CN209699477U - A kind of component production line - Google Patents

A kind of component production line Download PDF

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Publication number
CN209699477U
CN209699477U CN201821921479.2U CN201821921479U CN209699477U CN 209699477 U CN209699477 U CN 209699477U CN 201821921479 U CN201821921479 U CN 201821921479U CN 209699477 U CN209699477 U CN 209699477U
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China
Prior art keywords
assembly line
station
line
mould
ferry
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CN201821921479.2U
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Chinese (zh)
Inventor
张剑
陈韶临
谢忠全
谢晖林
段小敏
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Yuanda Housing Industry (shanghai) Co Ltd
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Yuanda Housing Industry (shanghai) Co Ltd
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Abstract

The utility model discloses a kind of component production lines, it includes the first assembly line, the second assembly line, third assembly line, the 4th assembly line, First mould ferry-boat mechanism, second mould ferry-boat mechanism, third platform mould ferry-boat mechanism and the 4th mould ferry-boat mechanism, one end of first assembly line and one end of third assembly line are connected by First mould ferry-boat mechanism, and the other end of the other end and third assembly line is connected by third platform mould ferry-boat mechanism;One end of 4th assembly line is connected by the 4th mould ferry-boat mechanism with the first assembly line, and the other end is connected by second mould ferry-boat mechanism with the first assembly line;One end of second assembly line is connected by the 4th mould ferry-boat mechanism with third assembly line, and the other end is connected by second mould ferry-boat mechanism with third assembly line.The utility model increases two assembly lines, improves the quantity of operation position and the flexibility ratio of production line, is conducive to improve productive temp, and then improving production efficiency.

Description

A kind of component production line
Technical field
The utility model belongs to prefabricated components production technical field, and in particular to a kind of component production line.
Background technique
The characteristics of flow line production mode of prefabricated components is platform mould/steel trolley (namely workbench) as technique is suitable Sequence flows to the corresponding station of each process by the conveyer system of production line;The operator of each station and specific works It is relatively fixed, for example, reinforcing bar is put, concreting, vibrate etc. operation fixed position by relatively-stationary people and equipment Lai Operation.This production technology form can reduce labor intensity, improve production efficiency, save manually, therefore domestic prefabricated structure at present Part manufacturing enterprise mostly uses flow line production mode to produce prefabricated outer wall panel and lining.
The technological process of production of existing sandwich heat preservation Side fascia generally comprises: cleaning mold, oil spout scribing line, installation mold, Installation steel mesh, one-time-concreting vibrated concrete catch up with flat concrete, paving insulation board, installation connecting element, paving steel mesh, secondary pour Build vibrated concrete, catch up with flat, precuring, polish, curing kilns maintenance, demoulding, lifting etc..
Referring to Fig. 1, currently, the production line of domestic main PC component manufacturing enterprise, which is commonly maintenance station 12, is located at production line Centre, production station are distributed in the layout type at left and right sides of curing kilns;Conserving 12 side of station is that cloth station 16 is used for two Secondary cloth and a shared material distributing machine, the other side are demoulding station 9, component working area 15;Production line uses 9 meters of steel trolleys and phase Matched curing kilns.
Production Line Configured's mode will lead under the same conditions:
1, demoulding station is Chong Die with component buffer position is both needed to that demoulding station cannot be carried out simultaneously using travelling facility The lifting of lifting and component working area, while lifting mutually conflicts, and is unfavorable for improving production efficiency;
2, cloth shares a material distributing machine twice, and first time cloth cannot carry out simultaneously with second of cloth, while cloth Mutually conflict, is unfavorable for improving production efficiency;
3, it produces station quantity and ferry-boat area (ferry-boat mechanism) is very few, component productive temp is too long, and production process is not flexible;
4, using 9 meters of steel trolleys, the scantling and limited amount system of production.
Utility model content
Aiming at the shortcomings in the prior art, in order to improve the production efficiency of prefabricated components production line, the utility model is provided A kind of component production line, specific technical solution are as follows.
