CN204382485U - Prefabricated components production system - Google Patents
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- CN204382485U CN204382485U CN201420700801.4U CN201420700801U CN204382485U CN 204382485 U CN204382485 U CN 204382485U CN 201420700801 U CN201420700801 U CN 201420700801U CN 204382485 U CN204382485 U CN 204382485U
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- 238000000034 method Methods 0.000 claims abstract description 46
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- 210000003195 fascia Anatomy 0.000 claims description 49
- 238000004321 preservation Methods 0.000 claims description 24
- 230000000977 initiatory effect Effects 0.000 claims description 18
- 238000003860 storage Methods 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 12
- 239000011178 precast concrete Substances 0.000 claims description 7
- 238000005192 partition Methods 0.000 claims description 6
- 239000007787 solid Substances 0.000 claims description 4
- 238000001356 surgical procedure Methods 0.000 claims description 4
- 238000002560 therapeutic procedure Methods 0.000 claims description 4
- 230000032258 transport Effects 0.000 description 57
- 238000012423 maintenance Methods 0.000 description 23
- 239000004567 concrete Substances 0.000 description 16
- 238000005034 decoration Methods 0.000 description 13
- 238000009434 installation Methods 0.000 description 7
- 238000009413 insulation Methods 0.000 description 6
- 230000002787 reinforcement Effects 0.000 description 6
- 238000010792 warming Methods 0.000 description 5
- 239000013590 bulk material Substances 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 239000012774 insulation material Substances 0.000 description 2
- 230000007935 neutral effect Effects 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
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- 239000011229 interlayer Substances 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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Abstract
The utility model prefabricated components system comprises some stations and transfer system, and transfer system comprises the first cross drive line, the second cross drive line, intermediate transport line, first longitudinal conveyer line and second longitudinal conveyer line; First cross drive line is arranged at the relative both sides of intermediate transport line respectively with the second cross drive line, and first longitudinal conveyer line and second longitudinal conveyer line are connected to the first cross drive line, the second cross drive line two ends relative with intermediate transport line to form two districts of ferrying respectively.Prefabricated components production system in the utility model, the production line flow process that each group transfer system correspondence two is complete, only can enable one or two production lines that simultaneously operate.Simultaneously during running two production lines, two production lines can produce same prefabricated components product, also can produce different prefabricated components products; Occupation mode is versatile and flexible, adjustable and highly versatile, and occupied ground area is little, production efficiency is high.
Description
Technical field
The utility model belongs to prefabricated components production field, is specifically related to a kind of prefabricated components production system.
Background technology
Producing prefabricated components the most key is production technology form and technological process.Wherein, production technology form mainly contains two kinds: the fixing station mode of production and production line balance mode.The feature of production line balance mode is platform mould (namely workbench) along with process sequence flows to station corresponding to each operation by the transfer system of production line; The operating personnel of each station are relative with specific works fixing, and such as, reinforcing bar is put, concreting, vibrating etc. operates in fixed position and operated by relatively-stationary people and equipment.This production technology form can reduce labour intensity, enhance productivity, and save artificial, therefore current domestic prefabricated components manufacturing enterprise produces for precast wall panel and lining many employings production line balance mode.
The technological process of production of existing sandwich heat preservation Side fascia generally comprises: cleaning mold, oil spout line, installation mold, installation bar-mat reinforcement, one-time-concreting vibrated concrete, catch up with flat concrete, paving warming plate, installation connecting element, paving bar-mat reinforcement, secondary build vibrated concrete, it is flat to catch up with, precuring, polish, curing kilns maintenance, the demoulding, lifting.
Please refer to Fig. 7, the production line of above-mentioned sandwich heat preservation Side fascia, the transfer system of whole production line forms end to end annular.Transfer system flows to: platform mould enters the production line of side from the ferry-boat district 1 of factory building side, and completes clean and oil spout operation 21 and crossed process 22 successively, carries out the die-filling operation 23 of Bian Mo and installation of embedded parts, carries out the first time of bottom reinforcement bars mesh sheet installation and install bar-mat reinforcement operation 24, first time concreting and catch up with flat operation 25 and install warming plate operation 26 and install bar-mat reinforcement operation 27 for the first time; The ferry-boat district 1 arriving opposite side after platform mould completes above-mentioned operation enters to the production line of opposite side with running, and complete second time installs bar-mat reinforcement operation 28, second time concreting 29, the concrete of building second time carry out the precuring operation 31 of catching up with flat operation 30 of vibrating, carrying out maintenance successively and polish process polish operation 32, then Side fascia is transported into maintenance bin maintenance 4 by platform mould, reaches after respective strengths also complete stripping process 33 and lifting operation 34 successively from the outlet transport of maintenance bin through maintenance.Wherein, for precast wall panel provides the curing kilns of care environments to be the confined space comprising piler and maintenance bin, platform mould transports curing kilns by the guide roller of curing kilns import department, platform mould is transported to specific maintenance position in storehouse and carries out maintenance by piler, after reaching corresponding curing strength, platform mould is transported to exit guide roller by piler again, then moves to subsequent processing.Be transported to die-filling station for convenience of the limit mould after dismounting, adopt roller-way 35 that bulk material is transported to corresponding operation.Whole production line takes up an area 24 meters wide, 200 meters long, if productive temp is 15 minutes, eight hours every days, output was 32 pieces of precast wall panels.
