CN109352815A - Line is deposited in a kind of prefabricated components production line and the production with the prefabricated components production line - Google Patents
Line is deposited in a kind of prefabricated components production line and the production with the prefabricated components production line Download PDFInfo
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- CN109352815A CN109352815A CN201811391299.2A CN201811391299A CN109352815A CN 109352815 A CN109352815 A CN 109352815A CN 201811391299 A CN201811391299 A CN 201811391299A CN 109352815 A CN109352815 A CN 109352815A
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- assembly line
- line
- prefabricated components
- station
- production
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 139
- 239000004744 fabric Substances 0.000 claims description 32
- 238000011068 load Methods 0.000 claims description 24
- 238000011144 upstream manufacturing Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 7
- 230000000875 corresponding Effects 0.000 claims description 5
- 241000213728 Chrysoblephus puniceus Species 0.000 claims 2
- 229910000831 Steel Inorganic materials 0.000 abstract description 11
- 239000010959 steel Substances 0.000 abstract description 11
- 230000002708 enhancing Effects 0.000 abstract description 3
- 230000032258 transport Effects 0.000 description 48
- 238000000034 method Methods 0.000 description 9
- 210000003205 Muscles Anatomy 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 5
- 238000010276 construction Methods 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 235000004418 Durio kutejensis Nutrition 0.000 description 1
- 210000003195 Fascia Anatomy 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005755 formation reaction Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000009114 investigational therapy Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000003014 reinforcing Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/243—Setting, e.g. drying, dehydrating or firing ceramic articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/026—Feeding the moulding material in measured quantities from a container or silo by using a movable hopper transferring the moulding material to the moulding cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
- B28B13/065—Removing the shaped articles from moulds by applying electric current or other means of discharging, e.g. pneumatic or hydraulic discharging means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant Industrial outlines, plant installations
- B28B15/007—Plant with two or more identical shaping or moulding devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G63/00—Transferring or trans-shipping at storage areas, railway yards or harbours or in opening mining cuts; Marshalling yard installations
- B65G63/02—Transferring or trans-shipping at storage areas, railway yards or harbours or in opening mining cuts; Marshalling yard installations with essentially horizontal transit otherwise than by bridge
- B65G63/022—Transferring or trans-shipping at storage areas, railway yards or harbours or in opening mining cuts; Marshalling yard installations with essentially horizontal transit otherwise than by bridge for articles
Abstract
The invention discloses a kind of prefabricated components production lines, it includes the first assembly line, the second assembly line, third assembly line and the maintenance station positioned at the first assembly line and second assembly line the same end, one end of first assembly line and one end of the second assembly line butt up against maintenance station, and the other end of the first assembly line is connected with the other end of the second assembly line by First mould ferry-boat mechanism；The both ends and middle part of third assembly line pass through respectively platform touch ferry-boat mechanism be connected with the first assembly line.The invention further relates to a kind of productions to deposit line.The present invention has been able to ascend the production capacity of production line compared to traditional prefabricated components production line, and steel bar arrangement, built-in fitting are pre-buried, demoulding is handled, the efficiency of post treatment before maintenance is higher, and flexibility greatly enhances；Production line and product stockyard are connected by the first transfer lines and the second transfer lines, are formed the prefabricated components production system that production-transhipment-finished product storage-finished product is delivered all linked with one another, are effectively improved production efficiency.
Description
Technical field
The invention belongs to prefabricated components production technical fields, and in particular to a kind of prefabricated components production line and have this prefabricated
Line is deposited in the production of component production line.
Background technique
The characteristics of flow line production mode of prefabricated components is platform mould/steel trolley (namely workbench) as technique is suitable
Sequence flows to the corresponding station of each process by the conveyer system of production line；The operator of each station and specific works
It is relatively fixed, for example, reinforcing bar is put, concreting, vibrate etc. operation fixed position by relatively-stationary people and equipment Lai
Operation.This production technology form can reduce labor intensity, improve production efficiency, save manually, therefore domestic prefabricated structure at present
Part manufacturing enterprise mostly uses flow line production mode to produce prefabricated outer wall panel and lining.
The technological process of production of existing sandwich heat preservation Side fascia generally comprises: cleaning mold, oil spout scribing line, installation mold,
Installation steel mesh, one-time-concreting vibrated concrete catch up with flat concrete, paving insulation board, installation connecting element, paving steel mesh, secondary pour
Vibrated concrete is built, flat, precuring is caught up with, polishes, curing kilns maintenance, demoulding, lifting.
Currently, production line is commonly maintenance station and is located at by domestic main PC component manufacturing enterprise investigation discovery
Among production line, production station is distributed in the layout type at left and right sides of curing kilns；Maintenance station side is secondary material distributing, another
Side is demoulding station, is transported to outdoor stockyard.Such as: patent document 1 (publication number: CN104626348A) and patent document 2 are (public
The number of opening: CN107650258A) in prefabricated components production line be all made of this arrangement.
In the prior art, prefabricated components pass through gantry crane after demoulding and are hung to outdoor stockyard one by one.
