CN209491933U - A kind of prefabricated components production line - Google Patents

A kind of prefabricated components production line Download PDF

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Publication number
CN209491933U
CN209491933U CN201821922124.5U CN201821922124U CN209491933U CN 209491933 U CN209491933 U CN 209491933U CN 201821922124 U CN201821922124 U CN 201821922124U CN 209491933 U CN209491933 U CN 209491933U
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China
Prior art keywords
assembly line
station
line
mould
prefabricated components
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CN201821922124.5U
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Inventor
张剑
陈韶临
谢忠全
谢晖林
何浩
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Yuanda Housing Industry (tianjin) Co Ltd
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Yuanda Housing Industry (tianjin) Co Ltd
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Abstract

The utility model discloses a kind of prefabricated components production lines, it includes the first assembly line, the second assembly line, third assembly line, First mould ferry-boat mechanism, second mould ferry-boat mechanism and third platform mould ferry-boat mechanism, the first assembly line and both ends of the second assembly line pass through First mould ferry-boat mechanism respectively, second mould ferry-boat mechanism is connected;One end of third assembly line is connected by third platform mould ferry-boat mechanism with the first assembly line and the second assembly line, the other end is connected by second mould ferry-boat mechanism with the first assembly line and the second assembly line, third platform mould ferry-boat mechanism is located at the upstream side of the maintenance station of the first assembly line, and is located at the upstream side of the cloth station of the second assembly line.The increased third assembly line of the utility model both can be used as the revolution assembly line of secondary material distributing, can also be used as the assembly line of maintenance pre-treatment, greatly increases the mobility and production efficiency of production line.

Description

A kind of prefabricated components production line
Technical field
The utility model belongs to prefabricated components production technical field, and in particular to a kind of prefabricated components production line.
Background technique
The characteristics of flow line production mode of prefabricated components is platform mould/steel trolley (namely workbench) as technique is suitable Sequence flows to the corresponding station of each process by the conveyer system of production line;The operator of each station and specific works It is relatively fixed, for example, reinforcing bar is put, concreting, vibrate etc. operation fixed position by relatively-stationary people and equipment Lai Operation.This production technology form can reduce labor intensity, improve production efficiency, save manually, therefore domestic prefabricated structure at present Part manufacturing enterprise mostly uses flow line production mode to produce prefabricated outer wall panel and lining.
The technological process of production of existing sandwich heat preservation Side fascia generally comprises: cleaning mold, oil spout scribing line, installation mold, Installation steel mesh, one-time-concreting vibrated concrete catch up with flat concrete, paving insulation board, installation connecting element, paving steel mesh, secondary pour Build vibrated concrete, catch up with flat, precuring, polish, curing kilns maintenance, demoulding, lifting etc..
It is located among production line currently, the production line of domestic main PC component manufacturing enterprise is commonly maintenance station, produces Station is distributed in the layout type at left and right sides of curing kilns;It conserves station side to be secondary material distributing and share a material distributing machine, separately Side is demoulding station, component working area;Production line is using 9 meters of steel trolleys and the curing kilns to match.
Production Line Configured's mode will lead under the same conditions:
1, demoulding station is Chong Die with component buffer position is both needed to that demoulding station cannot be carried out simultaneously using travelling facility The lifting of lifting and component working area, while lifting mutually conflicts, and is unfavorable for improving production efficiency;
2, cloth shares a material distributing machine twice, and first time cloth cannot carry out simultaneously with second of cloth, while cloth Mutually conflict, is unfavorable for improving production efficiency;
3, it produces station quantity and ferry-boat area (ferry-boat mechanism) is very few, conserve station only seven layers of three column, production line is tediously long, raw Produce low efficiency;Component productive temp is too long, and production process is not flexible;
4, using 9 meters of steel trolleys, the scantling and limited amount system of production.
Utility model content
Aiming at the shortcomings in the prior art, in order to improve the production efficiency of prefabricated components production line, the utility model is provided A kind of component production line, specific technical solution are as follows.