A kind of component production line, which is characterized in that including the first assembly line, the second assembly line, third assembly line, the 4th stream Waterline, First mould ferry-boat mechanism, second mould ferry-boat mechanism, third platform mould ferry-boat mechanism and the 4th mould ferry-boat mechanism, institute It states and is provided with demoulding station and the first cloth station on the first assembly line, one end of the 4th assembly line is located at the stripper The downstream side of position, the other end are located at the upstream side of the first cloth station;The second cloth is provided on the third assembly line Station and maintenance station, one end of second assembly line are located at the upstream side of the maintenance station, and the other end is located at described the The downstream side of two cloth stations;One end of first assembly line and one end of the third assembly line pass through the First mould Ferry-boat mechanism is connected, and the other end of the other end of first assembly line and the third assembly line passes through the third platform Mould ferry-boat mechanism is connected;One end of 4th assembly line passes through the 4th mould ferry-boat mechanism and first flowing water The other end of line linking, the 4th assembly line is connected by second mould ferry-boat mechanism with first assembly line;Institute The one end for stating the second assembly line is connected by the 4th mould ferry-boat mechanism with the third assembly line, second assembly line The other end be connected by second mould mechanism of ferrying with the third assembly line.Preferably, first assembly line, Two assembly lines, third assembly line, the 4th assembly line are arranged in parallel;First assembly line, third assembly line, First mould Ferry-boat mechanism and third platform mould Ferrying machine are configured to a complete prefabricated components production cycle line, and second assembly line is used for Operation position before arranging first time cloth, the 4th assembly line are used to arrange the operation position before maintenance.
The above-mentioned technical proposal of the utility model increases the second assembly line and the 4th assembly line compared with the prior art, and The first assembly line and the 4th flowing water are connected respectively using second mould ferry-boat mechanism and third platform mould ferry-boat mechanism, by third stream Waterline and the linking of the second assembly line, greatly increase the mobility and production efficiency of production line.For producing prefabricated components Prefabricated components (are transferred from platform mould) after carrying out demoulding processing at the demoulding station of the first assembly line by platform mould, and platform mould is first-class It is put after the first cloth station (cloth station is substantially carried out concreting and operation of vibrating) by third platform mould on waterline It crosses mechanism to be transferred on the third assembly line, (secondary cloth after cloth is carried out at the second cloth station on third assembly line Material is not necessarily meant to the technical process of experience), prefabricated structure on platform mould enters support later by the processes such as vibrate, smooth out, polishing Nurse conserves in position, is transferred on the first assembly line after maintenance by First mould ferry-boat mechanism, and in the first assembly line On demoulding station carry out prefabricated components demoulding, complete a cycle production process of production line.It wherein, can on the 4th assembly line To arrange the station for needing to be operated before the operation of the first cloth, such as: mold installation, steel bar arrangement and built-in fitting are pre-buried Equal stations;The station for needing to be operated before maintenance operations after the operation of the second cloth can be arranged on second assembly line, Such as: it strikes off, precuring, the stations such as troweling.Compared to existing production line, two assembly lines and two platform mould Ferrying machines are increased Structure, second mould ferry-boat mechanism and the 4th mould ferry-boat mechanism can be used for platform mould in the first, second, third, fourth flowing water simultaneously It is mutually shifted on line;It is particularly conducive to shorten the entire length of production line, and can be in increased second assembly line, the 4th flowing water Used time longer station is set on line, improves the quantity of operation position and the flexibility ratio of production line, is conducive to improve production section It claps, and then improving production efficiency.Wherein, under (on) trip side refer to assembly line appear on the stage under mould moving direction (on) roam all around the would to;Stream Waterline mainly includes the conveying orientation mechanism that two column are parallel to each other, such as two column idler wheels, and driving motor can drive the idler wheel to rotate, when Platform mould (steel trolley) for producing prefabricated components is placed on assembly line, the driving leave from office mould of idler wheel can be along assembly line It is mobile.It should be understood that driving of the platform mould on assembly line is not limited to idler wheel driving, driving mechanism can also use hydraulic top Into or sprocket wheel draw mode and be driven, timing set a distance mobile station mould, mobile cadence time calculates according to the production technology time, according to Every kind of component production technology determines that each station executes activity time, automatic running.
Further, it is pre- that mold installation station, steel bar arrangement station and/or built-in fitting are provided on the 4th assembly line Bury station.First assembly line corresponds to the 4th assembly line and is also equipped with mold installation station, steel bar arrangement station and/or built-in fitting Pre-buried station, the first assembly line and the 4th assembly line can carry out aforesaid operations simultaneously.