The versatility of the flow production line of the Side fascia used in prior art is low, can only produce a certain specific Side fascia; Once occur that equipment fault needs maintenance, then whole production line is stopped transport, thus affects production efficiency; In addition, the production capacity of production of units area is lower, and production capacity improves more difficult; Adopt roller-way conveying bulk material, take plant area, and be not easy to handling of goods and materials.
Utility model content
Based on this, be necessary the prefabricated components production system that a kind of effective raising prefabricated components production efficiency and production capacity are provided.
The transfer system that prefabricated components production system comprises some stations and is connected between some stations, described transfer system comprises cross drive line and longitudinal conveyer line; Described cross drive line comprises the first cross drive line, the second cross drive line and intermediate transport line, and described longitudinal conveyer line comprises first longitudinal conveyer line and second longitudinal conveyer line; Described first cross drive line is arranged at the relative both sides of described intermediate transport line respectively with described second cross drive line, described first longitudinal conveyer line and described second longitudinal conveyer line are connected to described first cross drive line, two ends that described second cross drive line is relative with described intermediate transport line, to form two ferry-boat districts respectively.
Wherein in an embodiment, the described ferry-boat district at described first cross drive line, described intermediate transport line and two ends is connected to form the first production line for the production of prefabricated components product; The described ferry-boat district at described second cross drive line, described intermediate transport line and two ends is connected to form the second production line for the production of prefabricated components product.
Wherein in an embodiment, the described ferry-boat district at described first cross drive line, described intermediate transport line and two ends is connected to form the first production line for the production of prefabricated components product, the described ferry-boat district at described second cross drive line, described intermediate transport line and two ends is connected to form the second production line for the production of prefabricated components product, and described intermediate transport line is for arranging the shared technique process of described first production line and described second production line; When multiple the moulds for the production of described prefabricated components product proceed to the other end from one end initial row of the described first cross drive line and described second cross drive line that are positioned at described first production line and described second production line both sides respectively, to being positioned at middle described intermediate transport line, initial described first cross drive line and the initiating terminal of described second cross drive line is flowed to along described second longitudinal conveyer line or first longitudinal conveyer line successively respectively again when arriving the described intermediate transport line other end along described first longitudinal conveyer line of end or described second longitudinal conveyer line successively alternating current.
Wherein in an embodiment, described first cross drive line and described intermediate transport line or described second cross drive line and described intermediate transport line are connected to form one article of complete the 3rd production line for the production of prefabricated components product respectively by the described ferry-boat district at two ends.
Wherein in an embodiment, described first cross drive line and described intermediate transport line or described second cross drive line and described intermediate transport line are connected to form one article of complete the 3rd production line for the production of prefabricated components product respectively by the described ferry-boat district at two ends; When single mould is entered described 3rd production line by the one end being positioned at the first cross drive line described in both sides or described second cross drive line and is marched to the other end, move to described intermediate transport linear flow along described first longitudinal conveyer line of end or described second longitudinal conveyer line, when marching to the other end of described intermediate transport line, again get back to the initiating terminal of described first cross drive line or the described second cross drive line entered at first again along another described longitudinal conveyer line.
Wherein in an embodiment, described first cross drive line and described intermediate transport line or described second cross drive line and described intermediate transport line are connected to form one article of complete the 3rd production line for the production of prefabricated components product respectively by the described ferry-boat district at two ends; When single mould is entered described 3rd production line by one end of described intermediate transport line and is marched to the described intermediate transport line other end, move along described first longitudinal conveyer line of end or described second longitudinal conveyer line to the described first cross drive line or described second cross drive linear flow being positioned at both sides, to the initiating terminal again getting back to described intermediate transport line when described first cross drive line or described second cross drive thread end again along described second longitudinal conveyer line of end or described first longitudinal conveyer line.
Wherein in an embodiment, the first cross drive line, described second cross drive line and described intermediate transport line arrange by two the driving rolls that is parallel to each other and for driving the motor of described driving rolls to form; Described first longitudinal conveyer line and described second longitudinal conveyer line are two row tracks.
Wherein in an embodiment, described prefabricated components be in precast concrete external wall panel, non-prestressed laminated floor slab and lining one or both, described precast concrete external wall panel to be selected from the Side fascia of sandwich heat preservation Side fascia, Surgery therapy Side fascia, solid exposed wall plate, hollow Side fascia and band beam one or both, and described lining to be selected from hollow internal partition wall, the band lining of beam and precast shear wall one or both.
Wherein in an embodiment, prefabricated components production line also comprises the Three-dimensional storage rack be arranged at above platform mould, and described Three-dimensional storage rack comprises support column, for placing the table top of material, jacking system and hoistable platform; Described mesa supports, on described support column, described table top offers the hole of vertically walking for described hoistable platform; Described jacking system comprises hydraulic system and guiding support bar, and described hydraulic system comprises piston rod and provides the hydraulic-driven part of power for piston rod; Described guiding support bar is fixedly connected on the bottom of described table top towards described mould, it offers the gathering sill for described piston rod lifting; Described piston rod slides and is contained in described gathering sill, and its one end is connected with described hydraulic-driven part; Described hoistable platform is arranged at the other end of described piston rod away from described hydraulic-driven part, its can under the drive of described piston rod through described hole relative to described table top rise and fall.