A kind of prefabricated components production line comprising be provided with the first assembly line of maintenance station and demoulding station, be provided with The second assembly line, First mould ferry-boat mechanism and the second mould ferry-boat mechanism of cloth station, one end of first assembly line It is connected with one end of second assembly line by First mould ferry-boat mechanism, the other end of first assembly line It is connected with the other end of second assembly line by second mould ferry-boat mechanism, it is characterised in that: further include having Third assembly line and third platform mould ferry-boat mechanism, one end of the third assembly line pass through third platform mould ferry-boat mechanism and institute State the first assembly line and the linking of the second assembly line, the other end of the third assembly line by second mould ferry mechanism and First assembly line and second assembly line linking, the third platform mould ferry-boat mechanism are located at the institute of first assembly line The upstream side of maintenance station is stated, and is located at the upstream side of the cloth station of second assembly line.
The above-mentioned technical proposal of the utility model increases third assembly line compared with the prior art, and utilizes second mould Ferry-boat mechanism and third platform mould ferry-boat mechanism are connected with the first assembly line and the second flowing water respectively, greatly increase production line Mobility and production efficiency.After platform mould for producing prefabricated components carries out demoulding processing at the demoulding station of the first assembly line (prefabricated components are transferred from platform mould), platform mould can pass through First after platform mould is cleared up and scribing line is handled on the first assembly line Mould ferry-boat mechanism is transferred on the second assembly line, and it is pre-buried that mold installation, steel bar arrangement and built-in fitting are completed on the second assembly line Concreting and operation of vibrating are carried out at cloth station afterwards, is transferred to described first by second mould ferry-boat mechanism later On assembly line, after completing to smooth out, polish etc. on the first assembly line and pouring postprocessing working procedures, it is transferred to the curing kilns for conserving station In conserved, after maintenance remove rib mold after at demoulding station carry out prefabricated components demoulding, complete the one of production line A cycle production process.Wherein, third assembly line both can be used as the revolution assembly line of secondary material distributing, before can also be used as maintenance The assembly line of processing.For example when production sandwich type wall panel, need to carry out secondary material distributing, first time cloth is completed on the second assembly line Afterwards, it is transferred on third assembly line that carry out sandwich of layers placement, steel bar arrangement and built-in fitting pre-buried by second mould mechanism of ferrying, It is transferred on the second assembly line by third platform mould ferry-boat mechanism later, carries out second of concrete in cloth station again and pour It builds and operation of vibrating, is transferred on the first assembly line or third assembly line and is smeared by second mould mechanism of ferrying again later It puts down, polish etc. and pouring post-processing, wherein passing through third after completing to smooth out on third assembly line, polishing and (strike off, troweling) operation Platform mould ferry-boat mechanism is transferred on the first assembly line, is entered back into maintenance station and is carried out maintenance processing.The setting of third assembly line The partial circulating of secondary material distributing is provided not only, and also improves the production efficiency and mobility of production line.
Further, first assembly line, the second assembly line and third assembly line are parallel to each other.Preferably, described Three assembly lines are between first assembly line and second assembly line.It can reduce the occupied area of production line in this way.
Further, second assembly line is upper is provided with mold installation station, steel in cloth station upstream side Muscle arranges station and the pre-buried station of built-in fitting.Mold installation station, steel bar arrangement station and the pre-buried station of built-in fitting carry out respectively The installation of rib mold, steel bar arrangement and the pre-buried operation of built-in fitting.
Further, the pre-buried station of steel bar arrangement station, built-in fitting is provided on the third assembly line, strike off station and Troweling station.Platform mould can both be poured on third assembly line before steel bar arrangement, the pre-buried operation of built-in fitting, can also be into Row pour after strike off, troweling operation.Wherein the station of third assembly line can be multiduty, for example one of station was both Steel bar arrangement can be carried out, can also carry out striking off operation.
Further, it is provided on first assembly line corresponding to the third assembly line and strikes off station and troweling work Position.First assembly line and third assembly line can be struck off simultaneously to be operated with troweling.
Further, demoulding station is set between the maintenance station and the demoulding station;The prefabricated components production Line further includes having component working area, and the component working area is located at the outer end side of first assembly line and the second assembly line, institute Outer end is stated to survey close to First mould ferry-boat mechanism.Demoulding station is for removing rib mold, and treated that platform mould exists for demoulding Demoulding station carries out lifting overturning demoulding using driving, then recycles driving that prefabricated components are hung to component working area.