Production Line Configured's mode will lead under the same conditions:
1, the maintenance position for conserving station is few；Because conserving station layout in middle position, the position for conserving station is limited, institute
It is few with the maintenance position for conserving station；The curing time of some prefabricated components is far longer than the prefabricated components cloth production time, maintenance
In the inadequate situation of station, by the serious production efficiency for reducing production line；
2, for there is the production line of secondary material distributing demand, more production station makes the length of production line larger, improves
The land used requirement of production line；
3, maintenance station is close to demoulding lifting area, and the height of curing kilns is higher, and production line is divided into left and right two by curing kilns
Section causes driving that cannot penetrate through, so that the driving of lifting is inconvenient for use, influences production efficiency；
4, outdoor stockyard commonly used at present, with gantry crane by one piece of one piece of handling of prefabricated components, one side handling efficiency
Low, the linking effect of prefabricated components production line and product stockyard is poor, and on the other hand, the lifting of monolithic prefabricated components is easily damaged pre-
Component processed.
5, using two cloth stations, the land occupation in cloth area increases, and workshop space relatively wastes.
Summary of the invention
Aiming at the shortcomings in the prior art, in order to improve the production efficiency of prefabricated components production line, the present invention provides one kind
Line is deposited in prefabricated components production line and production with the prefabricated components production line, and specific technical solution is as follows.
A kind of prefabricated components production line, it is characterised in that: including being equipped with the first assembly line of cloth station, being equipped with stripper
Position the second assembly line, the third assembly line between first assembly line and the second assembly line and be located at described first
The maintenance station of assembly line and second assembly line the same end, one end of first assembly line and second assembly line
One end butts up against the maintenance station, and the other end of the other end of first assembly line and second assembly line passes through the
One mould ferry-boat mechanism is connected；One end of the third assembly line passes through second mould ferry-boat mechanism and first flowing water
Described one end of line is connected, and the other end of the third assembly line is held in the mouth by third platform mould ferry-boat mechanism and first assembly line
It connects, the middle part of the third assembly line is connected by the 4th mould ferry-boat mechanism with first assembly line, the third platform mould
Ferry-boat mechanism is located at the upstream side of the cloth station, and the 4th mould ferry-boat mechanism is located at the downstream of the cloth station
Side；First assembly line, the second assembly line, First mould ferry-boat mechanism and second mould Ferrying machine are configured to one completely
Prefabricated components production cycle line, the third assembly line are used to arrange the operation position before maintenance and the operative employee before secondary material distributing
Position.Preferably, first assembly line, the second assembly line, third assembly line are parallel to each other.
The end of two the first assembly lines being parallel to each other, the second assembly line is arranged in maintainer position by the present invention, is changed
The mode in maintenance station setting in the prior art portion in a pipeline, the upstream side of cloth station can be according on the first assembly line
Secondary setting cloth muscle station, pre-buried station check station, and the downstream side of demoulding station can set gradually fettler on the second assembly line
Position, die-filling station.Platform mould for producing prefabricated components carries out prefabricated components demoulding processing in the demoulding station of the second assembly line
Afterwards, the first assembly line is successively transferred to by First mould ferry-boat mechanism later by the cleaning of platform mould, rib mold assembly processing
On, after the operational sequences such as steel bar arrangement, built-in fitting be pre-buried, checks before concreting are successively carried out on the first assembly line,
Cloth station carries out concreting, vibrates；The downstream side of cloth station is provided with post-processing station on first assembly line, is used for
Post-processing and precuring are carried out to the prefabricated components poured, later from the curing kilns that the first assembly line is transferred to maintenance station
Maintenance processing is carried out, touches and is transferred on the second assembly line together by maintenance treated prefabricated components and platform, the second assembly line
The upper upstream side positioned at demoulding station is provided with demoulding station, and demoulding station is for removing rib mold, and prefabricated components are second
A cycle production process is completed after completing demoulding lifting on assembly line.
Third assembly line can be used for secondary material distributing, be beneficial to reduce the overall length of production line in this way；In the first flowing water
After completing first time cloth on line, the mechanism that can be ferried by the 4th mould be transferred on third assembly line, third assembly line can
Cloth on the first assembly line is branched back to by third platform mould ferry-boat mechanism after progress steel bar arrangement, the pre-buried processing of built-in fitting again
The upstream side of station carries out concreting in cloth station again, vibrates, and the first assembly line and third assembly line form one
A secondary material distributing partial circulating, it is this to operate the production for being particularly suitable for sandwich type wall panel.Prefabricated components on the first assembly line and
Platform is touched after the mechanism that can also be ferried by the 4th mould is transferred to third assembly line and carries out (pouring) post-processing (preceding pre- place of maintenance
Reason), then be transferred on the first assembly line by second mould ferry-boat mechanism, it is then then transferred in curing kilns, the first assembly line
Partial circulating is pre-processed before forming a maintenance with third assembly line.