The production line flow process that in the utility model prefabricated components production line, each group transfer system correspondence two is complete, according to actual production arrangement, only can enable one or two production lines that simultaneously operate.Wherein, simultaneously during running two production lines, two production lines can produce same prefabricated components product, also can produce different prefabricated components products; Occupation mode is versatile and flexible, adjustable and highly versatile, and occupied ground area is little, production efficiency is high.
Accompanying drawing explanation
Fig. 1 is the utility model prefabricated components production system floor map;
Fig. 2 is prefabricated components production system floor map in the utility model first embodiment;
Fig. 3 is prefabricated components production system floor map in the utility model second embodiment;
Fig. 4 is prefabricated components production system floor map in the utility model the 3rd embodiment;
Fig. 5 is the structural representation of Fig. 4 neutral body storage rack;
Fig. 6 is the structural representation of another angle of Fig. 4 neutral body storage rack;
Fig. 7 is the production system floor map of sandwich heat preservation Side fascia in prior art.
Detailed description of the invention
For the ease of understanding the utility model, below with reference to relevant drawings, the utility model is described more fully.Preferred embodiment of the present utility model is given in accompanying drawing.But the utility model can realize in many different forms, is not limited to embodiment described herein.On the contrary, provide the object of these embodiments be make the understanding of disclosure of the present utility model more comprehensively thorough.
It should be noted that, when element is called as " being fixed on " another element, directly can there is element placed in the middle in it on another element or also.When an element is considered to " connection " another element, it can be directly connected to another element or may there is centering elements simultaneously.
Unless otherwise defined, all technology used herein and scientific terminology are identical with belonging to the implication that those skilled in the art of the present utility model understand usually.The object of the term used in description of the present utility model herein just in order to describe specific embodiment, is not intended to be restriction the utility model.Term as used herein " and/or " comprise arbitrary and all combinations of one or more relevant Listed Items.
Please refer to Fig. 1, the utility model prefabricated components production system 100 comprise platform mould, some for platform mould carry out various different operation station, be connected to transfer system between some stations and the equipment corresponding with some stations.Wherein, corresponding with some stations equipment comprises concrete spreader, Plane surface grinding machine, curing kilns etc.Platform mould moves to each equipment place operation by transfer system and carries out respective handling.
In the present embodiment, prefabricated components production system 100 comprises one group of transfer system, and this group transfer system comprises two the production line flow processs be connected to form by cross drive line and longitudinal conveyer line head and the tail.Wherein in some embodiments, prefabricated components production system 100 also can according to need of production with above-mentioned one group of transfer system for minimum unit expands.Be made up of cross drive line and longitudinal conveyer line and flow to mode in two production line flow processs and also can determine according to Production requirement.
Often organize transfer system and comprise three cross drive lines (following called after first cross drive line 91, second cross drive line 92 and intermediate transport line 93 respectively) and two longitudinal conveyer lines (the following longitudinal conveyer line of called after first 94 and second longitudinal conveyer line 95 respectively).Wherein, the first cross drive line 91 is set in parallel in the relative both sides of intermediate transport line 93 respectively with the second cross drive line 92.First longitudinal conveyer line 94 and second longitudinal conveyer line 95 are connected to the first cross drive line 91, second cross drive line 92 two ends relative with intermediate transport line 93, to form two ferry-boat districts 1 respectively.So, the first cross drive line 91, the longitudinal conveyer line 94 of intermediate transport line 93, second cross drive line 92, first and second longitudinal conveyer line 95 enclose the cyclic transfer passage of formation " day " font jointly.Wherein, platform mould can be determined according to need of production along with the flow direction of process sequence in cross drive line and longitudinal conveyer line.
Every bar first cross drive line 91, second cross drive line 92 and intermediate transport line 93 are arranged in order each station according to processing step, and every bar cross drive line arranges by two the driving rolls that is parallel to each other and motor forms.Platform mould is arranged on two row driving rolls, marches to corresponding station by the driving of driving rolls on corresponding cross drive line; First longitudinal conveyer line 94 and second longitudinal conveyer line 95 are the two row tracks run for cross traveling trolley.So, platform mould to drive at motor along driving rolls and is moved to each equipment place station and carries out corresponding operation process, and just can realize platform mould in ferry-boat district 1 by cross traveling trolley and operate back and forth between the first cross drive line 91, second cross drive line 92 and intermediate transport line 93.
These two production line flow processs are used for producing two kind of first prefabricated component and the second prefabricated components simultaneously or producing in the first prefabricated components and the second prefabricated components a kind of.Wherein, first prefabricated components and described second prefabricated components be in precast concrete external wall panel and lining one or both, precast concrete external wall panel can be selected from the Side fascia of sandwich heat preservation Side fascia, Surgery therapy Side fascia, solid exposed wall plate, hollow Side fascia and band beam one or both, and lining can be selected from hollow internal partition wall, the band lining of beam and precast shear wall one or both.
Below respectively to produce two kind of first prefabricated component and described second prefabricated components and to produce a kind of operation principle describing prefabricated components production system in the utility model in detail in the first prefabricated components and the second prefabricated components simultaneously.