Further, first assembly line it is upper in the demoulding station downstream side be provided with platform find out science and engineering position and draw Line station.
Further, second assembly line is upper is provided with scribing line station in mold installation station upstream side.It needs It is noted that scribing line station can be arranged on the first assembly line or the second assembly line, first can also be arranged in simultaneously On assembly line and the second assembly line.
Further, the curing kilns that the component production line uses 12 meters long of platform mould and matches with described mould;Institute Curing kilns are stated through first assembly line and the second assembly line, second assembly line is passed through from the lower section of the curing kilns. The curing kilns for configuring 12 meters of long table moulds and matching, the lengthening of working face are conducive to the arrangement of different size prefabricated components, curing kilns In the prefabricated components quantity that conserves improve.Second assembly line is passed through from the lower section of curing kilns, such as: it is arranged in the lower section of curing kilns One hole, passes through for the second assembly line, neither interferes the operation of the second assembly line in this way, can also expand the use of curing kilns Space.
The utility model has the advantages that compared with the prior art.
1, demoulding station and component working area can be simultaneously using driving liftings, and assembly line operation is more smooth;
2, third assembly line is increased compared with the prior art, and is ferried using second mould ferry-boat mechanism and third platform mould Mechanism is connected with the first assembly line and the second flowing water respectively, and third assembly line both can be used as the revolution assembly line of secondary material distributing, The assembly line that can also be used as maintenance pre-treatment, greatly increases the mobility and production efficiency of production line.
3,12 meters of curing kilns long table mould (steel trolley) and matched are configured, it is prefabricated that the lengthening of working face is conducive to different size The arrangement of component, the prefabricated components quantity conserved in curing kilns improve.
Detailed description of the invention
Fig. 1 is the schematic layout pattern of production line in the prior art;
Fig. 2 is the schematic layout pattern of the production line of the utility model.
In figure: 4, second the first assembly line 1, the second assembly line 2, third assembly line 3, First mould ferry-boat mechanism mould pendulum Cross mechanism 5, third platform mould ferry-boat mechanism 6, maintenance station 7, demoulding station 8, cloth station 9, component working area 10.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawing.
Referring to fig. 2, component production line includes the first assembly line 1 for being provided with maintenance station 7 and demoulding station 8, is provided with The second assembly line 2, third assembly line 3,4, second mould ferry-boat mechanisms 5, First mould ferry-boat mechanism and the third of cloth station 9 One end of platform mould ferry-boat mechanism 6, one end of first assembly line 1 and second assembly line 2 passes through the First mould and puts It crosses mechanism 4 to be connected, the other end of the other end of first assembly line 1 and second assembly line 2 passes through described second Platform mould ferry-boat mechanism 5 is connected, and one end of the third assembly line 3 is ferried mechanism 6 and described the by the third platform mould One assembly line 1 and the linking of the second assembly line 2, the other end of the third assembly line 3 by second mould ferry mechanism 5 and First assembly line 1 and second assembly line 2 linking, the third platform mould ferry-boat mechanism 6 are located at first assembly line 1 The maintenance station 7 upstream side, and be located at second assembly line 2 the cloth station 9 upstream side.First flowing water Line 1, the second assembly line 2 and third assembly line 3 are parallel to each other.Preferably, the third assembly line 3 is located at first assembly line Between 1 and second assembly line 2.It can reduce the occupied area of production line in this way.
Assembly line mainly includes the conveying orientation mechanism that two column are parallel to each other, and such as two column idler wheels, driving motor can drive this Idler wheel rotation, when the platform mould (steel trolley) for producing prefabricated components is placed on assembly line, the driving leave from office mould of idler wheel can To be moved along assembly line.It should be understood that driving of the platform mould on assembly line is not limited to idler wheel driving, driving mechanism can also It is driven in a manner of being drawn using hydraulic jacking or sprocket wheel, timing set a distance mobile station mould, mobile cadence time is according to production technology Time calculates, and determines that each station executes activity time, automatic running according to every kind of component production technology.
Conserve the maintenance that station 7 carries out prefabricated components using curing kilns or pile one form of them.Curing kilns can adopt With conventionally known curing kilns form.
