline steel pipe short stroke as claimed in claim 1 automates stacking packaging system, it is characterised in that
The lifting carrier roller device includes carrying roller pedestal, dance roller, lifting roller support, elevating mechanism, dance roller power motor；Institute
State lifting roller support to be located on the carrying roller pedestal and fix the both ends of the dance roller, the elevating mechanism is located at the carrying roller
It is located at the bottom of the dance roller in pedestal, the dance roller power motor is connected with the elevating mechanism, the dance roller
Direction of transfer is consistent with the whole length direction assured.
8. Large Diameter Pipeline steel pipe short stroke as claimed in claim 1 automates stacking packaging system, it is characterised in that
The output mechanism includes transfer roller, support and output power motor, and transfer roller supports connection structure by the support two-by-two
Into runout table, the two neighboring runout table is connected by the first transmission chain, and multiple runout tables are connected with each other
The symmetry axis of composition output channel, the symmetry axis of the transfer roller and the lifting carrier roller device is conllinear, and transmission direction phase
Together, the output power motor drives the transfer roller and first transmission chain to rotate.
9. Large Diameter Pipeline steel pipe short stroke as claimed in claim 1 automates stacking packaging system, it is characterised in that
The storing mechanism includes transferring connecting portion, support frame, transmission storage track and transmission power motor, described to transfer connection
Portion includes transferring elevating mechanism, slewing rollers, switching roller, and one end of the slewing rollers is located at the middle part of the output mechanism, and its is another
One end be arranged in parallel positioned at the arrival end for transmitting storage track, and with the transmission storage track；
The transfer elevating mechanism is located at the bottom that the slewing rollers are located at described output mechanism one end, and the switching roller is located at institute
Slewing rollers are stated on the port of described transmission storage track one end, and connect with the transmission storage track；The switching roller
Length be less than it is described transmission storage track width；
Support frame as described above sets up separately to be set up separately on support frame as described above in the both sides of the switching roller, two transmission storage tracks,
The transmission storage track is provided with the second transmission chain；
The transmission power motor drives second transmission chain to rotate, and whole into the slewing rollers is assured by the liter
Descending mechanism rises to the position concordant with the transmission storage track, and is sent to preset memory locations by the switching roller.
10. the Large Diameter Pipeline steel pipe short stroke automation stacking packaging system as described in claim any one of 1-9, its feature exist
In the conjunction turn-up mechanism includes four, is equidistantly located on firm banking, and one is equipped between the two neighboring conjunction turn-up mechanism
The individual lifting carrier roller device, both ends adjacent two are described to close and is respectively equipped with a guide-localization dress between turn-up mechanisms
Put.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720314962.3U CN206645069U (en) | 2017-03-29 | 2017-03-29 | Large Diameter Pipeline steel pipe short stroke automates stacking packaging system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720314962.3U CN206645069U (en) | 2017-03-29 | 2017-03-29 | Large Diameter Pipeline steel pipe short stroke automates stacking packaging system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206645069U true CN206645069U (en) | 2017-11-17 |
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|---|---|---|---|
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106986054A (en) * | 2017-03-29 | 2017-07-28 | 邯郸市友发钢管有限公司 | Large Diameter Pipeline steel pipe short stroke automates stacking packaging system and method |
| CN112407426A (en) * | 2020-11-26 | 2021-02-26 | 天津市天应泰钢管有限公司 | Novel small-diameter steel pipe packaging production line |
-
2017
- 2017-03-29 CN CN201720314962.3U patent/CN206645069U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106986054A (en) * | 2017-03-29 | 2017-07-28 | 邯郸市友发钢管有限公司 | Large Diameter Pipeline steel pipe short stroke automates stacking packaging system and method |
| CN106986054B (en) * | 2017-03-29 | 2022-12-06 | 天津友发钢管集团股份有限公司 | Large-diameter steel pipe short-stroke automatic stacking and packaging system and method |
| CN112407426A (en) * | 2020-11-26 | 2021-02-26 | 天津市天应泰钢管有限公司 | Novel small-diameter steel pipe packaging production line |
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