Further, the prefabricated components production line further includes having the 4th assembly line, and one end of the 4th assembly line is logical
It crosses second mould ferry-boat mechanism to be connected with first assembly line and third assembly line, the other end passes through the 4th mould
Ferry-boat mechanism is connected with first assembly line and third assembly line, and the 4th assembly line is used to arrange the operative employee before maintenance
Position.Settable multiple post-processing stations (conserve preceding operation position, for example strike off station, precuring work on the 4th assembly line
Position and/or troweling station), after completing concreting on the first assembly line, Tai Mo and prefabricated components together can be by the
Four mould ferry-boat mechanisms are shunted, so that post-processing can be in first, third, any one or more flowing water of the 4th assembly line
It is carried out on line.
Further, the prefabricated components production line further includes having the 5th assembly line, and one end of the 5th assembly line is logical
It crosses second mould ferry-boat mechanism to be connected with second assembly line, the other end passes through the 4th mould ferry-boat mechanism and institute
The linking of the second assembly line is stated, the 5th assembly line is for arranging demoulding station.It is settable multiple on the 5th assembly line
Demoulding station, after maintenance processing is completed in the curing kilns of maintenance station, Tai Mo and prefabricated components can pass through second together
Mould ferry-boat mechanism shunted, allow demoulding process the second, the 5th assembly line wherein one article or two articles of assembly lines it is enterprising
Row.First, second, third, fourth and fifth assembly line is connected by second, the 4th mould ferry-boat mechanism, in extreme feelings
Under condition, demoulding station and post-processing station are recycled intercommunication, can borrow station between each other, keep producing line more flexible.
Further, the prefabricated components production line further includes having the 6th assembly line, and one end of the 6th assembly line is logical
It crosses the third platform mould ferry-boat mechanism to be connected with first assembly line and third assembly line, the other end passes through the First mould
Ferry-boat mechanism is connected with first assembly line and third assembly line, and the 6th assembly line is used for the preoperative operative employee of cloth
Position.Cloth muscle station, pre-buried station can be set gradually on 6th assembly line, checks station, and platform mould passes through First mould ferry-boat mechanism
It is transferred on the first assembly line or the 6th assembly line, improves the pre-buried efficiency of cloth muscle.
Further, the prefabricated components production line further includes having the 7th assembly line, and one end of the 7th assembly line is logical
It crosses the 5th mould ferry-boat mechanism be connected with second assembly line, the other end passes through First mould ferry-boat mechanism and described the
The linking of two assembly lines, the 5th mould ferry-boat mechanism are located at the downstream side of the demoulding station, and the 7th assembly line is used for
Arrange fault-tolerant station.It is provided with fault-tolerant station on 7th assembly line, production line can be passed through when technique delay occurs in single platform mould
Route or driving be hung on fault-tolerant station, avoid influence produce.
Based on the same inventive concept, the invention further relates to a kind of productions to deposit line, for producing and storing prefabricated components comprising
Above-mentioned prefabricated components production line, product stockyard, the first transfer lines and the second transfer lines, the both ends difference of first transfer lines
It is connected with the prefabricated components production line, the second transfer lines, first transfer lines pass through described in the transhipment of prefabricated components pallet
The prefabricated components of prefabricated components production line production to second transfer lines, second transfer lines and the product stockyard is held in the mouth
It connects.Preferably, first transfer lines are parallel to the longitudinal direction setting of the prefabricated components production line, and the prefabricated components are raw
Producing line be provided with side by side it is multiple, corresponding first transfer lines of the multiple prefabricated components production lines with described second turn
Transport line linking.
So set, prefabricated components production line can be provided with side by side it is multiple, correspondingly, be provided with it is multiple first transhipment
Line, multiple first transfer lines are connected with the second transfer lines, and second transfer lines can be by the prefabricated components of whole production lines
It is transferred to a product stockyard to leave concentratedly, forms production-transhipment-finished product storage-finished product and deliver prefabricated components all linked with one another
Production system effectively improves production efficiency.
Further, first transfer lines include the first transport channel, the first means of transport, the first temporary station and the
Two temporary stations, the first temporary station and the second temporary station are located at first transport channel both ends, and described
One temporary station is docked with the prefabricated components production line, and the second temporary station is docked with the second transfer lines, and described first
Means of transport is used to shift prefabricated components pallet between the described first temporary station and the second temporary station；Described second turn
Transport line includes the second transport channel, the second means of transport, third keeps in station and the 4th temporary station, the third keep in station
The side of second transport channel is set corresponding to the described second temporary station, and the 4th temporary station corresponds to described
Product stockyard is arranged in the side of second transport channel, second means of transport be used for the third keep in station and
Prefabricated components pallet is shifted between 4th temporary station.