Please refer to Fig. 2, prefabricated components production system 100a in the utility model first embodiment, Side fascia two kinds of prefabricated components products of sandwich heat preservation Side fascia and the dark beam of band and heat preservation decoration integrative can be produced simultaneously.Wherein, article three, the first cross drive line 91a, the second cross drive line 92a, intermediate transport line 93a and two first longitudinal conveyer line 94a, second longitudinal conveyer line 95a form one group of transfer system, the prefabricated components production line that each group transfer system correspondence two is complete, for producing the Side fascia of sandwich heat preservation Side fascia and the dark beam of band and heat preservation decoration integrative respectively.In the present embodiment, the first cross drive line 91a and intermediate transport line 93a is connected to form a complete flow production line, for the production of sandwich heat preservation Side fascia by the ferry-boat district 1a at two ends.Second cross drive line 92a and intermediate transport line 93a is connected to form a complete flow production line by the ferry-boat district 1a at two ends, for the production of the Side fascia of the dark beam of band and heat preservation decoration integrative.Intermediate transport line 93a is for sandwich heat preservation Side fascia and the technique process shared when the dark beam of band and the Side fascia of heat preservation decoration integrative of arranging production.
The direct of travel of transfer system is initial and when marching to the other end from one end that the first cross drive line 91a and the second cross drive line 92a that are positioned at both sides are connected with first longitudinal conveyer line 94a, second longitudinal conveyer line 95a along end flows to and is positioned at middle intermediate transport line 93a, flows to the initiating terminal of transfer system when arriving intermediate transport line 93a end again along first longitudinal conveyer line 94a.Be described respectively for the concrete production process of the concrete production process of sandwich heat preservation Side fascia with the dark beam of band and heat preservation decoration integrative Side fascia below.
The concrete production process of sandwich heat preservation Side fascia is as follows: platform mould enters from ferry-boat district 1a the initiating terminal being positioned at the first cross drive line 91a and also completes clean and oil spout operation 21a successively, crossed process 22a, then pass from the passage of side bottom curing kilns (not shown), complete rim die process 23a more successively, first time installs reinforced mesh operation 24a, concreting and the operation 25a that vibrates, warming plate operation 26a and second time installation reinforced mesh operation 27a is installed, then the ferry-boat district 1a of the other end is arrived, being transported to by ferry-boat dolly (not shown) is positioned on middle intermediate transport line 93a, and complete second time concreting operation 28a successively, catch up with the flat operation 29a that vibrates, precuring operation 30a, polish operation 31a, curing kilns maintenance 32a and stripping process 33a, then the ferry-boat district 1a of initiating terminal is got back to, by ferry-boat dolly be transported to the first cross drive line 91a end complete erect lifting operation 34a, so that prefabricated components finished product is hung away.
Concrete production process with dark beam and heat preservation decoration integrative Side fascia is as follows: platform mould enters the initiating terminal of the second cross drive line 92a from ferry-boat district 1a and completes clean and oil spout operation 21A and the crossed process 22A carrying out ruling successively, then pass from the passage of side bottom curing kilns, complete rim die process 23A more successively, heat-insulating decorative composite board operation 24A is installed, first time installs reinforced mesh operation 25A and mounting rail reinforcing bar operation 26A, then the ferry-boat district 1a of the other end is arrived, intermediate transport line 93a is transported to by ferry-boat dolly, complete second time concreting operation 28a more successively, catch up with the flat operation 29a that vibrates, precuring operation 30a, polish operation 31a, curing kilns maintenance 32a and stripping process 33a, then the ferry-boat district 1a of initiating terminal is got back to, be transported to the second cross drive line 92a end by ferry-boat dolly to complete and carry out erecting lifting operation 34a, so that prefabricated components finished product is hung away.
The first cross drive line 91a of the initial front-end-of-line of above-mentioned two production lines in outside and the second cross drive line 92a processes respectively, and back segment operation processes on the intermediate transport line 93a of centre.Be arranged in the platform mould on transfer system to flow from the first cross drive line 91a of both sides and the second cross drive line 92a arbitrary to the intermediate transport line 93a of centre, the first cross drive line 91a being realized both sides by adjustment station quantity is identical with the productive temp of the second cross drive line 92a and intermediate transport line 93a.When platform mould completes an annular production cycle, namely complete the production cycle of a prefabricated components product.According to the direct of travel of transfer system, each station is sequentially arranged on each conveyer line according to process sequence, and each station is provided with corresponding production equipment, carries out corresponding operation process when platform mould runs to corresponding station.By one group of transfer system being set to 2 production lines that process portion overlaps, the production of 2 prefabricated components products can be carried out within the same unit interval, enhancing productivity on the one hand and equipment turnover rate, saving site area on the other hand.
Such as, when prefabricated components production system 100a adopts the production flow beat of 15 minutes, the output of eight hours every days is 64 pieces of prefabricated panels, comprising 32 blocks of sandwich heat preservation Side fascias, and the Side fascias of 32 pieces of dark beams of band and insulation external decoration; The production efficiency of the sandwich precast wall panel production system is compared to existing technology doubled, the daily output compared to existing technology in output increased one times.Understandable, the prefabricated components production system 100a in the present embodiment also only can produce the Side fascia of a type, only needs the operation of the first cross drive line 91a and the second cross drive line 92a to be set to identical.