Platform mould ferry-boat mechanism is the mechanism in order to mutually be shifted the platform mould on adjacent assembly line.Platform mould ferry-boat mechanism Hoisting mechanism or ferry-boat trolley can be used, the setting of ferry-boat trolley is on ferry-boat guide rail.
On second assembly line 2 be located at 9 upstream side of cloth station be provided with mold installation station, steel bar arrangement station and The pre-buried station of built-in fitting.Mold installation station, steel bar arrangement station and the pre-buried station of built-in fitting carry out respectively the installation of rib mold, Steel bar arrangement and the pre-buried operation of built-in fitting.
It is provided with the pre-buried station of steel bar arrangement station, built-in fitting on third assembly line 3, strikes off station and troweling station.Platform Mould can both be poured on third assembly line 3 before steel bar arrangement, the pre-buried operation of built-in fitting, after can also being poured It strikes off, troweling operation.Wherein the station of third assembly line can be multiduty, for example one of station can both carry out steel Muscle arrangement, can also carry out striking off operation.
It is provided on first assembly line 1 corresponding to the third assembly line 3 and strikes off station and troweling station.First assembly line It can be struck off with third assembly line and be operated with troweling simultaneously.
It conserves and demoulding station is set between station 7 and the demoulding station 8.Demoulding station is torn open for removing rib mold Mould treated platform mould carries out lifting overturning demoulding using driving in demoulding station, then driving is recycled to be hung to prefabricated components Component working area 10, component working area 10 are located at the outer end side of the first assembly line and the second assembly line, and the outer end side is close to institute State First mould ferry-boat mechanism 4.
8 downstream side of demoulding station is provided with platform on first assembly line 1 and finds out science and engineering position and scribing line station.Demoulding Treated platform mould finds out science and engineering position in platform and scribing line station carries out the cleaning of platform mould and scribing operation, scribing line are in order to next secondary Prefabricated components are produced to prepare.Being located at mold installation station upstream side on second assembly line 2 may also set up scribing line station.It needs It is noted that scribing line station can be arranged on the first assembly line 1 or the second assembly line 2, the can also be arranged in simultaneously On one assembly line 1 and the second assembly line 2.
The curing kilns that component production line uses 12 meters long of platform mould and matches with described mould;Curing kilns are across first-class Waterline 1 and the second assembly line 2, the second assembly line 2 are passed through from the lower section of curing kilns.The maintenance for configuring 12 meters of long table moulds and matching Kiln, the lengthening of working face are conducive to the arrangement of different size prefabricated components, and 50 layers of column curing kilns run through production-line arrangement, make to conserve The PC gross area increases, and further increases production efficiency.Wherein the second assembly line 2 is passed through from the lower section of curing kilns, such as: it is conserving A hole is arranged in the lower section of kiln, passes through for the second assembly line, neither interferes the operation of the second assembly line in this way, can also expand The use space of curing kilns.
The production process of prefabricated components is as follows.For producing demoulding station 8 of the platform mould in the first assembly line 1 of prefabricated components Prefabricated components (are transferred from platform mould) after carrying out demoulding processing by place, and platform mould can be cleared up and be drawn by platform mould on the first assembly line 1 Line processing after by First mould ferry mechanism 4 be transferred on the second assembly line 2, on the second assembly line 2 complete mold installation, Concreting and operation of vibrating are carried out after steel bar arrangement and built-in fitting are pre-buried at cloth station 9, passes through second mould later Ferry-boat mechanism 5 is transferred on first assembly line 1, completes to smooth out, polish etc. on the first assembly line 1 to pour postprocessing working procedures Afterwards, it is transferred in the curing kilns of maintenance station 7 and is conserved, progress is prefabricated at demoulding station after dismounting rib mold after maintenance A cycle production process of production line is completed in the demoulding of component.Wherein, third assembly line 6 both can be used as secondary material distributing Assembly line is turned round, can also be used as the assembly line of maintenance pre-treatment.For example when production sandwich type wall panel, need to carry out secondary material distributing, After completing first time cloth on the second assembly line 2, it is transferred on third assembly line 3 and is carried out by second mould ferry-boat mechanism 5 Sandwich of layers is placed, steel bar arrangement and built-in fitting are pre-buried, is transferred on the second assembly line 2 by third platform mould ferry-boat mechanism 6 later, Second of concreting and operation of vibrating are carried out in cloth station 9 again, passes through second 5 turns of mechanism of mould ferry-boat again later It moves on on the first assembly line 1 or third assembly line 3 to be smoothed out, polished etc. and pours post-processing, wherein on third assembly line 3 Completion floating is transferred on the first assembly line 1 after polishing and (striking off, troweling) operation by third platform mould ferry-boat mechanism 6, is entered back into Maintenance processing is carried out in maintenance station 7.The setting of third assembly line provides not only the partial circulating of secondary material distributing, but also improves The production efficiency and mobility of production line.