The prefabricated components production line is provided with demoulding lifting device, and the prefabricated components on the prefabricated components production line are logical
The demoulding lifting device is crossed to lift into the prefabricated components pallet at the described first temporary station；First transfer lines and
Second transfer lines are connected by transition lifting device, and the second temporary station and the third are kept at station
Prefabricated components pallet is mutually shifted by the transition lifting device；The product stockyard is provided with loading lifting device, institute
The prefabricated components pallet for stating the 4th temporary station and the product stockyard is mutually shifted by the loading lifting device.It is prefabricated
Component lifts after the demoulding station of prefabricated components production line is demoulded using demoulding lifting device to pre- at the first temporary station
In component conveying frame processed, when being fully loaded with prefabricated components in prefabricated components pallet, prefabricated components that the first means of transport will be fully loaded
Pallet is transported to the second temporary station；Transition lifting device by the prefabricated components pallet at the second temporary station lift to
Third keeps in station, and third is kept in the prefabricated components pallet at station and transported to the 4th temporary station by the second means of transport
Place loads lifting device and lifts the prefabricated components pallet at the 4th temporary station to product stockyard, loads lifting device also
The prefabricated components pallet of the fully loaded prefabricated components of product stockyard can be lifted to load wagon, load wagon transports prefabricated components
With transporting to construction, prefabricated components are completed from production line to the transfer of product stockyard/construction ground with this.It is vehicle-mounted when loading
Empty prefabricated components pallet when returning to product stockyard, load lifting device and lift empty prefabricated components pallet to finished product
Stockyard or the 4th temporary station, it is temporary that prefabricated components pallet empty at the 4th temporary station is transferred to third by the second means of transport
It deposits at station, third is kept in prefabricated components pallet empty at station and is transferred at the second temporary station by transition lifting device,
Prefabricated components pallet empty at second temporary station is transferred at the first temporary station by the first means of transport, is sequentially completed sky
Prefabricated components pallet transport.Preferably, first transport channel is parallel to the longitudinal direction of the prefabricated components production line
Direction setting, second transport channel can be to described pre- perpendicular to first transport channel, the transition lifting device
Component conveying frame processed carries out 90 ° of rotations；So set, product stockyard can be set side by side with a plurality of prefabricated components production line, optimization
Layout is deposited in the production of prefabricated components.The side of prefabricated components production line is arranged in first transfer lines, and the transport of prefabricated components is adopted
With prefabricated components pallet, conevying efficiency is not only increased, but also can avoid monolithic prefabricated components and repeatedly carry damage.Now
In technology, since demoulding lifting station is located at the end of production line (assembly line), finished product prefabricated components are by being usually one piece one
It lifts to block to laydown area, demoulding lifting device moving range is big, lifts low efficiency.
Further, the product stockyard is using indoor stockyard；The loading lifting device, the transition lifting device,
The demoulding lifting device is driving.It indoor stockyard can be to avoid the damage because of bad weather to prefabricated components compared to outdoor
It is bad, facilitate storage to conserve.
Further, the product stockyard has the loading vehicle passage for walking for load wagon in a longitudinal direction, institute
The prefabricated components pallet for stating product stockyard is lifted by the loading lifting device to load wagon.
The present invention has the advantages that compared with the existing technology
1, compared to traditional prefabricated components production line, the present invention can be improved in the case where control produces line length
The production capacity of production line, the efficiency of post treatment before demoulding processing, maintenance is higher, and flexibility greatly enhances；
2, the pre-buried ability of steel bar arrangement, built-in fitting greatly enhances, and can match with the vast capacity of double curing kilns；Production line
It is also provided with fault-tolerant station, can hang and be transferred on fault-tolerant station by production line or row when technique delay occurs in single platform mould,
It avoids influencing production efficiency；Steel bar arrangement, built-in fitting are pre-buried to carry out for two-wire, when occurring equipment fault on single line, can pass through
Another line continues to produce, and improves the serious forgiveness of producing line.
3, prefabricated components production line and product stockyard are set side by side, and production line and product stockyard pass through the first transfer lines and the
The linking of two transfer lines forms the prefabricated components production system that production-transhipment-finished product storage-finished product is delivered all linked with one another, effectively mentions
High efficiency；
4, maintenance station is located at the end of assembly line, expands the area for conserving station suitably as needed
Greatly, the limitation that maintainer plane product in the prior art is limited to production line (assembly line) is overcome, the effect for improving maintenance is conducive to
Rate；
5, maintenance station is located at the end of assembly line, will not needed using driving across the curing kilns and pile for conserving station
Area improves and also improves the service efficiency of production line driving while safety；
6, the length for effectively shortening production line reduces the requirement to place.
Detailed description of the invention
Fig. 1 is the schematic diagram of prefabricated components production line of the invention；
Fig. 2 is the schematic diagram that line is deposited in production of the invention.
In figure: the first assembly line 1, the second assembly line 2, third assembly line 3, the 4th assembly line 4, the 5th assembly line the 5, the 6th
10, second assembly line 6, the 7th assembly line 7, cloth station 8, maintenance station 9, First mould ferry-boat mechanism moulds ferry-boat mechanisms
11, third platform mould ferry-boat mechanism 12, the 4th mould ferry-boat mechanism 13, the 5th mould ferry-boat mechanism 14, demoulding station 15, finished product heap
Field the 16, first transfer lines 17, the first transport channel 171, the first means of transport 172, the first temporary station 173, the second temporary work
The 174, second transfer lines 18 of position, the second transport channel 181, the second means of transport 182, third keep in station 183, the 4th temporary work
Position 184, transition lifting device 20, loads lifting device 21, loads vehicle passage 22 demoulding lifting device 19.
Specific embodiment
Present invention is further described in detail with reference to the accompanying drawing.