Please refer to Fig. 3, the prefabricated components production system 100b in the utility model second embodiment, Side fascia two kinds of prefabricated components products of truss bars laminated floor slab and band insulation and external decoration can be produced simultaneously.In the present embodiment, the first cross drive line 91b and intermediate transport line 93b is connected to form a complete flow production line, for the production of truss bars laminated floor slab by the ferry-boat district 1b at two ends.Second cross drive line 92b and intermediate transport line 93b is connected to form a complete flow production line by the ferry-boat district 1b at two ends, for the production of the Side fascia of band insulation and external decoration.Technique process common when the process portion of intermediate transport line 93b is production two kinds of prefabricated components products.
The direct of travel of transfer system be multiple moulds from one end that the first cross drive line 91b and the second cross drive line 92b that are positioned at both sides are connected with first longitudinal conveyer line 94b initial and march to the other end time, more alternately enter intermediate transport line 93b successively along second longitudinal conveyer line 95b of end.Wherein, time on intermediate transport line 93b, truss bars laminated floor slab does not need to polish, and can not open the equipment of polishing when polishing operation; The platform mould producing Side fascia then needs to carry out concrete and polishes.To be incubated for the concrete production process of truss bars laminated floor slab and band below and the concrete production process of Side fascia of external decoration is described respectively.
The concrete production process of truss bars laminated floor slab is as follows: platform mould enters from ferry-boat district 1b the initiating terminal being positioned at the first cross drive line 91b and also completes clean and oil spout operation 21b and crossed process 22b successively, then pass from the passage of side bottom curing kilns, complete rim die process 23b more successively, reinforced mesh operation 24b is installed and truss bars operation 25b is installed, then the ferry-boat district 1b of the other end is arrived, be transported to by ferry-boat dolly and be positioned at intermediate transport line 93b, and complete concreting successively and to vibrate operation 26b, precuring operation 27b, curing kilns maintenance 28b and stripping process 29b, then the ferry-boat district 1b of initiating terminal is got back to, by ferry-boat dolly be transported to the first cross drive line 91b end complete erect lifting operation 30b, so that prefabricated components finished product is hung away.
The concrete production process of the Side fascia of band insulation and external decoration is as follows: platform mould enters from ferry-boat district 1b the initiating terminal being positioned at the second cross drive line 92b, and complete clean and oil spout operation 21B and crossed process 22B successively and rule, then pass from the passage of side bottom curing kilns, complete rim die process 23B more successively, insulation external decoration composite plate operation 24B is installed and reinforced mesh operation 25B is installed, then the ferry-boat district 1b of the other end is arrived, be transported to by ferry-boat dolly and be positioned at intermediate transport line 93b, complete concreting more successively to vibrate operation 26b, precuring operation 27b, polish operation 26B, curing kilns maintenance 28b and stripping process 29b, then the ferry-boat district 1b of initiating terminal is got back to, by ferry-boat dolly be transported to the second cross drive line 92b end complete erect lifting operation 30b, so that prefabricated components finished product is hung away.
Understandable, in the present embodiment, prefabricated components production system 100b also only can produce laminated floor slab or Side fascia, only need operation on the second cross drive line 92b in prefabricated components production system 100b to be arranged to consistent with the first cross drive line 91b, and also should cancel when only producing laminated floor slab simultaneously and polish operation 26B.
When adopting prefabricated components production system 100b production in the present embodiment, owing to not needing to carry out twice concreting and vibrate, can adopt the productive temp of 10 minutes, the output of eight hours every days can reach 96 blocks of prefabricated components.The saturation of curing kilns is 100 pieces of prefabricated boards, can complete the maintenance of the prefabricated board of the highest day output.In the present embodiment, production line can produce laminated floor slab and the dissimilar prefabricated components of Side fascia two kinds simultaneously, highly versatile; Compared with sandwich heat preservation Side fascia production line in prior art, the production capacity of its unit are improves 200%, and day output is 3 times of prior art.
Please refer to Fig. 4, the prefabricated components production system 100c in the utility model the 3rd embodiment, may be used for the prefabricated components product of need of production twice concreting, as sandwich heat preservation Side fascia and/or hollow lining.Intermediate transport line 93c is connected to form two complete flow production lines with the first cross drive line 91c, the second cross drive line 92c respectively by the ferry-boat district 1c at two ends.
The direct of travel of transfer system is initial from being positioned at middle intermediate transport line 93c one end, when marching to the other end, second longitudinal conveyer line 95c along end flows to the first cross drive line 91c and the second cross drive line 92c that are positioned at both sides, then flows to the initiating terminal of transfer system along first longitudinal conveyer line 94c.All produce sandwich heat preservation Side fascia for two production lines below, specifically introduce the course of work of production line in the present embodiment.
Multiple moulds enter streamline by the ferry-boat district 1c being positioned at middle intermediate transport line 93c initiating terminal and after completing clean and oil spout operation 21c, pass from the center-aisle of curing kilns to complete crossed process 22c, march to again below Three-dimensional storage rack 16 and complete die-filling operation 23c, then concreting and the operation 24c that vibrates is completed successively, warming plate operation 25c is installed, then the ferry-boat district 1c of the other end is arrived respectively, complete second time and reinforced mesh operation 26c is installed, alternately platform mould is transported on two adjacent the first cross drive line 91c and the second cross drive line 92c along second longitudinal conveyer line 95c successively by ferry-boat dolly again, complete second time concreting operation 27c more successively, catch up with the flat operation 28c that vibrates, precuring operation 29c, polish operation 30c, curing kilns maintenance operation 31c, stripping process 32c, last completing successively lifts operation 33c, so that prefabricated components finished product is hung away, empty station mould after the demoulding enters next round production cycle by the first cross drive line 91c of both sides and the second cross drive line 92c again.