The embodiments of the present invention are described above in conjunction with attached drawing, in the absence of conflict, this is practical new The feature in embodiment and embodiment in type can be combined with each other.The utility model is not limited to above-mentioned specific embodiment party Formula, the above mentioned embodiment is only schematical, rather than limitation, those skilled in the art are in this reality With under novel enlightenment, when not departing from the utility model aims and scope of the claimed protection, can also make very Multi-form, these are belonged within the protection scope of the utility model.

Claims (10)

1. a kind of prefabricated components production line comprising be provided with the first assembly line of maintenance station and demoulding station, be provided with cloth Expect that the second assembly line, First mould ferry-boat mechanism and second mould of station are ferried mechanism, one end of first assembly line and One end of second assembly line by the First mould ferry mechanism be connected, the other end of first assembly line and The other end of second assembly line is connected by second mould mechanism of ferrying, it is characterised in that: further includes having the Three assembly lines and third platform mould are ferried mechanism, one end of the third assembly line by third platform mould ferry-boat mechanism with it is described The other end of first assembly line and the linking of the second assembly line, the third assembly line passes through second mould ferry-boat mechanism and institute The first assembly line and second assembly line linking are stated, the third platform mould ferry-boat mechanism is located at the described of first assembly line The upstream side of station is conserved, and is located at the upstream side of the cloth station of second assembly line.
2. prefabricated components production line according to claim 1, which is characterized in that first assembly line, the second assembly line It is parallel to each other with third assembly line.
3. prefabricated components production line according to claim 1 or 2, which is characterized in that the third assembly line is located at described Between first assembly line and second assembly line.
4. prefabricated components production line according to claim 1, which is characterized in that second assembly line is upper in the cloth Material station upstream side is provided with mold installation station, steel bar arrangement station and the pre-buried station of built-in fitting.
5. prefabricated components production line according to claim 1, which is characterized in that be provided with reinforcing bar on the third assembly line Arrangement station, strikes off station and troweling station at the pre-buried station of built-in fitting.
6. prefabricated components production line according to claim 5, which is characterized in that correspond on first assembly line described Third assembly line, which is provided with, strikes off station and troweling station.
7. prefabricated components production line according to claim 1, which is characterized in that the maintenance station and the demoulding station Between be arranged demoulding station;The prefabricated components production line further includes having component working area, and the component working area is located at described The outer end side of first assembly line and the second assembly line, the outer end are surveyed close to First mould ferry-boat mechanism.
8. prefabricated components production line according to claim 1, which is characterized in that first assembly line is upper in described de- Die worker position downstream side is provided with platform and finds out science and engineering position and scribing line station.
9. prefabricated components production line according to claim 4, which is characterized in that second assembly line is upper in the mould Tool installation station upstream side is provided with scribing line station.
10. prefabricated components production line according to claim 1, which is characterized in that the component production line is using 12 meters long Platform mould and the curing kilns that match with described mould;The curing kilns are across first assembly line and the second assembly line, institute The second assembly line is stated to pass through from the lower section of the curing kilns.
CN201821922124.5U 2018-11-21 2018-11-21 A kind of prefabricated components production line Active CN209491933U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112405819A (en) * 2020-11-13 2021-02-26 北京市燕通建筑构件有限公司 Flexible wallboard production line and production method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112405819A (en) * 2020-11-13 2021-02-26 北京市燕通建筑构件有限公司 Flexible wallboard production line and production method

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