Embodiment 1
Referring to Fig. 1, prefabricated components production line includes the first assembly line 1 for being equipped with cloth station 8, equipped with demoulding station 15
Second assembly line 2, the third assembly line 3 between the first assembly line 1 and the second assembly line 2 and be located at first flowing water
The maintenance station 9 of line 1 and described second assembly line, 2 the same end, one end of first assembly line 1 and second assembly line 2
One end butt up against the maintenance station 9, the other end of the other end of first assembly line 1 and second assembly line 2
By the ferry-boat of First mould, mechanism 10 is connected；One end of the third assembly line 3 by second mould ferry mechanism 11 with
Described one end of first assembly line 1 is connected, the other end of the third assembly line 3 by third platform mould ferry mechanism 12 with
First assembly line 1 is connected, and the middle part of the third assembly line 3 passes through the 4th mould ferry-boat mechanism 13 and first flowing water
Line 1 is connected, and the third platform mould ferry-boat mechanism 12 is located at the upstream side of the cloth station 8, the 4th mould ferry-boat mechanism
13 are located at the downstream side of the cloth station 8, and first assembly line 1, the second assembly line 2, third assembly line 3 are parallel to each other.
Assembly line mainly includes the conveying orientation mechanism that two column are parallel to each other, and such as two column idler wheels, driving motor can drive this
Idler wheel rotation, when the platform mould (steel trolley) for producing prefabricated components is placed on assembly line, the driving leave from office mould of idler wheel can
To be moved along assembly line.It should be understood that driving of the platform mould on assembly line is not limited to idler wheel driving, driving mechanism can also
It is driven in a manner of being drawn using hydraulic jacking or sprocket wheel, timing set a distance mobile station mould, mobile cadence time is according to production technology
Time calculates, and determines that each station executes activity time, automatic running according to every kind of component production technology.
Platform mould ferry-boat mechanism is the mechanism in order to mutually be shifted the platform mould on different assembly lines.Platform mould ferry-boat mechanism
Hoisting mechanism or ferry-boat trolley can be used, the setting of ferry-boat trolley is on ferry-boat guide rail.
For producing the platform moulds of prefabricated components after the demoulding station 8 of the second assembly line 2 carries out prefabricated components demoulding processing,
Successively by the cleaning of platform mould, rib mold assembly processing, the first assembly line 1 is transferred to by First mould ferry-boat mechanism 10 later
On, after the operational sequences such as steel bar arrangement, built-in fitting be pre-buried, checks before concreting are successively carried out on the first assembly line 1,
Cloth station 8 carries out concreting, vibrates；The downstream side of cloth station 8 is provided with post-processing station on first assembly line 1,
For carrying out post-processing and precuring to the prefabricated components poured, supporting for maintenance station 9 is transferred to from the first assembly line 1 later
Maintenance processing is carried out in shield kiln, touches and is transferred on the second assembly line 2 together by maintenance treated prefabricated components and platform, second
Upstream side on assembly line 2 positioned at demoulding station 15 is provided with demoulding station, and demoulding station is for removing rib mold, prefabricated structure
Part completes a cycle production process after completing demoulding lifting on the second assembly line.
After completing first time cloth on the first assembly line 1, the mechanism 13 that can be ferried by the 4th mould is transferred to third stream
On waterline 3, pass through third platform mould ferry-boat mechanism after third assembly line 3 can carry out the pre-buried processing of steel bar arrangement, built-in fitting again
12 branch back to the upstream side of cloth station 8 on the first assembly line 1, carry out concreting, vibration in cloth station 8 again
It smashes, the first assembly line 1 and third assembly line 3 form a secondary material distributing partial circulating, and this operation is particularly suitable for sandwich type wall panel
Production.Prefabricated components and platform on the first assembly line 1 touch the mechanism 13 that can also ferry by the 4th mould and are transferred to third
Carry out (pouring) post-processing (maintenance before pretreatment) after assembly line 3, then by second mould ferry mechanism 11 be transferred to it is first-class
It on waterline 1, is then then transferred in curing kilns, pretreatment is small before one maintenance of the first assembly line 1 and the formation of third assembly line 3 follows
Ring.
It is put by second mould one end of also settable 4th assembly line 4 of prefabricated components production line, the 4th assembly line 4
Mechanism 11 is crossed to be connected with first assembly line 1 and third assembly line 3, the other end by the 4th mould ferry mechanism 13 with
First assembly line 1 and third assembly line 3 are connected.Settable multiple post-processing stations on the 4th assembly line 4,
After completing concreting on one assembly line 1, Tai Mo and prefabricated components can be carried out together by the 4th mould ferry-boat mechanism 13
It shunts, so that post-processing can carry out on first, third, any one or more assembly line of the 4th assembly line.