Further, it is provided on second assembly line and strikes off station, precuring station and/or troweling station.Third stream Waterline is also equipped with corresponding to the second assembly line and strikes off station, precuring station and/or troweling station, the second assembly line and third stream Waterline can carry out aforesaid operations simultaneously.
Further, platform mould cleaning station and scribing line station, described mould cleaning are additionally provided on first assembly line Station and scribing line station are respectively positioned on the upstream side of the 4th assembly line.Prefabricated components demoulding completes backstage mould and successively passes through platform mould It can be transferred on the 4th assembly line after cleaning station and scribing line station processing by the 4th mould ferry-boat mechanism, realize point of platform mould Stream is carried out after mold installation, steel bar arrangement and/or the built-in fitting operation such as pre-buried on the 4th assembly line through second mould ferry-boat Mechanism returns on the first assembly line.First assembly line corresponds to the 4th assembly line and is also equipped with installation station, steel bar arrangement station And/or the pre-buried station of built-in fitting, the first assembly line and the 4th assembly line can carry out aforesaid operations simultaneously.
Further, the component production line further includes the 5th flowing water having positioned at the second cloth station upstream side One end of line, the 5th assembly line is connected by the 5th mould ferry-boat mechanism with the third assembly line, and the other end passes through institute It states third platform mould ferry-boat mechanism to be connected with first assembly line and third assembly line, the 5th assembly line is for arranging second Operation position before cloth operation.Sandwich of layers placement, steel bar arrangement and/or connector installation can be carried out on the 5th assembly line Etc. processes, platform mould on the first assembly line third assembly line or the 5th assembly line can be transferred to by third platform mould mechanism of ferrying On, the platform mould and prefabricated components semi-finished product turned on the 5th assembly line passes through sandwich of layers placement, steel bar arrangement and/or connector After the operation such as installation, being transferred on third assembly line by the 5th mould ferry-boat mechanism can the operation of further progress secondary material distributing; Identical operation can also be carried out by corresponding to the 5th assembly line on third assembly line, and assembly line can be simultaneously on the 5th assembly line and the The operation for carrying out the 5th assembly line, further improves production efficiency, shortens the length of production line.Preferably, the described 5th Assembly line is parallel to the third assembly line setting.
Further, the curing kilns that the component production line uses 12 meters long of platform mould and matches with described mould.Match The curing kilns setting 12 meters of long table moulds and matching, the lengthening of working face is conducive to the arrangement of different size prefabricated components, in curing kilns The prefabricated components quantity of maintenance improves.
Further, the first demoulding station is additionally provided on the third assembly line, the first demoulding station is located at institute State the downstream side of maintenance station.
Further, the second demoulding station is additionally provided on first assembly line, the second demoulding station is located at institute State the upstream side of demoulding station.Demoulding station is for removing rib mold, and treated that platform mould is ferried by First mould for demoulding Mechanism is transferred to the demoulding station of the first assembly line, carries out lifting overturning demoulding using driving in demoulding station, then recycles Prefabricated components are hung to component working area 15 by driving, and component working area 15 is located at the outside of the first assembly line and third assembly line.
The utility model has the advantages that compared with the prior art.
1, demoulding station and component working area can be simultaneously using driving liftings, and assembly line operation is more smooth;
2, material distributing machine is respectively set in two cloth stations, the same time can carry out cloth with second of cloth station for the first time Production efficiency can be improved for needing the wallboard prefabricated components of cloth twice with the obvious advantage in material.
3, the second assembly line and the 4th assembly line are increased, and utilizes second mould ferry-boat mechanism and third platform mould Ferrying machine First assembly line and the 4th flowing water are connected by structure respectively, and third assembly line and the second assembly line are connected, life is greatly increased The mobility and production efficiency of producing line.
4,12 meters of curing kilns long table mould (steel trolley) and matched are configured, it is prefabricated that the lengthening of working face is conducive to different size The arrangement of component, the prefabricated components quantity conserved in curing kilns improve.
Detailed description of the invention
Fig. 1 is the schematic layout pattern of production line in the prior art;
Fig. 2 is the schematic layout pattern of the production line of the utility model.