In the utility model the 3rd embodiment, corresponding two production lines of each group transfer system, article two, namely the initial procedure of production line is at same section of transfer system (also intermediate transport line 93c) enterprising row relax, subsequent handling can in the first cross drive line 91c in outside and the second cross drive line 92c arbitrary complete.Due in the platform mould number ratio prior art that processes in two production lines at one time section many one times, therefore compared to existing technology, the production efficiency of this programme production line doubles, and the daily output also can double.Wherein in some embodiments, prefabricated components production line 100c, as the production of hollow internal partition wall, only needs installation warming plate operation to replace with to install hollow interlayer operation.
Understandable, these prefabricated components production system 100c also can produce dissimilar prefabricated components product simultaneously, as sandwich heat preservation Side fascia and hollow internal partition wall, band insulation and external decoration Side fascia and non-prestressed laminated floor slab etc., only need according to produced prefabricated components structure, adjusting corresponding operation can realize.Relative to flow production line of the prior art, the production line in the present embodiment enhances productivity one times, and the production capacity of unit are doubles; And being beneficial to maintenance, the station as the first cross drive line 91c or the second cross drive line 92c arbitrary need overhaul, and does not affect the operation of another production line.
In addition, when in the utility model, prefabricated components production system 100 is a kind of in for the production of the first prefabricated components and the second prefabricated components, single mould can adopt two kinds of types of flow to carry out transfer system.
See Fig. 1, when marching to the other end after single mould enters production line by the initiating terminal being positioned at both sides first cross drive line 91 or the second cross drive line 92, flow along the longitudinal conveyer line 95 of first longitudinal conveyer line 94 or the second to intermediate transport line 93, again get back to along the longitudinal conveyer line 95 of another first longitudinal conveyer line 94 or the second on the first cross drive line 91 or the second cross drive line 92 entering production line at first again, complete the production of single prefabricated components.After single mould also enters production line by intermediate transport line 93, be positioned at the first cross drive line 91 of both sides along the longitudinal conveyer line 95 of first longitudinal conveyer line 94 or the second or the second cross drive line 92 flows, more again get back to intermediate transport line 93 along the longitudinal conveyer line 95 of another first longitudinal conveyer line 94 or the second.
Single mould is end to end annular along the travel track of transfer system within a production cycle.Two production lines are set and can better ensure the efficiency that prefabricated components are produced and unobstructed.When the equipment of the first cross drive line 91 and arbitrary of the second cross drive line 92 that are positioned at both sides break down need to overhaul time, platform mould can enter production line by a trouble-free other cross drive line.
In above-mentioned production process, in order to coordinate with cross drive line in transfer system, the number of channels in maintenance operation bottom curing kilns is the integral multiple of 3.Because curing kilns every days can the prefabricated components limited amount of maintenance, when the number of channels of curing kilns be the N of 3 doubly (N be more than or equal to 1 positive integer) time, transfer system corresponding to the maximum day output that can bear of curing kilns is N group.Such as, curing kilns arrange 6 walk for transfer systems passage time, bear at most maintenance amount during production line running at full capacity corresponding to 2 groups of transfer systems.Often organize 3 passages that transfer system is each passed through curing kilns, curing kilns across whole one group of transfer system, can expand the span of curing kilns on the one hand, thus increase the maintenance space of curing kilns; Platform mould can pass curing kilns via arbitrary passage or enter curing kilns maintenance on the other hand, is convenient to adjustment and the setting of the production line flow direction.
For saving plant area and making full use of longitudinal space in 3rd embodiment of the present utility model, above die-filling operation 23c, be provided with a Three-dimensional storage rack 16.
Incorporated by reference to referring to Fig. 4, Fig. 5 and Fig. 6, Three-dimensional storage rack 16 comprises some support columns 161, table top 162, jacking system (not shown) and hoistable platform 163.One end of some support columns 161 is set up in ground, the other end with to be supported in bottom table top 162 fixing; Table top 162 is for being supported in the filling place above support column 161, and its center is provided with the hole 1621 of vertically walking for hoistable platform 163.When producing, Three-dimensional storage rack 16 is arranged on the top of platform mould in production line by some support columns 161, and the guide roller of transfer system is continuous in the below of table top 162; So, be the platform of temporary material above table top 162, below is the platform mould that can produce, and platform mould also runs to next step operation by the guide roller below table top 162; Therefore save site area, logistics and production line flow to be left alone mutually.
In the present embodiment, the side of table top 162 is provided with the stair 165 be connected with ground, does not affect the operation of below production line during for being conveniently transported on table top 162 by material.The periphery of table top 162 is also provided with guardrail (not shown), accidentally falls to prevent the workman worked on table top 162.Wherein, the height of table top 162 is greater than the height sum that Tai Mo and driving wheel roll.Jacking system, for driving hoistable platform 163 relative to table top 162 rise and fall, makes the material deposited on table top 162 be transported to above lower floor's platform mould, to realize picking and placeing of material by hoistable platform 163.