One end of also settable 5th assembly line 5 of prefabricated components production line, the 5th assembly line 5 passes through described second
Mould ferry-boat mechanism 11 is connected with second assembly line 2, and the other end passes through the 4th mould ferry-boat mechanism 13 and described second
Assembly line 2 is connected.Settable multiple demoulding stations on the 5th assembly line 5 are completed to support in the curing kilns of maintenance station 9
After shield processing, Tai Mo and prefabricated components can be shunted together by second mould ferry-boat mechanism 11, so that demoulding process can
To be carried out on the second, the 5th assembly line wherein one article or two articles of assembly lines.First, second, third, fourth and fifth assembly line
It is connected by second, the 4th mould ferry-boat mechanism, in extreme circumstances, demoulding station and post-processing station are recyclable mutual
It is logical, station can be borrowed between each other, keep producing line more flexible.
Also settable 6th assembly line 6 of prefabricated components production line, one end of the 6th assembly line 6 passes through the third platform
Mould ferry-boat mechanism 12 is connected with first assembly line 1 and third assembly line 1, and the other end passes through First mould ferry-boat mechanism
10 are connected with first assembly line 1 and third assembly line 3.Cloth muscle station, pre-buried work can be set gradually on 6th assembly line 6
Position checks that station, platform mould are transferred on the first assembly line 1 or the 6th assembly line 6 by First mould ferry-boat mechanism 10, improves
Cloth muscle, pre-buried efficiency, wherein assembly line when something goes wrong, another still can be poured before cloth muscle,
Pre-buried operation, improves serious forgiveness.
One end of also settable 7th assembly line 7 of prefabricated components production line, the 7th assembly line 7 passes through the 5th mould pendulum
It crosses mechanism 14 to be connected with second assembly line 2, the other end passes through First mould ferry-boat mechanism 10 and second flowing water
Line 2 is connected, and the 5th mould ferry-boat mechanism 14 is located at the downstream side of the demoulding station 15.It is provided on 6th assembly line 6
Fault-tolerant station.It can be hung on fault-tolerant station, be avoided by the route or driving of production line when technique delay occurs in single platform mould
Influence production.
Preferably, the first to the 7th assembly line is arranged in parallel, can be improved the compactness of the entire production line, reduces
Occupied area.
Variation
In the case where other structures are same as Example 1, the 4th, the 5th, the 6th, in embodiment 1 can be cancelled
It is one or more of in seven assembly lines.
Referring to fig. 2, the invention further relates to a kind of productions to deposit line comprising above-mentioned prefabricated components production line, product stockyard 16,
First transfer lines 17 and the second transfer lines 18, the both ends of first transfer lines 17 respectively with the prefabricated components production line,
The linking of two transfer lines 18, first transfer lines 17 transport what the prefabricated components production line produced by prefabricated components pallet
Prefabricated components to second transfer lines 18, second transfer lines 18 are connected with the product stockyard 16, first transhipment
Line 17 is parallel to the longitudinal direction setting of the prefabricated components production line, and the prefabricated components production line is provided with more side by side
A, multiple prefabricated components production lines corresponding described first are transported, and 17 are connected with second transfer lines 18, finished product heap
Field 16 is set side by side with prefabricated components production line.Wherein, longitudinal direction is the length direction of prefabricated components production line.
First transfer lines 17 include the first transport channel 171, the first means of transport 172, the first temporary station 173 and second
Temporary station 174, the first temporary station 173 and the second temporary station 174 are located at 171 liang of first transport channel
End, the first temporary station 173 are docked with the prefabricated components production line, the second temporary station 174 and the second transhipment
Line 18 docks, and first means of transport 171 is used to turn between the described first temporary station 173 and the second temporary station 174
Prefabricated components pallet is moved, the first means of transport 172 is run along the first transport channel 171；Second transfer lines 18 include
Second transport channel 181, the second means of transport 182, third keep in station 183 and the 4th temporary station 184, and the third is temporary
Station 183 corresponds to the side that second transport channel 181 is arranged in the described second temporary station 174, and the described 4th is temporary
Station 184 corresponds to the side that second transport channel 181 is arranged in the product stockyard 16, second means of transport
182 shift prefabricated components pallet for keeping in the third between station 183 and the 4th temporary station 184；Described first
Transport channel 171 is parallel to the longitudinal direction setting of the prefabricated components production line, and second transport channel 181 is perpendicular to institute
State the first transport channel 171.Wherein means of transport is preferably small rail car, and transport channel is track.