In figure: the first assembly line 1, the second assembly line 2, third assembly line 3, the 4th assembly line 4, First mould ferry-boat mechanism 5, second mould ferry-boat mechanism 6, third platform mould ferry-boat mechanism 7, the 4th mould ferry-boat mechanism 8, demoulding station 9, the first cloth work The 10, second cloth station 11 of position, maintenance station 12, the 5th assembly line 13, the 5th mould ferry-boat mechanism 14, component working area 15, Cloth station 16.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawing.
Referring to fig. 2, a kind of component production line comprising the first assembly line 1, the second assembly line 2, third assembly line the 3, the 4th Assembly line 4,5, second mould ferry-boat mechanisms 6, First mould ferry-boat mechanism, third platform mould ferry-boat mechanism 7 and the 4th mould Ferrying machine Structure 8 is provided with demoulding station 9 and the first cloth station 10 on first assembly line 1, and one end of the 4th assembly line 4 is located at stripper The downstream side of position 9, the other end are located at the upstream side of the first cloth station 10;The second cloth station is provided on third assembly line 3 11 are located at the upstream side of maintenance station 12 with maintenance station 12, one end of the second assembly line 2, and the other end is located at the second cloth station 11 downstream side;One end of first assembly line 1 and one end of third assembly line 3 are connected by First mould ferry-boat mechanism 5, The other end of first assembly line 1 and the other end of third assembly line 3 are connected by third platform mould ferry-boat mechanism 7;4th stream One end of waterline 4 is connected by the 4th mould ferry-boat mechanism 8 with the first assembly line 1, and the other end of the 4th assembly line 4 passes through second Platform mould ferry-boat mechanism 6 is connected with the first assembly line 1;One end of second assembly line 2 passes through the 4th mould ferry-boat mechanism 8 and third stream Waterline 3 is connected, and the other end of the second assembly line 2 is connected by second mould ferry-boat mechanism 6 with third assembly line 3.First flowing water Line 1, the second assembly line 2, third assembly line 3, the 4th assembly line 4 are arranged in parallel.
Assembly line mainly includes the conveying orientation mechanism that two column are parallel to each other, and such as two column idler wheels, driving motor can drive this Idler wheel rotation, when the platform mould (steel trolley) for producing prefabricated components is placed on assembly line, the driving leave from office mould of idler wheel can To be moved along assembly line.It should be understood that driving of the platform mould on assembly line is not limited to idler wheel driving, driving mechanism can also It is driven in a manner of being drawn using hydraulic jacking or sprocket wheel, timing set a distance mobile station mould, mobile cadence time is according to production technology Time calculates, and determines that each station executes activity time, automatic running according to every kind of component production technology.
Conserve the maintenance that station 12 carries out prefabricated components using curing kilns or pile one form of them.Curing kilns can adopt With conventionally known curing kilns form.
Platform mould ferry-boat mechanism is the mechanism in order to mutually be shifted the platform mould on adjacent assembly line.Platform mould ferry-boat mechanism Hoisting mechanism or ferry-boat trolley can be used, the setting of ferry-boat trolley is on ferry-boat guide rail.
The above-mentioned technical proposal of the utility model increases the second assembly line 2 and the 4th assembly line 4 compared with the prior art, It, will and using second mould ferry-boat mechanism 6 and third platform mould ferry-boat mechanism 7 respectively by the first assembly line 1 and the 4th flowing water linking 4 Third assembly line 3 and the linking of the second assembly line 2, greatly increase the mobility and production efficiency of production line.It is pre- for producing Prefabricated components (are transferred from platform mould) after carrying out demoulding processing at the demoulding station 9 of the first assembly line 1 by the platform mould of component processed, platform Mould passes through third platform mould on the first assembly line 1 after the first cloth station 10 (cloth station is substantially carried out concreting) Ferry-boat mechanism 7 is transferred on third assembly line 3, is carried out (two after cloth at the second cloth station 11 on third assembly line 3 Secondary cloth is not necessarily meant to the technical process of experience), prefabricated structure on platform mould by the processes such as vibrate, smooth out, polishing, it is laggard Enter to conserve and be conserved in station 12, is transferred on the first assembly line 1 after maintenance by First mould mechanism 5 of ferrying, and the Demoulding station 9 on one assembly line 1 carries out prefabricated components demoulding, completes a cycle production process of production line.Compared to existing Some production lines increase two assembly lines and two platform mould ferry-boat mechanisms, second mould ferry-boat mechanism and the 4th mould ferry-boat Mechanism can be used for platform mould simultaneously and mutually shift on the first, second, third, fourth assembly line;It is particularly conducive to shorten production line Entire length, and used time longer station can be set on increased second assembly line, the 4th assembly line, improve operation The quantity of station and the flexibility ratio of production line are conducive to improve productive temp, and then improving production efficiency.