Jacking system comprises hydraulic system (not shown) and guiding support bar 164, and hydraulic system comprises piston rod (not shown) and provides the hydraulic-driven part (not shown) of power for piston rod.Guiding support bar 164 is fixedly connected on the bottom of table top 162 towards platform mould, it offers the gathering sill (not shown) for piston rod lifting.Piston rod slides and is contained in gathering sill, and its one end is connected with hydraulic-driven part and along gathering sill rise and fall under the effect of hydraulic-driven part.Hoistable platform 163 is arranged at the other end of piston rod away from hydraulic-driven part, and it can pass table top 162 with relative to table top 162 rise and fall through hole 1621 under the drive of piston rod, conveniently picks and places the material be positioned on table top 162.
Before production line starts, needed for being produced next stage, except reinforced mesh material is transported to above table top 162 by the stair 165 of Three-dimensional storage rack 16 both sides.After production line starts, by controlling the jacking system of Three-dimensional storage rack 16, the material needed for each mould is transported on the platform mould below table top 162 by hoistable platform 163.This Three-dimensional storage rack 16 also can be applied on the production line in other embodiments of the present utility model.Owing to being provided with Three-dimensional storage rack 16, the plant area for depositing insulation material and Bian Mo can be reduced, simultaneously convenient the taking of material when producing; Compared with roller-way of the prior art, take plant area less, use more convenient, and can deposit and take the relatively large material such as insulation material, take full advantage of the vertical direction spatial of factory building.
The utility model prefabricated components production system 100, the production line flow process that each group transfer system correspondence two is complete, according to actual production arrangement, only can enable one or two production lines that simultaneously operate.Wherein, simultaneously during running two production lines, two production lines can produce same prefabricated components product, also can produce different prefabricated components products; When producing different prefabricated components product, only need common technique process to be arranged on the shared intermediate transport line 93 of two production lines.When needing expanding production production capacity, can arrange and organize transfer system more, adopt curing kilns corresponding with it, i.e. satiable requirement; Also can according to need of production and product type, above-mentioned two kinds of conveyer lines are flowed to two groups of different transfer systems of mode with the use of, to reach best production efficiency.In the utility model, the production line of prefabricated panel is suitable for producing various types of precast concrete external wall panel and lining, as the lining, precast shear wall etc. of sandwich heat preservation Side fascia, Surgery therapy Side fascia, solid exposed wall plate, hollow Side fascia, the Side fascia being with beam, hollow internal partition wall, band beam, only need according to the concrete technology difference adjustment operation quantity of each product and device location.The production line occupation mode of prefabricated panel of the present utility model is versatile and flexible, adjustable and highly versatile, and occupied ground area is little, easy to maintenance, production efficiency is high.
The above embodiment only have expressed several embodiment of the present utility model, and it describes comparatively concrete and detailed, but therefore can not be interpreted as the restriction to the utility model the scope of the claims.It should be pointed out that for the person of ordinary skill of the art, without departing from the concept of the premise utility, can also make some distortion and improvement, these all belong to protection domain of the present utility model.Therefore, the protection domain of the utility model patent should be as the criterion with claims.
Claims (9)
1. prefabricated components production system, is characterized in that: the transfer system comprising some stations and be connected between some stations, and described transfer system comprises cross drive line and longitudinal conveyer line; Described cross drive line comprises the first cross drive line, the second cross drive line and intermediate transport line, and described longitudinal conveyer line comprises first longitudinal conveyer line and second longitudinal conveyer line; Described first cross drive line is arranged at the relative both sides of described intermediate transport line respectively with described second cross drive line, described first longitudinal conveyer line and described second longitudinal conveyer line are connected to described first cross drive line, two ends that described second cross drive line is relative with described intermediate transport line, to form two ferry-boat districts respectively.
2. prefabricated components production system as claimed in claim 1, is characterized in that: the described ferry-boat district at described first cross drive line, described intermediate transport line and two ends is connected to form the first production line for the production of prefabricated components product; The described ferry-boat district at described second cross drive line, described intermediate transport line and two ends is connected to form the second production line for the production of prefabricated components product.
3. prefabricated components production system as claimed in claim 1, it is characterized in that: the described ferry-boat district at described first cross drive line, described intermediate transport line and two ends is connected to form the first production line for the production of prefabricated components product, the described ferry-boat district at described second cross drive line, described intermediate transport line and two ends is connected to form the second production line for the production of prefabricated components product, and described intermediate transport line is for arranging the shared technique process of described first production line and described second production line; When multiple the moulds for the production of described prefabricated components product proceed to the other end from one end initial row of the described first cross drive line and described second cross drive line that are positioned at described first production line and described second production line both sides respectively, to being positioned at middle described intermediate transport line, initial described first cross drive line and the initiating terminal of described second cross drive line is flowed to along described second longitudinal conveyer line or first longitudinal conveyer line successively respectively again when arriving the described intermediate transport line other end along described first longitudinal conveyer line of end or described second longitudinal conveyer line successively alternating current.
4. prefabricated components production system as claimed in claim 1, is characterized in that: described first cross drive line and described intermediate transport line or described second cross drive line and described intermediate transport line are connected to form one article of complete the 3rd production line for the production of prefabricated components product respectively by the described ferry-boat district at two ends.