The prefabricated components production line is provided with demoulding lifting device 19, the prefabricated components on the prefabricated components production line
Through the demoulding lifting device 19 lifting into the prefabricated components pallet at the described first temporary station 173；Described first
Transfer lines 17 and second transfer lines 18 are connected by transition lifting device 20, and transition lifting device 20 can be to described
Prefabricated components pallet carries out 90 ° of rotations；The second temporary station 174 and the third keep in the prefabricated structure at station 183
Part pallet passes through the mutually transfer of transition lifting device 20；The product stockyard 16, which is provided with, loads lifting device 21, institute
The prefabricated components pallet for stating the 4th temporary station 184 and the product stockyard 16 is mutually turned by the loading lifting device 20
It moves.Prefabricated components are lifted to first after the demoulding station 15 of prefabricated components production line is demoulded using demoulding lifting device 19 and are kept in
In prefabricated components pallet at station 173, when being fully loaded with prefabricated components in prefabricated components pallet, the first means of transport 172
Fully loaded prefabricated components pallet is transported to the second temporary station 174；Transition lifting device 20 is by the second temporary station 174
The prefabricated components pallet at place lifts to third and keeps in station 183, and the second means of transport 181 keeps in third at station 183
Prefabricated components pallet is transported to the 4th temporary station 184, and loading lifting device 21 will be prefabricated at the 4th temporary station 184
Component conveying frame is lifted to product stockyard 16, and loading lifting device 21 can also be by the pre- of the fully loaded prefabricated components of product stockyard 16
Component conveying frame processed is lifted to load wagon, and load wagon transports prefabricated components to construction, completes prefabricated components with this
From production line to the transfer of product stockyard/construction ground.Finished product heap is returned to when load wagon carries empty prefabricated components pallet
When field, loads lifting device 21 and lift empty prefabricated components pallet to product stockyard or the 4th temporary station, the second transport
Prefabricated components pallet empty at 4th temporary station is transferred to third and kept at station by tool, and transition lifting device 20 is by the
Empty prefabricated components pallet is transferred at the second temporary station at three temporary stations, and the first means of transport is by the second temporary station
The empty prefabricated components pallet in place is transferred at the first temporary station, is sequentially completed the transport of empty prefabricated components pallet.
Product stockyard is using indoor stockyard；The loading lifting device 21, the transition lifting device 20, the demoulding are hung
Holding tool 19 is driving.Product stockyard 16 has the loading vehicle passage 22 for walking for load wagon in a longitudinal direction, institute
The prefabricated components pallet for stating product stockyard is lifted by the loading lifting device to load wagon.
The embodiment of the present invention is described with above attached drawing, in the absence of conflict, the reality in the present invention
The feature applied in example and embodiment can be combined with each other.The invention is not limited to above-mentioned specific embodiment, above-mentioned tool
Body embodiment is only schematical, rather than limitation, those skilled in the art under the inspiration of the present invention,
Without breaking away from the scope protected by the purposes and claims of the present invention, many forms can be also made, these belong to this
Within the protection scope of invention.
Claims (10)
1. a kind of prefabricated components production line, it is characterised in that: including being equipped with the first assembly line of cloth station, being equipped with demoulding station
The second assembly line, the third assembly line between first assembly line and the second assembly line and be located at it is described first-class
The one of the maintenance station of waterline and second assembly line the same end, one end of first assembly line and second assembly line
End butts up against the maintenance station, and the other end of first assembly line and the other end of second assembly line pass through first
Platform mould ferry-boat mechanism is connected；One end of the third assembly line passes through second mould ferry-boat mechanism and first assembly line
The linking of described one end, the other end of the third assembly line ferries mechanism by third platform mould and first assembly line is held in the mouth
It connects, the middle part of the third assembly line is connected by the 4th mould ferry-boat mechanism with first assembly line, the third platform mould
Ferry-boat mechanism is located at the upstream side of the cloth station, and the 4th mould ferry-boat mechanism is located at the downstream of the cloth station
Side；First assembly line, the second assembly line, First mould ferry-boat mechanism and second mould Ferrying machine are configured to one completely
Prefabricated components production cycle line, the third assembly line are used to arrange the operation position before maintenance and the operative employee before secondary material distributing
Position.
2. prefabricated components production line according to claim 1, which is characterized in that the prefabricated components production line further includes having
One end of 4th assembly line, the 4th assembly line passes through second mould ferry-boat mechanism and first assembly line and third
Assembly line linking, the other end are connected by the 4th mould ferry-boat mechanism with first assembly line and third assembly line, institute
The 4th assembly line is stated for the operation position before arranging maintenance.
3. prefabricated components production line according to claim 1 or 2, which is characterized in that the prefabricated components production line also wraps
The 5th assembly line is included, one end of the 5th assembly line is held in the mouth by second mould ferry-boat mechanism and second assembly line
It connects, the other end is connected by the 4th mould ferry-boat mechanism with second assembly line, and the 5th assembly line is for arranging
Demoulding station.
4. prefabricated components production line according to claim 1, which is characterized in that the prefabricated components production line further includes having
One end of 6th assembly line, the 6th assembly line passes through third platform mould ferry-boat mechanism and first assembly line and third
Assembly line linking, the other end are connected by First mould ferry-boat mechanism with first assembly line and third assembly line, institute
The 6th assembly line is stated for arranging the preoperative operation position of cloth.
5. prefabricated components production line according to claim 1, which is characterized in that the prefabricated components production line further includes having
One end of 7th assembly line, the 7th assembly line is connected by the 5th mould ferry-boat mechanism with second assembly line, another
End is connected by First mould ferry-boat mechanism with second assembly line, and the 5th mould ferry-boat mechanism is located at described de-
The downstream side of die worker position, the 7th assembly line is for arranging fault-tolerant station.
6. line is deposited in a kind of production, for producing and storing prefabricated components comprising product stockyard, the first transfer lines, the second transfer lines
With prefabricated components production line described in claim 1-5 any one, the both ends of first transfer lines respectively with it is described prefabricated
Component production line, the linking of the second transfer lines, first transfer lines transport the prefabricated components life by prefabricated components pallet
To second transfer lines, second transfer lines are connected the prefabricated components of producing line production with the product stockyard.