It may be provided with mold installation station, steel bar arrangement station and/or the pre-buried station of built-in fitting on 4th assembly line 4.The One assembly line 1 corresponds to the 4th assembly line 4 and is also equipped with mold installation station, steel bar arrangement station and/or the pre-buried work of built-in fitting Position, the first assembly line 1 and the 4th assembly line 4 can carry out aforesaid operations simultaneously.
It is provided on second assembly line 2 and strikes off station, precuring station and/or troweling station.Third assembly line 3 corresponds to the Two assembly lines 2, which are also equipped with, strikes off station, precuring station and/or troweling station, and the second assembly line and third assembly line can be simultaneously Carry out aforesaid operations.
Platform mould cleaning station and scribing line station are additionally provided on first assembly line 1, platform mould clears up station and scribing line station is equal Positioned at the upstream side of the 4th assembly line 4.Prefabricated components demoulding completes backstage mould and successively passes through platform mould cleaning station and scribing line station It can be transferred on the 4th assembly line after processing by the 4th mould ferry-boat mechanism, the shunting of platform mould realized, on the 4th assembly line It carries out returning to the first flowing water by second mould ferry-boat mechanism after mold installation, steel bar arrangement and/or the built-in fitting operation such as pre-buried On line.First assembly line corresponds to the 4th assembly line and is also equipped with installation station, steel bar arrangement station and/or the pre-buried work of built-in fitting Position, the first assembly line and the 4th assembly line can carry out aforesaid operations simultaneously.
Preferably, component production line further includes the 5th assembly line 13 having positioned at 11 upstream side of the second cloth station, and the 5th Assembly line 13 is parallel to the setting of third assembly line 3, and one end of the 5th assembly line 13 passes through the 5th mould ferry-boat mechanism 14 and third Assembly line 3 is connected, and the other end is connected by third platform mould ferry-boat mechanism 7 with the first assembly line 1 and third assembly line 3.The 5th The processes such as sandwich of layers placement, steel bar arrangement and/or connector installation, the Tai Motong on the first assembly line can be carried out on assembly line 5 Crossing third platform mould ferry-boat mechanism can be transferred on third assembly line or the 5th assembly line, turn to platform mould on the 5th assembly line and Prefabricated components semi-finished product pass through the 5th mould and ferry after the operations such as sandwich of layers placement, steel bar arrangement and/or connector installation Mechanism is transferred on third assembly line can the operation of further progress secondary material distributing;Correspond to the 5th assembly line on third assembly line Identical operation can be carried out, assembly line can carry out the operation of the 5th assembly line simultaneously on the 5th assembly line and, further mention High production efficiency, shortens the length of production line.5th assembly line is parallel to the third assembly line setting.
Component production line is using 12 meters of long platform moulds and the curing kilns to match therewith.It configures 12 meters of long table moulds and matches Curing kilns, the lengthening of working face is conducive to the arrangement of different size prefabricated components, and the prefabricated components quantity conserved in curing kilns mentions It is high.
The first demoulding station is additionally provided on third assembly line 3, the first demoulding station is located at the downstream of the maintenance station Side;And/or first be additionally provided with the second demoulding station on assembly line, the second demoulding station is located at the upstream of the demoulding station Side.Demoulding station is for removing rib mold, and treated that platform mould is transferred to by First mould ferry-boat mechanism is first-class for demoulding The demoulding station of waterline carries out lifting overturning demoulding using driving in demoulding station, then driving is recycled to hang prefabricated components To component working area, component working area is located at the outside of the first assembly line and third assembly line.