5. prefabricated components production system as claimed in claim 1, is characterized in that: described first cross drive line and described intermediate transport line or described second cross drive line and described intermediate transport line are connected to form one article of complete the 3rd production line for the production of prefabricated components product respectively by the described ferry-boat district at two ends; When single mould is entered described 3rd production line by the one end being positioned at the first cross drive line described in both sides or described second cross drive line and is marched to the other end, move to described intermediate transport linear flow along described first longitudinal conveyer line of end or described second longitudinal conveyer line, when marching to the other end of described intermediate transport line, again get back to the initiating terminal of described first cross drive line or the described second cross drive line entered at first again along another described longitudinal conveyer line.
6. prefabricated components production system as claimed in claim 1, is characterized in that: described first cross drive line and described intermediate transport line or described second cross drive line and described intermediate transport line are connected to form one article of complete the 3rd production line for the production of prefabricated components product respectively by the described ferry-boat district at two ends; When single mould is entered described 3rd production line by one end of described intermediate transport line and is marched to the described intermediate transport line other end, move along described first longitudinal conveyer line of end or described second longitudinal conveyer line to the described first cross drive line or described second cross drive linear flow being positioned at both sides, to the initiating terminal again getting back to described intermediate transport line when described first cross drive line or described second cross drive thread end again along described second longitudinal conveyer line of end or described first longitudinal conveyer line.
7. prefabricated components production system as claimed in claim 1, is characterized in that: the first cross drive line, described second cross drive line and described intermediate transport line arrange by two the driving rolls that is parallel to each other and for driving the motor of described driving rolls to form; Described first longitudinal conveyer line and described second longitudinal conveyer line are two row tracks.
8. prefabricated components production system as claimed in claim 1, it is characterized in that: described prefabricated components be in precast concrete external wall panel, non-prestressed laminated floor slab and lining one or both, described precast concrete external wall panel to be selected from the Side fascia of sandwich heat preservation Side fascia, Surgery therapy Side fascia, solid exposed wall plate, hollow Side fascia and band beam one or both, and described lining to be selected from hollow internal partition wall, the band lining of beam and precast shear wall one or both.
9. the prefabricated components production system as described in claim 1-8 any one, is characterized in that: also comprise the Three-dimensional storage rack be arranged at above platform mould, and described Three-dimensional storage rack comprises support column, for placing the table top of material, jacking system and hoistable platform; Described mesa supports, on described support column, described table top offers the hole of vertically walking for described hoistable platform; Described jacking system comprises hydraulic system and guiding support bar, and described hydraulic system comprises piston rod and provides the hydraulic-driven part of power for piston rod; Described guiding support bar is fixedly connected on the bottom of described table top towards described mould, it offers the gathering sill for described piston rod lifting; Described piston rod slides and is contained in described gathering sill, and its one end is connected with described hydraulic-driven part; Described hoistable platform is arranged at the other end of described piston rod away from described hydraulic-driven part, its can under the drive of described piston rod through described hole relative to described table top rise and fall.
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|---|---|---|---|
| CN201420700801.4U CN204382485U (en) | 2014-11-20 | 2014-11-20 | Prefabricated components production system |
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| CN201420700801.4U CN204382485U (en) | 2014-11-20 | 2014-11-20 | Prefabricated components production system |
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| CN204382485U true CN204382485U (en) | 2015-06-10 |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104626348A (en) * | 2014-11-20 | 2015-05-20 | 中民筑友有限公司 | Prefabricated part production line |
| CN105773827A (en) * | 2016-05-03 | 2016-07-20 | 国新德 | Three-dimensional production system of prefabricated components |
| CN109049315A (en) * | 2018-08-31 | 2018-12-21 | 上海汉石昀升住宅工业发展有限公司 | A kind of prefabricated components production system |
| CN109129872A (en) * | 2018-10-15 | 2019-01-04 | 六安远大住宅工业有限公司 | Line is deposited in a kind of production of prefabricated components |
| CN112278760A (en) * | 2020-11-06 | 2021-01-29 | 广东博智林机器人有限公司 | Prefabricated part transferring system and transferring method |
| CN112935799A (en) * | 2021-02-26 | 2021-06-11 | 机械工业第九设计研究院有限公司 | Self-adaptive adjustable process production line and planning method thereof |
-
2014
- 2014-11-20 CN CN201420700801.4U patent/CN204382485U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104626348A (en) * | 2014-11-20 | 2015-05-20 | 中民筑友有限公司 | Prefabricated part production line |
| CN105773827A (en) * | 2016-05-03 | 2016-07-20 | 国新德 | Three-dimensional production system of prefabricated components |
| CN109049315A (en) * | 2018-08-31 | 2018-12-21 | 上海汉石昀升住宅工业发展有限公司 | A kind of prefabricated components production system |
| CN109129872A (en) * | 2018-10-15 | 2019-01-04 | 六安远大住宅工业有限公司 | Line is deposited in a kind of production of prefabricated components |
| CN109129872B (en) * | 2018-10-15 | 2023-08-22 | 六安远大住宅工业有限公司 | Prefabricated component production line |
| CN112278760A (en) * | 2020-11-06 | 2021-01-29 | 广东博智林机器人有限公司 | Prefabricated part transferring system and transferring method |
| CN112278760B (en) * | 2020-11-06 | 2022-04-01 | 广东博智林机器人有限公司 | Prefabricated part transferring system and transferring method |
| CN112935799A (en) * | 2021-02-26 | 2021-06-11 | 机械工业第九设计研究院有限公司 | Self-adaptive adjustable process production line and planning method thereof |
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