7. line is deposited in production according to claim 6, which is characterized in that it is raw that first transfer lines are parallel to the prefabricated components
The longitudinal direction of producing line is arranged, and the prefabricated components production line is provided with multiple, multiple prefabricated components production lines side by side
Corresponding first transfer lines are connected with second transfer lines.
8. line is deposited in production according to claim 6 or 7, which is characterized in that first transfer lines include the first transport channel,
First means of transport, the first temporary station and the second temporary station, the first temporary station and the second temporary station distinguish position
In first transport channel both ends, the first temporary station is docked with the prefabricated components production line, and described second is temporary
Station is docked with the second transfer lines, and first means of transport is used between the described first temporary station and the second temporary station
Shift prefabricated components pallet；Second transfer lines include the second transport channel, the second means of transport, third keep in station and
4th temporary station, the third keep in station and correspond to the side that second transport channel is arranged in the described second temporary station
Portion, the 4th temporary station correspond to the side that second transport channel is arranged in the product stockyard, second fortune
Defeated tool, which is used to keep in the third, shifts prefabricated components pallet between station and the 4th temporary station.
9. line is deposited in production according to claim 8, which is characterized in that the prefabricated components production line is provided with demoulding slinger
Have, the prefabricated components on the prefabricated components production line are lifted by the demoulding lifting device to the described first temporary station
Prefabricated components pallet in；First transfer lines and second transfer lines are connected by transition lifting device, institute
The prefabricated components pallet at the second temporary station and the temporary station of the third is stated mutually to turn by the transition lifting device
It moves；The product stockyard is provided with loading lifting device, the prefabricated components fortune of the 4th temporary station and the product stockyard
Defeated frame is mutually shifted by the loading lifting device.
10. line is deposited in production according to claim 9, which is characterized in that first transport channel is parallel to the prefabricated structure
The longitudinal direction of part production line is arranged, and second transport channel is perpendicular to first transport channel, the transition slinger
Tool can carry out 90 ° of rotations to the prefabricated components pallet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811391299.2A CN109352815A (en) | 2018-11-21 | 2018-11-21 | Line is deposited in a kind of prefabricated components production line and the production with the prefabricated components production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811391299.2A CN109352815A (en) | 2018-11-21 | 2018-11-21 | Line is deposited in a kind of prefabricated components production line and the production with the prefabricated components production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109352815A true CN109352815A (en) | 2019-02-19 |
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ID=65332653
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811391299.2A Pending CN109352815A (en) | 2018-11-21 | 2018-11-21 | Line is deposited in a kind of prefabricated components production line and the production with the prefabricated components production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109352815A (en) |
Cited By (8)
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| CN110228134A (en) * | 2019-06-20 | 2019-09-13 | 中国二十二冶集团有限公司 | Interior wall board member production line double-cycle process method for arranging |
| CN110666950A (en) * | 2019-10-23 | 2020-01-10 | 中铁四局集团第四工程有限公司 | Prefabricated field structure of reinforced concrete component |
| CN110877405A (en) * | 2019-10-22 | 2020-03-13 | 中民筑友智能装备科技有限公司 | Prefabricated component production line |
| CN111421030A (en) * | 2020-03-27 | 2020-07-17 | 毅德建筑咨询(上海)有限公司 | Cold-bending assembly building prefabricated part production line and production process |
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| WO2020232744A1 (en) * | 2019-05-23 | 2020-11-26 | 长沙远大住宅工业集团股份有限公司 | Prefabricated component production line having temporary storage function |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2020232745A1 (en) * | 2019-05-23 | 2020-11-26 | 长沙远大住宅工业集团股份有限公司 | Prefabricated component production line with bench formwork temporary storage unit |
| WO2020232744A1 (en) * | 2019-05-23 | 2020-11-26 | 长沙远大住宅工业集团股份有限公司 | Prefabricated component production line having temporary storage function |
| CN110228134A (en) * | 2019-06-20 | 2019-09-13 | 中国二十二冶集团有限公司 | Interior wall board member production line double-cycle process method for arranging |
| CN110877405A (en) * | 2019-10-22 | 2020-03-13 | 中民筑友智能装备科技有限公司 | Prefabricated component production line |
| CN110666950A (en) * | 2019-10-23 | 2020-01-10 | 中铁四局集团第四工程有限公司 | Prefabricated field structure of reinforced concrete component |
| CN110666950B (en) * | 2019-10-23 | 2020-12-04 | 中铁四局集团第四工程有限公司 | Prefabricated field structure of reinforced concrete component |
| WO2021078039A1 (en) * | 2019-10-23 | 2021-04-29 | 中铁四局集团第四工程有限公司 | Reinforced concrete member prefabricating field structure |
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| CN111558996A (en) * | 2020-05-14 | 2020-08-21 | 安徽科达机电有限公司 | Circulating plate line for steel mesh cage saddle and preparation process |
| CN113001737A (en) * | 2021-02-22 | 2021-06-22 | 深圳市宝能住宅科技集团有限公司 | Prefabricated part production line |
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