The embodiments of the present invention are described above in conjunction with attached drawing, in the absence of conflict, this is practical new The feature in embodiment and embodiment in type can be combined with each other.The utility model is not limited to above-mentioned specific embodiment party Formula, the above mentioned embodiment is only schematical, rather than limitation, those skilled in the art are in this reality With under novel enlightenment, when not departing from the utility model aims and scope of the claimed protection, can also make very Multi-form, these are belonged within the protection scope of the utility model.

Claims (10)

1. a kind of component production line, which is characterized in that including the first assembly line, the second assembly line, third assembly line, the 4th flowing water Line, First mould ferry-boat mechanism, second mould ferry-boat mechanism, third platform mould ferry-boat mechanism and the 4th mould ferry-boat mechanism, it is described Demoulding station and the first cloth station are provided on first assembly line, one end of the 4th assembly line is located at the demoulding station Downstream side, the other end is located at the upstream side of the first cloth station;The second cloth work is provided on the third assembly line Position and maintenance station, one end of second assembly line are located at the upstream side of the maintenance station, and the other end is located at described second The downstream side of cloth station;One end of first assembly line and one end of the third assembly line are put by the First mould It crosses mechanism to be connected, the other end of the other end of first assembly line and the third assembly line passes through the third platform mould Ferry-boat mechanism is connected;One end of 4th assembly line passes through the 4th mould ferry-boat mechanism and first assembly line The other end of linking, the 4th assembly line is connected by second mould ferry-boat mechanism with first assembly line;It is described One end of second assembly line is connected by the 4th mould ferry-boat mechanism with the third assembly line, second assembly line The other end is connected by second mould ferry-boat mechanism with the third assembly line;First assembly line, third assembly line, First mould ferry-boat mechanism and third platform mould Ferrying machine are configured to a complete prefabricated components production cycle line, the second For arranging the operation position before first time cloth, the 4th assembly line is used to arrange the operation position before maintenance waterline.
2. component production line according to claim 1, which is characterized in that first assembly line, the second assembly line, third Assembly line, the 4th assembly line are arranged in parallel.
3. component production line according to claim 1, which is characterized in that be provided with mold installation on the 4th assembly line Station, steel bar arrangement station and/or the pre-buried station of built-in fitting.
4. component production line according to claim 1, which is characterized in that be provided on second assembly line and strike off work Position, precuring station and/or troweling station.
5. component production line according to claim 1, which is characterized in that it is clear to be additionally provided with platform mould on first assembly line Science and engineering position and scribing line station, described mould cleaning station and station of crossing are respectively positioned on the upstream side of the 4th assembly line.
6. component production line according to claim 1, which is characterized in that the component production line further includes having positioned at described 5th assembly line of the second cloth station upstream side, one end of the 5th assembly line by the 5th mould ferry mechanism with it is described The linking of third assembly line, the other end are held in the mouth by third platform mould ferry-boat mechanism and first assembly line and third assembly line It connects, the 5th assembly line is used to arrange the operation position before the operation of the second cloth.
7. component production line according to claim 6, which is characterized in that the 5th assembly line is parallel to the third stream Waterline setting.
8. component production line according to claim 1, which is characterized in that the component production line uses 12 meters long of platform mould With the curing kilns to match with described mould.
9. component production line according to claim 1, which is characterized in that be additionally provided with first on the third assembly line and tear open Die worker position, the first demoulding station are located at the downstream side of the maintenance station.
10. according to claim 1 or component production line described in 9, which is characterized in that be additionally provided on first assembly line Two demoulding stations, the second demoulding station are located at the upstream side of the demoulding station.
CN201821921479.2U 2018-11-21 2018-11-21 A kind of component production line Active CN209699477U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111910971A (en) * 2020-07-17 2020-11-10 康赛妮集团有限公司 Three-dimensional carding wool spinning flexible production system
CN113001737A (en) * 2021-02-22 2021-06-22 深圳市宝能住宅科技集团有限公司 Prefabricated part production line

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111910971A (en) * 2020-07-17 2020-11-10 康赛妮集团有限公司 Three-dimensional carding wool spinning flexible production system
CN113001737A (en) * 2021-02-22 2021-06-22 深圳市宝能住宅科技集团有限公司 Prefabricated part production line

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